A coating device and coating method for producing reflective fabric
By designing a coating device for reflective fabric production, the turntable drives the rotation of the pressing and clamping mechanism, the fabric pulling problem caused by different feeds is solved, and synchronous pressing and winding is achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202510030911.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-01-09
AI Technical Summary
During the production process of reflective fabrics, the feed is not in the same time or is not rolled in time, which can easily lead to the pulling and damage of the fabric and the equipment may be stuck.
A coating device is designed, including a rotary disk, a pressing mechanism and a clamping mechanism. Through the rotary disk, the pressing mechanism and the clamping mechanism are driven to rotate, thereby achieving synchronous expansion, pressing and winding of the base cloth and the reflective film to avoid pulling damage.
The simultaneous operation of feeding, pressing and winding is achieved, avoiding the pulling damage of fabrics, and improving production efficiency and product quality.
Smart Images

Figure CN119408145B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of reflective fabric coating, and in particular to a coating device and a coating method for producing reflective fabric. Background Art
[0002] Reflective fabrics are mainly used to improve visibility at night or in dimly lit environments. They are widely used and are often made into reflective vests, reflective clothing, etc. They play an important role in personal safety protection, traffic management, outdoor sports and other fields. In the production process, reflective fabrics are formed by laminating the reflective film with the base fabric.
[0003] The base fabric and the reflective film are usually in roll form. When the two are unfolded for pressing and the pressed reflective fabric is rolled up, if the feeding is not simultaneous or the pressed fabric is not rolled up in time, the fabric will be easily pulled, thereby damaging the fabric and even jamming the equipment. For this reason, we propose a laminating device and a laminating method for the production of reflective fabrics. Summary of the invention
[0004] The present invention adopts the following technical scheme to solve the above technical problems: a laminating device for the production of reflective fabrics is provided, comprising a base, a base fabric and a reflective film, the upper end of the base is fixedly connected to a mounting plate, the front end of the mounting plate is movably connected to a turntable, a pressing mechanism is arranged at the front end of the turntable, a clamping mechanism is arranged below the pressing mechanism, the front end of the turntable is movably connected to a reel, the front end of the reel is fixedly connected to a handle, the pressing mechanism comprises a first roller and a second roller, the base fabric is wound around the outside of the first roller, the reflective film is wound around the outside of the second roller, the rear end of the first roller passes through the turntable and is fixedly connected to a first gear, the first roller is rotatably connected to the turntable, and the clamping mechanism comprises a plurality of sets of fixed rods, the outer sides of the fixed rods are movably connected to clamps.
[0005] Preferably, the rear end of the second roller passes through the turntable and is fixedly connected to the second gear, the second roller is rotatably connected to the turntable, the outer sides of the first gear and the second gear are jointly meshed with an inner gear ring, the outer side of the inner gear ring is fixedly connected to a ring plate, the rear end of the ring plate is fixedly connected to the mounting plate, the inner side of the ring plate is rotatably connected to a swivel, and the front end of the swivel is fixedly connected to the turntable.
[0006] Preferably, a plurality of groups of gear blocks are fixedly connected to the outer side of the turntable, a motor is installed on the outer side of the mounting plate, a third gear is fixedly connected to the output end of the motor, the third gear is meshed with the gear block, a V-shaped plate is fixedly connected to the front end of the turntable, an opening one is provided at one end of the V-shaped plate, an opening two is provided at the other end of the V-shaped plate, and an opening three is provided at the lower end of the V-shaped plate.
[0007] Preferably, the opening one, the opening two and the opening three are interconnected, the lower end of the V-shaped plate is rotatably connected to a pressure roller, the rear end of the pressure roller passes through a turntable and is fixedly connected to a fourth gear, the pressure roller is rotatably connected to the turntable, the fourth gear is meshed with a toothed disk, the rear end of the toothed disk is fixedly connected to a mounting plate, the front end of the toothed disk is fixedly connected to a fixed cylinder, the front end of the fixed cylinder passes through the turntable and extends to the inner side of the reel, the fixed cylinder is rotatably connected to the turntable, and the fixed cylinder is clamped with the reel.
[0008] Preferably, a ballast plate is fixedly connected to the front end of the turntable, and the ballast plate is located at the lower end of the V-shaped plate. A slide groove is opened on the inner side of the ballast plate, and a feed port is opened on one side of the ballast plate, and the feed port is connected to the slide groove. An auxiliary plate is fixedly connected to one side of the ballast plate, and the auxiliary plate is movably connected to the pressure roller, and the upper end of the auxiliary plate is attached to the outer side of the pressure roller.
[0009] Preferably, both the front and rear ends of the ballast plate are provided with a slide groove 2, the inner side of the slide groove 2 is slidably connected with a slider 1, two groups of symmetrical extension plates are fixedly connected between the two groups of sliders 1, the extension plates are movably connected to the inner side of the slide groove 1, the upper end of the slider 1 is fixedly connected with a slide rod, the slide rod is movably connected to the inner side of the ballast plate, and a first spring is movably connected between the slider 1 and the slide groove 2, and the first spring is wound around the outer side of the slide rod.
[0010] Preferably, the front end of the turntable is provided with multiple groups of slide grooves three, the fixed rod is fixedly connected to the inner side of the slide groove three, the outer side of the fixed rod is slidably connected with a slider two, the slider two is slidably connected to the inner side of the slide groove three, the front end of the slider two is fixedly connected with a connecting rod, the clamping cylinder is rotatably connected to the outer side of the connecting rod, multiple groups of the clamping cylinders are arranged together around the outer side of the reel, and a second spring is movably connected between the slider two and the slide groove three, and the second spring is wound around the outer side of the fixed rod.
[0011] Preferably, a cylinder is provided at the front end of the turntable, and a lug is fixedly connected to the output end of the cylinder, the inner side of the lug is rotatably connected to a rotating rod via a damping rotating shaft, the outer side of the rotating rod is fixedly connected to a connecting plate, a connecting hole 1 is provided on the inner side of the connecting plate, the first roller is movably connected to the inner side of the connecting hole 1, a connecting hole 2 is provided on the inner side of the connecting plate, the second roller is movably connected to the inner side of the connecting hole 2, a V-shaped groove is provided on the inner side of the connecting plate, and the V-shaped plate is movably connected to the inner side of the V-shaped groove.
[0012] Preferably, a connecting hole three is opened on the inner side of the connecting plate, the pressure roller is movably connected to the inner side of the connecting hole three, a connecting groove one is opened on the inner side of the connecting plate, the ballast plate and the extension plate are movably connected together on the inner side of the connecting groove one, a connecting groove two is opened on the inner side of the connecting plate, the auxiliary plate is movably connected to the inner side of the connecting groove two, a plurality of groups of connecting grooves three are opened on the inner side of the connecting plate, the clamp is movably connected to the inner side of the connecting groove three, a connecting hole four is opened on the inner side of the connecting plate, and the reel is movably connected to the inner side of the connecting hole four.
[0013] A laminating method for producing reflective fabrics, comprising the following steps:
[0014] S1: Pull one end of the base fabric into and place it in the first opening, and pull one end of the reflective film into and place it in the second opening, then flip the connecting plate to the front of the turntable, and then start the cylinder so that its output end drives the connecting plate to move toward the turntable, and then the first roller enters the inner side of the first connecting hole to make the connecting plate fit the front end of the base fabric;
[0015] S2: Then start the motor to rotate the third gear, and the third gear meshes with the gear block, so that the turntable rotates, and the first gear and the second gear rotate under the connection of the inner gear ring, and then the first roller and the second roller rotate at the same time, so that the rolled-up base fabric and the reflective film are unfolded at the same time;
[0016] S3: One end of the base fabric and the reflective film will simultaneously pass through the third opening and enter between the pressure roller and the pressure plate. As the turntable rotates, the fourth gear meshes with the toothed disc at the same time, so that the pressure roller rotates to press the base fabric and the reflective film together;
[0017] S4: The laminated base fabric and reflective film will then enter the chute 1 through the feed port, and then enter between the two sets of extension plates. Under the guidance of the two sets of extension plates, the laminated reflective fabric will contact the reel. As the turntable rotates continuously and under the pressure of multiple sets of clamps, the formed reflective fabric is continuously wound around the outside of the reel.
[0018] Compared with the prior art, the present invention provides a laminating device and a laminating method for producing reflective fabrics, which have the following beneficial effects:
[0019] 1. A laminating device and laminating method for producing reflective fabrics, wherein a pressing mechanism and a clamping mechanism are driven to revolve by a turntable, and a first roller and a second roller are caused to rotate simultaneously under the connection of an inner gear ring, so that a base fabric and a reflective film are unfolded, and in addition, under the meshing with the gear disk, the pressing roller is caused to rotate to press the base fabric and the reflective film, and then, following the rotation of the turntable and under the pressure of the clamping cylinder, the formed reflective fabric is wound on the reel. The device can synchronously perform feeding, pressing and winding, and effectively avoid pulling the fabric due to untimely or improper winding, thereby damaging the fabric.
[0020] 2. The laminating device and laminating method for the production of reflective fabrics, through the provided clamping mechanism, when the thickness of the reflective fabric wound on the reel gradually becomes thicker, the clamping cylinder surrounding the outside of the reflective fabric will gradually open, and then under the action of the second spring, the clamping cylinder will continue to press the reflective fabric, and as the turntable rotates, the clamping cylinder can also continue to roll the pressed reflective fabric, while assisting the winding of the reflective fabric, wrinkles can be effectively avoided, thereby improving the quality and efficiency of the winding of the reflective fabric.
[0021] 3. The laminating device and laminating method for the production of reflective fabrics can adjust the position of the connecting plate from the turntable by starting the cylinder, so that the rear end of the connecting plate fits with the base fabric and reflective film to be pressed, and the position of the base fabric and reflective film can be limited to avoid displacement of the base fabric and reflective film during the rolling and pressing process. It is also suitable for the production of reflective fabrics of various sizes, which improves the versatility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a partial structural diagram of the present invention. Figure 1 ;
[0024] Figure 3 The clamping mechanism of the present invention is shown in FIG. Figure 1 ;
[0025] Figure 4 The clamping mechanism of the present invention is shown in FIG. Figure 2 ;
[0026] Figure 5 The schematic diagram of the partial structure of the pressing mechanism of the present invention is as follows Figure 1 ;
[0027] Figure 6 The pressing mechanism of the present invention is cut away Figure 1 ;
[0028] Figure 7 The pressing mechanism of the present invention explodes Figure 1 ;
[0029] Figure 8 The schematic diagram of the partial structure of the pressing mechanism of the present invention is as follows Figure 2 ;
[0030] Fig. 9 For the present invention Figure 8 A schematic diagram of the enlarged structure of part A;
[0031] Fig.10 The pressing mechanism of the present invention is cut away Figure 2 ;
[0032] Fig.11 The pressing mechanism of the present invention explodes Figure 2 ;
[0033] Fig.12 It is a schematic diagram of the partial structure of the present invention Figure 2 .
[0034] In the figure: 1, base; 2, base cloth; 3, reflective film; 4, mounting plate; 5, turntable; 6, pressing mechanism; 61, first roller; 62, second roller; 63, first gear; 64, second gear; 65, inner gear ring; 66, ring plate; 67, swivel; 68, gear block; 69, motor; 610, third gear; 611, V-shaped plate; 612, opening 1; 613, opening 2; 614, opening 3; 615, pressing roller; 616, fourth gear; 617, gear plate; 618, fixed cylinder; 619, ballast plate; 620, chute 1; 621, feeding port ; 622, auxiliary plate; 623, slide groove two; 624, slider one; 625, extension plate; 626, slide rod; 627, first spring; 7, clamping mechanism; 71, fixed rod; 72, slider two; 73, connecting rod; 74, clamping cylinder; 75, second spring; 8, reel; 9, handle; 10, slide groove three; 11, cylinder; 12, ear; 13, rotating rod; 14, connecting plate; 15, connecting hole one; 16, connecting hole two; 17, V-shaped groove; 18, connecting hole three; 19, connecting groove one; 20, connecting groove two; 21, connecting groove three; 22, connecting hole four. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0036] See also Figure 1 - Fig.12A laminating device for the production of reflective fabrics comprises a base 1, a base fabric 2 and a reflective film 3. The upper end of the base 1 is fixedly connected with a mounting plate 4, the front end of the mounting plate 4 is movably connected with a turntable 5, the front end of the turntable 5 is provided with a pressing mechanism 6, the lower part of the pressing mechanism 6 is provided with a clamping mechanism 7, the front end of the turntable 5 is movably connected with a reel 8, the front end of the reel 8 is fixedly connected with a handle 9, the pressing mechanism 6 comprises a first roller 61 and a second roller 62, the base fabric 2 is wound around the outer side of the first roller 61, the reflective film 3 is wound around the outer side of the second roller 62, the rear end of the first roller 61 passes through the turntable 5 and is fixedly connected with a first gear 63, the first roller 61 is rotatably connected with the turntable 5, and the clamping mechanism 7 comprises a plurality of fixed rods 71, the outer side of the fixed rod 71 is movably connected with a clamping cylinder 74.
[0037] In this embodiment, the rear end of the second roller 62 passes through the turntable 5 and is fixedly connected to the second gear 64, the second roller 62 is rotatably connected to the turntable 5, the outer sides of the first gear 63 and the second gear 64 are jointly meshed with an inner gear ring 65, the outer side of the inner gear ring 65 is fixedly connected to a ring plate 66, the rear end of the ring plate 66 is fixedly connected to the mounting plate 4, the inner side of the ring plate 66 is rotatably connected to a swivel 67, and the front end of the swivel 67 is fixedly connected to the turntable 5.
[0038] Specifically, the base cloth 2 and the reflective film 3 to be pressed are respectively wound on the first roller 61 and the second roller 62, and one end of the base cloth 2 is first pulled into and placed in the opening 1 612, and one end of the reflective film 3 is pulled into and placed in the opening 2 613. The two are properly pulled to facilitate the base cloth 2 and the reflective film 3 to enter the opening 3 614 when they are rotated and unfolded, and rotate on the inner side of the ring plate 66 through the rotating ring 67, so that the turntable 5 can rotate smoothly.
[0039] In this embodiment, a plurality of groups of gear blocks 68 are fixedly connected to the outer side of the turntable 5, a motor 69 is installed on the outer side of the mounting plate 4, an output end of the motor 69 is fixedly connected to a third gear 610, the third gear 610 is meshed with the gear block 68, a V-shaped plate 611 is fixedly connected to the front end of the turntable 5, an opening 1 612 is provided at one end of the V-shaped plate 611, an opening 2 613 is provided at the other end of the V-shaped plate 611, and an opening 3 614 is provided at the lower end of the V-shaped plate 611.
[0040] Specifically, the motor 69 is started to rotate the third gear 610 clockwise, and the third gear 610 engages the tooth block 68, so that the turntable 5 revolves counterclockwise. At the same time, under the connection of the inner gear ring 65, the first gear 63 and the second gear 64 are engaged and rotated clockwise, so that the first roller 61 and the second roller 62 rotate at the same time, and the rolled-up base cloth 2 and the reflective film 3 are unfolded simultaneously with the rotation of the turntable 5.
[0041] In this embodiment, opening one 612, opening two 613, and opening three 614 are interconnected, and the lower end of the V-shaped plate 611 is rotatably connected to a pressure roller 615, and the rear end of the pressure roller 615 passes through the turntable 5 and is fixedly connected to a fourth gear 616, and the pressure roller 615 is rotatably connected to the turntable 5, and the fourth gear 616 is meshed with a toothed disc 617, and the rear end of the toothed disc 617 is fixedly connected to the mounting plate 4, and the front end of the toothed disc 617 is fixedly connected to a fixed cylinder 618, and the front end of the fixed cylinder 618 passes through the turntable 5 and extends to the inner side of the reel 8, and the fixed cylinder 618 is rotatably connected to the turntable 5, and the fixed cylinder 618 is clamped with the reel 8.
[0042] Specifically, as the turntable 5 rotates, the fourth gear 616 rotates around the toothed disc 617 and meshes with the toothed disc 617 , so that the pressing roller 615 rotates counterclockwise while following the movement of the turntable 5 , thereby pressing the base fabric 2 and the reflective film 3 .
[0043] In this embodiment, a ballast plate 619 is fixedly connected to the front end of the turntable 5, and the ballast plate 619 is located at the lower end of the V-shaped plate 611. A slide groove 620 is opened on the inner side of the ballast plate 619, and a feed port 621 is opened on one side of the ballast plate 619. The feed port 621 is connected to the slide groove 620. An auxiliary plate 622 is fixedly connected to one side of the ballast plate 619, and the auxiliary plate 622 is movably connected to the pressure roller 615. The upper end of the auxiliary plate 622 is attached to the outer side of the pressure roller 615.
[0044] Specifically, the laminated base fabric 2 and the reflective film 3 are pushed by the continuous rotation of the first roller 61, the second roller 62, and the pressure roller 615, and then enter the slide 620 through the feed port 621, and then enter between the two groups of extension plates 625. Then, under the guidance of the two groups of extension plates 625, the laminated reflective fabric will contact the reel 8.
[0045] In this embodiment, both the front and rear ends of the ballast plate 619 are provided with a second slide groove 623, and the inner side of the second slide groove 623 is slidably connected with a slider 1 624, and two groups of symmetrical extension plates 625 are fixedly connected between the two groups of sliders 1 624, and the extension plates 625 are movably connected to the inner side of the slide groove 1 620, and the upper end of the slider 1 624 is fixedly connected with a slide rod 626, and the slide rod 626 is movably connected to the inner side of the ballast plate 619, and a first spring 627 is movably connected between the slider 1 624 and the second slide groove 623, and the first spring 627 is wound around the outer side of the slide rod 626.
[0046] Specifically, as the thickness of the reflective fabric wound on the outside of the reel 8 gradually increases, the extension plate 625 will move toward the inside of the slide groove 620. During this process, the slider 1 624 will slide on the inside of the slide groove 623, and the first spring 627 will be squeezed. At the same time, the slide bar 626 moves up and enters the inside of the ballast plate 619. The movement path of the extension plate 625 can be limited by the slide bar 626 and the slider 1 624, and the first spring 627 can be prevented from bending under the action of the slide bar 626.
[0047] In this embodiment, a plurality of groups of slide grooves three 10 are provided at the front end of the turntable 5, a fixed rod 71 is fixedly connected to the inner side of the slide groove three 10, a slider two 72 is slidably connected to the outer side of the fixed rod 71, the slider two 72 is slidably connected to the inner side of the slide groove three 10, a connecting rod 73 is fixedly connected to the front end of the slider two 72, a clamping cylinder 74 is rotatably connected to the outer side of the connecting rod 73, a plurality of groups of clamping cylinders 74 are arranged together around the outer side of the reel 8, a second spring 75 is movably connected between the slider two 72 and the slide groove three 10, and the second spring 75 is wound around the outer side of the fixed rod 71.
[0048] Specifically, under the pressure of multiple groups of clamps 74, the formed reflective fabric can be continuously wound on the outside of the reel 8. As the work progresses, the thickness of the reflective fabric wound on the reel 8 will gradually become thicker. Then, under the connection of the second spring 75, the clamps 74 pressed on the outside of the reflective fabric can be gradually opened, so that the slider 2 72 moves on the inside of the slide groove 3 10. The clamps 74 continuously roll the pressed reflective fabric, which assists the winding of the reflective fabric and effectively avoids wrinkles during winding.
[0049] In this embodiment, a cylinder 11 is provided at the front end of the turntable 5, and a lug 12 is fixedly connected to the output end of the cylinder 11. The inner side of the lug 12 is rotatably connected to a rotating rod 13 through a damping rotating shaft. A connecting plate 14 is fixedly connected to the outer side of the rotating rod 13. A connecting hole 15 is provided on the inner side of the connecting plate 14. The first roller 61 is movably connected to the inner side of the connecting hole 15. A connecting hole 2 16 is provided on the inner side of the connecting plate 14. The second roller 62 is movably connected to the inner side of the connecting hole 2 16. A V-shaped groove 17 is provided on the inner side of the connecting plate 14. The V-shaped plate 611 is movably connected to the inner side of the V-shaped groove 17. The connecting plate A connecting hole three 18 is opened on the inner side of 14, the pressure roller 615 is movably connected to the inner side of the connecting hole three 18, a connecting groove one 19 is opened on the inner side of the connecting plate 14, the ballast plate 619 and the extension plate 625 are movably connected to the inner side of the connecting groove one 19, a connecting groove two 20 is opened on the inner side of the connecting plate 14, the auxiliary plate 622 is movably connected to the inner side of the connecting groove two 20, a plurality of connecting grooves three 21 are opened on the inner side of the connecting plate 14, the clamp 74 is movably connected to the inner side of the connecting groove three 21, a connecting hole four 22 is opened on the inner side of the connecting plate 14, and the reel 8 is movably connected to the inner side of the connecting hole four 22.
[0050] Specifically, when preparing for the pressing work, the connecting plate 14 is turned over to the front of the turntable 5, and then the cylinder 11 is started to retract the output end of the cylinder 11 and drive the connecting plate 14 to approach the turntable 5, and then the first roller 61 enters the inner side of the connecting hole 15, the second roller 62 enters the inner side of the connecting hole 2 16, the V-shaped plate 611 enters the inner side of the V-shaped groove 17, the pressing roller 615 enters the inner side of the connecting hole 3 18, the ballast plate 619 and the extension plate 625 enter the inner side of the connecting groove 1 19, the auxiliary plate 622 enters the inner side of the connecting groove 2 20, the clamp 74 enters the inner side of the connecting groove 3 21, and the reel 8 enters the inner side of the connecting hole 4 22, so that the connecting plate 14 is attached to the front end of the base cloth 2 and the reflective film 3, and the position of the base cloth 2 and the reflective film 3 is limited to avoid the base cloth 2 and the reflective film 3 from being offset during the rolling and pressing process.
[0051] A laminating method for producing reflective fabrics, comprising the following steps:
[0052] S1: Pull one end of the base fabric 2 into and place it in the opening 1 612, and pull one end of the reflective film 3 into and place it in the opening 2 613, then flip the connecting plate 14 to the front of the turntable 5, then start the cylinder 11, so that its output end drives the connecting plate 14 to move toward the turntable 5, and then the first roller 61 enters the inner side of the connecting hole 15, so that the connecting plate 14 is attached to the front end of the base fabric 2;
[0053] S2: Then the motor 69 is started to rotate the third gear 610, and the third gear 610 is meshed with the gear block 68, so that the turntable 5 rotates, and the first gear 63 and the second gear 64 are rotated under the connection of the inner gear ring 65, so that the first roller 61 and the second roller 62 rotate at the same time, and the rolled-up base fabric 2 and the reflective film 3 are unfolded at the same time;
[0054] S3: One end of the base fabric 2 and the reflective film 3 will simultaneously pass through the third opening 614 and enter between the pressing roller 615 and the pressure plate 619. As the turntable 5 rotates, the fourth gear 616 is simultaneously engaged with the toothed disc 617, so that the pressing roller 615 rotates to press the base fabric 2 and the reflective film 3.
[0055] S4: The laminated base fabric 2 and reflective film 3 will then enter the slide 620 through the feed port 621, and then enter between the two sets of extension plates 625. Under the guidance of the two sets of extension plates 625, the laminated reflective fabric will contact the reel 8. As the turntable 5 rotates continuously and under the pressure of the multiple sets of clamps 74, the laminated reflective fabric will continue to be wound around the outside of the reel 8.
[0056] When in use, the base 1 is placed on a horizontal ground, the base fabric 2 and the reflective film 3 to be pressed are respectively wound on the first roller 61 and the second roller 62, and one end of the base fabric 2 is first pulled in and placed in the opening 1 612, and one end of the reflective film 3 is pulled in and placed in the opening 2 613, and then the connecting plate 14 is turned over to the front of the turntable 5, and then the cylinder 11 is started to retract the output end of the cylinder 11 and drive the connecting plate 14 to approach the turntable 5, and then the first roller 61 enters the inner side of the connecting hole 15, the second roller 62 enters the inner side of the connecting hole 2 16, the clamp 74 enters the inner side of the connecting groove 3 21, and the reel 8 enters the inner side of the connecting hole 4 22, etc., so that the connecting The connecting plate 14 is attached to the front end of the base fabric 2 and the reflective film 3, and then the motor 69 is started to rotate the third gear 610 clockwise, and the third gear 610 meshes with the tooth block 68, so that the turntable 5 revolves counterclockwise, and under the connection of the inner gear ring 65, the first gear 63 and the second gear 64 are meshed to rotate clockwise, so that the first roller 61 and the second roller 62 rotate at the same time, and the rolled-up base fabric 2 and the reflective film 3 are unfolded at the same time as the turntable 5 rotates, and then one end of the base fabric 2 and the reflective film 3 continues to be unfolded and transported, and then they will pass through the opening three 614 at the same time and enter between the pressure roller 615 and the pressure plate 619, and as the turntable 5 rotates, the fourth gear 616 The roller 615 rotates around the toothed disc 617 and meshes with the toothed disc 617, so that the pressure roller 615 rotates counterclockwise while following the movement of the turntable 5 to press the base fabric 2 and the reflective film 3. The pressed base fabric 2 and the reflective film 3 will then enter the chute 1 620 through the feed port 621 under the continuous rotation and pressure of the first roller 61, the second roller 62 and the pressure roller 615, and then enter between the two groups of extension plates 625. Then, under the guidance of the two groups of extension plates 625, the pressed reflective fabric will contact the reel 8, and continue to rotate with the turntable 5 and under the pressure of multiple groups of clamps 74, the formed reflective fabric will continue to be wound around the outside of the reel 8. As the work proceeds, The thickness of the reflective fabric wound on the reel 8 will gradually become thicker. Then, under the connection of the second spring 75, the clamp 74 pressed on the outside of the reflective fabric can be gradually stretched open, so that the slider 2 72 moves on the inner side of the slide groove 3 10, the turntable 5 rotates, and the pressing and winding work can be continued. After the reflective fabrics are pressed and wound on the reel 8, the motor 69 stops working, the turntable 5 stops rotating, and then the cylinder 11 is started to move the connecting plate 14 forward, so that the first roller 61 moves out from the inner side of the connecting hole 15, and then the connecting plate 14 is opened. Just pull the handle 9 to remove the reel 8 with the reflective fabric wound on the outside from the fixed cylinder 618, and then hand it over to the staff for storage.
[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A laminating device for producing reflective fabrics, comprising a base (1), a base fabric (2), and a reflective film (3), characterized in that: The upper end of the base (1) is fixedly connected to a mounting plate (4), the front end of the mounting plate (4) is movably connected to a turntable (5), the front end of the turntable (5) is provided with a pressing mechanism (6), the lower part of the pressing mechanism (6) is provided with a clamping mechanism (7), the front end of the turntable (5) is movably connected to a reel (8), the front end of the reel (8) is fixedly connected to a handle (9), the pressing mechanism (6) comprises a first roller (61) and a second roller (62), the base fabric (2) is wound around the outside of the first roller (61), the reflective film (3) is wound around the outside of the second roller (62), the rear end of the first roller (61) passes through the turntable (5) and is fixedly connected to a first gear (63), the first roller (61) and the turntable are connected to each other. (5) Rotational connection, the clamping mechanism (7) includes a plurality of fixed rods (71), the outer sides of the fixed rods (71) are movably connected with a clamping cylinder (74), the front end of the turntable (5) is fixedly connected with a ballast plate (619), the ballast plate (619) is located at the lower end of the V-shaped plate (611), the inner side of the ballast plate (619) is provided with a slide groove (620), one side of the ballast plate (619) is provided with a feed port (621), the feed port (621) and the slide groove (620) are connected, one side of the ballast plate (619) is fixedly connected with an auxiliary plate (622), the auxiliary plate (622) is movably connected with the pressure roller (615), and the upper end of the auxiliary plate (622) is attached to the outer side of the pressure roller (615).
2. The laminating device for producing reflective fabric according to claim 1, characterized in that: The rear end of the second roller (62) passes through the turntable (5) and is fixedly connected to a second gear (64); the second roller (62) is rotatably connected to the turntable (5); the outer sides of the first gear (63) and the second gear (64) are meshed with an inner gear ring (65); the outer side of the inner gear ring (65) is fixedly connected to a ring plate (66); the rear end of the ring plate (66) is fixedly connected to the mounting plate (4); the inner side of the ring plate (66) is rotatably connected to a rotating ring (67); the front end of the rotating ring (67) is fixedly connected to the turntable (5).
3. The laminating device for producing reflective fabrics according to claim 2, characterized in that: The outer side of the rotating disk (5) is fixedly connected to a plurality of groups of tooth blocks (68); the outer side of the mounting plate (4) is mounted with a motor (69); the output end of the motor (69) is fixedly connected to a third gear (610); the third gear (610) is meshed with the tooth blocks (68); the front end of the rotating disk (5) is fixedly connected to a V-shaped plate (611); one end of the V-shaped plate (611) is provided with an opening 1 (612); the other end of the V-shaped plate (611) is provided with an opening 2 (613); and the lower end of the V-shaped plate (611) is provided with an opening 3 (614).
4. The laminating device for producing reflective fabrics according to claim 3, characterized in that: The first opening (612), the second opening (613), and the third opening (614) are interconnected; the lower end of the V-shaped plate (611) is rotatably connected to a pressure roller (615); the rear end of the pressure roller (615) passes through the rotating disk (5) and is fixedly connected to a fourth gear (616); the pressure roller (615) is rotatably connected to the rotating disk (5); the fourth gear (616) is meshed with a toothed disk (617); the rear end of the toothed disk (617) is fixedly connected to the mounting plate (4); the front end of the toothed disk (617) is fixedly connected to a fixing cylinder (618); the front end of the fixing cylinder (618) passes through the rotating disk (5) and extends to the inner side of the reel (8); the fixing cylinder (618) is rotatably connected to the rotating disk (5); and the fixing cylinder (618) is engaged with the reel (8).
5. The laminating device for producing reflective fabric according to claim 1, characterized in that: The ballast plate (619) is provided with a second slide groove (623) at both the front and rear ends, and a slider (624) is slidably connected to the inner side of the second slide groove (623), and two groups of symmetrical extension plates (625) are fixedly connected between the two groups of sliders (624), and the extension plates (625) are movably connected to the inner side of the first slide groove (620). The upper end of the slider (624) is fixedly connected to a slide rod (626), and the slide rod (626) is movably connected to the inner side of the ballast plate (619), and a first spring (627) is movably connected between the slider (624) and the second slide groove (623), and the first spring (627) is wound around the outer side of the slide rod (626).
6. The laminating device for producing reflective fabric according to claim 1, characterized in that: The front end of the turntable (5) is provided with a plurality of groups of slide grooves three (10), the fixed rod (71) is fixedly connected to the inner side of the slide groove three (10), the outer side of the fixed rod (71) is slidably connected to a slider two (72), the slider two (72) is slidably connected to the inner side of the slide groove three (10), the front end of the slider two (72) is fixedly connected to a connecting rod (73), the clamping tube (74) is rotatably connected to the outer side of the connecting rod (73), a plurality of groups of the clamping tubes (74) are arranged around the outer side of the reel (8), and a second spring (75) is movably connected between the slider two (72) and the slide groove three (10), and the second spring (75) is wound around the outer side of the fixed rod (71).
7. The laminating device for producing reflective fabric according to claim 1, characterized in that: A cylinder (11) is provided at the front end of the turntable (5); a support ear (12) is fixedly connected to the output end of the cylinder (11); a rotating rod (13) is rotatably connected to the inner side of the support ear (12) via a damping rotating shaft; a connecting plate (14) is fixedly connected to the outer side of the rotating rod (13); a connecting hole 1 (15) is provided on the inner side of the connecting plate (14); the first roller (61) is movably connected to the inner side of the connecting hole 1 (15); a connecting hole 2 (16) is provided on the inner side of the connecting plate (14); the second roller (62) is movably connected to the inner side of the connecting hole 2 (16); a V-shaped groove (17) is provided on the inner side of the connecting plate (14); and the V-shaped plate (611) is movably connected to the inner side of the V-shaped groove (17).
8. The laminating device for producing reflective fabrics according to claim 7, characterized in that: A connection hole three (18) is provided on the inner side of the connection plate (14), the pressure roller (615) is movably connected to the inner side of the connection hole three (18), a connection groove one (19) is provided on the inner side of the connection plate (14), the ballast plate (619) and the extension plate (625) are movably connected to the inner side of the connection groove one (19), a connection groove two (20) is provided on the inner side of the connection plate (14), the auxiliary plate (622) is movably connected to the inner side of the connection groove two (20), a plurality of groups of connection grooves three (21) are provided on the inner side of the connection plate (14), the clamping cylinder (74) is movably connected to the inner side of the connection groove three (21), a connection hole four (22) is provided on the inner side of the connection plate (14), and the reel (8) is movably connected to the inner side of the connection hole four (22).
9. A laminating method for producing reflective fabrics, characterized in that: A laminating device for producing reflective fabrics according to any one of claims 1 to 8 comprises the following steps: S1: Pull one end of the base fabric (2) into and place it in the first opening (612), and pull one end of the reflective film (3) into and place it in the second opening (613), then flip the connecting plate (14) to the front of the turntable (5), then start the cylinder (11) so that its output end drives the connecting plate (14) to move toward the turntable (5), and then the first roller (61) enters the inner side of the first connecting hole (15) so that the connecting plate (14) is attached to the front end of the base fabric (2); S2: Then, the motor (69) is started to rotate the third gear (610), and the third gear (610) is meshed with the gear block (68), thereby rotating the turntable (5). At the same time, the first gear (63) and the second gear (64) are rotated under the connection of the inner gear ring (65), thereby rotating the first roller (61) and the second roller (62) at the same time, and the rolled-up base fabric (2) and the reflective film (3) are unfolded at the same time; S3: One end of the base fabric (2) and the reflective film (3) will simultaneously pass through the third opening (614) and enter between the pressure roller (615) and the pressure plate (619). As the turntable (5) rotates, the fourth gear (616) will simultaneously mesh with the toothed disc (617), thereby causing the pressure roller (615) to rotate and press the base fabric (2) and the reflective film (3); S4: The laminated base fabric (2) and reflective film (3) will then enter the first slide groove (620) through the feed port (621), and then enter between the two sets of extension plates (625). Under the guidance of the two sets of extension plates (625), the laminated reflective fabric will contact the reel (8). As the turntable (5) rotates continuously and under the pressure of the multiple sets of clamps (74), the laminated reflective fabric will continue to be wound around the outside of the reel (8).
Citation Information
Patent Citations
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