Hose steel wire winding and cloth wrapping integrated device

Abstract

The invention relates to the technical field of hose winding, and discloses a hose steel wire winding and cloth wrapping integrated device which comprises a walking trolley, the walking trolley advances in the length direction of a hose, and the walking trolley is sequentially connected with a steel wire roller, a deconcentrator and a plum blossom disc in the advancing direction; a steel wire wound on the steel wire roller sequentially passes through the deconcentrator and the plum blossom disc and then is wound on the hose, and the hose rotates around the axis of the hose; the cloth wrapping frame is connected to the end of the walking trolley and arranged on the two sides of the hose, and cloth on the cloth wrapping frame is wound on the outer side of a steel wire of the hose. The cloth wrapping assembly is integrated on the hose steel wire winding device, during winding operation, the walking trolley advances in the length direction of the hose, the steel wire is unwound and wound on the hose, and cloth is unwound and wound on the hose wound with the steel wire after a preset distance is spaced, so that steel wire winding and cloth wrapping operation are effectively carried out at the same time, and the work efficiency is improved. And a wrapping station does not need to be independently arranged, the integration degree of the device is higher, and the hose winding efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of hose winding, and more particularly to an integrated hose wire winding and cloth wrapping device. Background Art

[0002] The steel wire reinforced rubber hose is mainly composed of an inner rubber layer, a multi-layer cloth (wire) winding layer, a steel wire reinforcement layer and an outer rubber layer. By winding the steel wire on the rubber hose, the strength of the rubber hose can be greatly enhanced. In the prior art, the invention patent with application number CN200980115244.1 discloses a method for constructing a hose reinforced with spirally laid fibers. The device for implementing the method includes a laying head and a roller support platform, wherein the hose in the construction performs a rotation and forward movement relative to the laying head, and wherein the reinforcing fibers are unfolded from the roller through an annular fiber guide. This device lays reinforcing fibers on the surface of the hose by synchronizing the movement of the roller support platform and the self-rotation of the hose.

[0003] After the hose wire is wound, it is usually necessary to wrap the surface with cloth to facilitate the protection and transportation of the hose. The hose wire winding device described in the above device does not have the function of wrapping cloth at the same time, and needs to be moved to the cloth wrapping station after the wire winding is completed, resulting in low processing efficiency of the hose. Therefore, it is necessary to propose a hose wire winding and cloth wrapping integrated device to at least partially solve the problems existing in the prior art. Summary of the invention

[0004] A series of simplified concepts are introduced in the Summary of the Invention, which will be further described in detail in the Detailed Description of the Invention. The Summary of the Invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the scope of protection of the claimed technical solution.

[0005] In order to at least partially solve the above problems, the present invention provides a hose wire winding and cloth wrapping integrated device, comprising:

[0006] Traveling trolley, the traveling trolley travels along the length direction of the hose, and the traveling trolley is sequentially connected with a wire roller, a wire splitter and a plum blossom disk along the traveling direction, and the steel wire wound on the wire roller passes through the wire splitter and the plum blossom disk in sequence and then is wound on the hose, and the hose rotates around its own axis;

[0007] The cloth wrapping rack is connected to the end of the walking trolley and arranged on both sides of the hose. The cloth on the cloth wrapping rack is wound around the outer side of the steel wire of the hose.

[0008] Preferably, the steel wire is configured as any one of a single-strand steel wire and a twisted steel wire rope.

[0009] Preferably, the side end of the plum blossom disk is connected with a winding mouth, the hose passes through the winding mouth and the center of the plum blossom disk, and the inner diameter of the winding mouth is larger than the diameter of the hose after being wound around the steel wire.

[0010] Preferably, the wire roller and the wire splitter are connected to the wire roller frame at the side end of the traveling trolley, the wire roller and the wire roller frame are at a preset angle, and the wire roller and the wire splitter are arranged as one group or multiple groups in parallel.

[0011] Preferably, a cloth roller and a guide roller are connected to the cloth wrapping frame, cloth is wound on the cloth roller, and the cloth on the cloth roller passes around the guide roller and is wound around the outside of the steel wire of the hose.

[0012] Preferably, the walking trolley moves along the guide rails, the two guide rails are respectively arranged on both sides of the hose, a driving mechanism and a plurality of hose support seats are arranged between the two guide rails, the driving mechanism is used to drive the hose to rotate around its own axis, and the hose support seat is used to support the hose after being wrapped with steel wire.

[0013] Preferably, the hose support seat is configured to be telescopic, and the height of the hose support seat after contraction is lower than the height of the bottom surface of the walking trolley.

[0014] Preferably, the hose support seat comprises:

[0015] A lifting seat, which is connected to the ground between the two guide rails;

[0016] The sliding seat is connected to the top of the lifting seat, and inclined surfaces are symmetrically arranged on both sides of the top of the sliding seat, and flanges are connected to both sides of the inclined surfaces;

[0017] A slide, the slide is slidably connected to the inclined plane, the slide is provided with threaded holes in the horizontal direction, and the threads of the threaded holes on the two slides are in opposite directions;

[0018] An adjusting screw rod, the adjusting screw rod passes through two threaded holes, and is provided with two threaded areas with opposite rotation directions, and the two threaded areas are respectively connected to the two threaded holes;

[0019] The roller is rotatably connected to the top of the slide and supported at the bottom of the hose.

[0020] Preferably, the hose support seat further comprises:

[0021] Guide grooves, two guide grooves are symmetrically arranged at the bottom of the carriage;

[0022] Guide posts, two guide posts are symmetrically connected to the inclined plane, and the guide posts are slidably connected to the guide groove;

[0023] The flange fixing block is bent, the top of the flange fixing block is connected to both sides of the bottom of the slide by bolts, and the bottom of the flange fixing block is bent to the bottom of the flange to form a sliding structure with it.

[0024] Compared with the prior art, the present invention has at least the following beneficial effects:

[0025] The present invention provides an integrated device for steel wire winding and cloth wrapping of a hose, in which a cloth wrapping component is integrated into the steel wire winding device of the hose. During the winding operation, a traveling trolley moves along the length direction of the hose, and the steel wire is unwound and wound around the hose. After a preset distance, the cloth is unwound and wound around the hose that has been wound with the steel wire. This effectively realizes the simultaneous steel wire winding and cloth wrapping operations without the need to set up a separate cloth wrapping station. The device has a higher degree of integration, thereby improving the efficiency of the hose winding process.

[0026] The other advantages, objectives and features of the hose wire winding and cloth wrapping integrated device described in the present invention will be partially reflected through the following description, and will also be partially understood by technicians in this field through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0028] Figure 1 It is a structural schematic diagram of a hose wire winding and cloth wrapping integrated device of the present invention;

[0029] Figure 2 It is a structural schematic diagram of a hose support seat in a hose wire winding and cloth wrapping integrated device of the present invention;

[0030] Figure 3 It is a schematic structural diagram of the direction facing the inclined surface of the slide in a hose wire winding and cloth wrapping integrated device of the present invention.

[0031] In the figure: 1. Traveling trolley; 2. Hose; 3. Wire roller; 4. Wire divider; 5. Plum blossom plate; 6. Cloth wrapping frame; 7. Steel wire; 8. Winding mouth; 9. Wire roller frame; 10. Guide rail; 11. Hose support seat; 12. Cloth roller; 13. Guide roller; 14. Driving mechanism; 15. Lifting seat; 16. Sliding seat; 17. Inclined surface; 18. Flanging; 19. Sliding frame; 20. Threaded hole; 21. Adjusting screw; 22. Support roller; 23. Guide groove; 24. Guide column; 25. Flanging fixing block; 26. Cloth. DETAILED DESCRIPTION

[0032] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.

[0033] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.

[0034] Embodiment 1:

[0035] like Figure 1 As shown, the present invention provides a hose wire winding and cloth wrapping integrated device, comprising:

[0036] A traveling trolley 1 travels along the length direction of the hose 2. The traveling trolley 1 is sequentially connected with a wire roller 3, a wire splitter 4 and a plum blossom disk 5 along the traveling direction. The steel wire 7 wound on the wire roller 3 passes through the wire splitter 4 and the plum blossom disk 5 in sequence and then is wound on the hose 2. The hose 2 rotates around its own axis.

[0037] The cloth wrapping rack 6 is connected to the end of the traveling trolley 1 and arranged on both sides of the hose 2 , and the cloth 26 on the cloth wrapping rack 6 is wound around the outside of the steel wire 7 of the hose 2 .

[0038] The side end of the plum blossom disk 5 is connected with a winding mouth 8 , and the hose 2 passes through the winding mouth 8 and the center of the plum blossom disk 5 . The inner diameter of the winding mouth 8 is larger than the diameter of the hose 2 after being wound with the steel wire 7 .

[0039] The steel wire 7 is provided as any one of a single-strand steel wire and a twisted steel wire rope.

[0040] The working principle and beneficial effects of the above technical solution are:

[0041] When a hose wire winding and cloth wrapping integrated device is used, the steel wire 7 on the steel wire roller 3 passes through the wire divider 4 and the plum blossom plate 5 in sequence and is wound on the hose 2. The wire divider 4 is provided with a plurality of vertical separation rollers, and the plurality of steel wires 7 are respectively divided through the gaps between the adjacent separation rollers. The plum blossom plate 5 is detachably connected to the plum blossom plate seat of the walking trolley 1. According to the number of steel wires 7 in the winding layer, corresponding guide holes are processed on the dividing circle of the plum blossom plate 5, and the guide holes evenly distribute the steel wires 7. When winding, the hose 2 rotates under the action of the driving mechanism, and the steel wire roller 3 rotates under the action of the driving device to release the wire. At the same time, the walking trolley 1 moves along the length direction of the hose 2, and the steel wire 7 is wound on the surface of the hose 2. The winding mouth 8 flattens the steel wire 7 on the surface of the hose 2, so that the wound steel wire 7 is flatter. While winding, the cloth wrapping frame 6 releases the cloth 26, and the cloth 26 is wound around the outer side of the steel wire of the hose 2. With the rotation of the hose 2 and the travel of the walking trolley 1, the cloth wrapping operation is realized. The steel wire 7 on the steel wire roller 3 is arranged as a single steel wire or a steel wire rope twisted into strands.

[0042] Through the above-mentioned structural design, the cloth wrapping assembly is integrated into the hose wire winding device. During the winding operation, the walking trolley 1 moves along the length direction of the hose 2, and the steel wire 7 is unwound and wound on the hose 2. After a preset distance, the cloth is unwound and wound on the hose 2 that has been wound with the steel wire 7. This effectively realizes the simultaneous operation of steel wire winding and cloth wrapping, and there is no need to set up a separate cloth wrapping station. The device has a higher degree of integration, which improves the efficiency of the hose winding process.

[0043] Embodiment 2:

[0044] like Figure 1 As shown, based on the above-mentioned embodiment 1, the wire roller 3 and the wire divider 4 are connected to the wire roller frame 9 at the side end of the traveling trolley 1, the wire roller 3 and the wire roller frame 9 are at a preset angle, and the wire roller 3 and the wire divider 4 are arranged as a group or multiple groups in parallel.

[0045] The working principle and beneficial effects of the above technical solution are:

[0046] Each group of wire rollers 3 and wire splitters 4 forms a pay-off unit. Different pay-off units are required according to the winding angle and number of winding strands of the steel wire 7 on the hose 2. Therefore, the wire rollers 3 and wire splitters 4 are arranged into multiple groups. The angle or number of wire rollers 3 in each group is different. The multiple groups of pay-off units are arranged in parallel. When the winding parameters need to be adjusted, the pay-off units can be quickly replaced, which improves the adaptability and convenience of the device, thereby improving the wire winding efficiency.

[0047] Embodiment 3:

[0048] like Figure 1 As shown, based on the above-mentioned embodiment 1, a cloth roller 12 and a guide roller 13 are connected to the cloth wrapping frame 6, and cloth 26 is wound around the cloth roller 12. The cloth on the cloth roller 12 passes around the guide roller 13 and is wound around the outside of the steel wire 7 of the hose 2.

[0049] The working principle and beneficial effects of the above technical solution are:

[0050] One or more cloth rollers 12 are arranged on the cloth wrapping frame 6, and each cloth roller 12 corresponds to a guide roller 13. When unloading, multiple cloth rollers 12 release multiple strands of cloth 26, which are guided by the guide rollers 13 and then wound on the hose 2. The arrangement of multiple cloth rollers 12 can meet the winding requirements of cloth 26 with different numbers of strands. The guide rollers 13 guide each strand of cloth to avoid interference between the cloths 26 so that they can be wound along a preset angle. The cloth rollers 12 can be connected to a drive motor.

[0051] Embodiment 4:

[0052] like Figure 1As shown, based on the above-mentioned embodiment 1, the walking trolley 1 moves along the guide rail 10, and the two guide rails 10 are respectively arranged on both sides of the hose 2. A driving mechanism 14 and a plurality of hose support seats 11 are arranged between the two guide rails 10. The driving mechanism 14 is used to drive the hose 2 to rotate around its own axis, and the hose support seat 11 is used to support the hose 2 after the steel wire 7 is wound.

[0053] The hose support seat 11 is configured to be telescopic, and the height of the hose support seat 11 after contraction is lower than the height of the bottom surface of the traveling trolley 1 .

[0054] The working principle and beneficial effects of the above technical solution are:

[0055] Since the hose 2 is relatively long, multi-point support is required to reduce the deformation of the hose 2. A hose support seat 11 is set below the hose 2. When the hose is wound in the initial position, the hose support seat 11 is in a retracted state and is located below the walking trolley 1, so it will not hinder the movement of the walking trolley 1. The plum blossom disk 5 is close to the section where the hose 2 is connected to the drive mechanism 14. As the winding progresses, the walking trolley 1 gradually moves away from the drive mechanism 14, and the part of the hose 2 that has been wound gradually becomes longer. When the walking trolley 1 moves to the current position and the hose support seat 11 is completely exposed, a trigger signal is generated to control the hose support seat 11 to extend and reset to contact the hose 2, so as to support the hose 2. That is, as the walking trolley 1 moves, at each preset distance, the hose support seat 11 at the current position rises in turn, so as to support the hose 2 at multiple points at the preset position, thereby avoiding deformation of the hose 2 during the winding process, improving the straightness of the hose 2, and improving the processing quality.

[0056] Embodiment 5:

[0057] like Figure 2 , 3 As shown, based on the above-mentioned embodiment 4, the hose support seat 11 includes:

[0058] A lifting seat 15, the lifting seat 15 is connected to the ground between the two guide rails 10;

[0059] A slide 16, the slide 16 is connected to the top of the lifting seat 15, and inclined surfaces 17 are symmetrically arranged on both sides of the top of the slide 16, and flanges 18 are connected to both sides of the inclined surface 17;

[0060] Slide 19, slide 19 is slidably connected to the inclined surface 17, and a threaded hole 20 is provided through the slide 19 in the horizontal direction, and the threaded holes 20 on the two slides 19 have opposite rotation directions;

[0061] An adjusting screw 21, the adjusting screw 21 passes through the two threaded holes 20, and is provided with two threaded areas with opposite rotation directions, and the two threaded areas are respectively connected to the two threaded holes 20;

[0062] The roller 22 is rotatably connected to the top of the slide 19 and supported at the bottom of the hose 2.

[0063] The working principle and beneficial effects of the above technical solution are:

[0064] The hose support seat 11 is lifted and lowered by a lifting seat 15. The lifting seat 15 is set to any one of hydraulic lifting, scissor lifting, and pneumatic lifting. When in use, the worker rotates one end of the adjusting screw 21 to make it rotate. The adjusting screw 21 rotates in the threaded hole 20, driving the slide 19 to slide along the inclined surface 17. The slide 19 drives the roller 22 to move, thereby adjusting the distance between the two rollers 22. According to the diameter of the hose 2 to be lifted, the distance between the two rollers 22 is adjusted. The two rollers 22 are arranged symmetrically so that the hose 2 is located at the center of the two rollers 22; and after adjustment, the supporting point of the roller 22 for the hose 2 is just located at an angle of 45° below the hose 2. The setting of the hose support seat 11 is simple in adjustment method, and effectively realizes the support of hoses 2 of different diameters, so that the supporting position of the hose 2 is located at an angle of 45° below, ensuring the supporting effect. At the same time, the hose support seat 11 adopts a lifting design, which is convenient for flexible switching between the support and contraction states.

[0065] Embodiment 6:

[0066] like Figure 2 , 3 As shown, based on the above embodiment 5, the hose support seat 11 also includes:

[0067] Guide grooves 23, two guide grooves 23 are symmetrically arranged at the bottom of the slide 19;

[0068] Guide posts 24, two guide posts 24 are symmetrically connected to the inclined surface 17, and the guide posts 24 are slidably connected in the guide groove 23;

[0069] The flange fixing block 25 is bent, and the top of the flange fixing block 25 is connected to both sides of the bottom of the slide 19 by bolts, and the bottom of the flange fixing block 25 is bent to the bottom of the flange 18 to form a sliding structure therewith.

[0070] The working principle and beneficial effects of the above technical solution are:

[0071] A guide groove 23 and a guide column 24 are provided on the hose support seat 11. When the slide 19 slides on the inclined surface 17, the guide column 24 slides along the guide groove 23 to guide the slide 19. After the slide 19 is installed on the inclined surface 17, the top of the flange fixing block 25 is connected to the bottom of the slide 19 by bolts, and the bottom of the flange fixing block 25 is bent below the flange 18 to limit the vertical direction of the slide 19 along the inclined surface 17, so as to prevent the slide 19 from turning over when the adjusting screw 21 is rotated, thereby improving the stability of the roller 22 during the adjustment process.

[0072] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0073] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0074] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A hose wire winding and cloth wrapping integrated device, characterized in that: include: A walking trolley (1), the walking trolley (1) moves along the length direction of the hose (2), the walking trolley (1) is sequentially connected with a wire roller (3), a wire splitter (4) and a plum blossom disk (5) along the moving direction, the steel wire (7) wound on the wire roller (3) passes through the wire splitter (4) and the plum blossom disk (5) in sequence and then is wound on the hose (2), and the hose (2) rotates around its own axis; A cloth wrapping rack (6) is connected to the end of the walking trolley (1) and arranged on both sides of the hose (2); the cloth (26) on the cloth wrapping rack (6) is wound around the outside of the steel wire (7) of the hose (2).

2. The integrated hose wire winding and cloth wrapping device according to claim 1, characterized in that: The steel wire (7) is configured as any one of a single-strand steel wire and a twisted steel wire rope.

3. The integrated hose wire winding and cloth wrapping device according to claim 1, characterized in that: The side end of the plum blossom disk (5) is connected with a winding mouth (8), the hose (2) passes through the winding mouth (8) and the center of the plum blossom disk (5), and the inner diameter of the winding mouth (8) is larger than the diameter of the hose (2) after being wound with the steel wire (7).

4. The integrated hose wire winding and cloth wrapping device according to claim 1, characterized in that: The wire roller (3) and the wire splitter (4) are connected to a wire roller frame (9) at the side end of the traveling trolley (1); the wire roller (3) and the wire roller frame (9) are at a preset angle; the wire roller (3) and the wire splitter (4) are arranged as one group or multiple groups in parallel.

5. The integrated hose wire winding and cloth wrapping device according to claim 1, characterized in that: A cloth roller (12) and a guide roller (13) are connected to the cloth wrapping frame (6); cloth (26) is wound around the cloth roller (12); and the cloth (26) on the cloth roller (12) passes around the guide roller (13) and is then wound around the outside of the steel wire (7) of the hose (2).

6. The integrated hose wire winding and cloth wrapping device according to claim 1, characterized in that: The walking trolley (1) moves along a guide rail (10), the two guide rails (10) are respectively arranged on both sides of the hose (2), a driving mechanism (14) and a plurality of hose support seats (11) are arranged between the two guide rails (10), the driving mechanism (14) is used to drive the hose (2) to rotate around its own axis, and the hose support seat (11) is used to support the hose (2) after being wound with a steel wire (7).

7. The integrated hose wire winding and cloth wrapping device according to claim 6, characterized in that: The hose support seat (11) is configured to be telescopic, and the height of the hose support seat (11) after contraction is lower than the height of the bottom surface of the traveling trolley (1).

8. The integrated hose wire winding and cloth wrapping device according to claim 6, characterized in that: The hose support seat (11) comprises: A lifting seat (15), the lifting seat (15) is connected to the ground between the two guide rails (10); A slide seat (16), the slide seat (16) is connected to the top of the lifting seat (15), and inclined surfaces (17) are symmetrically arranged on both sides of the top of the slide seat (16), and flanges (18) are connected to both sides of the inclined surfaces (17); A slide (19), the slide (19) is slidably connected to the inclined surface (17), a threaded hole (20) is provided through the slide (19) in a horizontal direction, and the threaded holes (20) on the two slides (19) have opposite rotation directions; An adjusting screw (21), the adjusting screw (21) passes through the two threaded holes (20), and the adjusting screw (21) is provided with two threaded areas with opposite rotation directions, and the two threaded areas are respectively screwed to the two threaded holes (20); The roller (22) is rotatably connected to the top of the slide (19) and supported at the bottom of the hose (2).

9. The integrated hose wire winding and cloth wrapping device according to claim 6, characterized in that: The hose support seat (11) also includes: Guide grooves (23), two guide grooves (23) are symmetrically arranged at the bottom of the slide (19); Guide posts (24), two guide posts (24) are symmetrically connected to the inclined surface (17), and the guide posts (24) are slidably connected to the guide groove (23); The flange fixing block (25) is bent, the top of the flange fixing block (25) is connected to the two sides of the bottom of the slide (19) by bolts, and the bottom of the flange fixing block (25) is bent to the bottom of the flange (18) to form a sliding structure therewith.

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