Device and method for producing and blending Luzhou-flavor liquor

Abstract

The invention relates to the technical field of liquor production equipment, and discloses a Luzhou-flavor liquor production blending device and a method thereof.The Luzhou-flavor liquor production blending device comprises a blending tank, a rotating rod is arranged in the blending tank in a penetrating mode, a plurality of supporting legs used for supporting are installed at the bottom of the blending tank, and a liquor outlet pipe used for liquor discharging is installed at the bottom of the blending tank; the detection assembly is arranged in the blending tank, the discharging assembly is arranged at the top of the blending tank, the guide assembly is arranged on the surface of the rotating rod, the guide assembly comprises an adjusting box arranged on the surface of the sleeve, a sliding block is fixedly connected to the side, close to the movable ring, of the adjusting box, and a sliding groove matched with the sliding block is formed in the inner wall of the movable ring. Through the arrangement of the guide assembly, transverse throwing thrust is applied to fermented grain raw materials in the falling process, so that the fermented grain raw materials are scattered and spread at the smoke emission position, the covering effect is improved, and alcohol volatilization is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of liquor production equipment, and more specifically, to a production and blending device for strong-flavor liquor and a method thereof. Background Art

[0002] Luzhou-aroma liquor is an important genre of Chinese liquor, famous for its unique brewing process and flavor. It is characterized by strong aroma and rich taste. Its brewing process usually adopts high-temperature distillation and pile fermentation, and the raw materials are mostly high-quality sorghum, wheat and other grains. With the increase in market demand, the production technology of Luzhou-aroma liquor has been continuously innovated, which has promoted the improvement of its quality and taste.

[0003] The production, blending and processing technology of Luzhou-flavor liquor is different from that of other types of liquor. Luzhou-flavor liquor adopts continuous fermented grains ingredients, that is, new fermented grains and filling auxiliary materials are continuously added to the original fermented grains from the cellar, and mixed steaming and mixed burning are used for steaming. The steaming of raw materials and the distillation of liquor are carried out simultaneously in the steamer. Among them, the timing of adding fermented grains is particularly important. When the temperature in the cellar reaches the critical point of vaporization, the alcohol will vaporize and rise. After encountering the air, it will liquefy to form small droplets, that is, smoke visible to the naked eye. The position where smoke comes out of the mash in the cellar should be covered with new mash in time, which can reduce the volatilization of alcohol. The multi-layer mash can improve the mixed steaming effect and make the alcohol rise layer by layer. However, the existing Luzhou-flavor liquor blending device covers the smoke coming out of the mash by discharging materials in a local area and then leveling it. Since the position where the smoke comes out of the mash is uncertain, it is easy to cause a lot of alcohol volatilization loss in the process of waiting for leveling, which is not conducive to the output of liquor. Summary of the invention

[0004] The invention discloses a production and blending device for Luzhou-flavor liquor and a method thereof, which solve the technical problems in the above-mentioned background technology.

[0005] The first aspect of the present invention discloses a production and blending device for Luzhou-flavor liquor, comprising a blending tank, a rotating rod is inserted into the blending tank, a plurality of supporting legs are installed at the bottom of the blending tank, and a liquid outlet pipe for discharging liquor is installed at the bottom of the blending tank;

[0006] A detection assembly is arranged in the mixing tank, the detection assembly comprises a movable ring, a plurality of photoelectric sensors for detecting smoke are installed on the inner wall of the movable ring, a sleeve is sleeved on the surface of the rotating rod, and a receiving ring adapted to the photoelectric sensor is installed on the surface of the sleeve;

[0007] A material discharge assembly is arranged on the top of the mixing tank, and the material discharge assembly includes a material discharge box fixedly connected to the top of the mixing tank, a material cavity is provided in the material discharge box, a plurality of through holes communicating with the material cavity are provided at the connection between the material discharge box and the mixing tank, a material discharge valve is installed in the through hole, and a box cover is installed on the top of the material discharge box;

[0008] A guide assembly is arranged on the surface of the rotating rod, and the guide assembly includes an adjustment box arranged on the surface of the sleeve, a slider is fixedly connected to the side of the adjustment box close to the movable ring, a slide groove adapted to the slider is opened on the inner wall of the movable ring, an electric push rod is fixedly connected to the bottom of the adjustment box, and a material-diverting plate is fixedly connected to the output end of the electric push rod;

[0009] It also includes a driving assembly for driving the rotating rod to rotate, and a movable assembly for driving the movable ring to move longitudinally back and forth in the mixing tank.

[0010] Preferably, the inner wall of the movable ring is provided with a plurality of movable grooves adapted to the photoelectric sensors, and a protrusion is slidably connected through the movable grooves, an electromagnet is installed on the side of the inner wall of the movable groove opposite to the protrusion, and the protrusion is a metal block.

[0011] Preferably, a stopper adapted to the protrusion is fixedly connected to the top of the regulating box, and a trigger button adapted to the protrusion is installed on one side of the stopper;

[0012] It also includes a clutch component for separating and combining the power transmission between the regulating box and the sleeve, and the clutch component is electrically connected to the trigger button.

[0013] Preferably, the clutch comprises a motor C fixedly connected to the inside of the regulating box, the output end of the motor C is fixedly connected to a rotating frame, one end of the rotating frame is fixedly connected to a positioning plate, when the positioning plate contacts the sleeve, the rotating rod can drive the regulating box to rotate together, and a plurality of stirring blades are fixedly connected to the bottom of the rotating rod.

[0014] Preferably, it also includes a condensation recovery component, which includes a condensing plate arranged in the regulating box, a compressor for cooling the condensing plate is arranged in the regulating box, a smoke recovery tank is opened at the bottom of the regulating box, and the condensing plate is located in the smoke recovery tank.

[0015] Preferably, a movable plate is slidably connected to the surface of the condensing plate, and a collecting block is rotatably connected to the bottom of the movable plate. A guide groove is provided on the surface of the movable plate, and a torsion spring is provided at the hinge between the collecting block and the movable plate. A circular hole is provided on the surface of the movable plate, and a connecting ring is rotatably connected through the circular hole. A plurality of slots are provided on the inner wall of the circular hole, and a plurality of ratchets matching the slots are installed on the surface of the connecting ring. A screw is rotatably connected in the flue gas recovery groove, and the screw is threadedly connected to the connecting ring. A motor B matching the screw is installed inside the adjusting box, and the movable plate is connected to the adjusting box through a tension spring. A roller is rotatably connected to the end of the rotating frame away from the positioning plate, and a Hall angle sensor is provided in the roller, and the Hall angle sensor is electrically connected to the motor B.

[0016] Preferably, a liquid collecting trough adapted to the collection block is provided on one side of the inner wall of the smoke recovery trough, a baffle is fixedly connected to the inner wall of the liquid collecting trough, and a liquid collecting cavity is provided at the bottom of the liquid collecting trough, and the bottom of the liquid collecting cavity is connected to the bottom of the regulating box.

[0017] Preferably, the driving assembly includes a motor A, and the output end of the motor A is connected to the rotating rod through a synchronous belt.

[0018] Preferably, the movable component includes a plurality of positioning grooves opened on the inner wall of the preparation tank, the top of the movable ring is fixedly connected to a fixed block, one end of the fixed block is rotatably connected to a driving wheel, the driving wheel is tightly attached to the inner wall of the positioning groove, and a driving member for driving the driving wheel to rotate is arranged in the fixed block.

[0019] The second aspect of the present invention discloses a method for producing and blending a Luzhou-flavor liquor, comprising the following steps:

[0020] S1: In the initial state, there is no fermented grains raw material and other additives in the mixing tank. At this time, the fermented grains raw material and additives of white wine are added into the discharge box, and several discharge valves are opened, so that the liquor material falls to the bottom of the mixing tank through the through holes, and the liquor material at the bottom of the mixing tank is mixed and steamed by the external heating device. In this process, the driving component can drive the rotating rod to rotate, the stirring blade stirs at the bottom of the liquor material, and the material paddle spreads the liquor material evenly;

[0021] S2: The mixed fermented grains and various additives are fermented. At this time, the temperature in the mixing tank continues to rise. When it exceeds the critical point of vaporization, the alcohol will vaporize and rise. When it encounters air, it will liquefy and generate small droplets, that is, white smoke. At this time, the position where the white smoke emerges will block the normal passage of the photoelectric sensor and the receiving ring at the corresponding position. At this time, the regulating box is rotated to this position, and the smoke recovery tank at the bottom of the regulating box collects the alcohol smoke;

[0022] S3: The discharge valve located at the position of the blocked photoelectric sensor is opened accordingly, and part of the fermented grains raw materials are discharged. When the fermented grains raw materials pass through the position of the photoelectric sensor, they are sensed, and the electric push rod is controlled to retract, so that the material-dispensing plate provides a lateral thrust for the naturally falling fermented grains raw materials, so that the fermented grains raw materials are thrown flat and completely cover the smoke generation position;

[0023] S4: The alcohol flue gas entering the flue gas recovery tank meets the condensing plate and condenses into droplets attached to it. The alcohol droplets on the surface of the condensing plate are scraped off by the movement of the movable plate, and are sent to the collection block and finally sent to the liquid collecting tank. They return to the mash raw material through the liquid collecting cavity, further reducing the loss of alcohol due to volatilization and improving the output efficiency of liquor.

[0024] The beneficial effects of the present invention are:

[0025] 1. The present invention provides a material-discharging plate to apply a lateral thrust to the mash material in the falling process, so that the mash material is spread out and evenly distributed at the smoke emission position, thereby reducing the problem that the smoke emission position cannot be completely covered in a short time due to direct falling and stacking of materials, further reducing the volatilization of alcohol, and improving the alcohol output of white wine to a certain extent. Moreover, through the setting of the clutch, when the regulating box stops rotating in the mixing tank, the rotating rod can continue to rotate, so that the stirring blades continue to stir the mash.

[0026] 2. The present invention provides a condensation recovery component, which can simultaneously recover the alcohol smoke when the smoke position is covered with the mash raw material, and can return the collected alcohol droplets to the mash material through the liquid collecting chamber, further improving the recycling rate of the entire device and helping to reduce the waste caused by alcohol volatilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a cross-sectional view of the present invention for showing the internal structure of the mixing tank;

[0029] Figure 3 It is a front cross-sectional view of the present invention for showing the internal structure of the mixing tank;

[0030] Figure 4 The present invention Figure 3 A in the enlarged view;

[0031] Figure 5 It is a disassembled diagram of the present invention for showing the rotating rod, the sleeve and the adjusting box;

[0032] Figure 6 It is a schematic diagram of the present invention for showing the top of the mixing tank and its nearby structures;

[0033] Figure 7 is a schematic diagram of the present invention for illustrating a clutch member;

[0034] Figure 8 is a schematic diagram of the present invention for illustrating a condensation recovery component;

[0035] Fig. 9 It is a schematic diagram of the present invention for displaying the movable plate and its surrounding structures.

[0036] In the figure: 1, mixing tank; 11, supporting leg; 12, liquid outlet pipe; 2, rotating rod; 21, motor A; 211, synchronous belt; 212, stirring blade; 22, sleeve; 221, receiving ring; 23, adjusting box; 231, slider; 232, stopper; 233, trigger button; 24, electric push rod; 241, material plate; 25, condensing sheet; 251, movable plate; 252, tension spring; 253, collecting block; 254, guide groove; 255, connecting ring; 256, card slot; 257, ratchet; 258, screw; 259, motor B; 26, liquid collecting slot; 261, baffle; 262, liquid collecting chamber; 27, motor C; 271, rotating frame; 272, positioning plate; 273, roller; 3, movable ring; 31, photoelectric sensor; 32, movable slot; 321, convex block; 322, electromagnet; 33, positioning slot; 331, fixed block; 332, driving wheel; 4, discharge box; 41, box cover; 42, through hole; 421, discharge valve. DETAILED DESCRIPTION

[0037] The subject matter described herein will now be discussed with reference to example implementations. It should be understood that the discussion of these implementations is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the present specification. Various examples may omit, replace, or add various processes or components as needed. In addition, the features described in some examples may also be combined in other examples.

[0038] The embodiment of the present invention discloses a device for producing and blending a strong-flavor liquor. Figure 1 , Figure 2 and Figure 3 As shown, it includes a mixing tank 1, a rotating rod 2 is inserted into the mixing tank 1, a plurality of supporting legs 11 are installed at the bottom of the mixing tank 1 for support, and a liquid outlet pipe 12 for discharging wine is installed at the bottom of the mixing tank 1. Specifically, the wine fermented in the mixing tank 1 can be discharged through the liquid outlet pipe 12;

[0039] The detection component is arranged in the mixing tank 1. The detection component includes a movable ring 3. A plurality of photoelectric sensors 31 for detecting smoke are installed on the inner wall of the movable ring 3. The photoelectric sensors 31 are spaced fairly apart from each other and are evenly arranged on the inner wall of the movable ring 3. A sleeve 22 is sleeved on the surface of the rotating rod 2. The sleeve 22 is limitedly slid on the surface of the rotating rod 2 and can rotate with the rotating rod 2. A receiving ring 221 adapted to the photoelectric sensor 31 is installed on the surface of the sleeve 22. A photoresistor or a photodiode is arranged on the surface of the receiving ring 221 for receiving the signal emitted by the photoelectric sensor 31. The photoelectric sensor 31 is a photoelectric smoke sensor. By controlling the LED and the photodiode to radiate and receive light beams, the brightness change of the scatterable light generated by the mist droplets in the air is detected, and then the mist generated by the liquefaction of alcohol to form small droplets is detected. Therefore, there is an infrared or laser path between the photoelectric sensor 31 and the receiving ring 221. When the path encounters the small droplets formed by the liquefaction of alcohol, that is, the smoke, it will be blocked or blocked accordingly, so as to determine the smoke emission position;

[0040] A material discharge assembly is arranged at the top of the mixing tank 1. The material discharge assembly includes a discharge box 4 fixedly connected to the top of the mixing tank 1. A material cavity is provided in the discharge box 4. A plurality of through holes 42 communicating with the material cavity are provided at the connection between the discharge box 4 and the mixing tank 1. The material cavity is used to place fermented grains. A discharge valve 421 is installed in the through hole 42. A box cover 41 is installed on the top of the discharge box 4. Specifically, fermented grains and other additives, such as various types of auxiliary additives such as grains and rice husks, can be added into the material cavity by opening the box cover 41. The discharge valve 421 can be opened and closed to allow the fermented grains to fall downward into the mixing tank 1 through the through hole 42 for mixed steaming or to cover the smoke emission position.

[0041] like Figure 5 and Figure 6 As shown, the guide assembly is arranged on the surface of the rotating rod 2, and the guide assembly includes an adjustment box 23 arranged on the surface of the sleeve 22. The adjustment box 23 is rotatably connected to the surface of the sleeve 22. A slider 231 is fixedly connected to the side of the adjustment box 23 close to the movable ring 3. A slide groove adapted to the slider 231 is opened on the inner wall of the movable ring 3. The slider 231 slides in the slide groove. Through the cooperation between the slider 231 and the slide groove, it is ensured that the movable ring 3, the adjustment box 23 and the sleeve 22 are always at the same height, which is convenient for the detection of smoke and the synchronization of material feeding. An electric push rod 24 is fixedly connected to the bottom of the regulating box 23, and a material removal plate 241 is fixedly connected to the output end of the electric push rod 24, wherein the electric push rod 24 is electrically connected to the photoelectric sensor 31, and the photoelectric sensor 31 is electrically connected to the discharge valve 421, and a proximity sensor can also be arranged on the surface of the movable ring 3 for timely sensing the falling of the material, wherein the proximity sensor is electrically connected to the electric push rod 24; it also includes a driving component for driving the rotating rod 2 to rotate, and a movable component for driving the movable ring 3 to move back and forth longitudinally in the preparation tank 1.

[0042] Specifically, when the photoelectric sensor 31 detects the presence of alcohol smoke at the corresponding position, the photoelectric sensor 31 transmits a signal to the discharge valve 421 at the corresponding position, and the discharge valve 421 at this position is opened, and part of the mash material in the material chamber falls through the through hole 42, and then the discharge valve 421 is closed to control the amount of mash discharged. The mash material falling through the through hole 42 is sensed by the proximity sensor when passing through the movable ring 3, and the signal is transmitted to the electric push rod 24, so that the electric push rod 24 contracts accordingly, driving the material plate 241 to catch the material in time, and throwing the material horizontally, so that the material is scattered and evenly covers the smoke outlet position, avoiding material accumulation and uneven coverage of the smoke outlet position.

[0043] It is worth noting that since the material will be thrown horizontally a certain distance by the material removal plate 241, the electric push rod 24 is in an output state under normal conditions, so that the material removal plate 241 is a certain distance away from the adjusting box 23. When the adjusting box 23 is located above the smoke, the material removal plate 241 is located a certain distance away from the smoke. In this way, when the mash raw material falls, it is pushed by the material removal plate 241 to avoid missing the smoke position, and the mash raw material can still be dispersed and evenly covered.

[0044] like Figure 3 , Figure 4 and Figure 5 As shown, in the present embodiment, a plurality of movable grooves 32 adapted to the photoelectric sensors 31 are provided on the inner wall of the movable ring 3, the number of the movable grooves 32 is adapted to the number and position of the photoelectric sensors 31, and a protrusion 321 is slidably connected through the movable grooves 32, and an electromagnet 322 is installed on the side of the inner wall of the movable groove 32 opposite to the protrusion 321, the electromagnet 322 is electrically connected to the photoelectric sensor 31, and the protrusion 321 is a metal block. Under normal conditions, the electromagnet 322 is in a state of generating magnetic attraction to the protrusion 321, thereby adsorbing the protrusion 321, so that the protrusion 321 is located in the movable groove 32, and will not block the rotation of the adjustment box 23.

[0045] Furthermore, a stopper 232 adapted to the protrusion 321 is fixedly connected to the top of the regulating box 23, and a trigger button 233 adapted to the protrusion 321 is installed on one side of the stopper 232. It also includes a clutch for separating and combining the power transmission between the regulating box 23 and the sleeve 22, and the clutch is electrically connected to the trigger button 233.

[0046] Specifically, when the photoelectric sensor 31 senses smoke obstruction, it transmits a signal to the electromagnet 322, and the electromagnet 322 reverses the direction of the magnetic field and generates a magnetic repulsion force on the protrusion 321, so that the protrusion 321 is pushed forward and extends out of the movable groove 32, thereby blocking the rotating adjustment box 23, and the block 232 on the top of the adjustment box 23 will be blocked by the protrusion 321, and the adjustment box 23 is positioned at this position. Since a trigger button 233 is installed on one side of the block 232, the trigger button 233 will be synchronously triggered by the protrusion 321. The trigger button 233 is a pressure-sensitive button or a mechanical button. Therefore, the triggered trigger button 233 transmits a signal to the clutch, so that it disconnects the power transmission between the adjustment box 23 and the sleeve 22. At this time, the adjustment box 23 does not rotate with the sleeve 22, and the adjustment box 23 is positioned at the smoke outlet position on the surface of the mash material, so that the falling mash material can be covered in the smoke outlet position in time.

[0047] The electromagnet 322 is electrically connected to the electric push rod 24 , so that after the electric push rod 24 contracts and outputs and completes a throwing cycle, the electromagnet 322 reverses the direction of the magnetic field, so that the protrusion 321 is sucked into the movable groove 32 , thereby canceling the obstruction to the adjustment box 23 .

[0048] like Figure 7 As shown, the clutch includes a motor C27 fixedly connected to the inside of the regulating box 23, the output end of the motor C27 is fixedly connected to a rotating frame 271, one end of the rotating frame 271 is fixedly connected to a positioning plate 272, the surface of the positioning plate 272 is set to a rough surface, or coated with a coating with greater friction, when the positioning plate 272 contacts the sleeve 22, the rotating rod 2 can drive the regulating box 23 to rotate together, and a plurality of stirring blades 212 are fixedly connected to the bottom of the rotating rod 2.

[0049] Specifically, under normal conditions, the positioning plate 272 fits tightly against the surface of the sleeve 22, so that the adjustment box 23 can rotate synchronously with the sleeve 22 and the rotating rod 2, and when the clutch is triggered by the trigger button 233, the motor C27 outputs to drive the rotating frame 271 to rotate, thereby separating the positioning plate 272 from the sleeve 22. At this time, due to the lack of close contact with the positioning plate 272, the adjustment box 23 no longer rotates, while the rotating rod 2 can continue to rotate, driving the bottom stirring blades 212 to stir the mash raw material, so that the stop of the adjustment box 23 will not affect the rotation of the rotating rod 2.

[0050] like Figure 7 , Figure 8 and Fig. 9As shown, in the present embodiment, a condensation recovery component is also included. The condensation recovery component includes a condensing sheet 25 arranged in the regulating box 23. A compressor for cooling the condensing sheet 25 is arranged in the regulating box 23. The compressor can be a micro compressor, or the condensing sheet 25 can be cooled by an external cooling pipeline, or the condensing sheet 25 can be set as a semiconductor refrigerator sheet to reduce the occupied volume. A flue gas recovery groove is opened at the bottom of the regulating box 23, and the condensing sheet 25 is located in the flue gas recovery groove.

[0051] Specifically, when the regulating box 23 is positioned above the fermented grains emitting smoke, the smoke can enter the smoke recovery tank upward, and when encountering the condensing sheet 25, it is cooled and adheres to its surface to form alcohol droplets, which can prevent the continued volatilization of alcohol.

[0052] Further, the surface of the condensing sheet 25 is slidably connected with a movable plate 251, the bottom of the movable plate 251 is rotatably connected with a collecting block 253, the surface of the movable plate 251 is provided with a guide groove 254, and a torsion spring is provided at the hinge between the collecting block 253 and the movable plate 251, and the two ends of the torsion spring are respectively fixedly connected to the collecting block 253 and the movable plate 251. When the torsion spring is in a relaxed state, the collecting block 253 and the movable plate 251 are in a state as shown in FIG. Fig. 9 In the state shown, the groove on the surface of the collecting block 253 can be used to hold alcohol liquid, a circular hole is opened on the surface of the movable plate 251, and a connecting ring 255 is rotatably connected through the circular hole, a plurality of slots 256 are opened on the inner wall of the circular hole, and a plurality of ratchets 257 adapted to the slots 256 are installed on the surface of the connecting ring 255, the slots 256 face a single direction, and the ratchets 257 can make the connecting ring 255 rotate in a single direction, and the reverse rotation will lock the ratchets 257 on the surface of the slots 256, and the screw 25 is rotatably connected in the smoke recovery tank. 8. The screw rod 258 is threadedly connected with the connecting ring 255. A motor B259 adapted to the screw rod 258 is installed inside the adjusting box 23. The movable plate 251 is connected to the adjusting box 23 through a tension spring 252. Both ends of the tension spring 252 are fixedly connected to the movable plate 251 and the adjusting box 23 respectively. One end of the rotating frame 271 away from the positioning plate 272 is rotatably connected to the roller 273. A Hall angle sensor is arranged in the roller 273. The Hall angle sensor is electrically connected to the motor B259, and the Hall angle sensor is also electrically connected to the motor C27.

[0053] Specifically, through the setting of the movable plate 251, when the clutch is triggered, the motor C27 drives the rotating frame 271 to rotate, so that the positioning plate 272 is separated from the sleeve 22, and correspondingly, the roller 273 on the other side will contact the sleeve 22, and because the sleeve 22 is still rotating with the rotating rod 2, the rotation of the sleeve 22 will drive the sleeve 22 to rotate synchronously. The Hall angle sensor set in the sleeve 22 is used to sense the number of rotations and angles of the sleeve 22, and synchronously transmit the signal to the motor B259, so that the motor B259 can synchronously follow the number of rotations of the sleeve 22 for output, driving the screw 258 rotates synchronously, and correspondingly, the output number of circles of motor B259 will also be transmitted to the Hall angle sensor, and the two rotate synchronously and stop synchronously. The rotation of screw 258 will drive the connecting ring 255 threadedly connected to it to rotate synchronously. The connecting ring 255 is locked by the ratchet 257 at this time, so it will not rotate in the circular hole. The movable plate 251 will move horizontally synchronously with the rotation of screw 258 and stretch the tension spring 252. The guide groove 254 opened on the surface of the movable plate 251 will scrape the alcohol droplets on the surface of the condensing sheet 25, and the alcohol droplets will go down along the guide groove 254 into the collecting block 253 for collection.

[0054] Furthermore, when the movable plate 251 moves to the inner wall of one side of the smoke recovery tank and cannot move further, resistance is generated on the screw 258, causing the motor B259 to stop rotating. At this time, the Hall angle sensor senses and transmits a signal to the motor C27, causing the motor C27 to output, moving the roller 273 away from the sleeve 22, and the positioning plate 272 rotates again to be close to the surface of the sleeve 22. At this time, the electromagnet 322 has already absorbed the protrusion 321 into the movable groove 32, allowing the adjustment box 23 to continue to rotate. When the Hall angle sensor no longer moves, the motor B259 is locked, causing the screw 258 to stop rotating. Under the tension of the tension spring 252, the movable plate 251 is pulled back. At this time, due to the lateral displacement of the movable plate 251 on the surface of the screw 258, the connecting ring 255 rotates accordingly. Since the ratchet 257 rotates in the opposite direction with the connecting ring 255 at this time, it will not lock with the slot 256, allowing the movable plate 251 to return to its initial position, waiting for the next collection of alcohol droplets.

[0055] Furthermore, a liquid collecting tank 26 adapted to the collecting block 253 is opened on one side of the inner wall of the smoke recovery tank, a baffle 261 is fixedly connected to the inner wall of the liquid collecting tank 26, and a liquid collecting cavity 262 is opened at the bottom of the liquid collecting tank 26, and the bottom of the liquid collecting cavity 262 is connected to the bottom of the regulating box 23.

[0056] Specifically, when the collecting block 253 contacts one side of the baffle 261, during the continuous movement of the movable plate 251, the collecting block 253 is squeezed by the baffle 261 to rotate and tilt relatively, pouring the wine inside it into the collecting tank 26, and continuing to transport the wine along the collecting cavity 262 to pass through the bottom of the regulating box 23 and continue to enter the mash for recovery, thereby improving the recycling rate of the wine and reducing the volatilization of alcohol.

[0057] The driving assembly includes a motor A21, and the output end of the motor A21 is connected to the rotating rod 2 through a synchronous belt 211, wherein the rotating rod 2 passes through the top of the preparation tank 1 and the inside of the discharge box 4 respectively, and extends to the top of the discharge box 4, and a synchronous wheel is arranged on the top of the rotating rod 2, and a synchronous wheel is also arranged on the output end of the motor A21. The synchronous belt 211 is transmitted between the two synchronous wheels. When the motor A21 outputs, the synchronous belt 211 is transmitted, thereby driving the rotating rod 2 to rotate.

[0058] The movable component includes a plurality of positioning grooves 33 opened on the inner wall of the mixing tank 1. A fixed block 331 is fixedly connected to the top of the movable ring 3. One end of the fixed block 331 is rotatably connected to a driving wheel 332. The driving wheel 332 is close to the inner wall of the positioning groove 33. A driving member for rotating the driving wheel 332 is arranged in the fixed block 331. The driving member can be a combination of a motor and a reducer, which is a prior art. It is mainly used to drive the driving wheel 332 to rotate, and then the fixed block 331 drives the movable ring 3 to move up and down in the mixing tank 1, so as to adapt to the continuous increase of the mash raw material and increase the height accordingly. A distance sensor can also be arranged at the bottom of the movable ring 3 to control the relative height between the movable ring 3 and the mash raw material in real time.

[0059] The embodiment of the present invention also discloses a method for producing and blending a Luzhou-flavor liquor, comprising the following steps:

[0060] S1: In the initial state, there is no fermented grains raw material and other additives in the mixing tank 1. At this time, the fermented grains raw material and additives of white wine are added into the discharge box 4, and by opening a plurality of discharge valves 421, the liquor material falls to the bottom of the mixing tank 1 through the through hole 42 in a conventional manner. The liquor material at the bottom of the mixing tank 1 is mixed and steamed by an external heating device. In this process, the driving component can drive the rotating rod 2 to rotate, the stirring blade 212 stirs at the bottom of the liquor material, and the material paddle 241 spreads the liquor material evenly;

[0061] S2: The mixed fermented grains and various additives are fermented. At this time, the temperature in the mixing tank 1 is continuously increased. When it exceeds the critical point of vaporization, the alcohol will vaporize and rise. When it encounters air, it will liquefy and generate small droplets, i.e., white smoke. At this time, the position where the white smoke emerges will block the normal passage of the photoelectric sensor 31 and the receiving ring 221 at the corresponding position. At this time, the regulating box 23 is rotated to this position, and the alcohol smoke is collected by the smoke recovery tank at the bottom of the regulating box 23;

[0062] S3: The discharge valve 421 located at the position of the blocked photoelectric sensor 31 is opened accordingly, and part of the fermented grains raw materials are discharged. When the fermented grains raw materials pass the position of the photoelectric sensor 31, they are sensed, and the electric push rod 24 is controlled to contract, so that the material-dispensing plate 241 provides a lateral thrust for the naturally falling fermented grains raw materials, so that the fermented grains raw materials are thrown flat and completely cover the smoke generation position;

[0063] S4: The alcohol flue gas entering the flue gas recovery tank encounters the condensing sheet 25 and condenses into droplets attached thereto. The alcohol droplets on the surface of the condensing sheet 25 are scraped off by the movement of the movable plate 251, and are sent to the collecting block 253, and finally sent to the liquid collecting tank 26, and then return to the mash raw material through the liquid collecting cavity 262, thereby further reducing the loss of alcohol due to volatilization and improving the output efficiency of liquor.

[0064] The above describes an embodiment of the present invention, but this embodiment is not limited to the above-mentioned specific implementation mode. The above-mentioned specific implementation mode is merely illustrative and not restrictive. Under the guidance of this embodiment, ordinary technicians in this field can also make more forms of equivalent embodiments, all of which are within the protection of this embodiment.

Claims

1. A device for producing and blending Luzhou-flavor liquor, characterized in that: include: A mixing tank (1), wherein a rotating rod (2) is provided inside the mixing tank (1); A detection component is arranged in the mixing tank (1), the detection component comprises a movable ring (3), a plurality of photoelectric sensors (31) for detecting smoke are installed on the inner wall of the movable ring (3), a sleeve (22) is sleeved on the surface of the rotating rod (2), and a receiving ring (221) adapted to the photoelectric sensor (31) is installed on the surface of the sleeve (22); A material discharge assembly is arranged on the top of the mixing tank (1), the material discharge assembly comprises a material discharge box (4) fixedly connected to the top of the mixing tank (1), a material cavity is provided in the material discharge box (4), a plurality of through holes (42) in communication with the material cavity are provided at the connection between the material discharge box (4) and the mixing tank (1), and a material discharge valve (421) is installed in the through hole (42); A guide assembly is arranged on the surface of the rotating rod (2), and the guide assembly includes an adjustment box (23) arranged on the surface of the sleeve (22); a sliding block (231) is fixedly connected to the side of the adjustment box (23) close to the movable ring (3); a sliding groove adapted to the sliding block (231) is provided on the inner wall of the movable ring (3); an electric push rod (24) is fixedly connected to the bottom of the adjustment box (23); and a material-push plate (241) is fixedly connected to the output end of the electric push rod (24); It also includes a driving assembly for driving the rotating rod (2) to rotate, and a movable assembly for driving the movable ring (3) to move longitudinally back and forth in the mixing tank (1).

2. A Luzhou-flavor liquor production and blending device according to claim 1, characterized in that: The inner wall of the movable ring (3) is provided with a plurality of movable grooves (32) adapted to the photoelectric sensor (31), and a protrusion (321) is slidably connected via the movable groove (32). An electromagnet (322) is installed on one side of the inner wall of the movable groove (32) opposite to the protrusion (321), and the protrusion (321) is a metal block.

3. A Luzhou-flavor liquor production and blending device according to claim 2, characterized in that: A stopper (232) adapted to the protrusion (321) is fixedly connected to the top of the regulating box (23), and a trigger button (233) adapted to the protrusion (321) is installed on one side of the stopper (232); It also includes a clutch component for separating and combining the power transmission between the regulating box (23) and the sleeve (22), and the clutch component is electrically connected to the trigger button (233).

4. A Luzhou-flavor liquor production and blending device according to claim 3, characterized in that: The clutch member comprises a motor C (27) fixedly connected to the inside of the regulating box (23); the output end of the motor C (27) is fixedly connected to a rotating frame (271); one end of the rotating frame (271) is fixedly connected to a positioning plate (272); when the positioning plate (272) contacts the sleeve (22), the rotating rod (2) can drive the regulating box (23) to rotate together; and a plurality of stirring blades (212) are fixedly connected to the bottom of the rotating rod (2).

5. A Luzhou-flavor liquor production and blending device according to any one of claims 1 to 5, characterized in that: It also includes a condensation recovery component, which includes a condensation plate (25) arranged in the regulating box (23), a compressor for cooling the condensation plate (25) is arranged in the regulating box (23), a smoke recovery groove is opened at the bottom of the regulating box (23), and the condensation plate (25) is located in the smoke recovery groove.

6. A Luzhou-flavor liquor production and blending device according to claim 5, characterized in that: The surface of the condensing sheet (25) is slidably connected to a movable plate (251), the bottom of the movable plate (251) is rotatably connected to a collecting block (253), the surface of the movable plate (251) is provided with a guide groove (254), a torsion spring is provided at the hinge between the collecting block (253) and the movable plate (251), the surface of the movable plate (251) is provided with a circular hole, and a connecting ring (255) is rotatably connected through the circular hole, the inner wall of the circular hole is provided with a plurality of slots (256), and the surface of the connecting ring (255) is equipped with a plurality of ratchets (254) adapted to the slots (256). 57), a screw rod (258) is rotatably connected in the smoke recovery tank, and the screw rod (258) is threadedly connected to the connecting ring (255), and a motor B (259) adapted to the screw rod (258) is installed inside the regulating box (23), and the movable plate (251) is connected to the regulating box (23) through a tension spring (252), and a roller (273) is rotatably connected to one end of the rotating frame (271) away from the positioning plate (272), and a Hall angle sensor is arranged in the roller (273), and the Hall angle sensor is electrically connected to the motor B (259).

7. A Luzhou-flavor liquor production and blending device according to claim 6, characterized in that: A liquid collecting groove (26) adapted to the collecting block (253) is provided on one side of the inner wall of the smoke recovery groove, a baffle (261) is fixedly connected to the inner wall of the liquid collecting groove (26), and a liquid collecting cavity (262) is provided at the bottom of the liquid collecting groove (26), the bottom of the liquid collecting cavity (262) being connected to the bottom of the regulating box (23).

8. The device for producing and blending Luzhou-flavor liquor according to claim 1, characterized in that: The driving assembly comprises a motor A (21), and the output end of the motor A (21) is connected to the rotating rod (2) via a synchronous belt (211).

9. The device for producing and blending Luzhou-flavor liquor according to claim 1, characterized in that: The movable assembly comprises a plurality of positioning grooves (33) formed on the inner wall of the mixing tank (1); a fixing block (331) is fixedly connected to the top of the movable ring (3); one end of the fixing block (331) is rotatably connected to a driving wheel (332); the driving wheel (332) is closely attached to the inner wall of the positioning groove (33); and a driving member for driving the driving wheel (332) to rotate is arranged in the fixing block (331).

10. A method for producing and blending Luzhou-flavor liquor according to any one of claims 1 to 9, characterized in that: The steps include: S1: In the initial state, there is no fermented grains raw material and other additives in the mixing tank (1). At this time, the fermented grains raw material and additives of white wine are added into the discharge box (4), and by opening a plurality of discharge valves (421), the liquor material falls to the bottom of the mixing tank (1) through the through hole (42) in a conventional manner. The liquor material at the bottom of the mixing tank (1) is mixed and steamed by an external heating device. During this process, the driving component can drive the rotating rod (2) to rotate, the stirring blade (212) stirs the bottom of the liquor material, and the material paddle (241) spreads the liquor material evenly; S2: The mixed fermented grains and various additives are fermented. At this time, the temperature in the mixing tank (1) continues to rise. When it exceeds the critical point of vaporization, the alcohol will vaporize and rise. When it encounters air, it will liquefy and generate small droplets, that is, white smoke. At this time, the position where the white smoke emerges will block the normal passage between the photoelectric sensor (31) and the receiving ring (221) at the corresponding position. At this time, the regulating box (23) is rotated to this position, and the alcohol smoke is collected by the smoke recovery tank at the bottom of the regulating box (23); S3: The discharge valve (421) located at the position of the blocked photoelectric sensor (31) is opened accordingly, and part of the fermented grains raw materials are discharged. When the fermented grains raw materials pass the position of the photoelectric sensor (31), they are sensed, and the electric push rod (24) is controlled to contract, so that the material transfer plate (241) provides a lateral thrust for the naturally falling fermented grains raw materials, so that the fermented grains raw materials are thrown horizontally and completely cover the smoke generation position; S4: The alcohol smoke entering the smoke recovery tank encounters the condensing plate (25) and condenses into droplets attached thereto. The alcohol droplets on the surface of the condensing plate (25) are scraped off by the movement of the movable plate (251) to the collecting block (253), and finally sent to the collecting tank (26), and then returned to the mash raw material through the collecting chamber (262), thereby further reducing the loss of alcohol due to volatilization and improving the production efficiency of liquor.

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