Electrode frame and ion exchange membrane integrated structure production device
By designing an integrated structure production device for the flow battery stack of electrode frames and ion exchange membranes, the problem of difficulty in automatic connection between ion exchange membranes and electrode frames in the prior art is solved, and an efficient and high-quality automatic installation is achieved process.
Patent Information
- Application Number
- CN202411587508.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-11
AI Technical Summary
During the assembly of the flow battery stack, there are difficulties in automatic connection between the ion exchange membrane and the electrode frame, resulting in poor installation efficiency and quality, and manual operation can easily lead to contamination and sticking wrinkles.
A integrated structure production device for electrode frame and ion exchange membrane is designed, including membrane material expansion assembly, bonding platform, cutting assembly, tensioning assembly, pressing assembly, robotic arm and hot pressing assembly, to realize ionization through automated processes Automatic bonding and connection of the exchange membrane to the electrode frame.
It improves the installation efficiency and quality of the ion exchange membrane, avoids pollution and uneven stress problems in manual operations, realizes a fully automated bonding process, and improves the durability and performance of the product.
Smart Images

Figure CN119419310A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of liquid flow battery production, in particular to a production device for an electrode frame and an ion exchange membrane integrated structure. Background Art
[0002] The liquid flow battery system is a low-cost, high-efficiency, environmentally friendly liquid flow energy storage battery with the advantages of high energy density and current efficiency, simple and easy to operate device, long service life, and low cost. The liquid flow battery stack is the core component of the liquid flow battery system. It is the place where the redox reaction occurs in the battery system to achieve energy conversion and storage. The working principle of the liquid flow battery is based on electrochemical reactions. Its main feature is that the energy storage medium (electrolyte solution) and the active substances that react are stored separately and transported to the battery stack through a circulation pump to participate in the electrochemical reaction.
[0003] In the related art, a flow battery stack is usually formed by stacking multiple flow batteries in series, and a single flow battery includes an electrode frame, an ion exchange membrane, a current collecting plate, an electrode, etc. When the several are assembled, the ion exchange membrane is fixed to the electrode frame through a membrane pressing frame, and a sealing groove is set between the ion exchange membrane and the electrode frame for sealing, and the electrode is assembled in the electrode frame.
[0004] During the battery stacking process, the back membrane of the cut ion exchange membrane needs to be manually peeled off. However, the back membrane is firmly bonded to the ion exchange membrane, and the efficiency of manual peeling of the ion exchange membrane is low. In addition, during the peeling process, the workers' hands may carry a lot of stains and dust, which can easily contaminate the surface of the ion exchange membrane and cause the ion exchange membrane to fail. The ion exchange membrane will also have sticky wrinkles due to uneven force, reducing the durability of the ion exchange membrane.
[0005] In patent application CN2024112507345, a device for bonding an ion exchange membrane to an electrode frame on one side has been disclosed, which realizes the automated peeling and bonding of the ion exchange membrane to the electrode frame on one side. However, after the ion exchange membrane is bonded to the electrode frame on one side, how to connect it to the electrode frame on the other side requires further improvement of the device to further improve the level of automation. Summary of the invention
[0006] The purpose of the present invention is to overcome the defects of the above-mentioned prior art and provide a production device of an electrode frame and an ion exchange membrane integrated structure, so as to improve the installation efficiency and installation quality of the ion exchange membrane.
[0007] The purpose of the present invention can be achieved by the following technical solutions:
[0008] A production device for an integrated structure of an electrode frame and an ion exchange membrane, comprising:
[0009] A membrane material unfolding assembly, the membrane material unfolding assembly is used to unfold the membrane roll and output the membrane material, the membrane material includes an ion exchange membrane and a back membrane stacked on each other;
[0010] A bonding platform, wherein the bonding platform is used to place the first electrode frame;
[0011] A cutting assembly, the cutting assembly is used to cut the size of the ion exchange membrane;
[0012] A tensioning assembly, through which the film material is tensioned;
[0013] A pressing assembly, wherein the pressing assembly is arranged opposite to the laminating platform, the membrane material passes through the pressing assembly, the ion exchange membrane of the membrane material faces the laminating platform, and the pressing assembly makes the ion exchange membrane abut against the first electrode frame;
[0014] A mechanical arm, the mechanical arm is used to clamp and move the second electrode frame so that the second electrode frame is stacked and connected with the ion exchange membrane to form an integrated structure of the electrode frame and the ion exchange membrane;
[0015] A hot pressing assembly is used to heat and press the electrode frame and ion exchange membrane integrated structure as a whole.
[0016] In one of the embodiments, the first electrode frame and the second electrode frame are respectively provided with corresponding first positioning protrusions and second positioning protrusions, the first positioning protrusions and the second positioning protrusions are respectively provided with corresponding first positioning holes and second positioning holes, and the bonding platform is provided with a first positioning column, which can pass through the first positioning hole and the second positioning hole in sequence.
[0017] In one of the embodiments, the hot pressing assembly includes a hot pressing plate and a hot pressing platform, the hot pressing platform is used to place the electrode frame and the ion exchange membrane integrated structure, the hot pressing plate is provided with a mounting hole, a second positioning column is provided in the mounting hole, an elastic member is provided between the second positioning column and the bottom wall of the mounting hole, and the second positioning column can pass through the first positioning hole and the second positioning hole in sequence.
[0018] In one embodiment, the tensioning assembly includes a plurality of tensioning rollers, a plurality of tensioning driving members and a plurality of tensioning roller brackets, the film material passes around the plurality of tensioning rollers in sequence, the plurality of tensioning rollers are respectively arranged on both sides of the pressing assembly, the tensioning driving member is connected to the tensioning rollers, and is used to drive the tensioning rollers to rotate around their axes, and the tensioning driving members correspond to the tensioning rollers one by one;
[0019] The tensioning roller bracket is connected to the tensioning roller, and the tensioning roller bracket corresponds to the tensioning roller one by one. The tensioning roller bracket is movably connected to the bonding platform. The tensioning roller bracket can move along the direction of movement of the film material, and can move in a direction close to or away from the bonding platform.
[0020] In one of the embodiments, the lamination assembly includes a lamination roller and a lamination roller bracket, the lamination roller is arranged opposite to the lamination platform, the lamination roller is used to abut against the back film, the lamination roller is connected to the lamination roller bracket, and the lamination roller bracket is movably connected to the lamination platform so that the lamination roller bracket can move in a direction close to or away from the lamination platform.
[0021] In one of the embodiments, a plurality of film material stoppers are disposed on the lamination roller shaft, and the plurality of film material stoppers are disposed on both sides of the film material for abutting against the side circumference of the film material.
[0022] In one of the embodiments, a vacuum air hole and a negative pressure air source are provided on the bonding platform, the negative pressure air source is connected to the vacuum air hole, and the vacuum air hole is used to attract the first electrode frame.
[0023] In one of the embodiments, the first hot melt adhesive layer on the first electrode frame and the bonding platform are provided with a plurality of heating elements, the heating elements are used to heat the first hot melt adhesive layer, and the plurality of heating elements are evenly distributed along the moving direction of the film material.
[0024] In one of the embodiments, the film material unwinding assembly includes a reel and a reel driving member, the film roll is sleeved on the reel, and the reel driving member is connected to the reel for driving the reel to rotate around its axis.
[0025] In one embodiment, the cutting assembly is disposed opposite to the ion exchange membrane and arranged between the membrane material unfolding assembly and the tensioning assembly.
[0026] Compared with the prior art, the present invention has the following advantages:
[0027] 1. The above-mentioned electrode frame and ion exchange membrane integrated structure production device is used for automatically bonding ion exchange membranes and electrode frames in liquid flow battery stacks. The membrane material is output from the membrane material unfolding assembly, first cut by the cutting assembly, and then tensioned by the tensioning assembly. The pressing assembly presses the ion exchange membrane on the membrane material onto the first electrode frame of the bonding platform. Finally, the robotic arm clamps the second electrode frame and places it on the ion exchange membrane. The hot pressing assembly heats and presses the first electrode frame, the ion exchange membrane and the second electrode frame as a whole to form an integrated structure of the electrode frame and the ion exchange membrane. Since the first electrode frame is provided with a glue layer, the ion exchange membrane is separated from the back membrane and bonded to the electrode frame, thereby realizing automatic bonding of the ion exchange membrane and the first electrode frame. At the same time, the robotic arm and the hot pressing assembly realize automatic bonding of the second electrode frame and the ion exchange membrane. No manual operation is required throughout the process, thereby avoiding the contamination of the ion exchange membrane and uneven force during manual operation, and effectively improving the bonding efficiency and bonding quality of the ion exchange membrane.
[0028] 2. A first positioning column is provided on the bonding platform, and the first positioning column can cooperate with the first positioning protrusion and the second positioning protrusion on the first electrode frame and the second electrode frame, which can not only fix the first electrode frame on the bonding platform to prevent the first electrode frame from moving on the bonding platform and affecting the bonding of the ion exchange membrane, but also align the first electrode frame and the second electrode frame to avoid bonding errors.
[0029] 3. Furthermore, a second positioning column is provided on the hot pressing plate to position and fix the electrode frame and the ion exchange membrane integrated structure to prevent the electrode frame and the ion exchange membrane integrated structure from moving away from the heating and pressing position during the heating and pressing process. At the same time, an elastic member is provided between the second positioning column and the hot pressing plate to avoid interference with the fit between the hot pressing plate and the hot pressing platform during the pressing process.
[0030] 4. The electrode frame and ion exchange membrane integrated structure production device is provided with a tensioning roller to support the width direction of the membrane material, and a tensioning drive is provided to drive the tensioning roller to rotate around its axis, so that the tensioning roller can drive the membrane material to move along its length direction, thereby continuously approaching the pressing assembly. Therefore, the tensioning roller can tension the membrane material in the entire length direction, and the tensioning drive can drive the tensioned membrane material to move, effectively taking into account the tensioning and movement of the membrane material, avoiding wrinkles in the membrane material movement process, and ensuring the high efficiency of the membrane material movement.
[0031] 5. At the same time, the tensioning assembly is also provided with a tensioning roller bracket to support the tensioning roller. Since the tensioning roller bracket is movably connected to the bonding platform, the tensioning roller bracket can move in the direction of movement of the film material and can move in the direction close to or away from the bonding platform. Therefore, the tensioning roller bracket can drive the tensioning roller to move in the direction of movement of the film material and in the direction close to or away from the bonding platform, respectively, to adjust the horizontal distance and tensioning angle between the tensioning roller and the laminating assembly, thereby improving the flexibility of the use of the tensioning assembly.
[0032] 6. The production device of the integrated structure of the electrode frame and the ion exchange membrane adopts a pressing roller to press the wide edge of the membrane material. As the membrane material moves, the pressing roller presses the ion exchange membrane in sequence along the length direction of the ion exchange membrane, so that the entire ion exchange membrane is in contact with the adhesive layer of the electrode frame, and finally the ion exchange membrane and the electrode frame are bonded. During the whole process, the membrane material moves around the pressing roller to avoid wrinkles on the ion exchange membrane. Furthermore, the pressing roller bracket can also drive the pressing roller to move in a direction close to or away from the bonding platform, so as to adapt to electrode frames of different thicknesses and facilitate the placement and removal of the electrode frames.
[0033] 7. The laminating platform is also provided with a membrane material limiter, which can simultaneously limit the width position of the membrane material, thereby preventing the membrane material from moving in width during movement, causing deviation in the laminating position of the ion exchange membrane and the electrode frame, and effectively improving the accuracy of the laminating position.
[0034] 8. The laminating platform is equipped with vacuum air holes and negative pressure air sources, which fix the electrode frame on the laminating platform through vacuum adsorption to prevent the electrode frame from moving on the platform. In addition, the laminating platform is also equipped with heating elements evenly distributed along the length direction, which is conducive to uniform heating and activation of the hot melt adhesive layer on the electrode frame, so that the ion exchange membrane can be quickly bonded to the electrode frame, improving the laminating speed and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the structure of the production device of the integrated structure of the electrode frame and the ion exchange membrane in the present invention.
[0036] Figure 2 It is a structural schematic diagram of the integrated structure of the electrode frame and the ion exchange membrane in the present invention.
[0037] Figure 3 It is an exploded view of the integrated structure of the electrode frame and the ion exchange membrane in the present invention.
[0038] Figure 4 The present invention is a flowchart of the method for using the integrated structure production device.
[0039] : 100, integrated structure production device; 10, bonding platform; 11, vacuum air hole; 12, negative pressure air source; 13, heating element; 20, tensioning roller; 30, pressing roller; 40, reel; 50, film material; 51, ion exchange membrane; 52, back film; 60, integrated structure of electrode frame and ion exchange membrane; 61, first electrode frame; 611, first positioning protrusion; 62, first hot melt adhesive layer; 63, second hot melt adhesive layer; 64, second electrode frame; 641, second positioning protrusion. DETAILED DESCRIPTION
[0040] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0041] The electrode frame and ion exchange membrane integrated structure production device 100 in some embodiments is described in detail below with reference to the accompanying drawings.
[0042] like Figure 1 and Figure 2 As shown, in one embodiment, an electrode frame and ion exchange membrane integrated structure production device 100 is provided, including a membrane material unfolding component, a laminating platform 10, a cutting component, a tensioning component, a pressing component, a mechanical arm and a hot pressing component;
[0043] Among them, the film material unfolding component is used to unfold the film roll and output the film material 50, and the film material 50 includes an ion exchange membrane 51 and a back film 52 stacked on each other; the bonding platform 10 is used to place the first electrode frame 61; the cutting component is used to cut the size of the ion exchange membrane 51; the film material 50 is tensioned by the tensioning component; the pressing component is arranged opposite to the bonding platform 10, the film material 50 passes through the pressing component, the ion exchange membrane 51 of the film material 50 faces the bonding platform 10, and the pressing component makes the ion exchange membrane 51 abut against the first electrode frame 61.
[0044] The robot arm is used to clamp and move the second electrode frame 64 so that the second electrode frame 64 is stacked and connected with the ion exchange membrane 51 to form an integrated structure 60 of the electrode frame and the ion exchange membrane; the hot pressing assembly is used to heat and press the integrated structure 60 of the electrode frame and the ion exchange membrane as a whole.
[0045] The above-mentioned electrode frame and ion exchange membrane integrated structure production device 100 is used for automatically bonding the ion exchange membrane 51 and the electrode frame in the flow battery stack. The membrane material 50 is output from the membrane material unfolding assembly, first cut by the cutting assembly, and then tensioned by the tensioning assembly. The pressing assembly presses the ion exchange membrane 51 on the membrane material 50 onto the first electrode frame 61 of the bonding platform 10. Finally, the robot arm clamps the second electrode frame 64 and places it on the ion exchange membrane 51. The hot pressing assembly performs the first electrode frame 61, the ion exchange membrane 51 and the second electrode frame 64. The whole is heated and pressed to form an integrated structure of the electrode frame and the ion exchange membrane; since the first electrode frame 61 is provided with a glue layer, the ion exchange membrane 51 is separated from the back film 52 and bonded to the electrode frame, thereby realizing the automatic bonding of the ion exchange membrane 51 and the first electrode frame 61. At the same time, the robotic arm and the hot pressing assembly realize the automatic bonding of the second electrode frame 64 and the ion exchange membrane 51. No manual operation is required throughout the process, thereby avoiding the contamination of the ion exchange membrane 51 and uneven force during manual operation, thereby effectively improving the bonding efficiency and bonding quality of the ion exchange membrane 51.
[0046] Specifically, Figure 3 As shown, in one embodiment, the first electrode frame 61 and the second electrode frame 64 are respectively provided with corresponding first positioning protrusions 611 and second positioning protrusions 641, the first positioning protrusions 611 and the second positioning protrusions 641 are respectively provided with corresponding first positioning holes and second positioning holes, and the bonding platform 10 is provided with a first positioning column, which can pass through the first positioning hole and the second positioning hole in sequence.
[0047] A first positioning column is provided on the bonding platform 10, and the first positioning column can cooperate with the first positioning protrusion 611 and the second positioning protrusion 641 on the first electrode frame 61 and the second electrode frame 64, which can not only fix the first electrode frame 61 on the bonding platform 10 to prevent the first electrode frame 61 from moving on the bonding platform 10 and affecting the bonding of the ion exchange membrane 51, but also align the first electrode frame 61 and the second electrode frame 64 to avoid bonding errors.
[0048] Specifically, in one embodiment, the hot pressing assembly includes a hot pressing plate and a hot pressing platform, the hot pressing platform is used to place the electrode frame and the ion exchange membrane integrated structure 60, a mounting hole is provided on the hot pressing plate, a second positioning column is provided in the mounting hole, an elastic member is provided between the second positioning column and the bottom wall of the mounting hole, and the second positioning column can pass through the first positioning hole and the second positioning hole in sequence.
[0049] A second positioning column is provided on the hot pressing plate to position and fix the electrode frame and ion exchange membrane integrated structure 60 to prevent the electrode frame and ion exchange membrane integrated structure from moving away from the heating and pressing position during the heating and pressing process. At the same time, an elastic part is provided between the second positioning column and the hot pressing plate to avoid interference with the fit between the hot pressing plate and the hot pressing platform during the pressing process.
[0050] Specifically, Figure 1 As shown, in one embodiment, the tensioning assembly includes a plurality of tensioning rollers 20 and a plurality of tensioning driving members, the film material 50 passes around the plurality of tensioning rollers 20 in sequence, the plurality of tensioning rollers 20 are respectively arranged on both sides of the lamination assembly, the tensioning driving member is connected to the tensioning roller 20, and is used to drive the tensioning roller 20 to rotate around its axis, and the tensioning driving member corresponds to the tensioning roller 20 one by one.
[0051] The tensioning roller 20 achieves tensioning by contacting with the ion exchange membrane 51 .
[0052] The electrode frame and ion exchange membrane integrated structure production device 100 is provided with a tensioning roller 20 to support the width direction of the membrane material 50, and a tensioning drive is provided to drive the tensioning roller 20 to rotate around its axis, so that the tensioning roller 20 can drive the membrane material 50 to move along its length direction, thereby continuously approaching the pressing assembly. Therefore, the tensioning roller 20 can tension the membrane material 50 in the entire length direction, and the tensioning drive can drive the tensioned membrane material 50 to move, effectively taking into account the tensioning and movement of the membrane material 50, avoiding wrinkles in the movement process of the membrane material 50, and ensuring the high efficiency of the movement of the membrane material 50.
[0053] Furthermore, if Figure 1 As shown, in one embodiment, the tensioning assembly includes a tensioning roller bracket, which is connected to the tensioning roller 20 and movably connected to the bonding platform 10. The tensioning roller bracket can move along the direction of movement of the film material 50 and can move in a direction close to or away from the bonding platform 10.
[0054] The tensioning assembly is also provided with a tensioning roller bracket to support the tensioning roller 20. Since the tensioning roller bracket is movably connected to the bonding platform 10, the tensioning roller bracket can move in the direction of movement of the film material 50 and can move in a direction close to or away from the bonding platform 10. Therefore, the tensioning roller bracket can drive the tensioning roller 20 to move in the direction of movement of the film material 50 and in a direction close to or away from the bonding platform 10, respectively, so as to adjust the horizontal distance and tensioning angle between the tensioning roller 20 and the bonding assembly, thereby improving the flexibility of the use of the tensioning assembly.
[0055] In this specific embodiment, the tensioning roller bracket and the laminating platform 10 can move in two directions via two cross-connected slide rails.
[0056] Specifically, Figure 1 As shown, in one embodiment, the lamination assembly includes a lamination roller 30 , which is disposed opposite to the lamination platform 10 , and the lamination roller 30 is used to abut against the back film 52 .
[0057] The electrode frame and ion exchange membrane integrated structure production device 100 uses a pressing roller 30 to press the wide side of the membrane material 50. As the membrane material 50 moves, the pressing roller 30 presses the ion exchange membrane 51 in sequence along the length direction of the ion exchange membrane 51, so that the entire ion exchange membrane 51 is in contact with the glue layer of the first electrode frame 61, and finally the ion exchange membrane 51 and the first electrode frame 61 are bonded. During the whole process, the membrane material 50 moves around the pressing roller 30 to prevent the ion exchange membrane 51 from wrinkling.
[0058] Furthermore, if Figure 1 As shown, in one embodiment, the lamination assembly includes a lamination roller support, the lamination roller 30 is connected to the lamination roller support, and the lamination roller support is movably connected to the lamination platform 10, so that the lamination roller support can move in a direction close to or away from the lamination platform 10. Furthermore, the lamination roller support can also drive the lamination roller 30 to move in a direction close to or away from the lamination platform 10, so as to adapt to first electrode frames 61 of different thicknesses and facilitate the placement and removal of the first electrode frame 61.
[0059] A slide rail and a slider matching structure are provided between the laminating roller support and the laminating platform 10 , and a moving drive member may also be provided to drive the laminating roller support to move in a direction close to or away from the laminating platform 10 .
[0060] Specifically, Figure 1 As shown, in one embodiment, a plurality of film material stoppers are provided on the laminating roller 30 , and the plurality of film material stoppers are arranged on both sides of the film material 50 for abutting against the side periphery of the film material 50 .
[0061] Specifically, Figure 1 As shown, in one embodiment, a vacuum air hole 11 and a negative pressure air source 12 are provided on the bonding platform 10 . The negative pressure air source 12 is connected to the vacuum air hole 11 . The vacuum air hole 11 is used to attract the first electrode frame 61 .
[0062] In this specific embodiment, a plurality of vacuum air holes 11 are provided, and the plurality of vacuum air holes 11 are evenly distributed in the region where the border of the first electrode frame 61 is located.
[0063] Specifically, Figure 1 As shown, in one embodiment, a first hot melt adhesive layer 62 is provided on the first electrode frame 61, and a plurality of heating elements 13 are provided on the bonding platform 10. The heating elements 13 are used to heat the first hot melt adhesive layer 62 on the first electrode frame 61, and the plurality of heating elements 13 are evenly distributed along the moving direction of the film material 50.
[0064] The heating element 13 may be a heating resistor wire, and the heating temperature may be set according to the melting temperature of the hot melt adhesive.
[0065] In addition, a second hot melt adhesive layer 63 is provided on the second electrode frame 64 , and a heating frame is provided on the hot pressing plate. The size and size of the heating frame correspond to those of the second electrode frame 64 , and is used to heat the second hot melt adhesive layer 63 on the second electrode frame 64 .
[0066] Specifically, Figure 1 As shown, in one embodiment, the film material unwinding assembly includes a reel 40 and a reel driving member, the film roll is sleeved on the reel 40, and the reel driving member is connected to the reel 40, and is used to drive the reel 40 to rotate around its axis. The reel driving member realizes the output of the film material 50 by driving the reel 40 to rotate. Generally speaking, the moving direction of the film material 50 is parallel to the length direction of the laminating platform 10. The reel 40, the first tensioning roller 20, the laminating roller 30 and the second tensioning roller 20 are arranged in sequence along the length direction of the laminating platform 10, and the film material 50 passes around the first tensioning roller 20, the laminating roller 30 and the second tensioning roller 20 in sequence after being output from the reel 40.
[0067] Specifically, Figure 1 As shown, in one embodiment, the cutting assembly is arranged opposite to the ion exchange membrane 51 and is disposed between the membrane material unfolding assembly and the tensioning assembly.
[0068] Among them, the cutting component includes a cutting blade and a cutting bracket that are interconnected. The cutting bracket is movably connected to the bonding platform 10. The cutting blade faces the ion exchange membrane 51. The cutting bracket drives the cutting blade to approach or move away from the ion exchange membrane 51. When the cutting blade is not working, the cutting bracket drives the cutting blade away from the ion exchange membrane 51. When the cutting blade is working, the cutting bracket drives the cutting blade to approach and abut the ion exchange membrane 51 to complete the cutting of the ion exchange membrane 51.
[0069] Furthermore, the movable connection structure between the cutting bracket and the fitting platform 10 may include conventional structures such as a slide rail and a slider, a driving member, etc., as long as the cutting bracket can be moved closer to or away from the ion exchange membrane 51.
[0070] like Figure 4 As shown, in one embodiment, a method for using an integrated structure production device 100 is provided, comprising the following specific steps:
[0071] S10: placing the first electrode frame 61 on the laminating platform 10 and heating the first electrode frame 61;
[0072] S20: using a film material unfolding assembly to output the film material 50, so that the film material 50 passes through a cutting assembly, a tensioning assembly and a pressing assembly in sequence;
[0073] S30: using a pressing assembly to press the membrane material 50 against the first electrode frame 61, so that the ion exchange membrane 51 is bonded to the first electrode frame 61;
[0074] S40: clamping the second electrode frame 64 with a mechanical arm so that the second electrode frame 64 is bonded to the ion exchange membrane 51 to form an electrode frame and ion exchange membrane integrated structure 60;
[0075] S50: using a hot pressing assembly to heat and press the electrode frame and the ion exchange membrane integrated structure 60 as a whole.
[0076] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0077] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0078] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0079] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0080] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0081] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. A production device for an integrated structure of an electrode frame and an ion exchange membrane, characterized in that: include: A membrane material unfolding assembly, the membrane material unfolding assembly is used to unfold the membrane roll and output the membrane material (50), the membrane material (50) comprises an ion exchange membrane (51) and a back membrane (52) stacked on each other; A bonding platform (10), wherein the bonding platform (10) is used to place a first electrode frame (61); A cutting assembly, the cutting assembly being used to cut the size of the ion exchange membrane (51); A tensioning assembly, through which the film material (50) is tensioned; a pressing assembly, the pressing assembly being arranged opposite to the laminating platform (10), the membrane material (50) passing through the pressing assembly, the ion exchange membrane (51) of the membrane material (50) facing the laminating platform (10), and the pressing assembly causing the ion exchange membrane (51) to abut against the first electrode frame (61); A mechanical arm, the mechanical arm is used to clamp and move the second electrode frame (64), so that the second electrode frame (64) is stacked and connected with the ion exchange membrane (51), forming an electrode frame and ion exchange membrane integrated structure (60); A hot pressing assembly is used to heat and press the electrode frame and ion exchange membrane integrated structure (60) as a whole.
2. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 1, characterized in that: The first electrode frame (61) and the second electrode frame (64) are respectively provided with corresponding first positioning protrusions (611) and second positioning protrusions (641), and the first positioning protrusions (611) and the second positioning protrusions (641) are respectively provided with corresponding first positioning holes and second positioning holes, and the bonding platform (10) is provided with a first positioning column, and the first positioning column can pass through the first positioning hole and the second positioning hole in sequence.
3. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 2, characterized in that: The hot pressing assembly comprises a hot pressing plate and a hot pressing platform, the hot pressing platform is used to place the electrode frame and the ion exchange membrane integrated structure (60), the hot pressing plate is provided with a mounting hole, a second positioning column is provided in the mounting hole, an elastic member is provided between the second positioning column and the bottom wall of the mounting hole, and the second positioning column can pass through the first positioning hole and the second positioning hole in sequence.
4. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 1, characterized in that: The tensioning assembly comprises a plurality of tensioning rollers (20), a plurality of tensioning driving members and a plurality of tensioning roller brackets. The film material (50) passes around the plurality of tensioning rollers (20) in sequence. The plurality of tensioning rollers (20) are respectively arranged on both sides of the pressing assembly. The tensioning driving member is connected to the tensioning roller (20) and is used to drive the tensioning roller (20) to rotate around its axis. The tensioning driving member corresponds to the tensioning roller (20) one by one. The tensioning roller bracket is connected to the tensioning roller (20), and the tensioning roller bracket corresponds to the tensioning roller (20) one by one. The tensioning roller bracket is movably connected to the bonding platform (10), and the tensioning roller bracket can move along the direction of movement of the film material (50), and can move in a direction close to or away from the bonding platform (10).
5. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 1, characterized in that: The lamination assembly comprises a lamination roller (30) and a lamination roller bracket. The lamination roller (30) is arranged opposite to the lamination platform (10). The lamination roller (30) is used to abut against the back film (52). The lamination roller (30) is connected to the lamination roller bracket. The lamination roller bracket is movably connected to the lamination platform (10) so that the lamination roller bracket can move in a direction close to or away from the lamination platform (10).
6. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 5, characterized in that: The lamination roller (30) is provided with a plurality of film material stoppers, and the plurality of film material stoppers are arranged on both sides of the film material (50) and are used to abut against the side circumference of the film material (50).
7. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 1, characterized in that: The bonding platform (10) is provided with a vacuum air hole (11) and a negative pressure air source (12), the negative pressure air source (12) is connected to the vacuum air hole (11), and the vacuum air hole (11) is used to attract the first electrode frame (61).
8. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 1, characterized in that: A first hot melt adhesive layer (62) is provided on the first electrode frame (61), and a plurality of heating elements (13) are provided on the bonding platform (10). The heating elements (13) are used to heat the first hot melt adhesive layer (62), and the plurality of heating elements (13) are evenly distributed along the moving direction of the film material (50).
9. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 1, characterized in that: The film material unwinding assembly comprises a reel (40) and a reel driving member, the film reel is sleeved on the reel (40), and the reel driving member is connected to the reel (40) and is used to drive the reel (40) to rotate around its axis.
10. The production device of an integrated structure of an electrode frame and an ion exchange membrane according to claim 1, characterized in that: The cutting assembly is arranged opposite to the ion exchange membrane (51), and is disposed between the membrane material unfolding assembly and the tensioning assembly.