Sandwich biscuit making equipment and method
By using a spreading device with two feed rollers in the sandwich biscuit production equipment, the problem of uneven or clumping of silky or loose fillings when spreading is solved, and the real texture and production efficiency of the biscuits are realized Improvement.
Patent Information
- Application Number
- CN202411643452.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, silky or loose fillings are prone to unevenness or clumping when spreading, resulting in a lack of taste of the sandwich biscuits.
The feeding device is adopted with two feeding rollers. The first feeding roller disperses the clumping filling at the filling outlet and takes it out of the device. The second feeding roller is equipped with a brush to further disperse it. And spread the filling evenly.
The uniform spread of silky or loose fillings is achieved, ensuring the real texture of the sandwich biscuits, improving production efficiency and ensuring product quality.
Smart Images

Figure CN119423128A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sandwich biscuit production, and in particular to a sandwich biscuit production device and a production method. Background Art
[0002] The existing biscuits with added filamentous or loose materials such as meat floss are directly sprinkled on the surface of the bread and then baked, which are easy to be burned; and the sandwich biscuits with added filamentous or loose materials are mixed with other materials to form mixed fillings that are easy to produce and operate, but lose the rich taste and flavor of the simple filamentous or loose materials. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a sandwich biscuit making device and a method, which solves the problem that filamentous or loose fillings cannot be evenly spread on the biscuit crust, ensuring the authentic texture of the sandwich biscuit.
[0004] In a first aspect, a sandwich biscuit making device according to an embodiment of the present invention comprises: A crust making module, a filling making module, a pressing and cutting module and a baking module are sequentially arranged along the conveying direction of the crust; The crust making module is provided with an upper crust conveying device and a lower crust conveying device which are arranged at intervals from bottom to bottom, and the upper crust conveying device and the lower crust conveying device are used to make the upper crust and the lower crust respectively; The filling making module includes a filling making device and a spreading device, the spreading device is arranged between the upper crust conveying device and the lower crust conveying device, the spreading device is connected to the discharge end of the filling making device, the spreading device includes a first feeding roller and a second feeding roller, the first feeding roller is arranged at the discharge end of the filling making device, the second feeding roller is arranged on the side of the first feeding roller away from the filling making device, the second feeding roller includes a second roller body and a plurality of brush strips evenly distributed on the circumferential outer wall of the second roller body, the first feeding roller and the second feeding roller cooperate to evenly spread the filling on the lower crust.
[0005] A sandwich biscuit making device according to an embodiment of the present invention has at least the following beneficial effects: the present invention integrates multiple functional modules such as crust making, filling making, pressing and cutting, and baking through modular design, and can complete the entire process of sandwich biscuit production, realizing full automated production from crust making to baking, significantly improving production efficiency, while ensuring the quality and taste of the biscuits, and the modules are closely coordinated to ensure the smooth flow of products from raw materials to finished products.
[0006] However, when the fillings are scattered, especially the filamentous or loose fillings, they are prone to uneven spreading or agglomeration, resulting in a lack of taste in the sandwich biscuits. To solve this problem, the spreading device of the filling making module of the present application is provided with two feeding rollers to cooperate with each other, and at the same time of spreading the fillings, the fillings can be broken up, so that the filamentous or loose fillings can be evenly distributed on the lower crust. Specifically, after the filamentous or loose fillings are made by the filling making device, the fillings fall to the first feeding roller, wherein it should be noted that the first feeding roller is arranged at the discharge port of the filling making device, and when the fillings fall to the first feeding roller, the first feeding roller can first break up or stir the agglomerated fillings at the discharge port of the filling making device into a smaller agglomerate state, and at the same time send the filling belt out of the filling making device. At the same time, the second feeding roller further breaks up the fillings that are sent out of the filling making device. Since the second feeding roller is provided with a brush, the filling on the first feeding roller can be further broken up by the brush, and the filling can be spread more evenly on the lower crust, thus solving the problem that filamentous or loose raw materials cannot be spread evenly on the crust, and ensuring the authentic texture of the sandwich biscuits.
[0007] Among them, the rotation speed of the second feed roller is higher than that of the first feed roller, so as to avoid the filling being unable to be broken up and spread on the lower crust in time, and also to avoid the filling being unable to be transported in time and accumulating between the first feed roller and the second feed roller, causing the filling to be squeezed and agglomerated, affecting the taste and quality of the product.
[0008] According to a sandwich biscuit making device of an embodiment of the present invention, the first feeding roller includes a first roller body and a plurality of first protrusions evenly distributed on the circumferential outer wall of the first roller body, and the end of the brush strip extends into the gap between the first protrusions.
[0009] According to an embodiment of the present invention, a sandwich biscuit making device, a crust making module includes a dough kneading device and an automatic crust rolling device, the automatic crust rolling device is connected to the discharge end of the dough kneading device, two automatic crust rolling devices are provided, the discharge ends of the two automatic crust rolling devices are respectively connected to the upper crust conveying device and the lower crust conveying device, so that the upper and lower crusts of the sandwich biscuits can be made and transported at the same time, effectively improving the production efficiency.
[0010] According to a sandwich biscuit making device of an embodiment of the present invention, the upper crust conveying device and the lower crust conveying device are both composed of a first conveyor belt and a pressure roller arranged on the first conveyor belt, and a plurality of pressure rollers are arranged along the conveying direction of the crust.
[0011] According to an embodiment of the present invention, a sandwich biscuit manufacturing device is provided with a coating device, the first roller of the coating device is arranged above the lower crust, and the coating device is used to coat the lower crust with a seasoning for sticky fillings. Specifically, the coating device is arranged upstream of the spreading device. When the lower crust passes through the coating device, the coating device coats a layer of edible mucus on the surface of the lower crust, so that the fillings spread by the spreading device of the next process can better adhere to the lower crust, thereby preventing the fillings from falling during the conveying process and affecting the taste and quality of the product.
[0012] According to a sandwich biscuit making device of an embodiment of the present invention, the upper crust conveying device is provided with a coating device, the coating device is arranged below the upper crust, and the coating device is used to coat the upper crust with a seasoning filling for a sticky filling.
[0013] According to an embodiment of the present invention, a sandwich biscuit making device, a pressing and cutting module includes a lower support plate and a pressing and cutting roller mounted above the lower support plate, a channel for the crust to pass through is provided between the lower support plate and the pressing and cutting roller, one end of the pressing and cutting roller is connected to a first drive, the first drive drives the pressing and cutting roller to rotate, and the pressing and cutting roller is used to cut the covered upper crust and lower crust into multiple independent biscuit boxes.
[0014] According to an embodiment of the present invention, a sandwich biscuit manufacturing device comprises a pressing and cutting roller including a third roller body and a pressing and cutting die evenly distributed on the circumferential outer wall of the third roller body, and the pressing and cutting die includes a pressing and cutting frame fixed on the third roller body, and the pressing and cutting frame is used to cut the laminated upper and lower crusts into a plurality of independent biscuit tins and seal the edges of the biscuit tins. While cutting the biscuit tins, the pressing and cutting die can also seal the edges of the biscuit tins to prevent the filling from falling off, thereby ensuring the taste and quality of the biscuits and effectively improving the production efficiency.
[0015] According to a sandwich biscuit manufacturing device of an embodiment of the present invention, the pressing and cutting mold further includes a punching plate fixedly connected to the third roller body, the punching plate is arranged in the middle of the pressing and cutting frame, and a plurality of punching columns are arranged on the punching plate. The pressing and cutting mold can also punch holes in the biscuit bowl when cutting the biscuit bowl, thereby improving production efficiency. The purpose of punching holes in the biscuit bowl is to increase the air permeability during baking, so that the filling of the sandwich biscuit is crispier and has a better taste after baking.
[0016] In a second aspect, a method for making sandwich biscuits according to an embodiment of the present invention is made using the above-mentioned sandwich biscuit making equipment, comprising the following steps: Crust making: using the crust making module to mix flour into dough and roll it into upper crust and lower crust; Making the filling, using the filling making module to make the filling and spreading the filling evenly between the upper crust and the lower crust; Biscuit bowl making: the upper and lower crusts are wrapped with fillings and enter the pressing and cutting module for pressing and cutting, and the surface of the biscuit bowl is embossed with patterns; Baking: sending the biscuit dough into the oven to complete swelling, shaping, dehydration and coloring in sequence.
[0017] According to a method for making sandwich biscuits according to an embodiment of the present invention, there are at least the following beneficial effects: the sandwich biscuits of the present application are made by the present device, and the modular design integrates multiple functional modules such as crust making, filling making, pressing and cutting, and baking, which can complete the entire process of sandwich biscuit production, realize the full automation production from crust making to baking, significantly improve the production efficiency, and at the same time ensure the quality and taste of the biscuits, and the close cooperation between the modules can ensure the smooth flow of products from raw materials to finished products. However, when the fillings are scattered, especially the filamentous or loose fillings, they are prone to uneven spreading or agglomeration, resulting in the lack of taste of the sandwich biscuits. To solve this problem, the spreading device of the filling making module of the present application is provided with two feeding rollers to cooperate with each other, and while realizing the spreading, the fillings can also be scattered, so that the filamentous or loose fillings can be evenly distributed on the lower crust. Specifically, after the filamentous or loose fillings are made by the filling making device, the fillings fall to the first feeding roller. It should be noted that the first feeding roller is arranged at the discharge port of the filling making device. When the fillings fall to the first feeding roller, the first feeding roller can first break up or stir the agglomerated fillings at the discharge port of the filling making device into a smaller agglomerate state, while sending the fillings out of the filling making device. At the same time, the second feeding roller further breaks up the fillings sent out of the filling making device. Since the second feeding roller is provided with a brush, the fillings on the first feeding roller can be further broken up by the brush, and the fillings can be spread more evenly on the lower crust, which solves the problem that the filamentous or loose raw materials cannot be evenly spread on the crust, and ensures the authentic texture of the sandwich biscuits.
[0018] Among them, the rotation speed of the second feed roller is higher than that of the first feed roller, so as to avoid the filling being unable to be broken up and spread on the lower crust in time, and also to avoid the filling being unable to be transported in time and accumulating between the first feed roller and the second feed roller, causing the filling to be squeezed and agglomerated, affecting the taste and quality of the product.
[0019] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 It is a structural schematic diagram of a sandwich biscuit manufacturing device according to an embodiment of the present invention; Figure 2 A schematic structural diagram of a pressure cutting roller according to an embodiment of the present invention; Figure 3 It is a schematic structural diagram of the first feeding roller and the second feeding roller in an embodiment of the present invention.
[0021] Description of reference numerals: Pie crust 1; Wrapper making module 100; dough kneading device 110; automatic wrapper rolling device 120; upper wrapper conveying device 130; lower wrapper conveying device 140; coating device 150; first bracket 151; box 152; first roller 153; Filling making module 200; filling making device 210; spreading device 220; first feeding roller 221; first roller body 2211; first protrusion 2212; discharge hopper 222; Second feeding roller 222; second roller body 2221; brush strip 2222; Lamination and slitting module 300; lower support plate 310; pressing and cutting roller 320; third roller body 321; pressing and cutting mold 322; pressing and cutting frame 3221; punching plate 3222; punching column 32221; first drive 330; pre-pressing device 340; second bracket 341; second roller 342; third roller 343; Baking module 400. DETAILED DESCRIPTION
[0022] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0023] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In the description of the invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of the first or the second, it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0025] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0026] Reference Figures 1 to 3 The embodiment of the present invention provides a sandwich biscuit making device, comprising a crust making module 100, a filling making module 200, a pressing and cutting module 300 and a baking module 400 arranged in sequence along the conveying direction of the crust; the crust making module 100 is provided with an upper crust conveying device 130 and a lower crust conveying device 140 arranged at intervals from bottom to bottom, and the upper crust conveying device 130 and the lower crust conveying device 140 are used to make the upper crust and the lower crust respectively; the filling making module 200 includes a filling making device 210 and a spreading device 220, and the spreading device 220 is arranged on the upper crust conveying device 130 Between the lower crust conveying device 140, the spreading device 220 is connected to the discharge end of the filling making device 210, and the spreading device 220 includes a first feeding roller 221 and a second feeding roller 222. The first feeding roller 221 is arranged at the discharge end of the filling making device 210, and the second feeding roller 222 is arranged on the side of the first feeding roller 221 away from the filling making device 210. The second feeding roller 222 includes a second roller body 2221 and a plurality of brush strips 2222 uniformly distributed on the circumferential outer wall of the second roller body 2221. The first feeding roller 221 and the second feeding roller 222 cooperate to evenly spread the filling on the lower crust.
[0027] The present invention integrates multiple functional modules such as crust making, filling making, pressing, cutting and baking through modular design, and can complete the entire process of sandwich biscuit production, realize the full-process automated production from crust making to baking, significantly improve production efficiency, and at the same time ensure the quality and taste of biscuits, and the modules are closely matched to ensure the smooth flow of products from raw materials to finished products. However, when the fillings are spread, especially the filamentous or loose fillings, they are prone to uneven spreading or agglomeration, resulting in a lack of taste of the sandwich biscuits. To solve this problem, the spreading device 220 of the filling making module 200 of the present application is provided with two feeding rollers to cooperate together, and while spreading the fillings, the fillings can also be scattered, so that the filamentous or loose fillings can be evenly distributed on the lower crust. Specifically, after the filamentous or loose fillings are made by the filling making device 210, the fillings fall to the first feeding roller 221. It should be noted that the first feeding roller 221 is arranged at the outlet of the filling making device 210. When the fillings fall to the first feeding roller 221, the first feeding roller 221 can first break up or stir the agglomerated fillings at the outlet of the filling making device 210 into a smaller agglomerate state, and at the same time send the fillings out of the filling making device 210. At the same time, the second feeding roller 222 further breaks up the fillings sent out of the filling making device 210. Since the second feeding roller 222 is provided with a brush, the fillings on the first feeding roller 221 can be further broken up by the brush, and the fillings can be spread more evenly on the lower crust, which solves the problem that the filamentous or loose raw materials cannot be evenly spread on the crust, and ensures the authentic texture of the sandwich biscuits.
[0028] Optionally, a discharge hopper 222 is connected to the discharge port of the filling making device 210 , and the first feeding roller 221 is disposed at the discharge port of the discharge hopper 222 .
[0029] Optionally, the filling making device 210 is a fully automatic thread-shaped or loose-shaped machine.
[0030] The speed of the second feeding roller 222 is higher than that of the first feeding roller 221, so as to prevent the filling from being broken up and spread on the lower crust in time, and to prevent the filling from being unable to be transported in time and accumulating between the first feeding roller 221 and the second feeding roller 222, causing the filling to be squeezed and agglomerated, thus affecting the taste and quality of the product. Furthermore, the user can also control the amount of material to be spread by adjusting the spreading height of the spreading device 220 and the speed of the feeding roller.
[0031] Specifically, as shown in the figure, the first feeding roller 221 includes a first roller body 2211 and a plurality of first protrusions 2212 evenly distributed on the circumferential outer wall of the first roller body 2211 , and the ends of the brush strips 2222 extend into the gaps between the first protrusions 2212 .
[0032] According to some embodiments of the present application, the crust making module 100 includes a dough kneading device 110 and an automatic crust rolling device 120. The automatic crust rolling device is connected to the discharge end of the dough kneading device 110. Two automatic crust rolling devices 120 are provided. The discharge ends of the two automatic crust rolling devices 120 are respectively connected to the upper crust conveying device 130 and the lower crust conveying device 140, which can realize the simultaneous production and transportation of the upper and lower layers of crust of sandwich biscuits, effectively improving production efficiency.
[0033] According to some embodiments of the present application, the upper crust conveying device 130 and the lower crust conveying device 140 are both composed of a first conveyor belt and a pressure roller disposed on the first conveyor belt, and a plurality of pressure rollers are arranged along the conveying direction of the crust.
[0034] According to some embodiments of the present application, the lower crust conveying device 140 is provided with a coating device 150, and the first roller 153 of the coating device 150 is arranged above the lower crust, and the coating device 150 is used to coat the lower crust with a seasoning for sticky fillings. Specifically, the coating device 150 is arranged upstream of the spreading device 220. When the lower crust passes through the coating device 150, the coating device 150 applies a layer of edible mucus to the surface of the lower crust, so that the fillings spread by the spreading device 220 of the next process can better adhere to the lower crust, so as to avoid the fillings falling during the conveying process and affecting the taste and quality of the product.
[0035] Optionally, the upper crust conveying device 130 may also be provided with a coating device 150, which is disposed below the upper crust and is used to coat the upper crust with a seasoning for the sticky filling.
[0036] Specifically, the coating device 150 includes a liftable first bracket 151, a box 152 loaded with seasoning filling, and a first roller 153 installed on the first bracket 151, wherein the first roller 153 is rotatably connected to the first bracket 151, and a portion of the first roller 153 is immersed in the seasoning filling in the box 152. When the upper crust or the lower crust passes over the roller body of the first roller 153, the crust drives the first roller 153 to rotate, so that the edible mucus can adhere to the surface of the crust.
[0037] Optionally, the coating device 150 may use a spraying liquid spraying mechanism to spray the seasoning filling onto the surface of the crust.
[0038] According to some embodiments of the present application, the pressing and slitting module 300 includes a lower support plate 310 and a pressing and cutting roller 320 mounted above the lower support plate 310. A passage for the crust to pass through is provided between the lower support plate 310 and the pressing and cutting roller 320. One end of the pressing and cutting roller 320 is connected to a first drive 330. The first drive 330 drives the pressing and cutting roller 320 to rotate. The pressing and cutting roller 320 is used to cut the covered upper crust and lower crust into a plurality of independent biscuit boxes. Specifically, as shown in the figure, the pressing and cutting roller 320 includes a third roller body 321 and a pressing and cutting mold 322 evenly distributed on the circumferential outer wall of the third roller body 321. The pressing and cutting mold 322 includes a pressing and cutting frame 3221 fixed on the third roller body 321. The pressing and cutting frame 3221 is used to cut the covered upper crust and lower crust into a plurality of independent biscuit boxes and seal the edges of the biscuit boxes. The pressing and cutting die 322 can seal the edge of the biscuit bowl while cutting the biscuit bowl to prevent the filling from falling out, thereby ensuring the taste and quality of the biscuits and effectively improving the production efficiency.
[0039] Specifically, as shown in the figure, a plurality of pressing and cutting dies 322 are arranged at intervals around the axis of the third roller body 321, with one circle of pressing and cutting dies 322 as a group, and a plurality of pressing and cutting dies 322 are arranged at intervals along the extension direction of the axis of the third roller body 321, and the pressing and cutting dies 322 of two adjacent groups are staggered.
[0040] Furthermore, the pressing and cutting mold 322 also includes a punching plate 3222 fixedly connected to the third roller body 321, the punching plate 3222 is arranged in the middle of the pressing and cutting frame 3221, and a plurality of punching columns 32221 are arranged on the punching plate 3222. The pressing and cutting mold 322 can also punch holes in the biscuit bowl when cutting the biscuit bowl, thereby improving production efficiency. The purpose of punching holes in the biscuit bowl is to increase the air permeability during baking, so that the filling of the sandwich biscuit is crispier and has a better taste after baking.
[0041] Furthermore, the punching plate 3222 is also designed with pattern embossing, and patterns can be added to the surface of the biscuits while the pressing and cutting mold 322 is cutting the biscuits.
[0042] Preferably, the end of the piercing column 32221 is a pointed end or a conical structure. Preferably, the piercing column 32221 is a conical columnar structure.
[0043] By pressing and cutting the biscuits, the edges are sealed completely, and the biscuits have the characteristics of uniform expansion, smooth surface, uniform color, crisp taste, etc., which improves the appearance of the biscuits.
[0044] According to some embodiments of the present application, a pre-pressing device 340 may also be provided in the pressing and cutting module and the crust making module 100. The upper crust and the lower crust that are about to enter the pressing and cutting module are pre-laminated by the pre-pressing device 340, so that the upper crust and the lower crust are pre-laminated, so as to facilitate the pressing and cutting of the pressing and cutting module. Specifically, the pre-pressing device 340 includes a second roller 342, a second liftable bracket 341, and a third roller 343, wherein the third roller 343 is installed on the second bracket 341, and the third roller 343 is rotatably connected to the second bracket 341. The third roller 343 is driven by the second bracket 341 to move away from or close to the second roller 342 to adjust the gap between the third roller 343 and the second roller 342. The upper crust and the lower crust are respectively conveyed to the feed end of the pre-pressing device 340 by the upper crust conveying device 130 and the lower crust conveying device 140. The upper crust and the lower crust pass through the gap between the third roller 343 and the second roller 342 at the same time, and then enter the pressing module for cutting.
[0045] The pressed and cut biscuit sheets are sent to the baking module 400 for swelling, shaping, dehydration, coloring, etc. Specifically, by controlling the oven temperature and baking time, the biscuits can have a good crispy taste and attractive color after swelling, shaping, dehydration, and coloring.
[0046] The present application also provides a method for making sandwich biscuits using the above-mentioned device. The specific steps include: For making crust, the crust making module 100 is used to mix and knead flour into dough and roll it into upper crust and lower crust; the steps are kneading dough - pressing dough into shape (forming upper crust and lower crust) - applying seasoning filling on the surface of lower crust and upper crust.
[0047] When kneading the dough, the mixing time is controlled to be 12 to 16 minutes, and the dough temperature is 33°C to 38°C; Both the upper crust and the lower crust are smooth dough sheets, and the thickness of the upper crust and the lower crust is about 0.6mm-1.5mm, ensuring the combination of crispy and crunchy taste of the product.
[0048] By applying seasoning fillings on the surface of the crust, the upper and lower layers of crust can be better combined into a whole that is not easy to separate, and the filamentous or loose fillings can be more stable and not easily scattered or lost, while increasing the mellow flavor and texture of the biscuits.
[0049] Filling making, using the filling making module 200 to make the filling and evenly spread the filling between the upper crust and the lower crust; specifically, frying in a filamentous or loose state, wherein the filamentous or loose finished product contains 2%-8% water, 10%-14% fat, and 20%-28% total sugar, which can improve the crispy taste of the filamentous or loose state. The filling making module 200 is used to make filamentous or loose fillings for sandwich biscuits. In addition, there is a difference in the rotation speed between the first feeding roller 221 and the second feeding roller 222 of the spreading device 220, specifically, the rotation speed of the second feeding roller 222 is greater than the rotation speed of the first feeding roller 221. The specific rotation speed can be set according to the actual situation. It can be understood that the amount of spreading can be increased by increasing the speed and increasing the height of the discharge port.
[0050] During the production of the biscuit bowl, the upper and lower crusts are wrapped with the fillings and enter the pressing and cutting module 300 for pressing and cutting, and a pattern is embossed on the surface of the biscuit bowl; specifically, the design of the pattern can be changed according to the needs.
[0051] Baking: sending the biscuit dough into the oven to complete swelling, shaping, dehydration and coloring in sequence; specifically, the oven temperature is set as follows: 150±20℃ for the upper part and 200±20℃ for the lower part during swelling; During molding: upper temperature 200±20℃, lower temperature 230±20℃; Dehydration: upper 180±20℃, lower 210±20℃; When coloring: upper 175±20℃, lower 180±20℃; The baking time can be set according to the driver's situation. After the biscuits are finished, the moisture content is about 0.8%-3.0%.
[0052] Oil spraying, spraying edible oil on the surface of the baked biscuits, controls the proportion of calories generated by fat in the total energy, and better ensures the healthy nutritional value of the biscuits.
[0053] Compared with other products that sprinkle filamentous or loose materials or other materials on the surface of the biscuits, the sandwich biscuits of the present application sandwich filamentous or loose materials or other materials in the middle of the biscuits as a sandwich, which can solve the problems of easy burning during baking and limited addition amount. Especially when producing filamentous or loose sandwich biscuits, compared with the current conveyor belt spreader and the spreading device 220 of the present application, the spreading device 220 of the present application can well solve the problem of uniform spreading of filamentous or loose materials such as filamentous or loose materials.
[0054] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0055] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A sandwich biscuit making device, characterized in that: The method comprises a crust making module, a filling making module, a pressing and cutting module and a baking module which are sequentially arranged along the conveying direction of the crust; The crust making module is provided with an upper crust conveying device and a lower crust conveying device spaced from bottom to bottom, and the upper crust conveying device and the lower crust conveying device are used to make the upper crust and the lower crust respectively; The filling making module includes a filling making device and a spreading device, the spreading device is arranged between the upper crust conveying device and the lower crust conveying device, the spreading device is connected to the discharge end of the filling making device, the spreading device includes a first feeding roller and a second feeding roller, the first feeding roller is arranged at the discharge end of the filling making device, the second feeding roller is arranged on the side of the first feeding roller away from the filling making device, the second feeding roller includes a second roller body and a plurality of brush strips evenly distributed on the circumferential outer wall of the second roller body, the first feeding roller and the second feeding roller cooperate to evenly spread the filling on the lower crust.
2. The sandwich biscuit making device according to claim 1, characterized in that: The first feeding roller comprises a first roller body and a plurality of first protrusions uniformly distributed on the circumferential outer wall of the first roller body, and the end of the brush strip extends into the gap between the first protrusions.
3. The sandwich biscuit making device according to claim 1, characterized in that: The crust making module includes a dough kneading device and an automatic crust rolling device, the automatic crust rolling device is connected to the discharge end of the dough kneading device, two automatic crust rolling devices are provided, and the discharge ends of the two automatic crust rolling devices are respectively connected to the upper crust conveying device and the lower crust conveying device.
4. The sandwich biscuit making device according to claim 1, characterized in that: The upper crust conveying device and the lower crust conveying device are both composed of a first conveying belt and a pressing roller arranged on the first conveying belt, and a plurality of the pressing rollers are arranged along the conveying direction of the crust.
5. The sandwich biscuit making device according to claim 1, characterized in that: The lower crust conveying device is provided with a coating device, the first roller of the coating device is arranged above the lower crust, and the coating device is used for coating the seasoning filling for the sticky filling on the lower crust.
6. The sandwich biscuit making device according to claim 5, characterized in that: The upper crust conveying device is provided with a coating device, and the coating device is arranged below the upper crust. The coating device is used to coat the seasoning filling for the sticky filling on the upper crust.
7. The sandwich biscuit making device according to claim 1, characterized in that: The pressing and cutting module includes a lower support plate and a pressing and cutting roller mounted above the lower support plate. A channel for the crust to pass through is provided between the lower support plate and the pressing and cutting roller. One end of the pressing and cutting roller is connected to a first drive, which drives the pressing and cutting roller to rotate. The pressing and cutting roller is used to cut the covered upper crust and lower crust into multiple independent biscuit boxes.
8. The sandwich biscuit making device according to claim 7, characterized in that: The pressing and cutting roller includes a third roller body and a pressing and cutting mold evenly distributed on the circumferential outer wall of the third roller body. The pressing and cutting mold includes a pressing and cutting frame fixed on the third roller body. The pressing and cutting frame is used to cut the covered upper crust and lower crust into multiple independent biscuit boxes and seal the edges of the biscuit boxes.
9. The sandwich biscuit making device according to claim 8, characterized in that: The pressing and cutting die also includes a punching plate fixedly connected to the third roller body, the punching plate is arranged in the middle of the pressing and cutting frame, and a plurality of punching columns are arranged on the punching plate.
10. A method for making sandwich biscuits, characterized in that: The sandwich biscuits are prepared using the equipment for preparing the sandwich biscuits according to any one of claims 1 to 9, comprising the following steps: Crust making: using the crust making module to mix flour into dough and roll it into upper crust and lower crust; Making the filling, using the filling making module to make the filling and spreading the filling evenly between the upper crust and the lower crust; Biscuit bowl making: the upper and lower crusts are wrapped with fillings and enter the pressing and cutting module for pressing and cutting, and the surface of the biscuit bowl is embossed with patterns; Baking: sending the biscuit dough into the oven to complete swelling, shaping, dehydration and coloring in sequence.