A microbead dispersing device and process for producing reflective fabric

By designing an adjustable device and cleaning the reflective cloth production device for the coating mechanism, the problems of unadjustable curvature of solid reflective cloth and inaccurate microbead spraying are solved, and the effect of high-quality reflective cloth production and reducing manufacturing costs is achieved.

CN119426128BActive Publication Date: 2025-04-08YESHILI REFLECTIVE MATERIALS CO LTD
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Patent Information

Application Number
CN202510030912.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-04-08
Estimated Expiration
2045-01-09

AI Technical Summary

Technical Problem

In the existing reflective cloth production process, the arc of the solid reflective cloth cannot be adjusted, resulting in high manufacturing costs and insufficient precision in microbead spraying, which is prone to pore phenomena and reduces the quality of the reflective cloth.

Method used

A microbead dispersion device for the production of reflective cloth is designed, including an adjustable device mechanism and a cleaning coating mechanism. The adjustable device mechanism can be supported and adjusted according to reflective cloth of different arcs through electric telescopic rods and transmission rods; the cleaning and coating mechanism uses electric telescopic rods and nozzles to ensure the consistent density of hot melt adhesives and microbeads, and reduce pore phenomena.

Benefits of technology

Accurate support and coating of the surface arc of the reflective cloth is achieved, the quality and production efficiency of the reflective cloth are improved, and the manufacturing cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of reflective cloth production, and in particular to a micro-bead scattering device and process for reflective cloth production, comprising a main body plate, an upper end of the main body plate is provided with an adjustable device mechanism for supporting reflective cloths with different curvatures, the adjustable device mechanism comprises a plurality of equidistantly arranged on the upper end surface of the main body plate, a plurality of inner portions are respectively fixedly connected with fifth electric telescopic rods, the telescopic ends of the plurality of fifth electric telescopic rods are respectively fixedly connected with second fixed bodies, a cleaning and coating mechanism for cleaning the surface of a base cloth and coating hot melt adhesive and micro-beads is provided at the upper end of the main body plate; a hot melt adhesive nozzle and a micro-bead nozzle are sequentially perpendicular to the surface of the base cloth, so as to ensure that the density of the hot melt adhesive and micro-beads coated on the surface of the base cloth is consistent, reduce the situation of air outlet cavities, and improve the coating quality.
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Description

Technical Field

[0001] The present invention relates to the technical field of reflective fabric production, and in particular to a microbead dispersing device and process for reflective fabric production. Background Art

[0002] Reflective fabric has high visibility. It can reflect light under light and provide high visibility even in low light or night conditions. Commonly used reflective materials such as glass beads can reflect light back to the light source, making the target object more eye-catching, so it is often used on traffic signs. When the reflective fabric is produced, the glass beads are fixed to the surface of the base fabric by hot melt adhesive, so that the base fabric has reflective properties. According to the density of beads on the surface of the base fabric, it can be divided into flexible reflective fabric and solid reflective fabric. The content of beads on the surface of flexible reflective fabric is lower, so the reflective effect is also lower, while the reflective effect of the surface of solid reflective fabric is very obvious, but the curvature of solid reflective fabric cannot be adjusted, which is not convenient for production.

[0003] In the prior art, when solid reflective cloth is produced, since the solid reflective cloth cannot be bent and adjusted after production, the solid reflective cloth can only be manufactured according to a mold of a certain shape, and the manufacturing cost is relatively high. When the solid reflective cloth with different curved surfaces is coated with microbeads, since the curvature of the surface of the solid reflective cloth cannot be adjusted, the existing microbead spraying mechanism cannot accurately spray the surface of the reflective cloth at an angle of 90 degrees, resulting in different densities of microbeads at different curvatures on the surface of the reflective cloth, and air holes are easily generated, thereby reducing the quality of the reflective cloth. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a microbead scattering device and process for producing reflective fabrics.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a microbead scattering device for reflective cloth production, comprising a main body plate, an upper end of the main body plate is provided with an adjustable device mechanism for supporting reflective cloths of different curvatures, the adjustable device mechanism comprises a plurality of fifth empty slots equidistantly arranged on the upper end surface of the main body plate, a plurality of the fifth empty slots are respectively fixedly connected with fifth electric telescopic rods, a plurality of telescopic ends of the fifth electric telescopic rods are respectively fixedly connected with second fixed bodies, a plurality of the upper ends of the second fixed bodies are respectively provided with third empty slots, a plurality of the sides of the second fixed bodies are respectively provided with fourth empty slots, a plurality of the fourth empty slots are respectively rotatably connected with transmission rods, and a cleaning and coating mechanism for cleaning the surface of the base cloth and coating hot melt adhesive and microbeads is provided at the upper end of the main body plate.

[0006] Preferably, several of the fourth empty slots are respectively opened on the side surfaces of the second fixed body close to the front and rear end surfaces of the main plate, several of the side surfaces of the second fixed body are respectively fixedly connected with the fifth motor at the position close to the fourth empty slot, several of the transmission shaft ends of the fifth motor are respectively fixedly connected with the transmission rod, several of the side surfaces of the transmission rod are respectively fixedly connected with connecting plates, and several of the side surfaces of the connecting plates are fixedly connected with guide plates covering the third empty slots.

[0007] Preferably, the upper end surfaces of several of the guide plates are respectively fixedly connected with air bags, the side surfaces of several of the second fixed bodies are respectively fixedly connected with air pumps, the outlet ends of the air pumps are respectively fixedly connected with air pressure sensors, the ends of several of the air pressure sensors are respectively fixedly connected with air pipes, several of the air pipes are telescopic structures, and the other ends of several of the air pipes are respectively connected to the air bags.

[0008] Preferably, two side surfaces of the second fixed body close to the front and rear sections of the main plate are respectively fixedly connected with symmetrically arranged sixth electric telescopic rods, and the telescopic ends of the four sixth electric telescopic rods are respectively fixedly connected with extrusion plates, and the inner side surfaces of the extrusion plates are anti-slip structures.

[0009] Preferably, the cleaning and coating mechanism includes two first limiting grooves symmetrically opened on the upper end surface of the main body plate, the two first limiting grooves are respectively fixedly connected with a first limiting body, the upper ends of the two first limiting bodies are respectively fixedly connected with a first electric telescopic rod, the telescopic ends of the two first electric telescopic rods are respectively fixedly connected with a second fixing plate, the inner sides of the two second fixing plates are provided with a first fixing plate, the side surface of one of the second fixing plates is fixedly connected with a third motor, and the transmission shaft end of the third motor is fixedly connected to the first fixing plate.

[0010] Preferably, a fourth limiting groove is provided at the lower end of the first fixed plate, a plurality of third electric telescopic rods are fixedly connected in the fourth limiting groove, telescopic ends of the plurality of third electric telescopic rods are fixedly connected to a first fixed body that slidably cooperates with the fourth limiting groove, a fifth limiting groove is provided at the lower end of the first fixed body, a fourth motor is fixedly connected to the side of the fifth limiting groove, and a transmission shaft end of the fourth motor is fixedly connected to a rotating rod in the fifth limiting groove.

[0011] Preferably, a plurality of second empty slots distributed at equal angles are opened on the side of the rotating rod, and pressure sensors are fixedly connected in a plurality of the second empty slots respectively, and a plurality of ends of the pressure sensors are fixedly connected with springs respectively, and a plurality of ends of the springs are fixedly connected with top bodies that slide in cooperation with the second empty slots respectively.

[0012] Preferably, a second limiting groove is provided at the lower end of the first fixed plate, a second motor is fixedly connected in the second limiting groove, a second threaded rod is fixedly connected to the transmission shaft end of the second motor, a side surface of the second threaded rod is matched with a second limiting body by bolts, a side surface of the second limiting body is slidably matched with the second limiting groove, and two symmetrically arranged first empty grooves are provided at the lower end of the second limiting body, a fourth electric telescopic rod is fixedly connected in the two first empty grooves respectively, a hot melt adhesive nozzle and a microbead nozzle are fixedly connected at the telescopic ends of the two fourth electric telescopic rods respectively, a hot melt adhesive storage tank and a microbead storage tank are fixedly connected at the upper end of the first fixed plate respectively, and the hot melt adhesive nozzle and the microbead nozzle are connected to the hot melt adhesive storage tank and the microbead storage tank respectively through a telescopic tube.

[0013] Preferably, a third limiting groove is formed at the lower end of the first fixed plate, and a plurality of second electric telescopic rods are fixedly connected in the third limiting groove, and the telescopic ends of the plurality of second electric telescopic rods are fixedly connected with a stamping plate that slidably cooperates with the third limiting groove, and the front side surface of the main body plate is fixedly connected with the first motors at positions close to the two first limiting grooves, and the transmission shaft ends of the two first motors are fixedly connected to the first threaded rods, respectively.

[0014] A microbead dispersing process for producing reflective fabrics comprises the following steps:

[0015] S1: Extend and retract several fifth electric telescopic rods according to the required curvature of the reflective fabric surface, then retract four sixth electric telescopic rods, fix the two ends of the base fabric through four extrusion plates and the main body plate to prevent the base fabric from shifting during the subsequent coating process, thereby improving the reliability of the coating. At the same time, the fifth motor is rotated according to the curvature of the processed reflective strip, so that the guide plate is rotated to a position close to the curvature of the reflective strip, and then the air pump is started to make several airbags reach a trajectory similar to the surface of the reflective strip;

[0016] S2: The two first motors drive the first threaded rods to rotate, and the two first threaded rods cooperate to drive the first limiter to move along the base fabric. At the same time, a plurality of third electric telescopic rods extend to drive the rotating rods to contact the upper end surface of the base fabric, and then the fourth motor is started to ensure that the rolling speed of the rotating rod is consistent with the moving speed of the first fixed plate. The surface of the rotating rod is coated with a sticky substance to absorb and remove impurities on the surface of the base fabric;

[0017] S3: The two fourth electric telescopic rods are extended in sequence, and the two fourth electric telescopic rods respectively drive the hot melt glue nozzle and the micro bead nozzle to move to a position close to the base fabric, ensuring that when the hot melt glue nozzle and the micro bead nozzle are spraying on the surface of the base fabric, the hot melt glue nozzle and the micro bead nozzle are perpendicular to the surface of the base fabric in sequence, ensuring that the density of the hot melt glue and micro beads coated on the surface of the base fabric is consistent, reducing the air outlet cavity, and improving the coating quality.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The four sixth electric telescopic rods are retracted, and the two ends of the base fabric are fixed through the four extrusion plates and the main body plate to prevent the base fabric from shifting during the subsequent coating process, thereby improving the reliability of the coating. At the same time, the fifth motor is rotated according to the curvature of the processed reflective strip, so that the guide plate is rotated to a position close to the curvature of the reflective strip, and then the air pump is started to make several air bags reach a trajectory similar to the surface of the reflective strip, which can provide accurate support for the base fabric, improve the consistency of the shape of the reflective strip after coating with the expected curvature of the reflective strip, and improve the accuracy of the curvature of the surface of the processed reflective strip;

[0020] According to the values ​​of several pressure sensors, the curvature of the base fabric surface can be drawn, and then the pressure sensor controls the third motor to rotate and the first electric telescopic rod to extend and retract, the third motor drives the first fixed plate to rotate, and the first electric telescopic rod drives the first fixed plate to extend and retract, so that the second limit groove on the lower end face of the first fixed plate is perpendicular to the base fabric surface, and then the two fourth electric telescopic rods extend in sequence, and the two fourth electric telescopic rods respectively drive the hot melt adhesive nozzle and the microbead nozzle to move to a position close to the base fabric, ensuring that when the hot melt adhesive nozzle and the microbead nozzle are spraying the base fabric surface, the hot melt adhesive nozzle and the microbead nozzle are perpendicular to the base fabric surface in sequence, ensuring that the density of the hot melt adhesive and microbeads coated on the base fabric surface is consistent, reducing the situation of air outlet cavities, and improving the coating quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 The present invention is a sectional view of the whole Figure 1 ;

[0023] Figure 3 The present invention is a sectional view of the whole Figure 2 ;

[0024] Figure 4 The present invention is a sectional view of the whole Figure 3 ;

[0025] Figure 5 The present invention is a sectional view of the whole Figure 4 ;

[0026] Figure 6 For the present invention Figure 2 A magnified image of point A;

[0027] Figure 7 For the present invention Figure 2 A magnified view of point B;

[0028] Figure 8 For the present invention Figure 3Enlarged view of point C;

[0029] Fig. 9 For the present invention Figure 4 The enlarged view of point D;

[0030] Fig.10 For the present invention Figure 4 The enlarged view of point E;

[0031] Fig.11 For the present invention Figure 5 Enlarged view of point F.

[0032] 1. Main body plate; 2. Cleaning and coating mechanism; 3. Adjustable device mechanism; 11. First limiting body; 21. First motor; 22. First limiting groove; 23. First electric telescopic rod; 24. First fixed plate; 25. First threaded rod; 26. Second limiting groove; 27. Second threaded rod; 28. Third limiting groove; 29. ​​Second electric telescopic rod; 210. Stamping plate; 211. Fourth limiting groove; 212. Second motor; 213. Second fixed plate; 214. Third motor; 215. Hot melt adhesive storage tank; 216. Bead storage tank; 217. Third electric telescopic rod; 218. First fixed body; 219. Fifth limiting groove; 220. Rotating Moving rod; 221, second limiting body; 222, first empty slot; 223, fourth electric telescopic rod; 224, hot melt adhesive nozzle; 225, micro bead nozzle; 226, fourth motor; 227, second empty slot; 228, top body; 229, spring; 230, pressure sensor; 31, fifth empty slot; 32, fifth electric telescopic rod; 34, second fixed body; 35, third empty slot; 36, fourth empty slot; 37, connecting plate; 38, transmission rod; 39, guide plate; 310, airbag; 311, fifth motor; 312, air pump; 313, air pressure sensor; 314, air pipe; 315, sixth electric telescopic rod; 316, extrusion plate. DETAILED DESCRIPTION

[0033] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0034] See also Figure 1 - Fig.11 A microbead scattering device for producing reflective cloth comprises a main body plate 1, and an adjustable device mechanism 3 for supporting reflective cloths with different curvatures is arranged on the upper end of the main body plate 1.

[0035] In this embodiment, the adjustable device mechanism 3 includes a plurality of fifth empty slots 31 equidistantly opened on the upper end surface of the main body plate 1, a plurality of the fifth empty slots 31 are respectively fixedly connected with fifth electric telescopic rods 32, a plurality of telescopic ends of the fifth electric telescopic rods 32 are respectively fixedly connected with second fixed bodies 34, a plurality of the upper ends of the second fixed bodies 34 are respectively provided with third empty slots 35, a plurality of the sides of the second fixed bodies 34 are respectively provided with fourth empty slots 36, and a plurality of the fourth empty slots 36 are respectively rotatably connected with transmission rods 38.

[0036] Several of the fourth slots 36 are respectively opened on the side surfaces of the second fixed body 34 close to the front and rear end surfaces of the main plate 1, several of the side surfaces of the second fixed body 34 are respectively fixedly connected with the fifth motor 311 at the position close to the fourth slot 36, several of the transmission shaft ends of the fifth motor 311 are respectively fixedly connected with the transmission rod 38, several of the side surfaces of the transmission rod 38 are respectively fixedly connected with the connecting plates 37, and several of the side surfaces of the connecting plates 37 are fixedly connected with the guide plates 39 covering the third slots 35.

[0037] The upper end surfaces of several guide plates 39 are respectively fixedly connected with airbags 310, and the side surfaces of several second fixed bodies 34 are respectively fixedly connected with air pumps 312. The outlet ends of the air pumps 312 are respectively fixedly connected with air pressure sensors 313, and the ends of several air pressure sensors 313 are respectively fixedly connected with air pipes 314. Several air pipes 314 are telescopic structures, and the other ends of several air pipes 314 are respectively communicated with the airbags 310.

[0038] The two sides of the second fixed bodies 34 close to the front and rear sections of the main plate 1 are respectively fixedly connected with symmetrically arranged sixth electric telescopic rods 315, and the telescopic ends of the four sixth electric telescopic rods 315 are respectively fixedly connected with extrusion plates 316, and the inner side surfaces of the extrusion plates 316 are anti-slip structures.

[0039] Specifically, several fifth electric telescopic rods 32 are extended and retracted according to the curvature of the required reflective cloth surface, and then four sixth electric telescopic rods 315 are retracted, and the two ends of the base cloth are fixed by four extrusion plates 316 and the main plate 1 to prevent the base cloth from shifting during the subsequent coating process, thereby improving the reliability of the coating. At the same time, the fifth motor 311 is rotated according to the curvature of the processed reflective strip, so that the guide plate 39 is rotated to a position close to the curvature of the reflective strip, and then the air pump 312 is started to make several airbags 310 reach a trajectory similar to the surface of the reflective strip, so as to provide accurate support for the base cloth.

[0040] In this embodiment, a cleaning and coating mechanism 2 for cleaning the surface of the base fabric and coating hot melt adhesive and micro beads is disposed at the upper end of the main body plate 1 .

[0041] The cleaning and coating mechanism 2 includes two first limiting grooves 22 symmetrically opened on the upper end surface of the main body plate 1, and the first limiting bodies 11 are fixedly connected in the two first limiting grooves 22 respectively, and the upper ends of the two first limiting bodies 11 are fixedly connected to the first electric telescopic rods 23 respectively, and the telescopic ends of the two first electric telescopic rods 23 are fixedly connected to the second fixing plates 213 respectively, and the inner sides of the two second fixing plates 213 are provided with first fixing plates 24, and the side surface of one of the second fixing plates 213 is fixedly connected to the third motor 214, and the transmission shaft end of the third motor 214 is fixedly connected to the first fixing plate 24.

[0042] A fourth limiting groove 211 is provided at the lower end of the first fixed plate 24, and a plurality of third electric telescopic rods 217 are fixedly connected in the fourth limiting groove 211. The telescopic ends of the plurality of third electric telescopic rods 217 are fixedly connected to a first fixed body 218 that slidably cooperates with the fourth limiting groove 211. A fifth limiting groove 219 is provided at the lower end of the first fixed body 218, and a fourth motor 226 is fixedly connected to the side of the fifth limiting groove 219. The transmission shaft end of the fourth motor 226 is fixedly connected to a rotating rod 220 in the fifth limiting groove 219.

[0043] The side of the rotating rod 220 is provided with a plurality of second slots 227 distributed at equal angles, and a plurality of the second slots 227 are respectively fixedly connected with pressure sensors 230, and the ends of a plurality of the pressure sensors 230 are respectively fixedly connected with springs 229, and the ends of a plurality of the springs 229 are respectively fixedly connected with top bodies 228 that slide in cooperation with the second slots 227.

[0044] A second limiting groove 26 is provided at the lower end of the first fixed plate 24, and a second motor 212 is fixedly connected in the second limiting groove 26. A second threaded rod 27 is fixedly connected to the transmission shaft end of the second motor 212. The side of the second threaded rod 27 is fitted with a second limiting body 221 by bolts, and the side of the second limiting body 221 is slidably fitted with the second limiting groove 26. The lower end of the second limiting body 221 is provided with two symmetrically arranged first empty grooves 222, and the two first empty grooves 222 are respectively fixedly connected with fourth electric telescopic rods 223, and the telescopic ends of the two fourth electric telescopic rods 223 are respectively fixedly connected with a hot melt adhesive nozzle 224 and a micro bead nozzle 225, and the upper end of the first fixed plate 24 is respectively fixedly connected with a hot melt adhesive storage tank 215 and a micro bead storage tank 216, and the hot melt adhesive nozzle 224 and the micro bead nozzle 225 are respectively connected to the hot melt adhesive storage tank 215 and the micro bead storage tank 216 through a telescopic tube.

[0045] A third limiting groove 28 is formed at the lower end of the first fixing plate 24, and a plurality of second electric telescopic rods 29 are fixedly connected in the third limiting groove 28. The telescopic ends of the plurality of second electric telescopic rods 29 are fixedly connected to a stamping plate 210 that slidably cooperates with the third limiting groove 28. The front side surface of the main body plate 1 is fixedly connected to the first motors 21 at positions close to the two first limiting grooves 22, and the transmission shaft ends of the two first motors 21 are fixedly connected to the first threaded rods 25, respectively.

[0046] Specifically, the third motor 214 drives the first fixed plate 24 to rotate, and the first electric telescopic rod 23 drives the first fixed plate 24 to extend and retract, so that the second limit groove 26 on the lower end surface of the first fixed plate 24 is perpendicular to the surface of the base cloth, and then the two fourth electric telescopic rods 223 extend in sequence, and the two fourth electric telescopic rods 223 respectively drive the hot melt adhesive nozzle 224 and the microbead nozzle 225 to move to a position close to the base cloth, ensuring that when the hot melt adhesive nozzle 224 and the microbead nozzle 225 spray the surface of the base cloth, the hot melt adhesive nozzle 224 and the microbead nozzle 225 are perpendicular to the surface of the base cloth in sequence, thereby increasing the density of the hot melt adhesive and microbeads coated on the surface of the base cloth, reducing the air outlet cavity, and improving the coating quality, and then the second electric telescopic rod 29 extends, driving the stamping plate 210 to squeeze the surface of the base cloth, thereby fixing the hot melt adhesive and microbeads on the base cloth.

[0047] A microbead dispersing process for producing reflective fabrics comprises the following steps:

[0048] S1: Extend and retract several fifth electric telescopic rods 32 according to the required curvature of the reflective fabric surface, then retract four sixth electric telescopic rods 315, fix the two ends of the base fabric through four extrusion plates 316 and the main plate 1 to prevent the base fabric from shifting during the subsequent coating process, thereby improving the reliability of the coating. At the same time, the fifth motor 311 is rotated according to the curvature of the processed reflective strip, so that the guide plate 39 is rotated to a position close to the curvature of the reflective strip, and then the air pump 312 is started to make several air bags 310 reach a trajectory similar to the surface of the reflective strip;

[0049] S2: The two first motors 21 drive the first threaded rods 25 to rotate, and the two first threaded rods 25 cooperate to drive the first limiter 11 to move along the base fabric. At the same time, a plurality of third electric telescopic rods 217 extend to drive the rotating rod 220 to contact the upper end surface of the base fabric, and then the fourth motor 226 is started to ensure that the rolling speed of the rotating rod 220 is consistent with the moving speed of the first fixed plate 24. The surface of the rotating rod 220 is coated with a sticky substance, which can absorb and remove impurities such as dust on the surface of the base fabric;

[0050] S3: The two fourth electric telescopic rods 223 are extended in sequence, and the two fourth electric telescopic rods 223 respectively drive the hot melt glue nozzle 224 and the micro bead nozzle 225 to move to a position close to the base fabric, ensuring that when the hot melt glue nozzle 224 and the micro bead nozzle 225 spray the surface of the base fabric, the hot melt glue nozzle 224 and the micro bead nozzle 225 are perpendicular to the surface of the base fabric in sequence, ensuring that the density of the hot melt glue and micro beads coated on the surface of the base fabric is consistent, reducing the air outlet cavity, and improving the coating quality.

[0051] The operating principle of the present invention is now described as follows:

[0052] When in use, the main body plate 1 is placed on a horizontal plane, and then the base cloth to be coated is placed above several second fixed bodies 34, and several fifth electric telescopic rods 32 are extended and retracted according to the curvature of the required reflective cloth surface, and then four sixth electric telescopic rods 315 are retracted, and the two ends of the base cloth are fixed by four extrusion plates 316 and the main body plate 1 to prevent the base cloth from shifting during the subsequent coating process, thereby improving the reliability of coating. At the same time, the fifth motor 311 is rotated according to the curvature of the processed reflective strip, so that the guide plate 39 is rotated to a position close to the curvature of the reflective strip, and then the air pump 312 is started to make several airbags 310 reach a trajectory similar to the surface of the reflective strip, which can provide accurate support for the base cloth, improve the consistency of the shape of the reflective strip after coating with the expected curvature of the reflective strip, and improve the accuracy of the curvature of the reflective strip surface after processing.

[0053] After the base cloth is fixed according to the required processing curvature, the two first motors 21 are started, and the two first motors 21 drive the first threaded rods 25 to rotate, and the two first threaded rods 25 cooperate to drive the first limit body 11 to move along the base cloth. At the same time, several third electric telescopic rods 217 are extended to drive the rotating rod 220 to contact the upper end surface of the base cloth, and then the fourth motor 226 is started to ensure that the rolling speed of the rotating rod 220 is consistent with the moving speed of the first fixed plate 24. The surface of the rotating rod 220 is coated with a sticky substance to absorb and remove impurities on the surface of the base cloth. While moving, the curvature of the base cloth surface can be drawn according to the values ​​of several pressure sensors 230. Then the pressure sensor 230 controls the third motor 214 to rotate and the first electric telescopic rod 23 to extend and retract. The first fixed plate 24 rotates, and the first electric telescopic rod 23 drives the first fixed plate 24 to extend and retract, so that the second limiting groove 26 on the lower end surface of the first fixed plate 24 is perpendicular to the surface of the base fabric, and then the two fourth electric telescopic rods 223 extend in sequence, and the two fourth electric telescopic rods 223 respectively drive the hot melt adhesive nozzle 224 and the micro-bead nozzle 225 to move to a position close to the base fabric, ensuring that when the hot melt adhesive nozzle 224 and the micro-bead nozzle 225 spray the surface of the base fabric, the hot melt adhesive nozzle 224 and the micro-bead nozzle 225 are perpendicular to the surface of the base fabric in sequence, ensuring that the density of the hot melt adhesive and the micro-beads coated on the surface of the base fabric is consistent, reducing the air outlet cavity, and improving the coating quality, and then the second electric telescopic rod 29 extends, driving the stamping plate 210 to squeeze the surface of the base fabric, thereby fixing the hot melt adhesive and the micro-beads on the base fabric.

[0054] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A microbead spreading device for producing reflective fabrics, comprising a main body plate (1), characterized in that: The upper end of the main body plate (1) is provided with an adjustable device mechanism (3) for supporting reflective fabrics of different curvatures, the adjustable device mechanism (3) comprising a plurality of fifth empty slots (31) equidistantly provided on the upper end surface of the main body plate (1), a plurality of fifth empty slots (31) being respectively fixedly connected to fifth electric telescopic rods (32), a plurality of telescopic ends of the fifth electric telescopic rods (32) being respectively fixedly connected to second fixing bodies (34), a plurality of second fixing bodies (34) having third empty slots (35) respectively provided on their upper ends, a plurality of second fixing bodies (34) having fourth empty slots (36) respectively provided on their side surfaces, a plurality of fourth empty slots (36) being respectively provided on their side surfaces, ) are rotatably connected to transmission rods (38), the upper end of the main body plate (1) is provided with a cleaning and coating mechanism (2) for cleaning the surface of the base fabric and coating it with hot melt adhesive and micro beads, the cleaning and coating mechanism (2) comprising two first limiting grooves (22) symmetrically arranged on the upper end surface of the main body plate (1), the two first limiting grooves (22) are respectively fixedly connected to first limiting bodies (11), the upper ends of the two first limiting bodies (11) are respectively fixedly connected to first electric telescopic rods (23), the telescopic ends of the two first electric telescopic rods (23) are respectively fixedly connected to second fixing plates (213), the inner ends of the two second fixing plates (213) are respectively fixedly connected to the first limiting bodies (11), and the inner ends of the two second limiting bodies (213) are respectively fixedly connected to the second fixing plates (213). A first fixing plate (24) is arranged on the side surface, a third motor (214) is fixedly connected to the side surface of the second fixing plate (213), a transmission shaft end of the third motor (214) is fixedly connected to the first fixing plate (24), a fourth limiting groove (211) is provided at the lower end of the first fixing plate (24), a plurality of third electric telescopic rods (217) are fixedly connected in the fourth limiting groove (211), the telescopic ends of the plurality of third electric telescopic rods (217) are fixedly connected to a first fixing body (218) slidably matched with the fourth limiting groove (211), a fifth limiting groove (211) is provided at the lower end of the first fixing body (218), and a plurality of third electric telescopic rods (217) are fixedly connected to the telescopic ends of the plurality of third electric telescopic rods (217). 9), a fourth motor (226) is fixedly connected to the side of the fifth limiting groove (219), a transmission shaft end of the fourth motor (226) is fixedly connected to a rotating rod (220) in the fifth limiting groove (219), a plurality of second slots (227) distributed at equal angles are opened on the side of the rotating rod (220), a plurality of second slots (227) are respectively fixedly connected to pressure sensors (230), the ends of a plurality of pressure sensors (230) are respectively fixedly connected to springs (229), and the ends of a plurality of springs (229) are respectively fixedly connected to top bodies (228) that slidably cooperate with the second slots (227).

2. The microbead dispersing device for producing reflective fabric according to claim 1, characterized in that: A plurality of the fourth slots (36) are respectively formed on the side surfaces of the second fixed body (34) close to the front and rear end surfaces of the main body plate (1); a plurality of the side surfaces of the second fixed body (34) are respectively fixedly connected to fifth motors (311) at positions close to the fourth slots (36); a plurality of transmission shaft ends of the fifth motors (311) are respectively fixedly connected to transmission rods (38); a plurality of side surfaces of the transmission rods (38) are respectively fixedly connected to connecting plates (37); and a plurality of side surfaces of the connecting plates (37) are fixedly connected to guide plates (39) covering the third slots (35).

3. The microbead dispersing device for producing reflective fabric according to claim 2, characterized in that: The upper end surfaces of a plurality of the guide plates (39) are respectively fixedly connected to air bags (310), the side surfaces of a plurality of the second fixed bodies (34) are respectively fixedly connected to air pumps (312), the outlet ends of the air pumps (312) are respectively fixedly connected to air pressure sensors (313), the ends of a plurality of the air pressure sensors (313) are respectively fixedly connected to air delivery pipes (314), a plurality of the air delivery pipes (314) are telescopic structures, and the other ends of a plurality of the air delivery pipes (314) are respectively in communication with the air bags (310).

4. The microbead dispersing device for producing reflective fabric according to claim 2, characterized in that: The side surfaces of the two second fixed bodies (34) close to the front and rear sections of the main body plate (1) are respectively fixedly connected with symmetrically arranged sixth electric telescopic rods (315), and the telescopic ends of the four sixth electric telescopic rods (315) are respectively fixedly connected with extrusion plates (316), and the inner side surfaces of the extrusion plates (316) are anti-slip structures.

5. The micro-bead scattering device for producing reflective fabric according to claim 1, characterized in that: A second limiting groove (26) is provided at the lower end of the first fixing plate (24), a second motor (212) is fixedly connected in the second limiting groove (26), a second threaded rod (27) is fixedly connected to the transmission shaft end of the second motor (212), a second limiting body (221) is bolted to the side of the second threaded rod (27), a side of the second limiting body (221) is slidably engaged with the second limiting groove (26), and two first empty grooves (222) are symmetrically arranged at the lower end of the second limiting body (221). A fourth electric telescopic rod (223) is fixedly connected to each of the two first empty slots (222); the telescopic ends of the two fourth electric telescopic rods (223) are fixedly connected to a hot melt adhesive nozzle (224) and a micro bead nozzle (225); the upper end of the first fixed plate (24) is fixedly connected to a hot melt adhesive storage tank (215) and a micro bead storage tank (216); the hot melt adhesive nozzle (224) and the micro bead nozzle (225) are connected to the hot melt adhesive storage tank (215) and the micro bead storage tank (216) via telescopic tubes.

6. The micro-bead scattering device for producing reflective fabric according to claim 1, characterized in that: A third limiting groove (28) is formed at the lower end of the first fixing plate (24), a plurality of second electric telescopic rods (29) are fixedly connected in the third limiting groove (28), the telescopic ends of the plurality of second electric telescopic rods (29) are fixedly connected to a stamping plate (210) that slidably cooperates with the third limiting groove (28), the front side surface of the main body plate (1) is respectively fixedly connected to a first motor (21) at a position close to the two first limiting grooves (22), and the transmission shaft ends of the two first motors (21) are respectively fixedly connected to the first threaded rod (25).

7. A micro-bead scattering process for producing reflective fabric, applied to a micro-bead scattering device for producing reflective fabric as claimed in any one of claims 1 to 6, characterized in that: The following steps are involved: S1: Extending and retracting a plurality of fifth electric telescopic rods (32) according to the curvature of the reflective fabric surface required, then retracting four sixth electric telescopic rods (315), fixing the two ends of the base fabric by four extrusion plates (316) and the main body plate (1), preventing the base fabric from shifting during the subsequent coating process, thereby improving the reliability of the coating; at the same time, rotating the fifth motor (311) according to the curvature of the reflective strip to be processed, rotating the guide plate (39) to a position close to the curvature of the reflective strip, then starting the air pump (312) to allow the plurality of air bags (310) to reach a trajectory similar to the surface of the reflective strip; S2: The two first motors (21) drive the first threaded rods (25) to rotate, and the two first threaded rods (25) cooperate to drive the first limiter (11) to move along the base fabric. At the same time, a plurality of third electric telescopic rods (217) extend to drive the rotating rod (220) to contact the upper end surface of the base fabric. Then, the fourth motor (226) is started to ensure that the rolling speed of the rotating rod (220) is consistent with the moving speed of the first fixed plate (24). The surface of the rotating rod (220) is coated with a sticky substance to absorb and remove impurities on the surface of the base fabric. S3: The two fourth electric telescopic rods (223) are extended in sequence, and the two fourth electric telescopic rods (223) respectively drive the hot melt adhesive nozzle (224) and the micro-bead nozzle (225) to move to a position close to the base fabric, so as to ensure that when the hot melt adhesive nozzle (224) and the micro-bead nozzle (225) spray the surface of the base fabric, the hot melt adhesive nozzle (224) and the micro-bead nozzle (225) are perpendicular to the surface of the base fabric in sequence, so as to ensure that the density of the hot melt adhesive and the micro-beads coated on the surface of the base fabric is consistent, reduce the air outlet cavity, and improve the coating quality.

Citation Information

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