Detection and separation equipment and process for automobile guider
By designing integrated automated detection and sorting equipment, the problems of traditional manual detection are solved, and the automated continuous operation of the guide is realized, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411882710.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-12-19
AI Technical Summary
The traditional automotive guide detection method relies on manual operation, which is low in efficiency and low in accuracy, is difficult to meet the needs of large-scale production, and is unable to achieve automated sorting, which increases production costs and time costs.
An integrated detection and sorting equipment is designed, including automated conveying, precise detection and intelligent sorting functions, and the guide is realized from feed to detection through stable support, electrical cabinet, control box, conveying mechanism and detection and sorting mechanism. Automatic continuous operation to sorting.
Through automated inspection and sorting equipment, production efficiency is greatly improved, manual intervention is reduced, production costs are reduced, product quality is ensured, and accurate recording and in-depth analysis of inspection data are achieved.
Smart Images

Figure CN119426206A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts detection, and in particular to a detection and sorting device and process for automobile guides. Background Art
[0002] In the automobile manufacturing industry, the quality and precision of the guide as one of the key components is directly related to the handling performance and safety performance of the car; however, traditional detection methods mostly rely on manual operation. Manual detection is not only inefficient and difficult to meet the needs of large-scale production, but also the detection accuracy is easily affected by human factors, resulting in the consistency of product quality. It is difficult to ensure; in addition, manual inspection cannot realize automated sorting operations, which increases production costs and time costs; moreover, manual inspection cannot realize accurate recording and in-depth analysis of detection data, which is not conducive to product quality traceability and optimization and improvement of production processes; with the continuous development of the automobile industry, higher requirements are put forward for the quality and production efficiency of automobile parts. Therefore, there is an urgent need for an automated, high-precision detection and sorting equipment and process to solve existing problems. Summary of the invention
[0003] In order to solve some problems existing in the above-mentioned prior art, the present invention provides a detection and sorting equipment for automobile guides, which integrates automatic transportation, precise detection and intelligent sorting functions, aims to improve the production quality and efficiency of automobile guides, and is suitable for the automation upgrade of automobile parts manufacturing production lines.
[0004] To achieve the above-mentioned purpose, the present invention provides a detection and sorting device for automobile guides, including a device body and a guide, the device body including a stable bracket and an electrical cabinet, the electrical cabinet is provided with an electrical connection port; the stable bracket is provided with a control box, the control box is provided with a display screen and control buttons; the stable bracket is also installed with a fixed plate, the fixed plate is cooperated with a conveying mechanism and a detection and sorting mechanism; the conveying mechanism and the detection and sorting mechanism cooperate with each other to realize the automated and continuous operation of the guide from feeding to detection and then to sorting.
[0005] As a further improvement of the present invention, in order to simplify the production process, optimize the conveying path, and enhance the flexibility and accuracy of conveying; the conveying mechanism includes a product conveying platform, a detection and sorting platform, and an unqualified product conveying platform; a block is provided on the product conveying platform and the guide is intercepted by the block; the product conveying platform is connected to the detection and sorting platform, and the unqualified product conveying platform is arranged at the lower end of the detection and sorting platform; an unqualified product conveying entrance is provided between the unqualified product conveying platform and the detection and sorting platform and is connected through the unqualified product conveying entrance; a pushing device is also provided on the outer side of the product conveying platform and the detection and sorting platform.
[0006] As a further improvement of the present invention, in order to achieve rapid and accurate pushing of the guide at different positions and stages, ensure the orderly progress of the detection and sorting process, and improve the automation and precise control capabilities of the equipment; the pushing device includes a third cylinder device arranged on the outside of the product conveying platform and a first cylinder device and a second cylinder device arranged on the outside of the detection and sorting platform; the output ends of the first cylinder device, the second cylinder device and the third cylinder device are all equipped with push blocks, which push the guide through the corresponding cylinder device.
[0007] As a further improvement of the present invention, in order to improve the accuracy and efficiency of detection and enhance the versatility and adaptability of the equipment; the detection and sorting mechanism includes a slide rail, which is installed on a stable bracket; a slider and a product surface defect detection device are clamped on the slide rail, and the product surface defect detection device is used to perform defect detection on the surface of the guide and can slide up and down on the slide rail through the slider; the detection and sorting mechanism also includes a product external curvature detection device, which is used to detect the external curvature of the guide and is arranged at the feeding end of the product conveying platform.
[0008] As a further improvement of the present invention, in order to effectively prevent the guide from accidentally slipping, ensure the stability and safety of the guide during the transportation process, and reduce the risk of equipment damage and inaccurate detection results caused by the guide slipping; an adjustable edge guard is installed on the outer side of the detection and sorting platform, and the adjustable edge guard is used to prevent the guide from slipping during the transportation process.
[0009] As a further improvement of the present invention, in order to make the unqualified guide enter the unqualified product conveying platform more smoothly and reduce jamming or blockage; at the same time, the 90° direction change facilitates the collection and transfer of unqualified products, avoids direct interference with the production line, and improves the overall efficiency of the production line; the upper end of the unqualified product conveying platform is arranged in an arc shape, and the conveying direction of the unqualified product conveying platform is 90° to the conveying direction of the product conveying platform.
[0010] As a further improvement of the present invention, in order to increase the friction between the guide and the conveying platform, effectively prevent the guide from sliding, and ensure the stability and accuracy of the guide during the conveying process; an anti-slip layer is provided on the surface of the product conveying platform.
[0011] As a further improvement of the present invention, in order to continuously obtain the external curvature data of the guide during the continuous conveying process of the guide, there is no need for the guide to stop or position multiple times, thereby improving the detection efficiency and accuracy; a non-contact laser scanning chuck is provided in the external curvature detection device, and the non-contact laser scanning chuck can rotate and the rotation direction is consistent with the conveying direction of the product conveying platform.
[0012] One of the beneficial effects of the present invention is that: through the integrated design, the automatic and continuous operation of the guide from feeding to detection and then to sorting is realized, which greatly improves the production efficiency, reduces manual intervention, and reduces the production cost; the optimized layout of the conveying mechanism simplifies the production process, the reasonable setting and connection mode of the product conveying platform, the detection and sorting platform and the unqualified product conveying platform enhance the conveying flexibility and accuracy, and the cooperation of the blocking block and the pushing device ensures the accurate positioning and transfer of the guide; the coordination of the cylinder device and the pushing block at different positions in the pushing device realizes the rapid and accurate pushing of the guide, which improves the automation and precision of the equipment Accurate control capability; the product surface defect detection device that cooperates with the slide rail and the slider in the detection and sorting mechanism can flexibly detect different types of guides, and the product external curvature detection device can obtain data during continuous transportation, which improves the detection accuracy and efficiency and enhances the versatility and adaptability of the equipment; the adjustable edge guard effectively prevents the guide from slipping, ensuring the stability and safety of the transportation process; the arc design and specific direction change of the unqualified product conveying platform make the transfer of unqualified guides smoother, avoid interfering with the production line, and realize effective product diversion; the anti-skid layer of the product conveying platform increases friction, further ensuring the stability and accuracy of the guide conveying.
[0013] The present invention also provides a detection and sorting process for an automobile guide, the detection and sorting process comprising the following steps: Step 1: Check and make sure that the stabilizing bracket is firmly installed, the electrical cabinet is powered normally, and the electrical connector is reliably connected to ensure that the equipment is in an operational state; start the equipment self-checking program through the control button on the control box, observe the status information of each component of the equipment displayed on the display screen, and proceed to the next step after confirming that the equipment is normal; Step 2: Place the guide to be tested at the starting end of the product conveying platform, and use the anti-slip layer to prevent the guide from sliding due to its own gravity or slight external force during the conveying process; Step 3: The product conveying platform starts, and the guide is conveyed toward the detection and sorting platform at a set speed. During the conveying process, the non-contact laser scanning chuck in the product external curvature detection device starts to rotate at the same time. The rotation direction is consistent with the conveying direction of the product conveying platform, and the external curvature of the guide is scanned and detected; the scanning data is transmitted to the control box in real time for analysis and processing, and compared with the preset curvature standard to determine whether the external curvature of the guide is qualified; Step 4: The product conveying platform continues to convey until the guide is intercepted and positioned by the blocking block. At this time, the first cylinder device, the second cylinder device and the third cylinder device are ready to act according to the detection program; when the guide reaches the appropriate position, the third cylinder device drives the push block at its output end to push the guide from the product conveying platform to the detection and sorting platform below the product surface defect detection device; Step 5: The product surface defect detection device slides down on the slide rail through the slider, close to the surface of the guide, and uses its internal detection technology to detect defects on the surface of the guide, such as scratches, cracks, sand holes, burrs, etc.; the detection results are also transmitted to the control box for analysis to determine whether the surface of the guide is qualified; Step 6: According to the test results of the product external curvature detection device and the product surface defect detection device, if the guide passes both tests, the second cylinder device drives its push block to push the qualified guide. The qualified guide can stay on the detection and sorting platform for a short time, and the adjustment edge guard set on the edge effectively prevents the guide from sliding off; then, the qualified guide is pushed back to the product conveying platform, and the product conveying platform continues to convey it to the next process; Step 7: If any one of the two tests of the guide fails, the second cylinder device drives its push block to push the unqualified guide to the corresponding position of the unqualified product delivery entrance, and then the first cylinder device is started to pull the guide into the unqualified product delivery entrance through the push block; the unqualified guide slides into the unqualified product delivery platform with an arc-shaped upper end through the unqualified product delivery entrance, and is transported to the designated unqualified product collection area for centralized processing; the delivery direction of the unqualified product delivery platform is set at 90° to the delivery direction of the product delivery platform, so as to facilitate the diversion of unqualified products; Step 8: During the entire inspection and sorting process, the control box continuously records various inspection data of the guide, including external curvature data, surface defects, inspection time, action time of each component and other information; when a batch of guides are inspected, the control box generates a detailed inspection report based on the recorded data. The report can be stored, printed out or transmitted to other production management systems as needed to trace and analyze product quality, and provide data support for production process improvements.
[0014] Another beneficial effect of the present invention is that the detection and sorting process realizes accurate detection and automatic sorting of the external curvature and surface defects of the guide through rigorous and efficient step design; in the process, the comprehensive self-inspection before the equipment is started ensures the stability and reliability of the detection process, and the application of the anti-skid layer effectively prevents the guide from sliding during transportation, thereby improving the accuracy of the detection; the continuous scanning detection of the non-contact laser scanning chuck not only improves the detection efficiency, but also ensures the accuracy of the curvature data; through the precise control of the cylinder device, the guide is pushed stably during the detection and sorting process, avoiding errors caused by human operation; the flexible sliding design of the product surface defect detection device makes it more adaptable to guides of different models; the ingenious design of the adjustment edge guard setting and the unqualified product conveying platform not only ensures the stable output of qualified products, but also realizes the rapid diversion of unqualified products, thereby improving the overall efficiency of the production line; in addition, the control box's comprehensive recording and data analysis of the entire detection and sorting process provides strong data support for product quality tracing and production process improvement, and significantly improves the level of intelligent production management.
[0015] When the present invention is working, first, after checking that the stable bracket is firmly installed, the electrical cabinet is powered normally, and the electrical connection port is reliably connected, the equipment self-test program is started through the control button on the control box, and the equipment is confirmed to be normal according to the information displayed on the display screen; then, the guide is placed at the starting end of the product conveying platform, and the anti-skid layer can effectively prevent sliding. Then, the product conveying platform conveys the guide to the detection and sorting platform at a set speed. During this period, the non-contact laser scanning chuck in the product external curvature detection device rotates synchronously to detect the external curvature of the guide, and the data is transmitted to the control box for comparison and judgment; then, the product conveying platform continues to convey until the guide is intercepted and positioned by the blocking block, and at the same time, the first cylinder device, the second cylinder device and the third cylinder device are ready to act. After the guide reaches the appropriate position, the third cylinder device drives the push block to push it to the product surface defect detection device The inspection and sorting platform is located below, and then the product surface defect detection device slides on the slide rail to approach the guide surface to detect defects, and the results are transmitted to the control box for analysis; if the guide is qualified in both tests, the second cylinder device drives the push block to push, and after adjusting the edge protection and a short stay, it returns to the product conveying platform to be conveyed to the next process; if it is unqualified, the second cylinder device first pushes it to the corresponding position of the unqualified product conveying entrance, and then the first cylinder device starts the push block to pull it into the unqualified product conveying entrance, and the unqualified guide is conveyed to the collection area through the arc-shaped upper end unqualified product conveying platform, which is 90° to the product conveying platform for easy diversion; during the whole process, the control box continuously records various inspection data of the guide, and after a batch of inspections are completed, a report is generated for storage, printout or transmission to other systems to trace and analyze quality and improve production processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to facilitate the understanding of those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is a general schematic diagram of the present invention.
[0017] Figure 2 It is a right side view of the present invention.
[0018] Figure 3 It is a top view of the present invention.
[0019] Figure 4 It is a process flow chart of the present invention.
[0020] Among them, 1 guide, 2 stabilizing bracket, 3 fixing plate, 4 product conveying platform, 5 unqualified product conveying platform, 6 electrical cabinet, 7 electrical connection port, 8 control box, 9 display screen, 10 product external curvature detection device, 11 slide rail, 12 slider, 13 product surface defect detection device, 14 first cylinder device, 15 second cylinder device, 16 third cylinder device, 17 push block, 18 unqualified product conveying entrance, 19 control button, 20 detection and sorting platform, 21 block, 22 adjustment sidewall, 23 anti-slip layer, 24 non-contact laser scanning chuck. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution in this application, Figure 1-4 The present invention is further described. The following examples are only used to more clearly illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention.
[0022] like Figure 1-3The detection and sorting equipment for automobile guides shown in the figure comprises an equipment body and a guide 1, wherein the equipment body comprises a stabilizing bracket 2 and an electrical cabinet 6, wherein the electrical cabinet 6 is provided with an electrical connection port 7; a control box 8 is provided on the stabilizing bracket 2, wherein a display screen 9 and a control button 19 are provided on the control box 8; a fixing plate 3 is also installed on the stabilizing bracket 2, wherein a conveying mechanism and a detection and sorting mechanism are provided on the fixing plate 3; the conveying mechanism and the detection and sorting mechanism cooperate with each other to realize the automatic and continuous operation of the shock absorber guide from feeding to detection and then to sorting; the conveying mechanism comprises a product conveying platform 4, a detection and sorting platform 20 and a conveying platform for unqualified products. Platform 5; the product conveying platform 4 is provided with a blocking block 21 and the guide 1 is intercepted by the blocking block 21; the product conveying platform 4 is connected to the detection and sorting platform 20, and the unqualified product conveying platform 5 is arranged at the lower end of the detection and sorting platform 20; an unqualified product conveying entrance 18 is arranged between the unqualified product conveying platform 5 and the detection and sorting platform 20 and is connected through the unqualified product conveying entrance 18; the outer sides of the product conveying platform 4 and the detection and sorting platform 20 are also provided with a pushing device; the pushing device includes a third cylinder device 16 arranged on the outer side of the product conveying platform 4 and a first cylinder device 1 arranged on the outer side of the detection and sorting platform 20 4 and a second cylinder device 15; the output ends of the first cylinder device 14, the second cylinder device 15 and the third cylinder device 16 are all equipped with a push block 17, and the push block 17 pushes the guide 1 through the corresponding cylinder device; the detection and sorting mechanism includes a slide rail 11, which is installed on the stable bracket 2; a slider 12 and a product surface defect detection device 13 are clamped on the slide rail 11, and the product surface defect detection device 13 is used to detect defects on the surface of the guide 1 and can slide up and down on the slide rail 11 through the slider 12; the detection and sorting mechanism also includes a product external curvature detection device 10, which is used to detect the external curvature of the product The external curvature of the guide 1 is detected and set at the feeding end of the product conveying platform 4; the outer side of the detection and sorting platform 20 is cooperated with an adjusting edge 22, and the adjusting edge 22 is used to prevent the guide 1 from slipping during the conveying process; the upper end of the unqualified product conveying platform 5 is arranged in an arc shape, and the conveying direction of the unqualified product conveying platform 5 is 90° to the conveying direction of the product conveying platform 4; the surface of the product conveying platform 4 is provided with an anti-slip layer 23; the external curvature detection device 10 is provided with a non-contact laser scanning chuck 24, which can rotate and the rotation direction is consistent with the conveying direction of the product conveying platform 4.
[0023] like Figure 4 A detection and sorting process for automobile guides is shown, and the detection and sorting process includes the following steps: Step 1: Check and make sure that the stabilizing bracket 2 is firmly installed, the electrical cabinet 6 is powered normally, and the electrical connector 7 is reliably connected, to ensure that the equipment is in an operational state; start the equipment self-checking program through the control button 19 on the control box 8, observe the status information of each component of the equipment displayed on the display screen 9, and proceed to the next step after confirming that the equipment is normal; Step 2: Place the guide 1 to be tested at the starting end of the product conveying platform 4, and use the anti-slip layer 23 to prevent the guide 1 from sliding due to its own gravity or slight external force during the conveying process; Step 3: The product conveying platform 4 is started, and the guide 1 is conveyed toward the detection and sorting platform 20 at a set speed. During the conveying process, the non-contact laser scanning chuck 24 in the product external curvature detection device 10 starts to rotate at the same time, and the rotation direction is consistent with the conveying direction of the product conveying platform 4, and the external curvature of the guide 1 is scanned and detected; the scanning data is transmitted to the control box 8 in real time for analysis and processing, and compared with the preset curvature standard to determine whether the external curvature of the guide 1 is qualified; Step 4: The product conveying platform 4 continues to convey until the guide 1 is intercepted and positioned by the blocking block 21. At this time, the first cylinder device 14, the second cylinder device 15 and the third cylinder device 16 are ready to act according to the detection program; when the guide 1 reaches the appropriate position, the third cylinder device 16 drives the push block 17 at its output end to push the guide 1 from the product conveying platform 4 to the detection and sorting platform 20 below the product surface defect detection device 13; Step 5: The product surface defect detection device 13 slides downward on the slide rail 11 through the slider 12, approaches the surface of the guide 1, and uses its internal detection technology to detect defects on the surface of the guide 1, such as scratches, cracks, sand holes, burrs, etc.; the detection results are also transmitted to the control box 8 for analysis to determine whether the surface of the guide 1 is qualified; Step 6: According to the test results of the product external curvature detection device 10 and the product surface defect detection device 13, if the guide 1 is qualified in both tests, the second cylinder device 15 drives its push block 17 to push the qualified guide 1, and the qualified guide 1 can stay on the detection and sorting platform 20 for a short time, and the adjustment edge 22 set at the edge effectively prevents the guide 1 from sliding off; then, the qualified guide 1 is pushed back to the product conveying platform 4, and the product conveying platform 4 continues to convey it to the next process; Step 7: If any one of the two tests of the guide 1 fails, the second cylinder device 15 drives its push block 17 to push the unqualified guide 1 to the corresponding position of the unqualified product delivery entrance 18, and then the first cylinder device 14 is started, and the guide 1 is pulled into the unqualified product delivery entrance 18 through the push block 17; the unqualified guide 1 slides into the unqualified product delivery platform 5 with an arc-shaped upper end through the unqualified product delivery entrance 18, and is transported to the designated unqualified product collection area for centralized processing; the delivery direction of the unqualified product delivery platform 5 is set at 90° to the delivery direction of the product delivery platform 4, so as to facilitate the diversion of unqualified products; Step 8: During the entire inspection and sorting process, the control box 8 continuously records various inspection data of the guide 1, including external curvature data, surface defects, inspection time, action time of each component and other information; when a batch of guides 1 are inspected, the control box 8 generates a detailed inspection report based on the recorded data. The report can be stored, printed out or transmitted to other production management systems as needed, so as to trace and analyze product quality, and provide data support for production process improvement.
[0024] When the present invention is working, first, after checking that the stable bracket 2 is installed firmly, the electrical cabinet 6 is powered normally, and the electrical connection port 7 is reliably connected, the equipment self-test program is started through the control button 19 on the control box 8, and the equipment is normal according to the information displayed on the display screen 9; then, the guide 1 is placed at the starting end of the product conveying platform 4, and the anti-skid layer 23 can effectively prevent sliding. Then, the product conveying platform 4 conveys the guide 1 to the detection and sorting platform 20 at a set speed. During this period, the non-contact laser scanning chuck 24 in the product external curvature detection device 10 rotates synchronously to detect the external curvature of the guide 1, and the data is transmitted to the control box 8 for comparison and judgment; then, the product conveying platform 4 continues to convey until the guide 1 is intercepted and positioned by the blocking block 21, and at the same time, the first cylinder device 14, the second cylinder device 15 and the third cylinder device 16 are ready to act. After the guide 1 reaches the appropriate position, the third cylinder device 16 drives the push block 17 to push it to the product surface defect detection device The detection and sorting platform 20 is placed below the device 13, and then the product surface defect detection device 13 slides on the slide rail 11 through the slider 12 to approach the surface of the guide 1 to detect defects, and the results are transmitted to the control box 8 for analysis; if the guide 1 is qualified in both tests, the second cylinder device 15 drives the push block 17 to push it, and after adjusting the edge guard 22 for protection and a short stay, it returns to the product conveying platform 4 to be conveyed to the next process; if it is unqualified, the second cylinder device 15 is first pushed to the corresponding position of the unqualified product conveying entrance 18, and then the first cylinder device 14 starts the push block 17 to pull it into the unqualified product conveying entrance 18, and the unqualified guide 1 is conveyed to the collection area through the arc-shaped upper end unqualified product conveying platform 5, which is 90° with the product conveying platform 4 for diversion; during the whole process, the control box 8 continuously records various detection data of the guide 1, and generates a report after a batch of tests is completed for storage, print output or transmission to other systems to trace and analyze quality and improve production processes.
[0025] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.
Claims
1. A detection and sorting device for automobile guides, comprising a device body and a guide (1), characterized in that: The device body comprises a stabilizing bracket (2) and an electrical cabinet (6), wherein an electrical connection port (7) is arranged in the electrical cabinet (6); a control box (8) is arranged on the stabilizing bracket (2), wherein a display screen (9) and control buttons (19) are arranged on the control box (8); a fixing plate (3) is also installed on the stabilizing bracket (2), wherein a conveying mechanism and a detection and sorting mechanism are arranged on the fixing plate (3); the conveying mechanism and the detection and sorting mechanism cooperate with each other to realize the automatic continuous operation of the guide (1) from feeding to detection and then to sorting.
2. The detection and sorting equipment for automobile guide according to claim 1 is characterized in that: The conveying mechanism comprises a product conveying platform (4), a detection and sorting platform (20), and an unqualified product conveying platform (5); a blocking block (21) is arranged on the product conveying platform (4), and the guide (1) is intercepted by the blocking block (21); the product conveying platform (4) and the detection and sorting platform (20) are connected, and the unqualified product conveying platform (5) is arranged at the lower end of the detection and sorting platform (20); an unqualified product conveying entrance (18) is arranged between the unqualified product conveying platform (5) and the detection and sorting platform (20), and they are connected through the unqualified product conveying entrance (18); and a pushing device is also arranged on the outer sides of the product conveying platform (4) and the detection and sorting platform (20).
3. The detection and sorting equipment for automobile guide according to claims 1 and 2 is characterized in that: The pushing device comprises a third cylinder device (16) arranged outside the product conveying platform (4) and a first cylinder device (14) and a second cylinder device (15) arranged outside the detection and sorting platform (20); the output ends of the first cylinder device (14), the second cylinder device (15) and the third cylinder device (16) are all equipped with a pushing block (17), and the pushing block (17) pushes the guide (1) through the corresponding cylinder device.
4. The detection and sorting equipment for automobile guide according to claim 1 is characterized in that: The detection and sorting mechanism comprises a slide rail (11), which is mounted on a stabilizing bracket (2); a slider (12) and a product surface defect detection device (13) are mounted on the slide rail (11); the product surface defect detection device (13) is used to detect defects on the surface of the guide (1) and can slide up and down on the slide rail (11) through the slider (12); the detection and sorting mechanism also comprises a product external curvature detection device (10), which is used to detect the external curvature of the guide (1) and is arranged at the feeding end of the product conveying platform (4).
5. The detection and sorting equipment for automobile guide according to claim 2 is characterized in that: An adjusting edge guard (22) is mounted on the outer side of the detection and sorting platform (20), and the adjusting edge guard (22) is used to prevent the guide (1) from slipping during transportation.
6. The detection and sorting equipment for automobile guide according to claim 2 is characterized in that: The upper end of the unqualified product conveying platform (5) is arranged in an arc shape, and the conveying direction of the unqualified product conveying platform (5) is at 90° to the conveying direction of the product conveying platform (4).
7. The detection and sorting equipment for automobile guide according to claim 2 is characterized in that: The surface of the product conveying platform (4) is provided with an anti-slip layer (23).
8. The detection and sorting equipment for automobile guides according to claim 4 is characterized in that: A non-contact laser scanning chuck (24) is arranged in the external curvature detection device (10); the non-contact laser scanning chuck (24) is rotatable and the rotation direction is consistent with the conveying direction of the product conveying platform (4).
9. A detection and sorting process for automobile guides, characterized in that: The detection and sorting process comprises the following steps: Step 1: Check and confirm that the stabilizing bracket (2) is firmly installed, the electrical cabinet (6) is powered normally, and the electrical connection port (7) is reliably connected, ensuring that the equipment is in an operational state; start the equipment self-checking program through the control button (19) on the control box (8), observe the status information of each component of the equipment displayed on the display screen (9), and proceed to the next step after confirming that the equipment is normal; Step 2: placing the guide (1) to be tested at the starting end of the product conveying platform (4), and preventing the guide (1) from sliding due to its own gravity or slight external force during the conveying process by means of the anti-slip layer (23); Step 3: The product conveying platform (4) is started, and the guide (1) is conveyed toward the detection and sorting platform (20) at a set speed. During the conveying process, the non-contact laser scanning chuck (24) in the product external curvature detection device (10) starts to rotate at the same time, and the rotation direction is consistent with the conveying direction of the product conveying platform (4), and the external curvature of the guide (1) is scanned and detected; the scanning data is transmitted to the control box (8) in real time for analysis and processing, and compared with the preset curvature standard to determine whether the external curvature of the guide (1) is qualified; Step 4: The product conveying platform (4) continues to convey until the guide (1) is intercepted and positioned by the blocking block (21). At this time, the first cylinder device (14), the second cylinder device (15) and the third cylinder device (16) are ready to act according to the detection program; when the guide (1) reaches the appropriate position, the third cylinder device (16) drives the push block (17) at its output end to push the guide (1) from the product conveying platform (4) to the detection and sorting platform (20) below the product surface defect detection device (13); Step 5: The product surface defect detection device (13) slides downward on the slide rail (11) through the slider (12) and approaches the surface of the guide (1), and uses its internal detection technology to detect defects on the surface of the guide (1), such as scratches, cracks, sand holes, burrs, etc.; the detection results are also transmitted to the control box (8) for analysis to determine whether the surface of the guide (1) is qualified; Step 6: Based on the test results of the product external curvature detection device (10) and the product surface defect detection device (13), if the guide (1) passes both tests, the second cylinder device (15) drives its push block (17) to push the qualified guide (1). The qualified guide (1) can stay on the detection and sorting platform (20) for a short time, and the adjustment edge (22) arranged at the edge effectively prevents the guide (1) from sliding off. After that, the qualified guide (1) is pushed back onto the product conveying platform (4), and the product conveying platform (4) continues to convey it to the next process. Step 7: If the guide (1) fails any of the two tests, the second cylinder device (15) drives its push block (17) to push the unqualified guide (1) to a position corresponding to the unqualified product delivery entrance (18), and then the first cylinder device (14) is started to pull the guide (1) into the unqualified product delivery entrance (18) through the push block (17); the unqualified guide (1) slides into the unqualified product delivery platform (5) with an arc-shaped upper end through the unqualified product delivery entrance (18), and is delivered to a designated unqualified product collection area for centralized processing; the delivery direction of the unqualified product delivery platform (5) is set at 90 degrees to the delivery direction of the product delivery platform (4), so as to facilitate the diversion of unqualified products; Step 8: During the entire inspection and sorting process, the control box (8) continuously records various inspection data of the guide (1), including external curvature data, surface defect conditions, inspection time, operation time of each component, and other information; when a batch of guides (1) are inspected, the control box (8) generates a detailed inspection report based on the recorded data. The report can be stored, printed out, or transmitted to other production management systems as needed, so as to trace and analyze product quality and provide data support for production process improvement.
Citation Information
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