Bending device for electric heating pipe machining
By designing an adjustable electric heating pipe machining and bending device, the adjustment of the bending support assembly spacing and the limit clamping of the heating pipe body is achieved by using the arm rod and hydraulic cylinder, the existing devices cannot meet the processing of different bending degrees. The requirements and lack of limit clamping allow for more stable and flexible bending machining.
Patent Information
- Application Number
- CN202310985574.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-07
- Publication Date
- 2025-02-14
AI Technical Summary
The existing electric heating pipe machining and bending devices cannot adjust the spacing of the bending support components, cannot meet the processing requirements of different bending degrees, and lack limit clamping functions, resulting in unstable bending processing.
A bending device including an adjustable bending machine and a heating pipe body is designed, and the distance between the bending support components and the limit clamping of the heating pipe body is realized by installing an arm rod and a hydraulic cylinder in the bending frame. .
The flexibility and stability of bending processing of different bending degrees of electric heating pipes is achieved, avoiding the shaking of the heating pipe body during the processing, and improving the processing accuracy and efficiency.
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Figure CN119426431A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric heating tube processing, in particular to a bending device for electric heating tube processing. Background Art
[0002] The heating tube is made by putting electric heating wire into a seamless metal tube (carbon steel tube, titanium tube, stainless steel tube and copper tube), filling the gap with magnesium oxide powder with good thermal conductivity and insulation, and then shrinking the tube, and then processing it into various shapes required by users. It has simple structure, high thermal efficiency, good mechanical strength and good adaptability to harsh environment. It can be used for heating various liquids and acids, alkalis and salts, and is also suitable for heating and melting metals with low melting points (lead, zinc, tin and babbitt alloy).
[0003] At present, the structural design of the bending device used in the processing of electric heating tubes is too simple. During use, the existing bending device cannot adjust the spacing between the two sets of bending support components used to support the electric heating tubes, and cannot meet the requirements of bending processing of electric heating tubes with different curvatures. Moreover, the bending support group used to support the electric heating tubes cannot limit and clamp the electric heating tubes, and cannot improve the stability of the bending device during the folding and assembly processing of the electric heating tubes.
[0004] Based on this, the present invention designs a bending device for processing electric heating tubes to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a bending device for processing electric heating tubes to solve the above-mentioned problems.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bending device for processing an electric heating tube, comprising an adjustable bending machine and a heating tube body, the heating tube bodies are respectively placed on both sides of the adjustable bending machine, the adjustable bending machine comprises a support adjustment component, two groups of the support adjustment components are respectively installed on both sides of the support adjustment components, and the tops of the two groups of the support adjustment components are also respectively provided with a bending stamping component;
[0007] The bending support assembly includes a first baffle, and an electric push rod is installed in the middle of the outer side of the first baffle;
[0008] The bending and punching assembly comprises a second baffle plate, and a hydraulic cylinder is installed at the middle of the top of the second baffle plate.
[0009] Based on the above technical features, the present invention adopts an arm rod and a connecting screw installed on one side of the movable slider, and a connecting screw hole is opened through the middle of the metal sleeve. Since the connecting screw hole matches the connecting screw structure, the bending frame can be threadedly fixed to one side of the limiting guide, and the force-applying component can also disassemble, connect, repair and replace the limiting guide and the bending frame according to the usage. The anti-slip clamping plates are respectively installed at both ends of the metal sleeve, and the clamping spring is installed between the anti-slip clamping plates and the circular baffle. The heating tube body that needs to be bent can be clamped and limited between the two sets of bending support components, so as to avoid shaking of the heating tube body during the bending process.
[0010] In this solution, an electric push rod is installed in the middle part of the outer side of the first baffle plate. By controlling the electric push rod to extend or retract, the limit guide member limited in the guide slot can be moved and adjusted. When the two groups of limit guide members are synchronously adjusted for displacement in relative or opposite directions, the equipment can adjust the distance between the two groups of bending support assemblies according to the requirements of bending processing of the heating tube body with different curvatures. In conjunction with the hydraulic cylinder installed in the middle part of the top of the second baffle plate, the electric push rod can be started to perform a pushing action, so that the heating tube body mounted between the two groups of limit guide members can be bent. By controlling the pushing force and movement trajectory of the electric push rod, the bending processing operation of the heating tube body with different curvatures can be realized.
[0011] Preferably, in the above-mentioned bending device for processing electric heating tubes, first fixing holes are respectively provided at both ends of the second baffle plate and the first baffle plate, and force-applying components are also respectively provided at the output ends of the hydraulic cylinder and the electric push rod.
[0012] Based on the above technical features, this solution uses force-applying components installed at the output ends of the hydraulic cylinder and the electric push rod respectively to limit the clamping and push-up bending of the heating tube body.
[0013] Preferably, in the above-mentioned bending device for processing electric heating tubes, the force-applying component includes a limiting guide, and a bending frame is also installed on one side of the limiting guide.
[0014] Based on the above technical features, this solution can support and limit the bending frame by installing a limiting guide on one side of the bending frame.
[0015] Preferably, in the above-mentioned bending device for processing electric heating tubes, the support adjustment assembly includes a support base plate, and side support plates are respectively installed on both sides of the top of the support base plate.
[0016] Based on the above technical features, this solution uses side support plates installed on both sides of the top of the support base plate to support and adjust the bending support assembly and the bending stamping assembly.
[0017] Preferably, in the above-mentioned bending device for processing electric heating tubes, two groups of second fixing holes are respectively opened on both sides and the top of the side support plate, the second fixing holes match the first fixing hole structure, a guide groove is opened between the two groups of second fixing holes, and limit stop grooves are also respectively opened on both sides of the outside of the side support plate.
[0018] Based on the above technical features, this solution can connect and fix the two groups of bending support components on the left and right sides of the side support plate respectively through the first fixing hole and the second fixing hole structure, and can also connect and fix the bending stamping component on the top middle part of the side support plate.
[0019] Preferably, in the above-mentioned bending device for processing electric heating tubes, the limiting guide member includes a movable slider, the movable slider matches the guide slide groove structure, the movable slider and the guide slide groove are slidingly matched, one side of the movable slider is connected to an arm rod, and one end of the arm rod is also connected to a connecting screw.
[0020] Based on the above technical features, this solution uses a guide slot and a movable slider structure. Since the movable slider matches the guide slot structure and the movable slider and the guide slot are slidably matched, a limiting guide member with a bending frame installed on one side can be limit-connected to the inside of the guide slot, and the limiting guide member can also be slidably adjusted inside the guide slot according to usage.
[0021] Preferably, in the above-mentioned bending device for processing electric heating tubes, the bending frame includes circular baffles, and a metal sleeve is connected between two groups of the circular baffles, and both ends of the metal sleeve are respectively provided with anti-slip splints.
[0022] Based on the above technical features, in this solution, the heating tube body can be mounted between two sets of circular baffles by respectively mounting anti-slip clamps on both ends of the metal sleeve.
[0023] Preferably, in the above-mentioned bending device for processing electric heating tubes, a connecting screw hole is opened through the middle of the metal sleeve, the connecting screw hole matches the connecting screw structure, the connecting screw hole and the connecting screw are threadedly matched, and several groups of clamping springs are also connected between the anti-slip clamping plate and the circular baffle.
[0024] Based on the above technical features, this solution uses a connecting screw hole that runs through the middle of the metal sleeve. Since the connecting screw hole matches the connecting screw structure, the bending frame can be threadedly fixed to one side of the limiting guide. The force-applying component can also disassemble, connect, repair and replace the limiting guide and the bending frame according to the usage. In conjunction with several groups of clamping springs installed between the anti-slip clamp and the circular baffle, the heating tube body that needs to be bent can be clamped and limited between the two groups of bending support components, which can effectively prevent the heating tube body from shaking during the bending process.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. This solution uses an arm rod and a connecting screw installed on one side of the moving slider, and a connecting screw hole opened through the middle of the metal sleeve. Since the connecting screw hole matches the connecting screw structure, the bending frame can be threadedly fixed to one side of the limiting guide, and the force-applying component can also disassemble, connect, repair and replace the limiting guide and the bending frame according to the usage. The anti-slip clamping plates are respectively installed at both ends of the metal sleeve, and the clamping spring is installed between the anti-slip clamping plates and the circular baffle. The heating tube body that needs to be bent can be clamped and limited between the two sets of bending support components, so as to avoid shaking of the heating tube body during the bending process;
[0027] 2. This solution can move and adjust the limit guide member limited inside the guide slot by controlling the electric push rod installed in the middle of the outer side of the first baffle to extend or retract. When the two sets of limit guide members are synchronously adjusted for displacement in relative or opposite directions, the equipment can adjust the distance between the two sets of bending support assemblies according to the requirements of bending processing of the heating tube body with different curvatures. In conjunction with the hydraulic cylinder installed in the middle of the top of the second baffle, the electric push rod can be started to perform a pushing action, so that the heating tube body mounted between the two sets of limit guide members can be bent. By controlling the pushing force and movement trajectory of the electric push rod, the bending processing of the heating tube body with different curvatures can be realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the structure of the bending support assembly of the present invention;
[0031] Figure 3 It is a schematic diagram of the structure of the bending and stamping assembly of the present invention;
[0032] Figure 4 It is a schematic diagram of the structure of the support adjustment assembly of the present invention;
[0033] Figure 5 It is a schematic diagram of the structure of the limiting guide member of the present invention;
[0034] Figure 6 It is a schematic diagram of the bending frame structure of the present invention.
[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0036] 100, adjustable bending machine; 200, heating tube body; 101, support adjustment assembly; 101a, support base plate; 101b, side support plate; 101b-1, second fixing hole; 101b-2, guide slide groove; 101b-3, limit stop groove; 102, bending support assembly; 102a, first baffle plate; 102b, electric push rod; 103, bending stamping assembly; 103a, second baffle plate; 103a-1, first fixing hole; 103b, hydraulic cylinder; 300, force-applying component; 301, limit guide; 301a, movable slider; 301b, arm; 301c, connecting screw; 302, bending frame; 302a, circular baffle plate; 302b, metal sleeve; 302b-1, connecting screw hole; 302c, anti-slip splint; 302c-1, clamping spring. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-3 A bending device for processing an electric heating tube includes an adjustable bending machine 100 and a heating tube body 200. The heating tube bodies 200 are placed on both sides of the adjustable bending machine 100. The adjustable bending machine 100 includes a support adjustment component 101. Bending support components 102 are installed on both sides of the two groups of support adjustment components 101. Bending stamping components 103 are also provided on the tops of the two groups of support adjustment components 101. The bending support component 102 includes a first baffle 102a. An electric push rod 102b is installed in the middle of the outer side of the first baffle 102a. The bending stamping component 103 includes a second baffle 103a. A hydraulic cylinder 103b is installed in the middle of the top of the second baffle 103a.
[0039] See also Figure 3In the figure, the second baffle 103a and the first baffle 102a are respectively provided with first fixing holes 103a-1 at both ends, and the output ends of the hydraulic cylinder 103b and the electric push rod 102b are respectively provided with force-applying components 300. The force-applying components 300 respectively installed at the output ends of the hydraulic cylinder 103b and the electric push rod 102b are used for limiting clamping and pushing and bending of the heating tube body 200. The force-applying component 300 includes a limiting guide 301, and a bending frame 302 is also installed on one side of the limiting guide 301. The limiting guide 301 installed on one side of the bending frame 302 can support and limit the bending frame 302.
[0040] See also Figure 4 In the embodiment, the support adjustment assembly 101 includes a support base plate 101a, and side support plates 101b are respectively installed on both sides of the top of the support base plate 101a. The side support plates 101b installed on both sides of the top of the support base plate 101a are used to support and adjust the bending support assembly 102 and the bending stamping assembly 103. Two groups of second fixing holes 101b-1 are respectively opened on both sides and the top of the side support plate 101b. The second fixing holes 101b-1 and the first fixing holes 103a- 1 structure matches, a guide slot 101b-2 is provided between the two groups of second fixing holes 101b-1, and limit stop slots 101b-3 are respectively provided on both sides of the outside of the side support plate 101b, and through the first fixing hole 103a-1 and the second fixing hole 101b-1 structure, the two groups of bending support assemblies 102 can be connected and fixed to the left and right sides of the side support plate 101b respectively, and the bending stamping assembly 103 can also be connected and fixed to the top middle part of the side support plate 101b.
[0041] See also Figure 5-6In the embodiment, the position limiting guide member 301 includes a movable slider 301a, the movable slider 301a matches the structure of the guide slot 101b-2, the movable slider 301a and the guide slot 101b-2 are slidably matched, one side of the movable slider 301a is connected to an arm 301b, and one end of the arm 301b is also connected to a connecting screw 301c. Through the guide slot 101b-2 and the movable slider 301a structure, because the movable slider 301a matches the structure of the guide slot 101b-2, and the movable slider 301a and the guide slot 101b-2 are slidably matched, it can be The limiting guide member 301 with a bending frame 302 installed on one side is limitedly connected to the inside of the guide slide groove 101b-2, and the limiting guide member 301 can also be slidably adjusted inside the guide slide groove 101b-2 according to the usage. The bending frame 302 includes a circular baffle 302a, and a metal sleeve 302b is connected between the two groups of circular baffles 302a. The two ends of the metal sleeve 302b are also respectively provided with anti-slip splints 302c. The heating tube body 200 can be set between the two groups of circular baffles 302a through the anti-slip splints 302 respectively provided at the two ends of the metal sleeve 302b.
[0042] See also Figure 6 In the embodiment, a connecting screw hole 302b-1 is provided through the middle of the metal sleeve 302b, and the connecting screw hole 302b-1 matches the connecting screw 301c structure. The connecting screw hole 302b-1 and the connecting screw 301c are threadedly matched. A plurality of clamping springs 302c-1 are also connected between the anti-slip clamping plate 302c and the circular baffle 302a. Through the connecting screw hole 302b-1 provided through the middle of the metal sleeve 302b, the connecting screw hole 302b-1 matches the connecting screw 301c structure. The bending frame 302 is threadedly fixed on one side of the limiting guide 301, and the force-applying component 300 can also disassemble, connect, repair and replace the limiting guide 301 and the bending frame 302 according to the usage situation. In combination with several groups of clamping springs 302c-1 installed between the anti-slip clamp plate 302c and the circular baffle plate 302a, the heating tube body 200 that needs to be bent can be clamped and limited between the two groups of bending support assemblies 102, which can effectively prevent the heating tube body 200 from shaking during the bending process.
[0043] Working principle: This solution is to install an arm 301b on one side of the movable slider 301a, a connecting screw 301c, and a connecting screw hole 302b-1 that penetrates through the middle of the metal sleeve 302b. Since the connecting screw hole 302b-1 matches the connecting screw 301c structure, the bending frame 302 can be threadedly fixed to one side of the limiting guide 301, and the force-applying component 300 can also disassemble, connect, repair and replace the limiting guide 301 and the bending frame 302 according to the use situation. The anti-slip clamping plates 302c are respectively sleeved on both ends of the metal sleeve 302b, and the clamping spring 302c-1 is installed between the anti-slip clamping plates 302c and the circular baffle 302a. The heating tube body 200 that needs to be bent can be clamped and limited between the two sets of bending support components 102, so as to avoid shaking of the heating tube body 200 during the bending process.
[0044] In this solution, an electric push rod 102b is installed in the middle part of the outer side of the first baffle 102a. By controlling the electric push rod 102b to extend or retract, the limiting guide member 301 limited in the guide slot 101b-2 can be moved and adjusted. When the two groups of limiting guide members 301 are synchronously adjusted for displacement in relative directions or opposite directions, the equipment can adjust the distance between the two groups of bending support assemblies 102 according to the requirements of bending processing of the heating tube body 200 with different curvatures. In conjunction with the hydraulic cylinder 103b installed in the middle part of the top of the second baffle 103a, the electric push rod 102b is started to perform a pushing action, so that the heating tube body 200 mounted between the two groups of limiting guide members 301 can be bent. By controlling the pushing force and movement trajectory of the electric push rod 102b, the bending processing operation of the heating tube body 200 with different curvatures can be realized.
[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0046] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A bending device for processing an electric heating tube, comprising an adjustable bending machine (100) and a heating tube body (200), wherein the heating tube bodies (200) are respectively placed on both sides of the adjustable bending machine (100), characterized in that: The adjustable bending machine (100) comprises a support adjustment assembly (101), two sides of two groups of the support adjustment assembly (101) are respectively provided with a bending support assembly (102), and the tops of the two groups of the support adjustment assembly (101) are also respectively provided with a bending punching assembly (103); The bending support assembly (102) comprises a first baffle (102a), and an electric push rod (102b) is installed in the middle of the outer side of the first baffle (102a); The bending and punching assembly (103) comprises a second baffle (103a), and a hydraulic cylinder (103b) is installed in the middle of the top of the second baffle (103a).
2. The bending device for processing an electric heating tube according to claim 1, characterized in that: The second baffle (103a) and the first baffle (102a) are respectively provided with first fixing holes (103a-1) at both ends, and the output ends of the hydraulic cylinder (103b) and the electric push rod (102b) are also respectively provided with force-applying components (300).
3. The bending device for processing an electric heating tube according to claim 2, characterized in that: The force-applying component (300) comprises a position-limiting guide member (301), and a bending frame (302) is also installed on one side of the position-limiting guide member (301).
4. The bending device for processing an electric heating tube according to claim 3, characterized in that: The support adjustment assembly (101) comprises a support base plate (101a), and side support plates (101b) are respectively installed on both sides of the top of the support base plate (101a).
5. The bending device for processing an electric heating tube according to claim 4, characterized in that: Two groups of second fixing holes (101b-1) are respectively provided on both sides and the top of the side support plate (101b); the second fixing holes (101b-1) match the structure of the first fixing holes (103a-1); a guide sliding groove (101b-2) is provided between the two groups of the second fixing holes (101b-1); and limited stop grooves (101b-3) are also respectively provided on both sides of the outside of the side support plate (101b).
6. The bending device for processing an electric heating tube according to claim 5, characterized in that: The position-limiting guide member (301) comprises a movable slider (301a), the movable slider (301a) matches the structure of the guide slide groove (101b-2), the movable slider (301a) and the guide slide groove (101b-2) are in sliding cooperation, one side of the movable slider (301a) is connected to an arm rod (301b), and one end of the arm rod (301b) is also connected to a connecting screw rod (301c).
7. The bending device for processing an electric heating tube according to claim 6, characterized in that: The bending frame (302) comprises a circular baffle (302a), a metal sleeve (302b) is connected between two groups of the circular baffles (302a), and anti-slip clamping plates (302c) are respectively sleeved on both ends of the metal sleeve (302b).
8. The bending device for processing an electric heating tube according to claim 7, characterized in that: A connecting screw hole (302b-1) is provided through the middle of the metal sleeve (302b); the connecting screw hole (302b-1) matches the structure of the connecting screw rod (301c); the connecting screw hole (302b-1) and the connecting screw rod (301c) are threadedly matched; and a plurality of groups of clamping springs (302c-1) are connected between the anti-slip clamping plate (302c) and the circular baffle plate (302a).