A circuit board inductive laser paint stripping machine for new energy batteries
Through the combination of chain conveyors, vibrating plate modules, belt conveyors, pushers and ion blowers, the problems of low feeding efficiency, static electricity accumulation and high dust treatment costs of inductive laser paint stripping machines have been solved, achieving automated production and improved safety.
Patent Information
- Application Number
- CN202510023317.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-01-07
AI Technical Summary
Existing inductive laser paint stripping machines have problems such as low feeding efficiency, easy inductor shedding, static electricity accumulation and high dust treatment costs, resulting in insufficient production efficiency and safety.
The combination of chain plate conveyor, vibrating plate module, belt conveyor, pusher, ion fan and dust collection system is adopted to realize automatic loading, static neutralization and dust collection, reducing manual intervention and energy waste.
It improves the efficiency of inductor feeding, reduces the safety risks of static electricity and dust handling, reduces energy consumption, and improves production efficiency and safety.
Smart Images

Figure CN119426805B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of paint stripping of circuit board components, and in particular to an inductive laser paint stripping machine for circuit boards used in new energy batteries. Background Art
[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. It has a certain inductance and only blocks changes in current. If no current flows through the inductor, it will try to block the current from flowing through it when the circuit is connected. If current flows through the inductor, it will try to maintain the current when the circuit is disconnected. Inductors can be installed on circuit boards and are widely used in the field of new energy batteries. When manufacturing inductors, copper wire needs to be wound around the blank, and then the enamel layer on the copper wire of the blank after winding is removed to facilitate the subsequent soldering of the electrode pins. Therefore, a laser paint stripper is used.
[0003] The existing laser paint stripping machine for inductors has many technical defects in use. First, the inductors are loaded by manual picking or mechanical grabbing, which is time-consuming and labor-intensive, and inefficient. When the inductors are mechanically grabbed, they are easy to fall off due to their small size and smooth surface. Second, during the process of unloading from the vibration plate and transporting from the belt conveyor, the inductors are easily squeezed and rubbed against each other, or contaminated with workshop dust, causing their surface to easily carry static electricity. The accumulated charge can easily cause safety problems and is not conducive to subsequent laser processing. Third, the powder blown away by the air pipe during laser paint stripping will form dust in the workshop. The existing measure is to use a vacuum cleaner to absorb it in time, but since the amount of dust generated by each group of inductors is very small, the cost of using a vacuum cleaner for a long time is too high, resulting in low energy utilization.
[0004] To sum up, considering that the existing facilities cannot meet the work needs, we propose an inductive laser paint stripping machine for circuit boards used in new energy batteries. Summary of the Invention
[0005] The main purpose of the present invention is to provide an inductive laser paint stripping machine for circuit boards used in new energy batteries, which can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A new energy battery circuit board inductive laser paint stripping machine includes a machine platform, a chain plate conveyor is installed in the middle position of the machine platform, the chain plate conveyor includes several groups of chain plates, each group of chain plates is horizontally mounted with a tooling frame, and the tooling frame is evenly spaced with positioning grooves for placing inductive workpieces. The number of the positioning grooves is preferably 3-12 groups.
[0008] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, a support beam is provided on the upper end face of the machine and located on the outside of the chain conveyor, a drive module is connected to the outside of the support beam, a laser lens module is installed in the drive module, and a laser head acting on the inductive workpiece is provided at the lower end of the laser lens module.
[0009] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, a vibration disk module is installed on the outer side of the machine, and the vibration disk module includes a vibration disk, a straight vibration flow channel and a visual system. Several groups of inductive workpieces are placed in the vibration disk, and the vibration disk extends in the direction of the chain plate conveyor and is horizontally connected to a belt conveyor. Several groups of inductive workpieces are arranged in sequence on the belt of the belt conveyor, and a stop block acting on the inductive workpiece is provided at the end of the belt conveyor. A pushing port for the inductive workpiece on the belt is opened near the stop block in the middle of the belt conveyor.
[0010] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: a pusher is fixedly installed at a position corresponding to one side of the pushing port, a mobile loading box is movably installed at a position corresponding to one side of the pushing port, and a driving guide platform is provided at the lower end of the mobile loading box, and the lower end of the driving guide platform is fixed to the upper end surface of the machine through two sets of supporting legs, and the machine spans a chain conveyor.
[0011] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: a linear groove is horizontally opened inside the pusher, a pushing frame is movably arranged in the linear groove, a pushing rod is horizontally welded to the middle part of the pushing frame, and the pushing rod passes through the pusher and the pushing port in turn and acts on the inductive workpiece, a strip groove is vertically opened inside the pushing frame, a crank is arranged on the outside of the strip groove, a driving column extending into the strip groove is welded to one end of the crank, and a first rotating shaft is welded to the other end of the crank, the first rotating shaft is connected to the first servo motor through a coupling, and the first servo motor passes through the outer side of the pusher and is fixed.
[0012] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: the upper end face of the driving guide platform is provided with a guide sliding surface, a second servo motor is installed through the middle position of the side of the driving guide platform, the second servo motor is connected to the second rotating shaft through a coupling, the second rotating shaft is located inside the driving guide platform, a swivel seat is fixed at the end of the second rotating shaft, the outer side surface of the swivel seat is fixed by an external bearing and the inner wall of the driving guide platform, a limiting block is fixed at the middle position of the end face of the swivel seat, and an eccentric column is fixed at the offset position of the end face of the swivel seat.
[0013] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, a quarter wheel is fitted on one side of the limit block, and four groups of driving grooves and curved limiting grooves are evenly distributed on the outer side of the quarter wheel, and the four groups of driving grooves and curved limiting grooves are arranged alternately, and the four groups of driving grooves are provided for the movement of the eccentric columns in turn, and the four groups of curved limiting grooves are fitted with the limit blocks in turn, and a rotating rod is horizontally provided extending outward from the middle part of the quarter wheel, and a damping bearing is sleeved on the middle part of the rotating rod, and the damping bearing is fixed to the inner wall of the drive guide platform, and the end of the rotating rod away from the quarter wheel is sleeved on the No. 1 gear, and a part of the No. 1 gear extends outward from the guide sliding surface.
[0014] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, wherein: a mobile platform is connected to the outside of the mobile feeding box, the mobile platform moves linearly on the guide slide, and a long tooth portion that interacts with the No. 1 gear is horizontally arranged at the bottom of the mobile platform, and the mobile feeding box moves linearly in the gap between the driving guide platform and the belt conveyor.
[0015] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, wherein: a loading chamber is opened inside the mobile loading box toward the direction of the belt conveyor, and a plurality of groups of unloading channels are equidistantly opened at the bottom of the loading chamber and through the bottom of the mobile loading box. The number of the unloading channels is consistent with the number of the positioning grooves, preferably 3-12 groups, and each group of the unloading channels and the positioning grooves of the tooling rack are arranged relative to each other, and each group of unloading channels enables the inductive workpiece to move, an ion air duct is installed on the top of the loading chamber, and a plurality of groups of air outlets acting on the inductive workpieces are equidistantly opened at the lower end of the ion blower, each of which is allocated 1-2 groups of air outlets, and an automatic unloader is installed inside the mobile loading box.
[0016] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, the automatic unloader includes a slide, a connecting rod, a unloading plate, a driving platform, a gear rod, a second gear and a third servo motor. A storage groove is provided inside the mobile feeding box and below the feeding chamber. A slide is provided in the storage groove for movable limiting. Connecting rods are welded on the slide at equal intervals. The ends of each group of connecting rods are connected to a unloading plate. The unloading plate covers the upper position in the unloading channel. The middle part of the slide extends outward and is fixed with a driving platform. A gear rod is installed at the bottom of the driving platform. The lower end of the gear rod is meshed with the second gear. The second gear is sleeved on the output shaft of the third servo motor. The third servo motor is fixed inside the mobile feeding box.
[0017] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, wherein: an air blow pipe is installed on the laser lens module, and a dust collecting box is provided on the side of each group of positioning grooves away from the air blow pipe, the box opening of the dust collecting box and the side of the tooling frame are riveted together, and a collection chamber is opened inside the dust collecting box, and a layer of filter cloth is laid in the collection chamber.
[0018] As a preferred solution of the inductive laser paint stripping machine for circuit boards for new energy batteries described in the present invention, wherein: a dust suction box is fixedly arranged inside the machine, the dust suction box includes a dust suction motor, the upper end face of the dust suction box is provided with a multi-tube joint, and a plurality of groups of corrugated telescopic tubes are connected to the multi-tube joint, and the upper end of each group of the corrugated telescopic tubes is sealed with a dust suction square tube, and the dust suction square tube moves upward to act on the corresponding dust collecting box, and the number of the corrugated telescopic tubes and the dust suction square tubes and the number of positioning slots are kept consistent, preferably 3-12 groups.
[0019] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, several groups of the dust collection square tubes are connected by a transverse tube rack, and vertical plates are symmetrically arranged on both sides of the transverse tube rack. The number of the vertical plates is 2 groups, and the lower ends of the vertical plates are riveted to the dust collection box. The inner side surfaces of each group of the vertical plates are vertically provided with track grooves, and both ends of the transverse tube rack are located in the track grooves. The middle part of the transverse tube rack extends outward and is connected to a support seat. The upper end surface of the dust collection box is located on one side of the multi-tube joint and a cylinder is installed. The interior of the cylinder is provided with a cylinder rod that moves upward, and the upper end of the cylinder rod is welded to the lower end surface of the support seat.
[0020] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, when the tooling frame moves to the left end of the chain conveyor along with the chain plate, the dust collecting box faces downward and docks with the dust collection square tube.
[0021] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, the upper end surface of the machine is symmetrically provided with baffle plates on both sides of the chain conveyor.
[0022] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, a material receiving trough is provided on the upper end surface of the machine and located on the left side of the chain conveyor.
[0023] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, a limit stopper is fixed on the guide sliding surface.
[0024] As a preferred solution of the inductive laser paint stripping machine for circuit boards of new energy batteries described in the present invention, the pushing rod pushes the inductive workpiece on the belt through the pushing port into the loading chamber, and the inductive workpiece falls on the unloading plate.
[0025] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, the unloading channel at the bottom of the loading box is close to the position of the tooling rack.
[0026] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, when the No. 1 gear and the long tooth portion are engaged, the bottom of the movable platform is in contact with the guide sliding surface.
[0027] As a preferred solution of the inductive laser paint stripping machine for circuit boards used in new energy batteries described in the present invention, a guide pipe groove for extending several groups of dust collection square tubes is provided on the right side of the material receiving trough.
[0028] The present invention provides an improved inductive laser paint stripping machine for circuit boards used in new energy batteries. Compared with the prior art, it has the following significant improvements and advantages:
[0029] Start the first servo motor, and the first rotating shaft drives the crank to move in a circle. The driving column and the strip groove interact with each other, driving the pusher frame to move linearly to the left in the linear groove first. The pusher rod passes through the pusher port and pushes the inductive workpiece through the pusher port into the loading chamber until the inductive workpiece falls on the first set of unloading plates at the front. Then the pusher frame moves linearly to the right in the linear groove, driving the pusher rod to return to its position. This cycle is repeated to achieve the purpose of automatic pushing.
[0030] Start the second servo motor, and after a series of transmissions, the eccentric column makes a circular motion and enters the closest set of drive slots, pushing the quarter wheel to rotate 90 degrees, and the No. 1 gear is rotated through the rotating rod, so that the long tooth part moves forward in a straight line for a distance, driving the entire mobile loading box to move in a straight line on the driving guide table, so that the second set of unloading channels in the loading chamber is facing the pushing port, and the pushing rod is used to load the material. This is repeated to ensure that the length of each driving guide table movement is equal to the distance between adjacent unloading channels, so as to achieve the purpose of automatic loading.
[0031] Start the third servo motor to drive the No. 2 gear to rotate and drive the gear rod to move linearly, thereby driving the slide to move linearly to the left in the storage slot, so that several groups of unloading plates immediately evacuate the unloading channel position, and the inductive workpieces on the unloading plates move downward along the unloading channel and fall onto the tooling rack directly below the mobile loading box. Several groups of inductive workpieces enter the positioning slots respectively to complete precise unloading. Compared with manual labor, it saves time and labor, and has a lower error rate than mechanical grasping.
[0032] Start the ion blower to generate ion wind which enters the ion air duct and is discharged from several groups of air outlets to blow towards the inductive workpiece directly below. On the one hand, it can neutralize the positive and negative static charges on the outer surface of the inductive workpiece and eliminate static electricity. On the other hand, it can blow away the dust or impurities on the outer surface of the inductive workpiece to achieve the purpose of cleaning.
[0033] The powder will directly enter the collection chamber on one side of the positioning groove with the direct air flow, and will be intercepted by the filter cloth in the collection chamber. The powder will be adsorbed on the filter cloth to achieve the purpose of direct collection. When cleaning, the cylinder is started, and the cylinder rod extends upward, driving the support seat to move upward, so that the guide pipe grooves of several groups of dust collection square tubes on the horizontal tube frame are respectively connected to the dust collection box opening, and the dust collection motor is started to generate a strong suction force on the filter cloth of the dust collection box, so that the dust on the filter cloth flows along the dust collection square tube and the corrugated telescopic tube into the dust collection box and is collected centrally. The dust collection motor only needs to work periodically, thereby solving the technical problems of continuous operation of the vacuum cleaner and low energy utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic diagram of the overall structure of an inductive laser paint stripping machine for circuit boards used in new energy batteries in one direction of the present invention;
[0035] Figure 2 This is a schematic diagram of the overall structure of the inductive laser paint stripping machine for circuit boards used in new energy batteries of the present invention from another direction;
[0036] Figure 3 Schematic diagram of the external connection of the belt conveyor of the present invention;
[0037] Figure 4 Schematic diagram of the internal structure of the pusher of the present invention;
[0038] Figure 5 This is a schematic diagram of the external structure of the driving guide platform of the present invention;
[0039] Figure 6 This is a schematic diagram of the structure of the driving guide platform in one direction of the present invention;
[0040] Figure 7 This is a schematic diagram of the structure of the driving guide platform in another direction of the present invention;
[0041] Figure 8 This is a schematic diagram of the bottom structure of the mobile loading box and the mobile platform of the present invention;
[0042] Figure 9 This is a schematic diagram of the specific structure of the loading chamber of the mobile loading box of the present invention;
[0043] Figure 10 This is a schematic structural diagram of the automatic unloader of the present invention in one direction;
[0044] Figure 11 This is a structural schematic diagram of the automatic unloader of the present invention from another direction;
[0045] Figure 12 Schematic diagram of the installation position of the dust collection square tube in the second embodiment of the present invention;
[0046] Figure 13 Schematic diagram of the specific structure of the dust collection box in the second embodiment of the present invention;
[0047] Figure 14 This is a schematic structural diagram of the dust collection mechanism of the present invention in one direction;
[0048] Figure 15 This is a schematic structural diagram of the dust collection mechanism of the present invention from another direction.
[0049] In the figure: 1. Machine table; 2. Chain plate conveyor; 3. Tool rack; 4. Positioning slot; 5. Laser head; 6. Support beam; 7. Drive module; 8. Laser lens module; 9. Automatic unloader; 91. Slide; 92. Connecting rod; 93. Unloader plate; 94. Drive table; 95. Gear rod; 96. Second gear; 97. Third servo motor; 10. Inductive workpiece; 11. Vibrating plate module; 12. Belt conveyor; 13. Stop block; 14. Push port; 20. Pusher; 21. Push frame; 22. Push rod; 23. Strip groove; 24. Crank; 25. Drive column; 26. First servo motor; 27. First rotating shaft; 30. Drive guide table; 31. Support leg; 32. Guide slide; 33. Second servo motor; 34. Second rotating shaft; 35. Rotating seat; 36. External bearing; 37. Limit block; 38. Eccentric column; 40. Quarter wheel; 41. Driving slot; 42. Curved limit slot; 43. Rotating rod; 44. Damping bearing; 45. Gear No. 1; 50. Mobile feeding box; 51. Moving platform; 52. Long tooth part; 53. Feeding chamber; 54. Unloading channel; 56. Ion air duct; 57. Air outlet; 60. Dust collection box; 61. Collection chamber; 62. Filter cloth; 63. Dust collection box; 64. Dust collection motor; 70. Multi-tube joint; 71. Corrugated telescopic tube; 72. Dust collection square tube; 73. Horizontal tube rack; 74. Vertical plate; 75. Track slot; 76. Support seat; 77. Cylinder; 78. Cylinder rod; 80. Material collection trough; 81. Material blocking plate; 82. Limit block. DETAILED DESCRIPTION
[0050] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1
[0051] like Figure 1-11 As shown, this embodiment provides an inductive laser paint stripping machine for circuit boards for new energy batteries, including a machine table 1, a chain plate conveyor 2 is installed in the middle position of the machine table 1, and the upper end surface of the machine table 1 and the two sides of the chain plate conveyor 2 are symmetrically provided with material blocking plates 81 to play a shielding role. The chain plate conveyor 2 includes several groups of chain plates, and each group of chain plates is horizontally installed with a tooling frame 3. The tooling frame 3 and the chain plates are welded by thin rods, and positioning grooves 4 for placing inductive workpieces 10 are equidistantly opened on the tooling frame 3, and the two are of suitable size.
[0052] Among them, the upper end surface of the machine 1 is located on the left side of the chain plate conveyor 2 and is provided with a material receiving trough 80, which is convenient for collecting the inductor workpiece 10 after paint stripping (manual material collection or mechanical automatic material collection). Figure 2 shown.
[0053] Furthermore, a support beam 6 is provided on the upper end surface of the machine 1 and is located outside the chain plate conveyor 2. A drive module 7 is connected to the outside of the support beam 6. The drive module 7 includes a drive structure and a track structure. A laser lens module 8 is installed in the drive module 7. A laser head 5 acting on the inductive workpiece 10 is provided at the lower end of the laser lens module 8. An air blow pipe is installed on the laser lens module 8 (the direction and position of the air blow pipe are designed as needed). Figure 1 and 2 shown.
[0054] Furthermore, a vibration plate module 11 is installed on the outer side of the machine 1. The vibration plate module 11 includes a vibration plate, a straight vibration flow channel and a visual system. The visual system includes a binocular camera and a processor. Several groups of inductive workpieces 10 are placed in the vibration plate. The vibration plate extends horizontally in the direction of the chain plate conveyor 2 and is connected to a belt conveyor 12. Figure 1-3 shown.
[0055] Among them, a plurality of groups of inductive workpieces 10 are arranged in sequence on the belt of the belt conveyor 12. A stop block 13 is provided at the end of the belt conveyor 12 to act on the inductive workpiece 10 to position the inductive workpiece 10. A push port 14 is symmetrically opened at the middle of the belt conveyor 12 near the stop block 13 for the inductive workpiece 10 on the belt to move (there are two groups of push ports 14, one on the left and one on the right, distributed on both sides of the belt). The size of the push port 14 is adapted to the inductive workpiece 10. Figure 2 and 3 shown.
[0056] Among them, a pusher 20 is fixedly installed at a corresponding position on one side of the push port 14. Figure 3 shown.
[0057] In this embodiment, a linear groove is horizontally opened inside the pusher 20, and a pusher frame 21 is movably provided in the linear groove to play the role of limiting guide. A pusher rod 22 is horizontally welded to the middle of the pusher frame 21. The pusher rod 22 passes through the pusher 20 and the pusher port 14 in sequence and acts on the inductor workpiece 10. Figure 3 and 4 shown.
[0058] In this embodiment, a strip groove 23 is vertically opened inside the push frame 21, and a crank 24 is provided on the outside of the strip groove 23. A driving column 25 extending into the strip groove 23 is welded to one end of the crank 24. The strip groove 23 and the driving column 25 are of a suitable size. A first rotating shaft 27 is welded to the other end of the crank 24. The first rotating shaft 27 is connected to the first servo motor 26 through a coupling. The first servo motor 26 passes through the outer side of the pusher 20 and is fixed, as shown in FIG. Figure 4 shown.
[0059] Furthermore, a movable loading box 50 is movably installed at a corresponding position on one side of the pushing port 14, and a driving guide platform 30 is provided at the lower end of the movable loading box 50. The lower end of the driving guide platform 30 is fixed to the upper end surface of the machine 1 through two sets of supporting legs 31, and the machine 1 crosses the chain plate conveyor 2, as shown in FIG. Figure 1 and 5 shown.
[0060] The upper end surface of the driving guide platform 30 is provided with a guide sliding surface 32, on which a limit stopper 82 is fixed. The limit stopper 82 blocks the driving guide platform 30. A second servo motor 33 is installed through the middle position of the side of the driving guide platform 30. Figure 5 shown.
[0061] In this embodiment, the second servo motor 33 is connected to the second rotating shaft 34 through a coupling. The second rotating shaft 34 is located inside the driving guide platform 30. A rotating seat 35 is fixed to the end of the second rotating shaft 34. The outer side of the rotating seat 35 is fixed to the inner wall of the driving guide platform 30 through an external bearing 36. The rotating seat 35 rotates around the external bearing 36. A limit block 37 is fixed at the middle position of the end surface of the rotating seat 35. An eccentric column 38 is fixed at the eccentric position of the end surface of the rotating seat 35. Figure 6 and 7 shown.
[0062] In this embodiment, a quarter wheel 40 is fitted on one side of the limit block 37, and four groups of driving grooves 41 and curved limiting grooves 42 are evenly distributed on the outer side of the quarter wheel 40. The four groups of driving grooves 41 and the curved limiting grooves 42 are arranged alternately. The four groups of driving grooves 41 are sequentially provided for the movement of the eccentric column 38, and the four groups of curved limiting grooves 42 are sequentially fitted with the limit block 37 to play a guiding role. A rotating rod 43 is horizontally provided extending outward from the middle of the quarter wheel 40, and a damping bearing 44 is sleeved on the middle part of the rotating rod 43. The damping bearing 44 has a damping force, and the damping bearing 44 is fixed to the inner wall of the driving guide platform 30. The end of the rotating rod 43 away from the quarter wheel 40 is sleeved on the first gear 45, and a part of the first gear 45 extends out of the guide sliding surface 32, as shown in FIG. Figure 6 and 7 shown.
[0063] Furthermore, a moving platform 51 is connected to the outside of the mobile loading box 50, and the moving platform 51 moves linearly on the guide slide 32. A long tooth portion 52 is horizontally provided at the bottom of the moving platform 51 to interact with the No. 1 gear 45. When the No. 1 gear 45 and the long tooth portion 52 are engaged, the bottom of the moving platform 51 contacts the guide slide 32, and the mobile loading box 50 moves linearly in the gap between the driving guide platform 30 and the belt conveyor 12, which plays the role of limiting movement, thereby ensuring the stability of the movement of the mobile loading box 50. Figure 3 and 8 shown.
[0064] Among them, the interior of the mobile loading box 50 is provided with a loading chamber 53 in the direction of the belt conveyor 12, and a plurality of groups of unloading channels 54 are equidistantly provided at the bottom of the loading chamber 53 and through the bottom of the mobile loading box 50. The unloading channels 54 are adapted to the size of the inductive workpiece 10 to ensure that the inductive workpiece 10 falls straight down in the unloading channels 54. The inductive workpiece 10 is arranged relative to the positioning groove 4 of the tooling frame 3 in each group of unloading channels 54. Each group of unloading channels 54 is used to move the inductive workpiece 10. The unloading channels 54 at the bottom of the mobile loading box 50 are close to the tooling frame 3. Figure 8 and 9 shown.
[0065] Among them, an ion air duct 56 is horizontally installed on the top of the loading chamber 53, an ion blower is provided at the end of the ion air duct 56, and a plurality of groups of air outlets 57 are equidistantly opened at the lower end of the ion air duct 56, which act on the inductive workpiece 10 respectively. An automatic unloader 9 is installed inside the mobile loading box 50. Figure 9 shown.
[0066] Specifically, the automatic unloader 9 includes a slide 91, a connecting rod 92, a discharge plate 93, a driving platform 94, a gear rod 95, a second gear 96 and a third servo motor 97. Figure 10 and 11 shown.
[0067] In this embodiment, a storage groove is provided inside the movable loading box 50 and below the loading chamber 53. A slide 91 is provided in the storage groove for movable limiting. The sizes of the two are matched. The slide 91 moves linearly in the storage groove. Connecting rods 92 are welded on the slide 91 at equal intervals. The end of each group of connecting rods 92 is connected to a discharge plate 93. The discharge plate 93 covers the upper position in the discharge channel 54 (a plate groove for recovering the discharge plate 93 is provided on the inner side of the discharge channel 54).
[0068] There is a height difference between the unloading plate 93 and the upper end surface of the unloading channel 54 , which facilitates the precise placement of the inductor workpiece 10 .
[0069] In this embodiment, a drive platform 94 is fixed on the middle part of the slide 91 extending outward, and a gear rod 95 is installed at the bottom of the drive platform 94. The lower end of the gear rod 95 is engaged with a second gear 96, and the second gear 96 is sleeved on the output shaft of the third servo motor 97. The third servo motor 97 is fixed inside the mobile loading box 50.
[0070] Furthermore, the push rod 22 pushes the inductor workpiece 10 on the belt through the push port 14 into the loading chamber 53 , and the inductor workpiece 10 falls on the unloading plate 93 .
[0071] When using this embodiment, a plurality of inductance workpieces 10 are first placed on the vibration disk of the vibration disk module 11. The vibration disk can neatly transport the inductance workpieces 10 into the straight vibration flow channel through mechanical vibration. The front and back sides of the inductance workpieces 10 are obtained by the visual system, and they are uniformly turned over in sequence until the inductance workpieces 10 are transported to the belt conveyor 12, blocked by the stop block 13, and arranged in sequence on the belt of the belt conveyor 12. At this time, the first servo motor 26 is started, and the first rotating shaft 27 drives the curved The handle 24 makes one circular motion. During this process, the driving column 25 and the strip groove 23 interact with each other, driving the pusher frame 21 to move linearly to the left in the linear groove first, and the pusher rod 22 passes through the pusher port 14, contacts the inductor workpiece 10, and pushes the inductor workpiece 10 through the pusher port 14 into the loading chamber 53 until the inductor workpiece 10 falls on the first group of unloading plates 93 at the front. Then the pusher frame 21 moves linearly to the right in the linear groove, driving the pusher rod 22 to return to its position, completing the loading of a group of inductor workpieces 10.
[0072] Then the second servo motor 33 is started, and the second rotating shaft 34 is used to drive the rotating seat 35 to rotate one circle. During the process of the rotating seat 35 rotating one circle, the eccentric column 38 makes a circular motion and enters the closest set of driving grooves 41, pushing the quarter wheel 40 to rotate 90°, and the No. 1 gear 45 is rotated accordingly through the rotating rod 43. The long tooth portion 52 and the No. 1 gear 45 engage with each other, causing the long tooth portion 52 to move forward in a straight line for a distance (i.e., one-quarter of the circumference of the No. 1 gear 45), driving the entire mobile loading box 50 to move in a straight line on the driving guide platform 30. As a result, the second set of unloading channels 54 in the loading chamber 53 are opposite to the pushing port 14. The above operation is repeated and the pushing rod 22 is used to complete the loading of the second set of inductive workpieces 10. This cycle is repeated until all the unloading plates 93 in the loading chamber 53 have inductive workpieces 10 placed on them.
[0073] At this time, the ion blower is started to generate ion wind that enters the ion wind duct 56 and is discharged from several groups of air outlets 57 to blow towards the inductor workpiece 10 directly below to neutralize the positive and negative static charges on the outer surface of the inductor workpiece 10. Then the third servo motor 97 is started to drive the second gear 96 to rotate and drive the gear rod 95 to move linearly, thereby driving the slide 91 to move linearly to the left in the storage slot, so that several groups of unloading plates 93 immediately evacuate the unloading channel 54 position, so that the inductor workpiece 10 on the unloading plate 93 moves downward along the unloading channel 54 and falls onto the tooling rack 3 directly below the mobile loading box 50. Several groups of inductor workpieces 10 respectively enter the positioning groove 4 to complete precise unloading.
[0074] Then, the tooling frame 3 carrying the inductive workpiece 10 moves straight to the left along the chain plate conveyor 2 and stops under the laser lens module 8. Then, under the traction of the driving module 7, the laser head 5 on the laser lens module 8 is used to perform orderly laser processing on the inductive workpiece 10 in sequence, so that the enamel layer on the copper wire melts and forms cracks after cooling. The powder in the cracks is immediately blown away with an air pipe, leaving the copper wire part to facilitate soldering of the electrode pins. The above operation is repeated for each group of tooling frames 3 on the chain plate conveyor 2 to form a continuous operation. Example 2
[0075] Based on the first embodiment, the powder blown away by the air blow pipe will form dust in the workshop. The existing measure is to use a vacuum cleaner to absorb it. However, since the amount of dust generated by each group of inductor workpieces 10 is very small, the cost of using the vacuum cleaner for a long time is too high, resulting in low energy utilization. In order to solve the above technical problems, we set a dust collection box 60 on the side of each group of positioning grooves 4 away from the air blow pipe, such as Figure 12-15 shown.
[0076] Specifically, the opening of the dust box 60 and the side of the tooling frame 3 are riveted together to play a connecting and fixing role. A collection chamber 61 is opened inside the dust box 60. A layer of filter cloth 62 is laid around the collection chamber 61. Ventilation holes are opened on the inner wall of the collection chamber 61 to assist the filtration of the filter cloth 62. Figure 12 and 13 shown.
[0077] Furthermore, a dust collecting box 63 is fixedly provided inside the machine 1, and the dust collecting box 63 includes a dust collecting motor 64 and a dust collecting bag structure, such as Figure 14 and 15 shown.
[0078] Among them, the upper end surface of the dust collection box 63 is provided with a multi-tube joint 70, and the multi-tube joint 70 is connected to a plurality of groups of bellows telescopic tubes 71. The bellows telescopic tubes 71 can be extended and retracted as the dust collection square tube 72 moves. The upper end of each group of bellows telescopic tubes 71 is sealed and connected to the dust collection square tube 72. The right side of the receiving trough 80 is provided with a guide tube groove for extending the plurality of groups of dust collection square tubes 72. The dust collection square tube 72 moves upward to act on the corresponding dust collection box 60. Figure 14 and 15 shown.
[0079] In this embodiment, a plurality of dust collecting square tubes 72 are connected by a transverse tube frame 73. Vertical plates 74 are symmetrically provided on both sides of the transverse tube frame 73. The lower ends of the vertical plates 74 are riveted to the dust collecting box 63. A track groove 75 is vertically opened on the inner side surface of each set of vertical plates 74. Both ends of the transverse tube frame 73 are located in the track groove 75 and move up and down along the track groove 75. Figure 14 and 15 shown.
[0080] In this embodiment, the middle portion of the cross pipe frame 73 extends outwardly and is connected to a support base 76. A cylinder 77 is installed on the upper end surface of the dust box 63 and is located on one side of the multi-tube joint 70. A cylinder rod 78 is provided inside the cylinder 77 so as to move upward. The upper end of the cylinder rod 78 is welded to the lower end surface of the support base 76. Figure 14 and 15 shown.
[0081] Furthermore, when the tooling frame 3 moves along with the chain plate to the left end portion of the chain plate conveyor 2 (the stage when the tooling frame 3 starts to move in a downward circular motion), the dust collecting box 60 faces downward and docks with the dust collecting square pipe 72 .
[0082] Furthermore, a filter cloth blower may be installed on the outside of the receiving chute 80 to assist in discharging dust from the dust collecting box 60 .
[0083] When the dust collecting box 60 is in the state of being sucked up, the dust collecting box 60 of this embodiment is in the state of being sucked up, and the dust collecting box 60 of this embodiment is in the state of being sucked up.
[0084] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0085] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An inductive laser paint stripping machine for circuit boards used in new energy batteries, comprising a machine (1), characterized in that: A chain plate type conveyor (2) is installed in the middle position of the machine (1), and the chain plate type conveyor (2) includes a plurality of groups of chain plates, and a tooling frame (3) is horizontally installed on each group of chain plates, and positioning grooves (4) for placing inductive workpieces (10) are evenly spaced on the tooling frame (3); A support beam (6) is provided on the upper end surface of the machine (1) and located outside the chain plate conveyor (2); a drive module (7) is connected to the outside of the support beam (6); a laser lens module (8) is installed in the drive module (7); and a laser head (5) for acting on the inductive workpiece (10) is provided at the lower end of the laser lens module (8); A vibration disk module (11) is installed on the outer side of the machine (1), and the vibration disk module (11) includes a vibration disk, a straight vibration flow channel and a visual system. A plurality of groups of inductive workpieces (10) are placed in the vibration disk. The vibration disk extends in the direction of the chain plate conveyor (2) and is horizontally connected to a belt conveyor (12). A plurality of groups of inductive workpieces (10) are arranged in sequence on the belt of the belt conveyor (12). A stop block (13) acting on the inductive workpiece (10) is provided at the end of the belt conveyor (12). A push port (14) for the inductive workpiece (10) on the belt is opened at a position near the stop block (13) in the middle of the belt conveyor (12) for moving the inductive workpiece (10). A pusher (20) is fixedly installed at a position corresponding to one side of the push port (14), and a movable loading box (50) is movably installed at a position corresponding to one side of the push port (14). A driving guide platform (30) is provided at the lower end of the movable loading box (50), and the lower end of the driving guide platform (30) is fixed to the upper end surface of the machine (1) through two groups of supporting legs (31), and the machine (1) spans the chain plate conveyor (2); An air blow pipe is installed on the laser lens module (8), and a dust collecting box (60) is provided on a side of each group of positioning grooves (4) away from the air blow pipe. The box opening of the dust collecting box (60) and the side surface of the tooling frame (3) are riveted together. A collecting chamber (61) is provided inside the dust collecting box (60), a layer of filter cloth (62) is laid in the collecting chamber (61), and a vent hole is provided on the inner wall of the collecting chamber (61); A dust collection box (63) is fixedly provided inside the machine (1), and a dust collection motor (64) is included in the dust collection box (63). A multi-tube joint (70) is provided on the upper end surface of the dust collection box (63), and a plurality of groups of bellows and telescopic tubes (71) are connected to the multi-tube joint (70). The upper end of each group of bellows and telescopic tubes (71) is sealed and connected to a dust collection square tube (72). The dust collection square tube (72) moves upward to act on the corresponding dust collection box (60); Several groups of the dust collecting square tubes (72) are connected by a transverse tube frame (73), and vertical plates (74) are symmetrically provided on both sides of the transverse tube frame (73). The lower ends of the vertical plates (74) are riveted to the dust collecting box (63). The inner side surface of each group of the vertical plates (74) is vertically provided with a track groove (75). Both ends of the transverse tube frame (73) are located in the track groove (75). The middle part of the transverse tube frame (73) extends outward and is connected to a support seat (76). The upper end surface of the dust collecting box (63) is located on one side of the multi-tube joint (70) and is installed with a cylinder (77). The interior of the cylinder (77) is provided with a cylinder rod (78) that moves upward, and the upper end of the cylinder rod (78) is welded to the lower end surface of the support seat (76); When the amount of powder in the dust collecting box (60) reaches the upper limit of the adsorption of the filter cloth (62), the tooling frame (3) moves to the left end of the chain plate conveyor (2) along with the chain plate, so that the box opening of each group of dust collecting boxes (60) is facing downward, the cylinder (77) is started, the cylinder rod (78) extends upward, and drives the support seat (76) to move upward, so that the guide pipe grooves of the several groups of dust collecting square tubes (72) on the horizontal tube frame (73) are respectively connected to the box opening of the dust collecting box (60), and the dust collecting motor (64) on the dust collecting box (63) is started, generating a strong suction force on the filter cloth (62) of the dust collecting box (60), so that the dust on the filter cloth (62) enters the dust collecting box (63) along the dust collecting square tube (72) and the corrugated telescopic tube (71) and is collected centrally; The bottom of the mobile loading box (50) is provided with a plurality of unloading channels (54), and an automatic unloader (9) is installed inside the mobile loading box (50), and the automatic unloader (9) includes a unloading plate (93); The inductive workpieces (10) are arranged relative to each group of unloading channels (54) and the positioning grooves (4) of the tooling frame (3). The unloading channels (54) at the bottom of the movable loading box (50) and the tooling frame (3) are positioned close to each other. The inductive workpieces (10) on the unloading plate (93) move downward along the unloading channels (54) and fall onto the tooling frame (3) just below the movable loading box (50). Several groups of inductive workpieces (10) enter the positioning grooves (4) respectively. There is a height difference between the unloading plate (93) and the upper end surface of the unloading channels (54), which facilitates the accurate placement of the inductive workpieces (10).
2. The inductive laser paint stripping machine for circuit boards used in new energy batteries according to claim 1 is characterized in that: A linear groove is horizontally provided inside the pusher (20), a pusher frame (21) is movably provided inside the linear groove, a pusher rod (22) is horizontally welded to the middle of the pusher frame (21), the pusher rod (22) passes through the pusher (20) and the pusher port (14) in sequence, and acts on the inductive workpiece (10), a strip groove (23) is vertically provided inside the pusher frame (21), a crank (24) is provided on the outside of the strip groove (23), one end of the crank (24) is welded with a driving column (25) extending into the strip groove (23), and the other end of the crank (24) is welded with a first rotating shaft (27), the first rotating shaft (27) is connected to the first servo motor (26) through a coupling, and the first servo motor (26) passes through the outer side of the pusher (20) and is fixed.
3. The inductive laser paint stripping machine for circuit boards used in new energy batteries according to claim 1 is characterized in that: The upper end surface of the driving guide platform (30) is provided with a guide sliding surface (32), and a second servo motor (33) is installed through the middle position of the side surface of the driving guide platform (30), and the second servo motor (33) is connected to a second rotating shaft (34) through a coupling, and the second rotating shaft (34) is located inside the driving guide platform (30). A rotating seat (35) is fixed to the end of the second rotating shaft (34), and the outer side surface of the rotating seat (35) is fixed by an external bearing (36) and the inner wall of the driving guide platform (30), and a limiting block (37) is fixed at the middle position of the end surface of the rotating seat (35), and an eccentric column (38) is fixed at the eccentric position of the end surface of the rotating seat (35).
4. The inductive laser paint stripping machine for circuit boards used in new energy batteries according to claim 3 is characterized in that: A quarter wheel (40) is fitted on one side of the limit block (37), and four groups of driving grooves (41) and curved limiting grooves (42) are evenly distributed on the outer side of the quarter wheel (40). The four groups of driving grooves (41) and the curved limiting grooves (42) are arranged alternately. The four groups of driving grooves (41) sequentially provide the eccentric column (38) with movement, and the four groups of curved limiting grooves (42) sequentially fit with the limit block (37). A rotating rod (43) is horizontally provided at the middle of the quarter wheel (40) extending outward. A damping bearing (44) is sleeved on the middle of the rotating rod (43). The damping bearing (44) is fixed to the inner wall of the driving guide platform (30). One end of the rotating rod (43) away from the quarter wheel (40) is sleeved on a first gear (45), and a part of the first gear (45) extends outward from the guide sliding surface (32).
5. The inductive laser paint stripping machine for circuit boards used in new energy batteries according to claim 4 is characterized in that: The outer side of the mobile loading box (50) is connected to a mobile platform (51), and the mobile platform (51) moves linearly on the guide sliding surface (32). The bottom of the mobile platform (51) is horizontally provided with a long tooth portion (52) that interacts with the first gear (45). The mobile loading box (50) moves linearly in the gap between the driving guide platform (30) and the belt conveyor (12).
6. The inductive laser paint stripping machine for circuit boards used in new energy batteries according to claim 5, characterized in that: A loading chamber (53) is provided inside the movable loading box (50) in the direction of the belt conveyor (12), and a plurality of groups of unloading channels (54) are equidistantly provided at the bottom of the loading chamber (53) and pass downward through the bottom of the movable loading box (50), each group of the unloading channels (54) is arranged relative to the positioning groove (4) of the tooling frame (3), and each group of unloading channels (54) enables the inductive workpiece (10) to move, and an ion air duct (56) is installed on the top of the loading chamber (53), and a plurality of groups of air outlets (57) are equidistantly provided at the lower end of the ion air duct (56) for respectively acting on the inductive workpiece (10).
7. The inductive laser paint stripping machine for circuit boards used in new energy batteries according to claim 6, characterized in that: The automatic unloader (9) further comprises a slide (91), a connecting rod (92), a driving platform (94), a gear rod (95), a second gear (96) and a third servo motor (97). A receiving groove is provided inside the mobile loading box (50) and below the loading chamber (53). A slide (91) is provided in the receiving groove for movable limiting. Connecting rods (92) are welded to the slide (91) at equal intervals. The ends of each group of connecting rods (92) are connected to a discharge plate (9). 3), the discharge plate (93) covers the upper position in the discharge channel (54), the middle part of the slide (91) extends outward and is fixed with a drive platform (94), the bottom of the drive platform (94) is installed with a gear rod (95), the lower end of the gear rod (95) is meshed with a second gear (96), the second gear (96) is sleeved on the output shaft of the third servo motor (97), and the third servo motor (97) is fixed inside the mobile loading box (50).
Citation Information
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