Compact vehicle-mounted intelligent power unit

By designing the structure of side through grooves, slide grooves and rectangular grooves in the power unit, combining the auxiliary heat dissipation structure and the silence base, the expansion and contraction of the protective plate and the filter plate are achieved, solving the problem of high noise, low heat dissipation efficiency and protection of the existing power unit. The problem of insufficient improves the overall heat dissipation efficiency and noise isolation effect.

CN119428150AActive Publication Date: 2025-02-14SHAANXI NORTH DYNAMIC CO LTD
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Patent Information

Application Number
CN202411758278.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-02-14
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

The existing power units have problems such as high noise, low heat dissipation efficiency and insufficient external protection measures.

Method used

A compact vehicle-mounted intelligent power unit is designed, adopting a structure of side-pass grooves, slide grooves and rectangular grooves, combining auxiliary heat dissipation structures and silence bases to drive gears and rack systems through a servo motor to realize the expansion and contraction of the protective plate and filter plate. , enhance heat dissipation efficiency and noise isolation.

Benefits of technology

It improves the heat dissipation efficiency and noise isolation effect of the power unit, enhances external protection, and solves the problems of high noise, low heat dissipation efficiency and insufficient protection of the existing power unit.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a compact type vehicle-mounted intelligent power unit, and relates to the technical field of power units, the compact type vehicle-mounted intelligent power unit comprises a box body, a side through groove is formed in the side wall of the box body in a penetrating manner, first sliding grooves and second sliding grooves are symmetrically formed in the box body, and rectangular grooves are formed in the tops and the bottoms of the two first sliding grooves and the second sliding grooves; an auxiliary heat dissipation structure is slidably mounted in each rectangular groove, each auxiliary heat dissipation structure comprises a sliding block, and by arranging the auxiliary heat dissipation structures, a worker can start a servo motor to indirectly drive a first gear to be engaged with a first rack; the first gear can generate a radial force on the first racks on the protective plate and the filter plate, so that a worker can move the protective plate to the side through groove in rainy days to prevent rainwater from entering the power unit cabin to cause certain influence, and the worker can move the filter plate to the side through groove in good weather to prevent rainwater from entering the power unit cabin. The air inlet area for heat dissipation of the power unit cabin is increased, and the heat dissipation efficiency is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of power units, and more specifically, particularly relates to a compact vehicle-mounted intelligent power unit. Background Art

[0002] A power unit is a small power device that integrates multiple components such as a motor (or other power source), a pump, a valve, a fuel tank, etc. Its main function is to convert some form of energy (such as electrical energy, mechanical energy, etc.) into hydraulic energy or pneumatic energy to provide power support for the operation of mechanical equipment.

[0003] Therefore, the current power unit is found to have at least the following technical problems:

[0004] 1. The existing power unit layout has low space utilization, and usually uses the noise reduction components of the engine or water cooling to reduce noise. However, when the engine or water cooling is working, it will cause certain vibrations due to the reciprocating formation of the piston and the high-speed circulation of the water cooling. This vibration is easy to be superimposed inside the power unit box, which leads to the existing power unit being noisy when used;

[0005] 2. When in use, the existing power unit generally relies on its own cooling system for heat dissipation, and cannot perform additional heat dissipation on the original basis, which leads to overheating problems after long-term use, thereby reducing the efficiency of the power unit;

[0006] 3. During operation, the external protection measures of the existing power unit usually only have a single protection function. At the same time, the box outside the power unit is generally provided with an air inlet to meet the ventilation requirements of the equipment operation. However, when it rains, rainwater can easily invade the interior through the air inlet, which can easily cause water vapor to accumulate inside the power unit, affecting the heat dissipation performance of the power unit. Summary of the invention

[0007] In order to solve the above technical problems, the present invention provides a compact vehicle-mounted intelligent power unit to solve the above problems.

[0008] A compact vehicle-mounted intelligent power unit comprises a box body, a side through groove is formed on the side wall of the box body, a first slide groove and a second slide groove are formed symmetrically inside the box body, the two first slide grooves and the second slide grooves are both connected to the side through groove, the two first slide grooves are both located inside the second slide groove, a middle through groove is formed between the inner walls of the two first slide grooves and the second slide groove, and rectangular grooves are formed on the top and bottom of the two first slide grooves and the second slide grooves:

[0009] An auxiliary heat dissipation structure is slidably installed inside each of the rectangular grooves;

[0010] The auxiliary heat dissipation structure includes a sliding block, and the two second slide grooves are each provided with a protective plate, and the two protective plates are both located and fixedly installed between each group of the sliding blocks. The two first slide grooves are each provided with a filter plate, and the two filter plates are both located and fixedly installed between each group of the sliding blocks. First racks are fixedly installed on the opposite ends of the two protective plates and the filter plates, and the first racks on the two filter plates are both installed on the frame of the filter plate.

[0011] Preferably, a power unit cabin is provided inside the box body, the power unit cabin part is located at the side through groove, a square cabin panel is provided at the upper end of the power unit cabin, a movable cabin door is provided on the surface of the power unit cabin, an observation panel is provided on the side wall of the power unit cabin, a silencer base is provided at the center of the inside of the power unit cabin, and a first silencer exhaust pipe and a second silencer exhaust pipe are provided on the surface of the silencer base.

[0012] Preferably, each of the first racks is parallel to the central through slot, and placement slots are symmetrically provided inside the box body, servo motors are fixedly installed inside the two placement slots, and rotating rods are rotatably installed inside the two placement slots, and the two rotating rods partially extend through the placement slots to the top of the central through slot for rotation, worm gears are fixedly installed on the circumferential surfaces of the two rotating rods, and the two worm gears are located inside the placement slots, worm teeth are fixedly installed on the output shafts of the two servo motors, and the two worm teeth are meshed with the worm wheels, and first gears are fixedly installed on the circumferential surfaces of the two rotating rods, and the two first gears are located inside the central through slot, and the two first gears are meshed with the first racks on the protective plate and the filter plate.

[0013] Preferably, the frame of the two filter plates is provided with grooves, the inner walls of the two grooves are fixedly mounted with second racks, the two second racks are located on the side wall away from the first rack installed on the filter plate, and a fixed plate group is symmetrically fixedly mounted on the side wall of the box body, a circular rotating shaft is rotatably mounted between each of the fixed plate groups, the circumferential surfaces of the two circular rotating shafts are fixedly mounted with second gears, the two second gears are parallel to the second racks, the two second gears are meshed with the second racks, and the circumferential surfaces of the two circular rotating shafts are fixedly mounted with air induced draft plates, the two air induced draft plates are located outside the circular rotating shafts, and the two air induced draft plates are located on the outside of the filter plates, and a side box cover is fixedly mounted on the surface of the box body, and a plurality of air inlet slots are opened through the inside of the side box cover.

[0014] Preferably, each of the side walls of the air inlet slot is provided with an inclined air guide plate, and the inner walls of the two first slide slots and the second slide slot are fixedly installed with a travel switch, each of the travel switch is adapted to the protective plate and the filter plate, a PLC controller is provided on the side wall of the box body, and the lower ends of the box body and the side box cover are symmetrically fixedly installed with support legs.

[0015] Preferably, the first muffler exhaust pipe and the second muffler exhaust pipe are both partially located outside the power unit cabin, and a high-power structure is symmetrically provided inside the power unit cabin, and the high-power structure includes a generator body. Engine radiators are symmetrically provided inside the power unit cabin, and the two engine radiators are located on the side walls of the generator body. A first engine and a second engine are respectively provided inside the power unit cabin, and the first engine and the second engine are both located on both sides of the muffler base, and drivers are provided on the upper ends of the two first engines.

[0016] Preferably, the inner wall of the power unit cabin is symmetrically threaded with a first air filter and a second air filter, and the inner wall of the power unit cabin is threaded with a fuel coarse filter, a fuel fine filter and a low-pressure electric pump, and the fuel coarse filter, the fuel fine filter and the low-pressure electric pump are all on the same side as the second air filter, and a generator controller is fixedly installed on the bracket at the upper end of the two generator bodies, and the upper ends of the two generator controllers are respectively provided with a first preheating relay and a second preheating relay, and the upper end of the silencer base is respectively provided with a generator radiator body and a generator radiator expansion tank.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] In the present invention, when the filter plate extends from the inside of the first slide slot toward the direction of the travel switch, the movement of the filter plate will drive the second rack to move, so that the second rack can actively mesh with the second gear, so that the second gear generates a radial force to drive the circular rotating shaft and the air induction plate to rotate, so that the two sides of the box body can assist in unfolding an air induction plate with an inclined angle. Therefore, when the inclined air guide plate takes in air, since the inclined air guide plate is square as a whole, part of the wind will flow on both sides of the side box cover due to collision. By arranging the two sides of the box body to assist in unfolding an air shield with an inclined angle, the ventilation efficiency inside the box body can be further improved, and the heat dissipation effect can be further improved.

[0019] In the present invention, by arranging a silencer base at the center of the interior of the power unit cabin, and arranging the first engine and the second engine which generate relatively large noise during operation on both sides of the silencer base, the silencer base can be used to absorb and block the noise generated by the operation of the first engine and the second engine. At the same time, the generator radiator body and the generator radiator expansion water tank are arranged above the silencer base, and then the silencer base can be used to a certain extent to reflect and absorb the coolant flow sound, the fan rotation sound, etc. generated during the operation of the generator radiator body and the generator radiator expansion water tank, so that the overall structure is compact. At the same time, this compact layout also helps to reduce the path and range of noise propagation, avoid excessive reflection and superposition of noise in the power unit cabin, thereby further reducing the noise level radiated outward from the entire power unit cabin, and thus achieving a certain sound insulation effect.

[0020] In the present invention, by setting an auxiliary heat dissipation structure, the staff can turn on the servo motor to indirectly drive the first gear and mesh with the first rack, so that the first gear can generate a radial force on the first rack on the protective plate and the filter plate. Since the first gear is located on both sides of the protective plate and the filter plate, the first gear can drive the protective plate and the filter plate to extend or retract respectively by changing the rotation, so that when it rains, the staff can move the protective plate to the side groove to avoid rainwater from entering the power unit cabin and causing a certain impact, and when the weather is good, the staff can move the filter plate to the side groove to increase the air inlet area of ​​the power unit cabin for heat dissipation, thereby improving the heat dissipation efficiency;

[0021] In the present invention, by arranging a box body and a side box cover outside the power unit cabin body, not only the overall protection and heat dissipation of the power unit cabin body can be enhanced, but also the box body and the side box cover can cooperate with the silencer base to further achieve the effect of isolating sound;

[0022] In the present invention, by optimizing the structure and layout of the device, engine radiators are symmetrically arranged inside the power unit cabin, and two engine radiators are located on the side walls of the generator body, so that the overall structure and layout can be optimized, so that the structure is compact and the heat dissipation is reasonable, thereby achieving a highly integrated and lightweight power unit, thereby effectively solving the problems of poor heat dissipation and low output power during the operation of the whole vehicle, and improving efficiency;

[0023] In the present invention, when the servo motor is started, the output shaft of the servo motor drives the worm gear to rotate and mesh with the worm wheel, so that the worm wheel generates a radial force to drive the rotating rod and the first gear to rotate, and then the special transmission method of the worm wheel can be used for self-locking, thereby improving the stability of the protective plate and the filter plate when moving, and the sealing of the protective plate, the filter plate and the side box cover when they are fitted. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0025] Figure 2 It is a schematic diagram of the three-dimensional connection explosion structure of the present invention;

[0026] Figure 3 It is a schematic diagram of the explosion structure of the side box cover connection of the present invention;

[0027] Figure 4 It is a schematic diagram of the explosion structure of the air induction plate connection of the present invention;

[0028] Figure 5 It is a schematic diagram of the circular rotating shaft connection explosion structure of the present invention;

[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the box body of the present invention;

[0030] Figure 7 The present invention Figure 6 A magnified view of the structure at A;

[0031] Figure 8 is a cross-sectional view of a box of the present invention;

[0032] Fig. 9 is a cross-sectional view of a first chute of the present invention;

[0033] Fig.10 The present invention Fig. 9 A magnified view of the structure at B in FIG.

[0034] Fig.11 It is a schematic diagram of the explosion structure of the protective plate connection of the present invention;

[0035] Fig.12 The present invention Fig.11 A magnified view of the structure at C in FIG.

[0036] Fig.13 It is a schematic diagram of the explosion structure of the filter plate connection of the present invention;

[0037] Fig.14 The present invention Fig.13 A magnified view of the structure at D in FIG.

[0038] Fig.15 It is a schematic diagram of the three-dimensional structure of the power unit cabin of the present invention;

[0039] Fig.16 is a cross-sectional view of a power unit cabin of the present invention;

[0040] Fig.17 It is a schematic diagram of the three-dimensional structure of the bottom of the power unit cabin of the present invention.

[0041] In the figure, the corresponding relationship between the names of the components and the numbers of the accompanying drawings is as follows: 11, box body; 12, side through groove; 13, first slide groove; 14, second slide groove; 15, middle through groove; 16, rectangular groove; 17, sliding block; 18, protective plate; 19, filter plate; 21, first rack; 22, placement groove; 23, servo motor; 24, rotating rod; 25, worm gear; 26, worm gear; 27, first gear; 28, groove; 29, second rack; 31, fixed plate group; 32, circular rotating shaft; 33, second gear; 34, air guide plate; 35, side box cover; 36, air inlet groove; 37, inclined air guide plate; 38, travel switch; 39, PLC controller; 41, Support leg; 42, power unit cabin; 43, first silencer exhaust pipe; 44, second silencer exhaust pipe; 45, generator body; 46, engine radiator; 47, first engine; 48, driver; 49, first air filter; 51, generator controller; 52, first preheating relay; 53, generator radiator body; 54, generator radiator expansion tank; 55, second preheating relay; 56, second air filter; 57, second engine; 58, fuel coarse filter; 59, fuel fine filter; 61, low-pressure electric pump; 62, silencer base; 63, cabin panel; 64, observation panel; 65, movable door. DETAILED DESCRIPTION

[0042] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0043] See also Figure 1 - Fig.17 The present invention provides a compact vehicle-mounted intelligent power unit, including a box body 11, a side through groove 12 is formed on the side wall of the box body 11, a first slide groove 13 and a second slide groove 14 are symmetrically formed inside the box body 11, the two first slide grooves 13 and the second slide grooves 14 are both connected to the side through groove 12, the two first slide grooves 13 are both located inside the second slide groove 14, a middle through groove 15 is formed between the inner walls of the two first slide grooves 13 and the second slide groove 14, and rectangular grooves 16 are formed on the top and bottom of the two first slide grooves 13 and the second slide groove 14:

[0044] An auxiliary heat dissipation structure is slidably installed inside each rectangular groove 16;

[0045] The auxiliary heat dissipation structure includes a sliding block 17, and the two second slide grooves 14 are each provided with a protective plate 18, and the two protective plates 18 are both located between each group of sliding blocks 17 and fixedly installed. The two first slide grooves 13 are each provided with a filter plate 19, and the two filter plates 19 are both located between each group of sliding blocks 17 and fixedly installed. The two protective plates 18 and the filter plates 19 are both fixedly installed on the opposite ends thereof. The first racks 21 are both located on the frame of the filter plates 19 and installed. By setting the auxiliary heat dissipation structure, the staff can turn on the servo motor 23 to indirectly drive the first gear 27 and mesh with the first rack 21, so that the first gear 27 can generate a radial force on the first rack 21 on the protective plates 18 and the filter plates 19. Since the first gear 27 is located at the protective plate 18, the first gear 21 on the filter plates 19 can generate a radial force on the first rack 21 on the protective plate 18 and the filter plates 19. On both sides of the guard plate 18 and the filter plate 19, the first gear 27 can drive the guard plate 18 and the filter plate 19 to extend or retract respectively by changing the rotation, so that when it rains, the staff can move the guard plate 18 to the side groove 12 to prevent rainwater from entering the power unit cabin 42 and causing certain impacts, and when the weather is good, the staff can move the filter plate 19 to the side groove 12 to increase the air inlet area of ​​the power unit cabin 42 for heat dissipation, thereby improving the heat dissipation efficiency, and by setting the rectangular groove 16, when the staff turns on the servo motor 23 to drive the guard plate 18 and the filter plate 19 to move, it can drive the rectangular groove 16 of the sliding block 17 connected to the guard plate 18 and the filter plate 19 to slide, thereby providing additional limit and increasing stability.

[0046] A power unit cabin 42 is provided inside the box body 11, and a part of the power unit cabin 42 is located at the side through groove 12. A square cabin panel 63 is provided at the upper end of the power unit cabin 42, and a movable cabin door 65 is provided on the surface of the power unit cabin 42. An observation panel 64 is provided on the side wall of the power unit cabin 42, and a silencer base 62 is provided at the center of the power unit cabin 42. A first silencer exhaust pipe 43 and a second silencer exhaust pipe 44 are provided on the surface of the silencer base 62. By arranging the box body 11 and the side box cover 35 outside the power unit cabin 42, not only the overall protection and heat dissipation of the power unit cabin 42 can be enhanced, but also the box body 11 and the side box cover 35 can cooperate with the silencer base 62 to further achieve the effect of isolating sound.

[0047] Each first rack 21 is parallel to the middle through slot 15, and a placement slot 22 is symmetrically opened inside the box body 11. A servo motor 23 is fixedly installed inside the two placement slots 22. A rotating rod 24 is rotatably installed inside the two placement slots 22. The two rotating rods 24 are partially extended through the placement slots 22 to the top of the middle through slot 15 for rotation. A worm gear 25 is fixedly installed on the circumferential surface of the two rotating rods 24. The two worm gears 25 are located inside the placement slots 22. Worm teeth 26 are fixedly installed on the output shafts of the two servo motors 23. The two worm teeth 26 are meshed with the worm gear 25. The circumferential surfaces of the two rotating rods 24 are fixedly installed. There are first gears 27, and two first gears 27 are both located inside the middle through groove 15. The two first gears 27 are meshed and installed with the first racks 21 on the protective plate 18 and the filter plate 19. When the servo motor 23 is started, the output shaft of the servo motor 23 drives the worm gear 26 to rotate and mesh with the worm wheel 25, so that the worm wheel 25 generates a radial force to drive the rotating rod 24 and the first gear 27 to rotate, and then the special transmission mode of the worm wheel can be used for self-locking, thereby improving the stability of the protective plate 18 and the filter plate 19 when moving and the sealing of the protective plate 18, the filter plate 19 and the side box cover 35 when they are fitted.

[0048] The frames of the two filter plates 19 are provided with grooves 28, and the inner walls of the two grooves 28 are fixedly installed with second racks 29, and the two second racks 29 are located on the side wall away from the first rack 21 installed on the filter plate 19. The side walls of the box body 11 are symmetrically fixedly installed with fixed plate groups 31, and a circular rotating shaft 32 is rotatably installed between each fixed plate group 31. The circumferential surfaces of the two circular rotating shafts 32 are fixedly installed with second gears 33, and the two second gears 33 are parallel to the second racks 29. The two second gears 33 are meshed with the second racks 29. The circumferential surfaces of the two circular rotating shafts 32 are fixedly installed with air induction plates 34, and the two air induction plates 34 are located outside the circular rotating shafts 32. The two air induction plates 34 are located on the outside of the filter plate 19. When the filter plate 19 is moved from When the first slide groove 13 extends toward the direction of the travel switch 38, the movement of the filter plate 19 will drive the second rack 29 to move, so that the second rack 29 can actively engage with the second gear 33, so that the second gear 33 generates a radial force to drive the circular rotating shaft 32 and the air guide plate 34 to rotate, so that the two sides of the box body 11 can assist in unfolding an air guide plate 34 with an inclined angle. Therefore, when the inclined air guide plate 37 takes in air, since the inclined air guide plate 37 is square as a whole, part of the wind will flow on both sides of the side box cover 35 due to collision. By setting up an auxiliary wind shield with an inclined angle on both sides of the box body 11, the ventilation efficiency inside the box body 11 can be further improved, and the heat dissipation effect can be further improved.

[0049] A side box cover 35 is fixedly installed on the surface of the box body 11, and a plurality of air inlet slots 36 are opened inside the side box cover 35. An inclined air guide plate 37 is provided on the side wall of each air inlet slot 36. A travel switch 38 is fixedly installed on the inner wall of the two first slide slots 13 and the second slide slot 14 (the travel switch 38 can be used to limit the travel range of the output electrical), and each travel switch 38 is adapted to the protective plate 18 and the filter plate 19. A PLC controller 39 is provided on the side wall of the box body 11, and a temperature control unit is provided inside the PLC controller 39. By arranging a cold radiator and a high-pressure fan on the engine radiator 46 and arranging a PLC controller 39 outside the box body 11, and using the temperature sensor monitoring system of the engine radiator 46 for control, the temperature sensor monitoring system can monitor the temperature of the cooling medium in the engine radiator 46, and convert it into a voltage signal and input it into the PLC controller 39. According to the received electrical signal, the speed of the electronic fan can be adjusted in real time, and the fan speed can be accurately controlled and adjusted by the real-time temperature of the cooling medium, thereby realizing intelligent heat dissipation control.

[0050] The lower ends of the box body 11 and the side box cover 35 are symmetrically fixed with support legs 41. By setting the inclined wind guide plate 37, it can be avoided that when it rains, wind enters one side of the inclined wind guide plate 37 and causes rainwater to enter the power unit cabin 42 and cause an impact.

[0051] The first muffler exhaust pipe 43 and the second muffler exhaust pipe 44 are both partially located outside the power unit cabin 42. A high-power structure is symmetrically arranged inside the power unit cabin 42. The high-power structure includes a generator body 45. An engine radiator 46 is symmetrically arranged inside the power unit cabin 42. The two engine radiators 46 are located on the side wall of the generator body 45. The engine radiators 46 are controlled by the temperature control unit inside the PLC controller 39. A first engine 47 and a second engine 57 are respectively arranged inside the power unit cabin 42. The first engine 47 and the second engine 57 are symmetrically arranged inside the power unit cabin 42. The two engines 57 are both located on both sides of the silencer base 62, and the upper ends of the two first engines 47 are provided with drivers 48. The silencer base 62 connects the first engine 47 and the second engine 57 and the pipeline between the first silencer exhaust pipe 43 and the second silencer exhaust pipe 44 is provided with a protective heat-insulating sleeve. The silencer base 62 connects the first engine 47 and the second engine 57 and the pipeline between the first silencer exhaust pipe 43 and the second silencer exhaust pipe 44 is provided with a protective heat-insulating sleeve to prevent the components inside the power unit cabin 42 from being affected by excessive temperature.

[0052] The inner wall of the power unit cabin 42 is symmetrically threaded with a first air filter 49 and a second air filter 56. The inner wall of the power unit cabin 42 is threaded with a fuel coarse filter 58 (which can separate and filter impurities and moisture in the fuel), a fuel fine filter 59 and a low-pressure electric pump 61. The fuel coarse filter 58, the fuel fine filter 59 and the low-pressure electric pump 61 are all on the same side as the second air filter 56. A generator controller 51 is fixedly installed on the bracket at the upper end of the two generator bodies 45. The upper ends of the two generator controllers 51 are respectively provided with a first preheating relay 52 and a second preheating relay 55. The upper ends of the silencer base 62 are respectively provided with a generator radiator body 53 and a generator radiator expansion water tank 54. By arranging the silencer base 62 at the center of the power unit cabin 42 and arranging the first engine 47 and the second engine 57 that cause greater noise during operation on both sides of the silencer base 62, the silencer base 62 can be used to absorb and block the noise generated by the operation of the first engine 47 and the second engine 57. At the same time, the generator The engine radiator body 53 and the generator radiator expansion water tank 54 are arranged above the silencer base 62, and the silencer base 62 can be used to a certain extent to reflect and absorb the coolant flow sound, fan rotation sound, etc. generated when the generator radiator body 53 and the generator radiator expansion water tank 54 are running, so that the overall structure is compact. At the same time, this compact layout also helps to reduce the path and range of noise propagation, avoid excessive reflection and superposition of noise in the power unit cabin 42, thereby further reducing the noise level radiated outward by the entire power unit cabin 42, thereby achieving a certain sound insulation effect, and by optimizing the structure and layout of the device, engine radiators 46 are symmetrically arranged inside the power unit cabin 42, and two engine radiators 46 are located on the side walls of the generator body 45, so that the overall structure and layout can be optimized, making the structure compact and the heat dissipation reasonable, thereby achieving a highly integrated and lightweight power unit, thereby effectively solving the problems of poor heat dissipation and low output power during the operation of the whole vehicle, and improving efficiency.

[0053] Working principle:

[0054] In the first step, when the power unit cabin 42 inside the box body 11 is working normally, the air inhaled by the power unit cabin 42 for heat dissipation is sucked into the air inlet slot 36 through the inclined air guide plate 37 and enters the inside of the box body 11. When the power unit cabin 42 needs auxiliary heat dissipation, the staff can turn on the servo motor 23 at this time, so that the output shaft of the servo motor 23 drives the worm gear 26 to rotate and mesh with the worm gear 25, so that the worm gear 25 generates a radial force to drive the rotating rod 24 and the first gear 27 to rotate counterclockwise. At this time, the first gear 27 will mesh with the first rack 21 on the protective plate 18 and the filter plate 19, so that the first gear 27 can generate a radial force on the first rack 21 on the protective plate 18 and the filter plate 19, so that the protective plate 18 drives the protective plate 18 to drive ... The sliding block 17 connected to the plate 18 slides in the second slide groove 14 and the rectangular groove 16 toward the side close to the travel switch 38. At the same time, the filter plate 19 will drive the sliding block 17 connected to the filter plate 19 to slide in the first slide groove 13 and the rectangular groove 16 toward the side away from the travel switch 38, so that the protective plate 18 is retracted into the box body 11, and the filter plate 19 extends into the side through groove 12. When the protective plate 18 slides to the end in the second slide groove 14, the protective plate 18 hits the travel switch 38, so that the travel switch 38 sends a signal through the PLC controller 39 to control the servo motor 23 to stop moving. At this time, the surface of the filter plate 19 will fit with the side wall of the side box cover 35, so that two additional air inlet surfaces can be added to improve the auxiliary heat dissipation efficiency;

[0055] In the second step, if the power unit cabin 42 does not need auxiliary heat dissipation, the staff can reset the servo motor 23 at this time, so that the output shaft of the servo motor 23 drives the worm gear 26 to rotate again and mesh with the worm gear 25. At this time, the first gear 27 will rotate clockwise, so that the first gear 27 will mesh with the first rack 21 on the side wall of the protective plate 18 and the filter plate 19, thereby driving the filter plate 19 and the sliding block 17 to slide toward the side of the travel switch 38 inside the first slide groove 13 and the rectangular groove 16, and the protective plate 18 will extend from the second slide groove 14. Moreover, when the filter plate 19 moves to the end of the first slide groove 13, the filter plate 19 will hit the travel switch 38 inside the first slide groove 13, so that the travel switch 38 will send a signal again to control the servo motor 23 to stop rotating. At the same time, the protective plate 18 will fit with the inner wall of the side box cover 35, thereby achieving a protective effect.

[0056] In the third step, when the filter plate 19 extends from the first slide slot 13 toward the direction of the travel switch 38, the movement of the filter plate 19 will drive the second rack 29 to move, so that the second rack 29 can actively mesh with the second gear 33, so that the second gear 33 generates a radial force to drive the circular shaft 32 to rotate, and then drives the air guide plate 34 to rotate, so that the two sides of the box body 11 can assist in unfolding an air guide plate 34 with an inclined angle. When the inclined air guide plate 37 takes in air, since the inclined air guide plate 37 is square as a whole, part of the wind will flow on both sides of the side box cover 35. By setting up an auxiliary wind shield with an inclined angle on both sides of the box body 11, the air intake efficiency inside the box body 11 can be further improved.

[0057] In the fourth step, after the components inside the power unit cabin 42 are started, the engine radiator 46 starts working immediately. It is mainly composed of an intercooler radiator and a high-pressure fan. When working, the high-pressure fan draws air from the air inlet slot 36, and the air forms an airflow inside the cabin. Then the electronic fan exhausts the air, and the heat is taken out through the circulation of the airflow, thereby realizing the heat dissipation function. At the same time, the temperature control unit inside the PLC controller 39 will monitor the temperature of the cooling medium in the engine radiator 46 in real time, and accurately adjust the speed of the electronic fan according to the received electrical signal. In other words, according to the real-time temperature change of the cooling medium, the fan speed is effectively controlled and adjusted, thereby ensuring that the generator radiator expansion tank 54 can obtain a good heat dissipation effect and ensure the stable operation of the entire system.

[0058] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A compact vehicle-mounted intelligent power unit, comprising a box (11), a side through groove (12) is formed on the side wall of the box (11), a first slide groove (13) and a second slide groove (14) are symmetrically formed inside the box (11), a middle through groove (15) is formed between the inner walls of the two first slide grooves (13) and the second slide grooves (14), and rectangular grooves (16) are formed on the top and bottom of the two first slide grooves (13) and the second slide grooves (14), characterized in that: An auxiliary heat dissipation structure is slidably installed inside each rectangular groove (16); The auxiliary heat dissipation structure comprises a sliding block (17), two second sliding grooves (14) are each provided with a protective plate (18), the two protective plates (18) are each located between each group of the sliding blocks (17) and fixedly installed, two first sliding grooves (13) are each provided with a filter plate (19), the two filter plates (19) are each located between each group of the sliding blocks (17) and fixedly installed, and first racks (21) are each fixedly installed on opposite ends of the two protective plates (18) and the filter plates (19); A power unit cabin (42) is provided inside the box body (11), and a portion of the power unit cabin (42) is located at the side through groove (12). A square cabin panel (63) is provided at the upper end of the power unit cabin (42), and a movable cabin door (65) is provided on the surface of the power unit cabin (42). An observation panel (64) is provided on the side wall of the power unit cabin (42). A silencer base (62) is provided at the center of the power unit cabin (42), and a first silencer exhaust pipe (43) and a second silencer exhaust pipe (44) are provided on the surface of the silencer base (62).

2. A compact vehicle-mounted intelligent power unit as claimed in claim 1, characterized in that: The box body (11) is symmetrically provided with placement grooves (22), and a servo motor (23) is fixedly installed inside the two placement grooves (22). A rotating rod (24) is rotatably installed inside the two placement grooves (22). The two rotating rods (24) partially extend through the placement grooves (22) to the top of the middle through groove (15) for rotational installation, and a worm gear (25) is fixedly installed on the circumferential surface of the two rotating rods (24).

3. A compact vehicle-mounted intelligent power unit as claimed in claim 2, characterized in that: The two worm wheels (25) are both located inside the placement groove (22); worm teeth (26) are fixedly mounted on the output shafts of the two servo motors (23); the two worm teeth (26) are both meshed with the worm wheels (25); the circumferential surfaces of the two rotating rods (24) are both fixedly mounted with first gears (27); the two first gears (27) are both located inside the central through groove (15); and the two first gears (27) are both meshed with the first racks (21) on the protective plate (18) and the filter plate (19).

4. A compact vehicle-mounted intelligent power unit as claimed in claim 3, characterized in that: The frames of the two filter plates (19) are each provided with a groove (28), the inner walls of the two grooves (28) are each fixedly mounted with a second rack (29), the side walls of the box body (11) are symmetrically fixedly mounted with a fixed plate group (31), a circular rotating shaft (32) is rotatably mounted between each of the fixed plate groups (31), and a second gear (33) is fixedly mounted on the circumferential surfaces of the two circular rotating shafts (32).

5. A compact vehicle-mounted intelligent power unit as claimed in claim 4, characterized in that: The two second gears (33) are both meshed with the second rack (29), the circumferential surfaces of the two circular rotating shafts (32) are both fixedly mounted with air induction plates (34), and the two air induction plates (34) are both located outside the circular rotating shafts (32), and the surface of the box body (11) is fixedly mounted with a side box cover (35), and a plurality of air inlet slots (36) are provided inside the side box cover (35).

6. A compact vehicle-mounted intelligent power unit as claimed in claim 5, characterized in that: An inclined air guide plate (37) is provided on the side wall of each of the air inlet slots (36); a travel switch (38) is fixedly installed on the inner wall of the two first slide slots (13) and the second slide slot (14); each of the travel switches (38) is compatible with the protective plate (18) and the filter plate (19); a PLC controller (39) is provided on the side wall of the box body (11); and support legs (41) are symmetrically fixedly installed on the lower ends of the box body (11) and the side box cover (35).

7. A compact vehicle-mounted intelligent power unit as claimed in claim 6, characterized in that: The first muffler exhaust pipe (43) and the second muffler exhaust pipe (44) are both partially located outside the power unit cabin (42), a high-power structure is symmetrically arranged inside the power unit cabin (42), the high-power structure includes a generator body (45), and an engine radiator (46) is symmetrically arranged inside the power unit cabin (42).

8. A compact vehicle-mounted intelligent power unit as claimed in claim 7, characterized in that: The two engine radiators (46) are located on the side wall of the generator body (45), and a first engine (47) and a second engine (57) are respectively arranged inside the power unit cabin (42). The first engine (47) and the second engine (57) are both located on both sides of the silencer base (62), and the upper ends of the two first engines (47) are both provided with a driver (48).

9. A compact vehicle-mounted intelligent power unit as claimed in claim 8, characterized in that: The inner wall of the power unit cabin (42) is symmetrically threaded with a first air filter (49) and a second air filter (56), and the inner wall of the power unit cabin (42) is threaded with a fuel coarse filter (58), a fuel fine filter (59) and a low-pressure electric pump (61), and the fuel coarse filter (58), the fuel fine filter (59) and the low-pressure electric pump (61) are all on the same side as the second air filter (56).

10. A compact vehicle-mounted intelligent power unit as claimed in claim 9, characterized in that: A generator controller (51) is fixedly mounted on the brackets at the upper ends of the two generator bodies (45), and a first preheating relay (52) and a second preheating relay (55) are respectively provided at the upper ends of the two generator controllers (51), and a generator radiator body (53) and a generator radiator expansion tank (54) are respectively provided at the upper ends of the silencer base (62).

Citation Information

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