Mould rotary conveying system
By designing the mold slewing conveying system and using the central control system and automation components, the problem of the mold lacking direct slewing structure is solved, and the automated slewing and reset of the mold is realized, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510044182.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-01-11
AI Technical Summary
When producing molds for placing plastic parts and circuit boards for micro switches, the lack of direct swing structure leads to cumbersome production process and low efficiency, and requires manual operation to rotate and reset the mold.
A mold slewing conveying system is designed, including base plate, fixed plate, lifting components, slide rails and vehicle mechanisms. Intelligent management and automated operation are realized through the central control system to ensure the precise movement and rotation of the mold between different heights and positions.
The automatic rotary and reset of the mold is realized, production efficiency is improved, manual intervention is reduced, and product processing quality and system reliability are ensured.
Smart Images

Figure CN119429551B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mold rotary conveying, in particular to a mold rotary conveying system. Background Art
[0002] At present, when producing molds for plastic parts and circuit boards for placing micro switches, there is a problem that the mold lacks a direct rotation structure. In this production process, not only the laser welding of plastic parts must be completed, but also the assembly operation of the micro switch must be performed directly on the mold. After the assembly is completed, the micro switch needs to be manually removed from the mold, and then the mold needs to be manually put back to the initial position of the assembly process. This process is cumbersome and inefficient. An innovative structure that can realize direct rotation of the mold is urgently needed to optimize the production process and improve production efficiency and automation. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention provides a mold rotary conveying system, which solves the problem of lack of direct rotary structure when producing molds related to placing micro switches, and the injection molding, assembly, removal and resetting processes are cumbersome and inefficient, requiring innovative structural optimization.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a mold rotary conveying system comprises a bottom plate, two fixed plates 1 are arranged on the top of the bottom plate, a lifting assembly is arranged on the inner side of the fixed plate 1, a plurality of special-shaped support plates are arranged equidistantly on the top of the fixed plate 1, a fixed plate 2 is arranged between the rear sides of the special-shaped support plates, a slide rail 1 and a slide rail 2 are arranged on the top of the special-shaped support plates respectively, a slide rail 3 is arranged on the lower part of the special-shaped support plates, a plurality of carrier mechanisms are arranged on the outside of the slide rail 2 and the slide rail 3, a conveying assembly is arranged on the rear side of the slide rail 3, a plurality of sliders 3 are arranged on the outside of the slide rail 1, the sliders 3 are connected by a connecting rod mechanism, a connecting plate is arranged between the outer sides of the sliders 3, a wiring harness soft belt is arranged on the top of the bottom plate, and the wiring harness soft belt is connected to the bottom of the connecting plate;
[0005] The carrier mechanism includes a slider 1, and the slider 1 is arranged on the outside of the slide rail 2 and the slide rail 3. A mold is arranged on the top of the slider 1, and a clamping plate is arranged on the outside of the slider 1. The clamping plate is engaged with the clamping hole of the clamping block 1, and the slider 1 is engaged with the clamping block 1 through multiple buckle mechanisms. The bottom of the slider 1 is connected to the corresponding rubber block through multiple springs 1. A micro-motion sensor is arranged at the bottom of the slider 1, and the micro-motion sensor transmits the collected data to the central control system.
[0006] Preferably, the snap mechanism includes a square box, which is arranged inside a slider one, and a slider four slides inside the square box, a spring two is arranged between the slider four and the inner wall of the square box, and a clamping block two and a handle are respectively arranged outside the slider four, and the clamping block two is engaged with the corresponding clamping hole of the clamping block one.
[0007] Preferably, the connecting rod mechanism includes cylinder one and cylinder two, a screw is provided on the inner side of cylinder two, the screw is meshingly connected with cylinder one, a nut is meshingly connected on the outer side of the screw, and the outer sides of cylinder one and cylinder two are connected to slider three via screws.
[0008] Preferably, the lifting assembly includes a U-shaped plate, and the U-shaped plate is arranged at the bottom of the base plate. A cylinder 2 is arranged at the bottom of the U-shaped plate. A slide rail 4 is arranged on the inner side of the fixed plate 1. A slider 2 is arranged on the outer side of the slide rail 4. A slide rail 5 is arranged on the inner side of the slider 2. The output end of the cylinder 2 is arranged at the bottom of the slide rail 5.
[0009] Preferably, the conveying assembly includes a shell, the shell is arranged on the top of the bottom plate, a belt is arranged on the inner side of the shell, a motor is arranged at the power end of the belt, and the rubber blocks are in contact with the belt.
[0010] Preferably, pressure sensors 1 are provided at both ends of the slide rails 2 and 3, a fixed shell is provided on the front side of one of the fixed plates 1, an infrared sensor is provided on the outside of the fixed shell, and an infrared receiver is provided on the outside of the outermost slider 3, and the infrared sensor and pressure sensor 1 transmit the collected data to the central control system.
[0011] Preferably, a cylinder 1 and a limit block are respectively provided on the top of the slider 3, the output end of the cylinder 1 passes through the limit block and is engaged with the clamping block 1, and the output end of the cylinder 1 and the clamping groove of the clamping block 1 are both trapezoidal.
[0012] Preferably, a pressure sensor 2 is provided on the top of each of the slide rails 2 and 5, and the corresponding pressure sensor 2 is in contact with the corresponding micro-motion sensor, and the pressure sensor 2 transmits the collected data to the central control system.
[0013] Preferably, a frame is provided at the bottom of the base plate, and foot pads are provided at the four bottom corners of the frame.
[0014] Preferably, the central control system includes:
[0015] Monitoring module: It is used to transmit the data collected by the micro-motion sensor, infrared sensor, pressure sensor 1 and pressure sensor 2 to the central control system;
[0016] Analysis module: It analyzes the data collected in the central control system through the data processing unit.
[0017] The present invention provides a mold rotary conveying system. It has the following beneficial effects:
[0018] 1. The present invention realizes intelligent management through a central control system. The monitoring module collects data, and the analysis module automatically adjusts the component actions after processing. For example, the subsequent process is automatically executed after the mold micro switch is removed. The components have good automation and cooperation, and the cylinders, motors, etc. run according to the program and work in an orderly manner under the unified scheduling of the system, which greatly improves production efficiency and reduces manual intervention.
[0019] 2. The invention uses the three-way connecting rod mechanism of the slider to move synchronously to prevent the mold from tilting and jamming; the slide rail cooperates with the slider to ensure stable vertical movement; the sensor monitors and feedbacks the precise position and pressure. The carrier mechanism stably carries the mold, the fixed parts prevent loosening, the springs and rubber blocks buffer and reduce shock and ensure power transmission, effectively improving the product processing quality.
[0020] 3. The frame and foot pads of the present invention provide shock absorption and stable positioning, and the outer shell protects the internal components. The components work together to enhance the reliability of the system, reduce the failure rate and maintenance costs. The system can also adapt to different production needs, such as adjusting the connecting rod mechanism to adapt to changes in mold spacing, and can operate stably under various working conditions, improving the versatility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is an overall stereogram of the present invention;
[0022] Figure 2 It is a rear view schematic diagram of the present invention;
[0023] Figure 3 For the present invention Figure 2 The enlarged schematic diagram of point A in the middle;
[0024] Figure 4 It is a front view schematic diagram of the present invention;
[0025] Figure 5 It is a top view schematic diagram of the present invention;
[0026] Figure 6 For the present invention Figure 1 An enlarged schematic diagram of the medium carrier mechanism;
[0027] Figure 7 For the present invention Figure 1 A bottom view schematic diagram of the middle carrier mechanism;
[0028] Figure 8 For the present invention Figure 6 A cross-sectional schematic diagram of the middle buckle mechanism;
[0029] Fig. 9 For the present invention Figure 1 An enlarged schematic diagram of the middle link mechanism;
[0030] Fig.10 It is a flow chart of the central control system of the present invention.
[0031] Among them, 1. bottom plate; 2. fixing plate 1; 3. wiring harness soft belt; 4. carrier mechanism; 401. slider 1; 402. block 1; 403. card plate; 404. spring 1; 405. rubber block; 406. micro sensor; 5. connecting rod mechanism; 501. cylinder 1; 502. screw; 503. nut; 504. cylinder 2; 6. limit block; 7. cylinder 1; 8. special-shaped support plate; 9. slide rail 1; 10. slide rail 2; 11. slide rail 3; 12. shell; 13. motor; 14. belt ; 15. Mold; 16. Fixed plate 2; 17. Slider 2; 18. Slide rail 4; 19. Slide rail 5; 20. U-shaped plate; 21. Cylinder 2; 22. Infrared sensor; 23. Connecting plate; 24. Pressure sensor 1; 25. Slider 3; 26. Pressure sensor 2; 27. Buckle mechanism; 2701. Square box; 2702. Slider 4; 2703. Spring 2; 2704. Block 2; 2705. Handle; 28. Fixed shell; 29. Infrared receiver; 30. Rack; 31. Foot pad. DETAILED DESCRIPTION
[0032] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Please refer to the attached Figure 1 -Attached Figure 5The embodiment of the present invention provides a mold 15 rotary conveying system, including a bottom plate 1, which serves as the basic supporting component of the entire mold 15 rotary conveying system, and provides a stable installation platform for various components arranged thereon, ensuring that the system will not shake or displace due to unstable foundation during operation, ensuring the relative position accuracy between the components, and laying a foundation for the accurate rotary conveying of the mold 15. Two fixed plates 1-2 are arranged on the top of the bottom plate 1, and the inner sides of the fixed plates 1-2 are each provided with a lifting assembly. The fixed plates 1-2 are arranged on the top of the bottom plate 1, and the lifting assembly inside the fixed plates 1-2 is used to realize the conversion of the mold 15 between different height positions, which plays a key transportation role in the entire mold 15 rotary conveying process, ensuring that the mold 15 can smoothly switch between different height levels such as the processing position and the lower track, and ensuring the continuity and accuracy of the system operation. The lifting assembly includes a U-shaped plate 20, which is arranged at the bottom of the bottom plate 1, and the bottom of the U-shaped plate 20 is provided with a cylinder 21, and the inner sides of the fixed plates 1-2 are each provided with a sliding The outer side of the slide rail 4 18 is provided with a slider 2 17, and the inner side of the slider 2 17 is provided with a slide rail 5 19. The output end of the cylinder 2 21 is arranged at the bottom of the slide rail 5 19. The U-shaped plate 20 in the lifting assembly is fixed to the bottom of the bottom plate 1 to provide a stable installation base for the cylinder 2 21, ensuring that the cylinder 2 21 can output power stably during operation, avoiding shaking or displacement due to loose installation, affecting the accuracy and reliability of the lifting action. The cylinder 2 21 is used as the power source of the lifting assembly. The telescopic action pushes the slider 2 17 to move on the slide rail 4 18, thereby driving the slide rail 5 19 connected thereto to rise or fall, realizing the precise movement of the mold 15 in the vertical direction, meeting the different height requirements of the mold 15 during processing and transportation. The cooperation of the slide rail 4 18 and the slider 2 17 provides precise guidance and support for the movement of the slide rail 5 19, ensuring that the slide rail 5 19 can move smoothly and linearly under the push of the cylinder 2 21, avoiding deviation or jamming, and ensuring the accuracy of the position of the mold 15 during the lifting process;
[0034] A plurality of special-shaped support plates 8 are equidistantly arranged on the top of the fixed plate 2. The special-shaped support plate 8 is arranged on the top of the fixed plate 2. Its unique shape design not only provides a stable installation position for the slide rail 1 9, the slide rail 2 10 and the slide rail 3 11, but also can structurally adapt to the overall layout and working requirements of the system, ensuring the stability and reliability of the mold 15 when moving at different positions. A fixed plate 2 16 is arranged between the rear sides of the special-shaped support plates 8. The fixed plate 2 16 is located between the rear sides of the special-shaped support plates 8, which plays a role in strengthening the structural strength of the special-shaped support plates 8 and further improving the structural stability of the entire system. The tops of the special-shaped support plates 8 are respectively provided with the slide rail 1 9 and the slide rail 2 10, and the lower part of the special-shaped support plate 8 is provided with the slide rail 3 11. The tops of the slide rails 2 10 and 5 19 are both provided with pressure sensors 2 26, and the corresponding pressure sensors 2 2 6 is in contact with the corresponding micro-motion sensor 406, and the pressure sensor 2 26 transmits the collected data to the central control system. The slide rail 1 9, the slide rail 2 10 and the slide rail 3 11 are respectively arranged at different positions of the special-shaped support plate 8, providing accurate moving tracks for the slider 3 25 and the carrier mechanism 4, etc., to ensure that the mold 15 can move stably and accurately in the horizontal direction according to the predetermined path, to achieve accurate transportation of the mold 15 between processing positions and smooth switching between different tracks. The pressure sensor 2 26 is arranged on the top of the slide rail 2 10 and the slide rail 5 19, and is in contact with the micro-motion sensor 406, and is mainly used for real-time monitoring of the pressure changes of the mold 15 during movement and processing. By transmitting the collected data to the central control system, it provides an important basis for the system to judge the state of the mold 15, so as to take corresponding measures in time to ensure the safety and stability of the production process;
[0035] A conveying assembly is arranged at the rear side of the slide rail 3 11, and the conveying assembly includes a shell 12, and the shell 12 is arranged on the top of the bottom plate 1, and a belt 14 is arranged on the inner side of the shell 12, and a motor 13 is arranged at the power end of the belt 14, and the rubber blocks 405 are all in contact with the belt 14. The shell 12 in the conveying assembly is installed on the top of the bottom plate 1, and plays a role in protecting the internal belt 14 and the motor 13 and other components, preventing foreign objects from entering and damaging the equipment, and at the same time, it can also reduce the noise generated during the operation of the equipment to a certain extent, and optimize the working environment. The motor 13, as the power core of the conveying assembly, drives the belt 14 to operate, and provides power for the movement of the mold 15 on the lower track, so as to realize the fast and smooth transportation of the mold 15 from the processing position to the initial position, and ensure the efficient operation of the rotary conveying process of the mold 15. The belt 14 rotates under the drive of the motor 13, contacts with the rubber block 405 to generate friction, and drives the carrier mechanism 4 and the mold 15 to move on the slide rail 3 11. Its stable operation speed and reliable transmission capacity are key factors to ensure that the mold 15 is accurately returned to the initial position.
[0036] The outside of the slide rail 1 9 is provided with a plurality of sliders 3 25, and the top of the sliders 3 25 is respectively provided with a cylinder 1 7 and a limit block 6, the output end of the cylinder 1 7 passes through the limit block 6 and is engaged with the block 1 402, and the output end of the cylinder 1 7 and the card groove of the block 1 402 are both trapezoidal, and the sliders 3 25 are connected by a connecting rod mechanism 5, and the slider 3 25 is arranged on the outside of the slide rail 1 9, and horizontal movement is achieved by cooperating with the slide rail 1 9, and the cylinder 1 7 and the limit block 6 on the top thereof work together, and the engagement action between the output end of the cylinder 1 7 and the card block 1 402 can be used to control the locking or release of the carrier mechanism 4 at a specific position, and the limit block 6 plays a role in limiting the stroke of the output end of the cylinder 1 7 and ensuring the accuracy of the action, and the two together ensure the positioning accuracy and stability of the mold 15 during the movement process, and the connecting rod mechanism 5 plays a key role in connecting a plurality of sliders 3 25, and its core component screw 502 is located inside the cylinder 2 504 and can rotate flexibly;
[0037] A connecting plate 23 is provided between the outer sides of the slider three 25, a wiring harness soft belt 3 is provided on the top of the bottom plate 1, and the wiring harness soft belt 3 is connected to the bottom of the connecting plate 23, the connecting plate 23 is connected to the outer sides of the slider three 25, cooperates with the wiring harness soft belt 3, and cooperates with the slider three 25 to realize the horizontal movement of the mold 15 under the traction of the wiring harness soft belt 3, and at the same time, the connection stability between the slider three 25 is enhanced in structure, ensuring that the sliders three 25 can work together when driving the mold 15 to move, thereby improving the reliability of system operation;
[0038] Both ends of the slide rail 2 10 and the slide rail 3 11 are provided with a pressure sensor 1 24, a fixed shell 28 is provided on the front side of one of the fixed plates 1 2, an infrared sensor 22 is provided on the outside of the fixed shell 28, and an infrared receiver 29 is provided on the outside of the outermost slider 3 25. The infrared sensor 22 and the pressure sensor 1 24 transmit the collected data to the central control system. The pressure sensor 1 24 is provided at both ends of the slide rail 2 10 and the slide rail 3 11 to monitor the pressure conditions of the carrier mechanism 4 at both ends of the track. By transmitting the data to the central control system, the system can determine whether the carrier mechanism 4 Whether it reaches the two ends of the track accurately, and whether there is abnormal pressure at the two ends, so as to ensure the moving range and position accuracy of the mold 15 on the track, and also provide protection for the safe operation of the system. The infrared sensor 22 and the infrared receiver 29 are respectively arranged on the fixed shell 28 on the front side of the fixed plate 1 and the outer side of the outermost slider 3 25. The two can be used together to accurately detect the position information of the slider 3 25, and provide accurate position feedback for the system to control the movement of the slider 3 25, so as to ensure the positioning accuracy of the mold 15 in the horizontal movement process, and further improve the automation control level of the entire mold 15 rotary conveying system;
[0039] A frame 30 is provided at the bottom of the base plate 1, and foot pads 31 are provided at the four corners of the bottom of the frame 30. The frame 30 is installed at the bottom of the base plate 1 to provide an overall support frame for the entire mold 15 rotary conveying system, enhance the structural strength and stability of the system, enable it to withstand various loads and vibrations during the operation of the system, and ensure the reliability of the system during long-term operation; the foot pads 31 are arranged at the four corners of the bottom of the frame 30 to play a role in buffering and shock absorption, reduce the vibration generated during the operation of the system and transmit it to the ground, and also prevent the system from sliding due to insufficient friction when placed on the ground, thereby ensuring the stability and safety of the system during operation and protecting the ground of the workplace from damage.
[0040] Please refer to the attached Figure 1 , Attachment Figure 2 , Attachment Figure 6 , Attachment Figure 7 , Attachment Figure 8 With attached Fig. 9 , the outside of the slide rail 2 10 and the slide rail 3 11 are both provided with a plurality of carrier mechanisms 4, the carrier mechanism 4 includes a slider 1 401, the slider 1 401 is both provided on the outside of the slide rail 2 10 and the slide rail 3 11, the top of the slider 1 401 is provided with a mold 15, the outside of the slider 1 401 is provided with a card plate 403, the card plate 403 is engaged with the card hole of the card block 1 402, and the slider 1 401 is engaged with the card block 1 402 through a plurality of snap mechanisms 27, the bottom of the slider 1 401 is connected with the corresponding rubber block 405 through a plurality of springs 1 404, the bottom of the slider 1 401 is provided with a micro-motion sensor 406, the micro-motion sensor 406 transmits the collected data to the central control system, the slider 1 401 in the carrier mechanism 4 is provided on the outside of the slide rail 2 10 and the slide rail 3 11 , providing a stable bearing platform for the mold 15, ensuring that the mold 15 can remain horizontal and stable during the movement. Its good cooperation with the slide rail is the basis for realizing the precise movement of the mold 15. The mold 15 is placed on the top of the slider 401 and is the processing object of the entire mold 15 rotary conveying system. All the actions of the system are designed and operated around the processing, conveying and rotation requirements of the mold 15. Its accurate positioning, stable movement and efficient rotation are crucial to improving production efficiency and product quality. The engagement of the card plate 403 with the card hole of the card block 402 and the joint action of multiple buckle mechanisms 27 ensure the close connection between the slider 401 and the card block 402, preventing the mold 15 from having problems such as position deviation or falling off due to loose connection during movement and processing, and ensuring the stability and safety of the mold 15 in the entire system;
[0041] The buckle mechanism 27 includes a square box 2701, which is arranged inside the slider 1 401, and a slider 4 2702 is slidably arranged inside the square box 2701. A spring 2703 is arranged between the slider 4 2702 and the inner wall of the square box 2701. A clamping block 2704 and a handle 2705 are respectively arranged outside the slider 4 2702, and the clamping block 2704 is clamped with the corresponding clamping hole of the clamping block 1 402. The square box 2701 in the buckle mechanism 27 provides a space for accommodating and sliding the slider 4 2702, ensuring that the slider 4 2 702 can slide stably inside. Its structural design and installation position play a key role in the normal operation of the entire buckle mechanism 27 and are the basis for achieving accurate engagement and separation between the second card block 2704 and the card hole of the first card block 402. The slider 4 2702 slides in the square box 2701 and realizes the automatic engagement and manual disengagement operation of the second card block 2704 and the card hole of the first card block 402 through cooperation with the second spring 2703. Its flexible sliding performance and ability to work in coordination with other components ensure the rapid switching and reliable connection of the carrier mechanism 4 under different working conditions. The second spring 2703 provides elastic force in the buckle mechanism 27, so that the second clamping block 2704 can maintain a tight clamping state with the clamping hole of the first clamping block 402 under normal conditions, ensuring the stability of the connection of the carrier mechanism 4. At the same time, when it is necessary to release the clamping, the elastic force of the second spring 2703 can be overcome by external force to achieve the sliding of the slider 4 2702 and the separation of the second clamping block 2704. The clamping of the second clamping block 2704 with the clamping hole of the first clamping block 402 directly determines the connection state of the slider 1 401 with other components. Its precise clamping size and reliable clamping performance are key factors to ensure the stability of the overall structure of the carrier mechanism 4, preventing the mold 15 from being disconnected during movement due to connection Looseness may cause safety hazards or affect processing accuracy. The handle 2705 is convenient for operators to manually operate the slider 4 2702. The spring 1 404 connects the bottom of the slider 1 401 and the rubber block 405 to play a role in buffering and shock absorption. When the carrier mechanism 4 is subjected to vibration or impact during movement, the spring 1 404 can absorb part of the energy to reduce the impact on the mold 15. At the same time, it can also ensure that the rubber block 405 and the belt 14 always maintain a good contact state to ensure the stability of power transmission. The rubber block 405 is in contact with the belt 14. On the one hand, the friction force is used to transmit the power of the belt 14 to the carrier mechanism 4, driving the mold 15 to move;On the other hand, the elasticity of the rubber block 405 can adapt to the unevenness or slight displacement of the belt 14 surface to a certain extent, reducing the power loss or jamming of the mold 15 caused by poor contact. The micro-motion sensor 406 is arranged at the bottom of the slider 401, and can detect the slight displacement, vibration or pressure change of the mold 15 in the process of movement and processing in real time, and transmit these data to the central control system, which provides an important basis for the system to monitor the state of the mold 15, judge whether the mold 15 is working normally, and find potential problems in time, so as to ensure the safety and stability of the production process.
[0042] The connecting rod mechanism 5 includes a cylinder 1 501 and a cylinder 2 504, a screw 502 is arranged on the inner side of the cylinder 2 504, the screw 502 is meshedly connected with the cylinder 1 501, and a nut 503 is meshedly connected on the outer side of the screw 502. The outer sides of the cylinder 1 501 and the cylinder 2 504 are connected to the slider 3 25 through screws. When the screw 502 rotates, since it meshes with the cylinder 1 501, this meshing relationship enables the rotation of the screw 502 to be converted into a linear movement of the cylinder 1 501 relative to the cylinder 2 504, thereby realizing the precise adjustment of the distance between the cylinder 1 501 and the cylinder 2 504.
[0043] Please refer to the attached Fig.10 , the central control system comprises:
[0044] Monitoring module: used to transmit the data collected by the micro-motion sensor 406, the infrared sensor 22, the pressure sensor 1 24 and the pressure sensor 2 26 to the central control system;
[0045] Analysis module: It analyzes the data collected in the central control system through the data processing unit;
[0046] The monitoring module in the central control system is responsible for accurately and timely transmitting the data collected by the micro-sensor 406, the infrared sensor 22, the pressure sensor 1 24 and the pressure sensor 2 26 to the central control system. It is an important channel for the system to obtain external information, and provides a data basis for subsequent data analysis and control decisions, ensuring that the system can grasp various status information of the mold 15 during the rotation and conveying process in real time. The analysis module conducts in-depth analysis of the data transmitted by the monitoring module through the data processing unit, such as judging whether the position of the mold 15 is accurate, whether the pressure is normal, whether the movements of various components are coordinated, etc. According to the analysis results, it provides a decision-making basis for the control module of the system, so that the system can automatically adjust the working status of each component according to the actual situation, and realize the intelligent control and optimized operation of the rotation and conveying process of the mold 15.
[0047] Working principle: During operation, the mold 15 is placed on the top of the slider 1 401, and the slider 1 401 is engaged with the card hole of the card block 1 402 through the card plate 403 and further fixed in the slider 1 401 through multiple card buckle mechanisms 27. The slider 4 2702 in the card buckle mechanism 27 slides in the square box 2701, and the spring 2703 provides elastic force to make the card block 2704 stably engaged with the card hole of the card block 1 402. The slider 4 2702 can be operated by the handle 2705 to release the engagement;
[0048] When the mold 15 is located at the upper processing position, the slider 3 25 moves along the slide rail 1 9. The sliders 3 25 are connected by the connecting rod mechanism 5. The screw 502 in the connecting rod mechanism 5 rotates in the cylinder 2 504 and meshes with the cylinder 1 501. The distance between the cylinder 1 501 and the cylinder 2 504 can be adjusted by the nut 503, thereby driving multiple sliders 3 25 to move synchronously. The outer connecting plate 23 of the slider 3 25 and the harness soft belt 3 move in coordination, driving the mold 15 to move forward one grid at a time.
[0049] At this time, the pressure sensor 26 contacts the micro-motion sensor 406, detects the pressure and related status and transmits the data to the central control system, and the monitoring module of the central control system receives the data; at the same time, the pressure sensor 26 on the top of the slide rail 2 10 and the slide rail 5 19 also monitors the relevant pressure conditions; when the micro-motion sensor 406 on the mold 15 is removed, the central control system issues instructions based on the data received by the monitoring module and the analysis results of the analysis module, the lifting component starts to work, and the cylinder 21 pushes the slider 2 17 to move on the slide rail 4 18, driving the slide rail 5 19 to descend, so that the mold 15 descends and moves to the lower slide rail 3 11;
[0050] The motor 13 in the conveying component drives the belt 14 to operate, and the rubber block 405 in contact with the belt 14 drives the carrier mechanism 4 and the mold 15 to move, and moves the mold 15 to the initial position; during the whole process, the pressure sensors 24 at both ends of the slide rail 2 10 and the slide rail 3 11 detect the pressure conditions, and the infrared sensor 22 on the fixed shell 28 on the front side of one of the fixed plates 2 cooperates with the infrared receiver 29 on the outer side of the outermost slider 3 25 to detect the position of the slider 3 25, and these sensors transmit data to the central control system, and the central control system controls the actions of each component according to the data analysis to realize the automatic rotation of the mold 15; the cylinder 7 and the limit block 6 respectively arranged on the top of the slider 3 25 work together, and the output end of the cylinder 7 passes through the limit block 6 and is engaged with the card block 1 402, and its trapezoidal output end cooperates with the card slot of the card block 1 402, and the bottom frame 30 of the bottom plate 1 and the foot pad 31 support the entire system to keep the system stable.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mold rotary conveying system, comprising a base plate (1), characterized in that: Two fixing plates (2) are arranged on the top of the bottom plate (1), and lifting components are arranged on the inner sides of the fixing plates (2). A plurality of special-shaped support plates (8) are arranged at equal intervals on the top of the fixing plates (2), and a fixing plate (16) is arranged between the rear sides of the special-shaped support plates (8). A slide rail (9) and a slide rail (10) are arranged on the top of the special-shaped support plates (8), respectively. A slide rail (11) is arranged on the lower part of the special-shaped support plates (8), and the slide rail (10) is arranged on the lower part of the special-shaped support plates (8). A plurality of carrier mechanisms (4) are arranged on the outside of the slide rail three (11), a transport assembly is arranged on the rear side of the slide rail three (11), a plurality of sliders three (25) are arranged on the outside of the slide rail one (9), the sliders three (25) are connected to each other through a connecting rod mechanism (5), a connecting plate (23) is arranged between the outer sides of the sliders three (25), a wiring harness soft belt (3) is arranged on the top of the bottom plate (1), and the wiring harness soft belt (3) is connected to the bottom of the connecting plate (23); The carrier mechanism (4) comprises a slider (401), wherein the sliders (401) are arranged on the outside of the slide rails (10) and the slide rails (11), and a mold (15) is arranged on the top of the sliders (401), and a clamping plate (403) is arranged on the outside of the sliders (401), and the clamping plate (403) is engaged with the clamping hole of the clamping block (402), and the sliders (401) are engaged with the clamping block (402) through a plurality of buckle mechanisms (27), and the bottom of the sliders (401) is connected with the corresponding rubber blocks (405) through a plurality of springs (404), and a micro-motion sensor (406) is arranged on the bottom of the sliders (401), and the micro-motion sensor (406) transmits the collected data to the central control system; The buckle mechanism (27) comprises a square box (2701), wherein the square box (2701) is arranged inside a slider (401), a slider (2702) is slidably arranged inside the square box (2701), a spring (2703) is arranged between the slider (2702) and the inner wall of the square box (2701), a clamping block (2704) and a handle (2705) are respectively arranged outside the slider (2702), and the clamping block (2704) is clamped with the corresponding clamping hole of the clamping block (402).
2. The mold rotary conveying system according to claim 1, characterized in that: The connecting rod mechanism (5) comprises a cylinder 1 (501) and a cylinder 2 (504), wherein a screw rod (502) is arranged on the inner side of the cylinder 2 (504), wherein the screw rod (502) is meshingly connected with the cylinder 1 (501), and a nut (503) is meshingly connected on the outer side of the screw rod (502), and the outer sides of the cylinder 1 (501) and the cylinder 2 (504) are connected to the slider 3 (25) via screws.
3. The mold rotary conveying system according to claim 1, characterized in that: The lifting assembly comprises a U-shaped plate (20), wherein the U-shaped plate (20) is arranged at the bottom of the base plate (1), a cylinder 2 (21) is arranged at the bottom of the U-shaped plate (20), a slide rail 4 (18) is arranged on the inner side of the fixed plate 1 (2), a slider 2 (17) is arranged on the outer side of the slide rail 4 (18), a slide rail 5 (19) is arranged on the inner side of the slider 2 (17), and an output end of the cylinder 2 (21) is arranged at the bottom of the slide rail 5 (19).
4. The mold rotary conveying system according to claim 1, characterized in that: The transport assembly comprises a shell (12), wherein the shell (12) is arranged on the top of the base plate (1), a belt (14) is arranged on the inner side of the shell (12), a motor (13) is arranged at the power end of the belt (14), and the rubber blocks (405) are in contact with the belt (14).
5. The mold rotary conveying system according to claim 1, characterized in that: Both ends of the slide rail 2 (10) and the slide rail 3 (11) are provided with a pressure sensor 1 (24); a fixed shell (28) is provided on the front side of one of the fixed plates 1 (2); an infrared sensor (22) is provided on the outside of the fixed shell (28); an infrared receiver (29) is provided on the outside of the outermost slide block 3 (25); the infrared sensor (22) and the pressure sensor 1 (24) transmit the collected data to a central control system.
6. The mold rotary conveying system according to claim 1, characterized in that: The top of the slider three (25) is respectively provided with a cylinder one (7) and a limit block (6); the output end of the cylinder one (7) passes through the limit block (6) and is engaged with the clamping block one (402); and the output end of the cylinder one (7) and the clamping groove of the clamping block one (402) are both trapezoidal.
7. The mold rotary conveying system according to claim 1, characterized in that: The top of the slide rail 2 (10) and the top of the slide rail 5 (19) are both provided with a pressure sensor 2 (26), and the corresponding pressure sensor 2 (26) is in contact with the corresponding micro-motion sensor (406), and the pressure sensor 2 (26) transmits the collected data to the central control system.
8. The mold rotary conveying system according to claim 1, characterized in that: A frame (30) is provided at the bottom of the base plate (1), and foot pads (31) are provided at the four corners of the bottom of the frame (30).
9. The mold rotary conveying system according to claim 1, characterized in that: The central control system comprises: Monitoring module: used for transmitting data collected by the micro-motion sensor (406), the infrared sensor (22), the first pressure sensor (24) and the second pressure sensor (26) to the central control system; Analysis module: It analyzes the data collected in the central control system through the data processing unit.
Citation Information
Patent Citations
Intermittent conveying device
CN116280954A