Automatic ash removal device of car dumper

By designing an automatic dust removal device of the overturner that includes a dust removal component, a supporting rod, a folding mechanism, a bracket and a transmission mechanism, the signal reception problem caused by dust adhesion when the overturner overturns and unloads the coal ash is solved, and the signal reception problem is realized. Automated cleaning improves efficiency and safety.

CN119429758AInactive Publication Date: 2025-02-14HUANENG YINGCHENG THERMAL POWER CO LTD
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Patent Information

Application Number
CN202411626864.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the coal ash from the overturner is large, dust will stick to the surface of the photoelectric signal board, resulting in the inability to receive the photoelectric signal signal in place of the coal truck. It requires manual operation to wipe the dust back and forth, which wastes manpower and poses safety hazards.

Method used

Design an automatic dust removal device for the overturn machine, including dust removal assembly, support bar, folding mechanism, bracket and transmission mechanism. Through the power linkage of the intermittent transmission group, the variable direction drive group and the round-trip gear group, the dust removal assembly can be made on its own Rotate and close it back and forth to improve dust removal efficiency and save energy.

Benefits of technology

Automatic dust cleaning is realized, reducing the need for manual dust removal, improving the operating efficiency and safety of the overturner, and saving energy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an automatic dust removing device for a car dumper, and relates to the technical field of car dumper, the automatic dust removing device comprises a dust removing assembly, a supporting cross rod, a folding mechanism, a support and a transmission mechanism, the dust removing assembly is rotatably connected with the supporting cross rod and the folding mechanism, the folding mechanism is detachably connected with the supporting cross rod, and the supporting cross rod is slidably connected with the support; the transmission mechanism is detachably connected with the bracket; the transmission mechanism comprises an intermittent transmission set, a turning driving set and a reciprocating gear set, the intermittent transmission set is detachably connected with the folding mechanism, the intermittent transmission set is detachably connected with the turning driving set, and the reciprocating gear set is detachably connected with the turning driving set. The intermittent transmission set, the turning driving set, the reciprocating gear set and other assemblies are in linkage to transmit all mechanisms and parts of the automatic ash removal device, the transmission efficiency is improved, the error probability of the machine is reduced, and the production cost is saved.
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Description

Technical Field

[0001] The invention relates to the technical field of car tippers, and in particular to an automatic dust cleaning device for car tippers. Background Art

[0002] A car dumper is a large-scale mechanical equipment used to dump bulk materials from railway open wagons. It is widely used in industrial sectors such as mines, coal mines, ports, metallurgy, and thermal power. Its main function is to unload goods by flipping or tilting rail vehicles, thereby improving operating efficiency and environmental performance. Car dumpers can be divided into many types according to their structure and drive mode, including simple car dumpers, electric car dumpers, and hydraulic transmission high-position car dumpers. Among them, the electric car dumper is a mining electric chain car dumper, which belongs to the field of mining machinery technology and has the characteristics of high production efficiency, simple use, safety and reliability. The hydraulic transmission high-position car dumper is usually composed of a chassis, a support arm, a flip arm, a chute, a flip cylinder, a reset cylinder, a hydraulic station, and an electronic control system. It can lift the mine car loaded with minerals and unload it sideways onto a truck or other transportation equipment.

[0003] The photoelectric signal board is an important part of the car dumper control system. Its main function is to realize signal transmission and processing through photoelectric conversion. In the car dumper system, the photoelectric signal board is usually used to convert electrical signals into optical signals, which are then transmitted through optical fibers, and finally converted into electrical signals for processing.

[0004] At present, when the coal dust is large when the coal dumper unloads the coal car, the dust will stick to the surface of the photoelectric signal board, resulting in the failure to receive the photoelectric signal of the coal car arriving. It is necessary to manually wipe the dust back and forth continuously, which not only wastes manpower but also poses certain safety hazards. Summary of the invention

[0005] The present invention provides an automatic dust cleaning device for a car tipper, which is used to solve the defect in the prior art that when the coal dust of a coal car tipper is large, the dust will stick to the surface of a photoelectric signal plate, resulting in failure to receive the photoelectric signal indicating that the coal car has arrived, and manual dust wiping operation is required, which wastes manpower and also has certain safety hazards.

[0006] On the one hand, the present invention provides an automatic dust cleaning device for a tipping machine, comprising: a dust cleaning component, a supporting cross bar, a folding mechanism, a bracket and a transmission mechanism, the dust cleaning component is rotatably connected to the supporting cross bar, the folding mechanism is rotatably connected to the dust cleaning component, the folding mechanism is detachably connected to the supporting cross bar, and the supporting cross bar is slidably connected to the bracket; the transmission mechanism comprises: an intermittent transmission group, a reversing drive group and a reciprocating gear group, the intermittent transmission group is used to drive the dust cleaning component to reciprocate, the reversing drive group is used to provide power to the intermittent transmission group, the reversing drive group is used to provide power to the reciprocating gear group, and the reciprocating gear group is used to control the supporting cross bar to perform reciprocating motion.

[0007] The dust cleaning component is rotatably connected to the support cross bar, the folding mechanism is rotatably connected to the dust cleaning component, and the folding mechanism is detachably connected to the support cross bar, so that the device can automatically fold the dust cleaning component after use, and the dust cleaning component is processed under the action of the support cross bar, which improves the efficiency of dust cleaning. The power linkage between the intermittent transmission group, the direction-changing drive group and the reciprocating gear group enables the device to operate more stably.

[0008] According to an automatic dust cleaning device for a dumper provided by the present invention, the dust cleaning assembly includes a dust cleaning plate, a fixed plate and an elastic sheet, the fixed plate is rotatably connected to the supporting cross bar, the elastic sheet is detachably connected to the fixed plate, and the dust cleaning plate is screwed to the fixed plate.

[0009] According to an automatic dust cleaning device for a car tipper provided by the present invention, the fixed plate includes a plate body, two limit blocks and a limit column, the two limit blocks are fixedly connected to the plate body, the limit column is fixedly connected to the plate body, and the dust cleaning plate is screwed to the limit column.

[0010] According to an automatic dust cleaning device for a car tipping machine provided by the present invention, the supporting cross bar comprises a supporting body and a dust collecting bin, the dust collecting bin is fixedly connected to the supporting body, and the supporting body is slidably connected to the bracket.

[0011] According to an automatic dust cleaning device for a dumper provided by the present invention, the folding mechanism includes a control rod, a rotating member and a rotating gear set, one end of the control rod is rotatably connected to the fixed plate, and the other end is rotatably connected to the rotating member, and the rotating member is fixedly connected to the rotating gear set.

[0012] According to an automatic dust cleaning device for a tipping machine provided by the present invention, a rotating gear group includes a rotating gear, a fan gear and a driving plate, the rotating gear is fixedly connected to the rotating member, the fan gear is rotatably connected to the supporting cross bar, the fan gear is meshed with the rotating gear, the driving plate is slidably connected to the fan gear, and the driving plate is rotatably connected to the supporting cross bar.

[0013] According to an automatic dust cleaning device for a car tipper provided by the present invention, the bracket includes a reciprocating bin, a rack and a sealing plate, the sealing plate is detachably connected to the reciprocating bin, and the rack is fixedly connected to the reciprocating bin.

[0014] According to an automatic dust cleaning device for a car tipper provided by the present invention, the intermittent transmission group includes a groove wheel, two chain plates, a chain and a toggle block, the two chain plates are respectively meshed with the chain and the chain drives, the toggle block is fixedly connected to the chain, and the toggle block is slidably connected to the groove wheel.

[0015] An automatic dust cleaning device for a dumper provided according to the present invention also includes a motor, which is detachably connected to a reversing drive group; the reversing drive group includes a driving gear, a driven gear, a worm and a worm wheel, the driving gear is meshed with the driven gear, the worm is fixedly connected to the driving gear and is rotatably connected to a supporting cross bar; the worm wheel is meshed with the worm and is rotatably connected to the supporting cross bar.

[0016] According to an automatic dust cleaning device for a car tipper provided by the present invention, the reciprocating gear set includes a transmission gear, two directional gears and two half gears, the two half gears are fixedly connected to the two directional gears respectively, the two half gears are alternately meshed with the rack, the transmission gear is meshed with the two directional gears, and is fixedly connected to the worm gear.

[0017] The present invention provides an automatic dust cleaning device for a tipping machine, in which a dust cleaning component is rotatably connected to a supporting cross bar, a folding mechanism is rotatably connected to the dust cleaning component, and the folding mechanism is detachably connected to the supporting cross bar, thereby solving the problem that the device can automatically fold up the dust cleaning component after use, and handle dust on the dust cleaning component under the action of the supporting cross bar, thereby achieving the beneficial effects of improving transmission efficiency and saving energy.

[0018] The present invention provides an automatic dust cleaning device for a tipping machine, which adopts a toggle block fixedly connected to a chain, and a sliding connection between the toggle block and a groove wheel; when the chain rotates, the toggle block is driven to rotate along the rotation direction of the chain; when the toggle block on the chain reaches the groove wheel and is slidingly connected to a slideway provided on the groove wheel, the groove wheel is driven to rotate; the intermittent time is the time for one rotation of the chain; the intermittent transmission group is detachably connected to the folding mechanism, so that the device can fold and retract the dust cleaning component after cleaning, thereby improving the transmission efficiency and saving energy.

[0019] The present invention provides an automatic dust cleaning device for a dumper, which adopts two half gears fixedly connected to two directional gears respectively, so that the two half gears can synchronously follow the rotation of the two directional gears, and the two half gears are alternately meshed with the rack, so that the two half gears can move in opposite directions along the rack, thereby achieving the purpose of reciprocating motion. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a three-dimensional structural schematic diagram of an automatic dust cleaning device for a dumper in the present invention;

[0022] Figure 2 for Figure 1 A front view of an automatic dust cleaning device for a dumper;

[0023] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure along the AA direction;

[0024] Figure 4 for Figure 2 Schematic diagram of the cross-sectional structure along the BB direction;

[0025] Figure 5 for Figure 1 A side view of an automatic dust cleaning device for a dumper;

[0026] Figure 6 for Figure 5 Schematic diagram of the cross-sectional structure along the CC direction;

[0027] Figure 7 for Figure 1 A rear view of an automatic dust cleaning device for a dumper;

[0028] Figure 8 for Figure 7 Schematic diagram of the cross-sectional structure along the DD direction;

[0029] Fig. 9 for Figure 1 A side view of an automatic dust cleaning device for a dumper;

[0030] Fig.10 for Fig. 9 Schematic diagram of the cross-sectional structure along the EE direction.

[0031] Reference numerals:

[0032] 1. Dust removal assembly; 10. Dust removal plate; 11. Fixed plate; 110. Plate body; 111. Limit block; 112. Limit column; 12. Elastic sheet; 2. Support cross bar; 20. Support body; 21. Dust collection bin; 3. Folding mechanism; 30. Control lever; 31. Rotating member; 32. Rotating gear set; 320. Rotating gear; 321. Fan gear; 322. Driving disc; 4. Bracket; 40. Round trip bin ; 41. rack; 42. sealing plate; 5. transmission mechanism; 50. intermittent transmission group; 500. groove wheel; 501. chain plate; 502. chain; 503. toggle block; 51. reversing drive group; 510. driving gear; 511. driven gear; 512. worm; 513. worm wheel; 52. reciprocating gear group; 520. transmission gear; 521. directional gear; 522. half gear; 6. motor. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Combine the following Figure 1-Figure 10 The invention describes an automatic dust cleaning device for a car tipper.

[0035] like Figure 1-Figure 10 As shown, an automatic dust cleaning device for a car tipper provided by an embodiment of the present invention comprises: a dust cleaning component 1, a support cross bar 2, a folding mechanism 3, a bracket 4 and a transmission mechanism 5. The dust cleaning component 1 is rotatably connected to the support cross bar 2 and the folding mechanism 3 respectively. Since the support cross bar 2 has a supporting function and has fewer supporting points than the overall device, the material used for the support cross bar 2 needs to have the characteristics of high strength and light weight. Therefore, aluminum alloy materials can be used, which have the characteristics of low density, high strength, and good corrosion resistance. The folding mechanism 3 is detachably connected to the support cross bar 2. The main function of the folding mechanism 3 is to eject or retract the dust cleaning component 1 when dust cleaning is required or after dust cleaning is completed. This can not only improve the dust cleaning efficiency, but also prevent the automatic dust cleaning device from interfering with the operation of the car tipper. The support cross bar 2 is slidably connected to the bracket 4, so that the support cross bar 2 can move up and down in the bracket 4, so that the dust cleaning component 1 can wipe back and forth on the surface of the photoelectric signal board of the car tipper. As a component supporting the entire device, the weight and fixing method of the bracket 4 need special attention. Carbon steel can usually be used to improve the weight. In addition, carbon steel has the characteristics of high strength, easy processing, strong adaptability, etc. As a bracket, it performs well in terms of strength, cost-effectiveness, processing convenience and adaptability. The transmission mechanism 5 is detachably connected to the bracket 4.

[0036] The transmission mechanism 5 is related to the drive and transmission of the entire device and needs to have a high transmission efficiency. The transmission mechanism 5 includes an intermittent transmission group 50, a direction-changing drive group 51 and a reciprocating gear group 52. The intermittent transmission group 50 can transmit the driving force in the same time to achieve the purpose of intermittent transmission. The main function of the direction-changing drive group 51 is to convert the driving force in one direction into the driving force in the relatively vertical direction. At the same time, it also has a self-locking function so that the force will not be transmitted in the reverse direction to increase the stability of the device. The function of the reciprocating gear group 52 is to enable the components other than the bracket to slide along the bracket and enable it to move back and forth in the bracket, so that the dust cleaning component 1 can be wiped back and forth. The intermittent transmission group 50 is detachably connected to the folding mechanism 3. The intermittent transmission component 50 drives the folding mechanism 3 to move, and the movement time interval between the two is determined by the intermittent transmission component 50. The intermittent transmission group 50 is detachably connected to the direction-changing drive group 51. The reciprocating gear group 52 is detachably connected to the direction-changing drive group 51. The linkage between the intermittent transmission group 50 and the reversing drive group 51 enables the intermittent transmission component 50 to be normally recovered after the reciprocating gear group 52 makes a round of reciprocating motion, and the recovery time interval can be set by the intermittent transmission group 50 to the reciprocating time of the reciprocating gear group 52.

[0037] The cleaning assembly 1 includes a cleaning plate 10, a fixed plate 11 and an elastic sheet 12. The cleaning plate 10 is usually composed of a polypropylene plastic base plate and bristles made of PVC wire. The polypropylene base plate has high tensile strength and surface hardness, and its crystallinity is high and the structure is regular, so it has excellent mechanical properties. The bristles made of PVC wire have the characteristics of acid resistance, alkali resistance, corrosion resistance, antistatic, etc., and can absorb very small particles. The top of the bristles is fluffy, and the rigidity and softness are moderate, which can effectively prevent the bristles from damaging the photoelectric signal board, thereby improving the service life of the photoelectric signal board. The fixed plate 11 is rotatably connected to the support cross bar 2 to support the rotation of the fixed plate 11. The elastic sheet 12 is detachably connected to the fixed plate 11. The elastic sheet 12 is in contact with the cleaning plate 10, and one side of the cleaning plate is treated with arc and fillet. When the cleaning assembly 1 is retracted, the treated cleaning plate 10 contacts the support cross bar 2, which will cause the cleaning plate 10 to be squeezed and then shrink into the fixed plate 11. When the dust cleaning plate 10 shrinks to be level with the side of the receiving groove opened on the supporting cross bar 2, it will be tightly attached to the receiving groove under the action of the elastic sheet 12, which facilitates the subsequent self-cleaning. The elastic sheet 12 is usually a beryllium copper plate with a certain curvature at the beginning. The elastic sheet 12 made of beryllium copper has high strength, high hardness, good elastic limit and fatigue resistance. These characteristics enable beryllium copper to maintain its shape and function when subjected to repeated stress. This allows the elastic sheet 12 itself to maintain its good elasticity when used for a long time.

[0038] The fixed plate 11 includes a plate body 110, two limit blocks 111 and a limit column 112. The fixed plate 11 is generally made of aluminum alloy as a whole, which has the characteristics of high hardness and high strength as well as low density. The load on the supporting cross bar 2 is reduced, and the service life of the supporting cross bar 2 is increased. The two limit blocks 111 are fixedly connected to the plate body 110, and are mainly used to limit the elastic sheet 12 so that the elastic sheet 12 can work on a set stroke. The limit column 112 is fixedly connected to the plate body 110. The limit column 112 can prevent the elastic sheet 12 from shifting during use, and is also used to fix the cleaning plate 10. The cleaning plate 10 is screwed to the limit column 112. It is convenient for the later maintenance and replacement of the cleaning plate 10.

[0039] The support cross bar 2 includes a support body 20 and a dust collecting bin 21. The support body 20 is used to support all mechanisms and components except the bracket 4. The dust collecting bin 21 is used to remove the carbon powder or coal powder on the cleaning plate 10 to maintain the cleanliness of the cleaning plate 10 and extend the service life of the cleaning plate 10. The dust collecting bin 21 is fixedly connected to the support body 20. The receiving groove on the support body 20 is connected to the dust collecting bin 21 and is connected to the external dust collector. The carbon powder or coal powder on the cleaning plate 10 can directly enter the external dust collector through the dust collecting bin 21 for centralized treatment. The bracket 4 includes a reciprocating bin 40, a rack 41 and a sealing plate 42. The rack 41 is a double-sided rack, that is, gear teeth with the same pitch are provided on both sides, so as to serve as the reciprocating route of the reciprocating gear set 52. The sealing plate 42 is detachably connected to the reciprocating bin 40. It is used to encapsulate the reciprocating bin 40 and to prevent the reciprocating gear set 52 from exceeding the stroke and malfunctioning. The rack 41 is fixedly connected to the reciprocating chamber 40. The support body 20 is slidably connected to the reciprocating chamber 40. A slide groove matching the support body 20 is provided in the reciprocating chamber 40. The slide groove not only limits the support body 20, but also prevents the support body 20 from being unstable when moving up and down, thereby further improving the service life of the device.

[0040] The folding mechanism 3 includes a control rod 30, a rotating member 31 and a rotating gear set 32. The material used for the control rod 30 and the rotating member 31 is generally stainless steel, which has high hardness and high tensile strength. One end of the control rod 30 is rotatably connected to the fixed plate 11, and the other end is rotatably connected to the rotating member 31. The control points at both ends of the control rod 30 are arranged on different horizontal lines, so that the dust cleaning component 1 can fit perfectly with the receiving slot after recovery. The rotating member 31 is fixedly connected to the rotating gear set 32. When the rotating member 31 rotates in one direction, it will drive the control rod 30 at one end thereof to move along with the end of the rotating member 31, thereby pulling the other end of the control rod 30 to move. Through the principle of the lever, the dust cleaning component 1 will be pulled or pushed by the control rod 30, and rotate around the connection point between the dust cleaning component 1 and the supporting cross bar 2 until the dust cleaning component 1 is recovered into the receiving slot or popped out of the receiving slot.

[0041] The rotating gear set 32 ​​includes a rotating gear 320, a sector gear 321 and a driving disc 322. The driving disc 322 is cylindrical, and a cylindrical push block is fixedly installed at a non-center position on one side of the surface of the driving disc 322 to push the sector gear 321 to do a reciprocating motion. The sector gear 321 is composed of a sector gear with a 90° angle and a sliding rod. The rotating gear 320 is fixedly connected to the rotating member 31 through a transmission rod, and the transmission rod is rotationally connected to the support cross bar 2. The rotating gear 320 drives the rotating member 31 to rotate. The sector gear 321 is meshed with the rotating gear 320 and is rotationally connected to the support cross bar 2. The sector gear 321 drives the rotating gear 320 to rotate while rotating. The angular velocity of the two gears can be adjusted by replacing gears of different radius sizes. The driving disc 322 is slidably connected to the sector gear 321 and is rotationally connected to the support cross bar 2. Because the cylindrical push block is fixed at a non-center position on the surface of the driving disk 322, the driving disk 322 can make the push block move eccentrically when rotating, and at the same time drive the sector gear 321 to move back and forth, further making the rotating member 31 move back and forth left and right.

[0042] The intermittent transmission group 50 includes a groove wheel 500, two chain discs 501, a chain 502 and a toggle block 503. A groove wheel mechanism is provided between the groove wheel 500 and the toggle block 503. The groove wheel mechanism usually includes a dial and a groove wheel, the dial is provided with a round pin, and the groove wheel is provided with a radial groove. When the dial rotates continuously, through the effect of the locking arc, the groove wheel will be stationary before the dial round pin enters the radial groove, and will move after entering. This mechanism can transform continuous rotation into intermittent rotation, and has the characteristics of simple structure, easy manufacturing and reliable operation. In this device, a chain and a toggle block 503 are used to replace the dial, so that it can perform long-distance intermittent transmission. The two chain discs 501 are respectively meshed with the chain 502 and the chain is driven. There is no specific size restriction on the diameter size of the two chain discs 501, and the intermittent duration of the intermittent transmission can also be changed by changing the size of the two chain discs 501. The toggle block 503 is fixedly connected to the chain 502, and the toggle block 503 is slidably connected to the groove wheel 500. The chain 502 rotates to drive the toggle block 503 to move with the chain, and when the remaining groove wheels 500 are in contact, the fluctuation groove wheel 500 will rotate, thereby driving the driving disk 322 to rotate.

[0043] An automatic dust cleaning device for a dumper also includes a motor 6. The motor 6 is detachably connected to the reversing drive group 51. The reversing drive group 51 includes a driving gear 510, a driven gear 511, a worm 512 and a worm wheel 513. The material used for all the gears in the reversing drive group 51 is usually carbon structural steel (such as 45 steel, Q235, etc.), which has high strength and good toughness, and its mechanical properties can be improved by heat treatment. Among them, high carbon steel has the best high hardness and wear resistance. Therefore, when selecting materials, it can be adapted according to needs. The driving gear 510 is meshed with the driven gear 511. The rotation of the driving gear 510 drives the driven gear 511 to rotate, and further drives the chain plate 501 to rotate, thereby driving the intermittent transmission group 50 to work. The worm 512 is fixedly connected to the driving gear 510 and is rotationally connected to the supporting cross bar 2. The rotation of the driving gear 510 drives the worm 512 to rotate, thereby providing power for the reciprocating gear group 52. The worm wheel 513 meshes with the worm 512 and is rotationally connected to the support crossbar 2. A gear-worm structure is provided between the worm 512 and the worm wheel 513. The gear-worm structure is a mechanical device for transmitting motion and power between staggered axes. The characteristics include being able to achieve a large transmission ratio, operating smoothly and with low noise, having a compact structure, and having a self-locking function.

[0044] The reciprocating gear set 52 includes a transmission gear 520, two directional gears 521 and two half gears 522. The transmission gear 520 is coaxially arranged and fixedly connected with the worm gear 513. The worm gear 513 rotates and serves as a power source for the transmission gear 520. The transmission gear 520 meshes with the two directional gears 521. The rotation of the transmission gear 520 simultaneously drives the two directional gears 521 to rotate, and the rotation directions of the two directional gears 521 at this time are opposite. The two half gears 522 are fixedly connected to the two directional gears 521 respectively. When the two directional gears 521 rotate, the two half gears 522 are driven to rotate at the same time. The two half gears 522 face the same direction. When rotating, the two half gears 522 will alternately mesh with the rack 41. Because the rotation directions of the two directional gears 521 are opposite, the rotation directions of the two half gears 522 are also opposite, so that the reciprocating gear set 52 can do reciprocating motion in the bracket 4.

[0045] The working principle of the present invention is as follows: Figure 1-Figure 10As shown, when working, the external vacuum cleaner is connected to the dust collection bin 21. The operator remotely controls to turn on the power supply, so that the motor 6 works, drives the driving gear 510 to rotate, and further drives the worm 512 to rotate, so that the reciprocating gear set 52 located at the lowest position of the bracket 4 moves upward. At the same time, the rotation of the driving gear 510 drives the driven gear 511 to rotate, and further drives the chain plate 501 connected to the driven gear 511 to rotate, thereby driving the chain 502 to rotate. Because the toggle block 503 is fixed on the chain 502, the chain 502 rotates and drives the toggle block 503 to move along the chain. When the toggle block reaches the axial groove on the groove wheel 500, it drives the groove wheel 500 to rotate, thereby driving the driving disk 322 to rotate. Because the surface of the driving disk 322 is fixed with an eccentric cylindrical push block, the cylindrical push block will make an eccentric movement while the driving disk 322 rotates, thereby making the fan-shaped gear 321 reciprocate under the influence of the cylindrical push block, further making the rotating gear 320 reciprocate, and because the movement of the cylindrical push block is periodic, the movement of the rotating gear 320 also has the same period. The rotating gear 320 drives the rotating member 31 to reciprocate, that is, swing left and right, so that the control rod 30 can push and pull under the action of the rotating member 31, thereby making the cleaning component 1 pop out or retract on the basis of the lever. When the cleaning component 1 pops out, the cleaning plate 10 will pop out under the action of the elastic sheet 12 and remain in a certain position based on the limiting column 112. At the same time, due to the movement of the reciprocating gear set 52, the device can move up and down to clean the photoelectric signal board. When the cleaning component 1 returns and moves to the bottom, the cleaning component 1 will be retracted inward. Due to the rounded corners on the surface of the cleaning plate 10, the cleaning plate 10 will be squeezed inward by the supporting cross bar 2, and the cleaning plate 10 can return to its original position. When the cleaning component 1 is retracted into the receiving groove in the supporting cross bar 2, the externally connected vacuum cleaner will remove the carbon ash or coal ash on the cleaning plate 10, thereby ensuring the cleanliness of the next use and increasing the service life of the device.

[0046] Embodiment 2

[0047] The present embodiment is different from the first embodiment in that the gear worm structure in the direction-changing drive group 51 in the first embodiment can be replaced by a bevel gear structure, the main driving wheel in the bevel gear structure is fixedly connected to the driving gear 510, and the driven bevel gear serves as a power source for driving the transmission gear to rotate, so as to drive the reciprocating gear group 52 to work.

[0048] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0049] Through the description of the above implementation methods, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, it can also be implemented by hardware. Based on this understanding, the above technical solution is essentially or the part that contributes to the prior art can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each embodiment or some parts of the embodiments.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic dust cleaning device for a dumper, characterized in that: include: A dust cleaning component (1), a supporting cross bar (2), a folding mechanism (3), a bracket (4) and a transmission mechanism (5), wherein the dust cleaning component (1) is rotatably connected to the supporting cross bar (2), the folding mechanism (3) is rotatably connected to the dust cleaning component (1), the folding mechanism (3) is detachably connected to the supporting cross bar (2), and the supporting cross bar (2) is slidably connected to the bracket (4); the transmission mechanism (5) comprises: an intermittent transmission group (50), a direction-changing drive group (51) and a reciprocating gear group (52), wherein the intermittent transmission group (50) is used to drive the dust cleaning component (1) to perform reciprocating motion, the direction-changing drive group (51) is used to provide power to the intermittent transmission group (50), the direction-changing drive group (51) is used to provide power to the reciprocating gear group (52), and the reciprocating gear group (52) is used to control the supporting cross bar (2) to perform reciprocating motion.

2. The automatic dust cleaning device for a car dumper according to claim 1, characterized in that: The dust cleaning component (1) comprises a dust cleaning plate (10), a fixed plate (11) and an elastic sheet (12); the fixed plate (11) is rotatably connected to the supporting cross bar (2); the elastic sheet (12) is detachably connected to the fixed plate (11); and the dust cleaning plate (10) is screwed to the fixed plate (11).

3. The automatic dust cleaning device for a car dumper according to claim 2, characterized in that: The fixed plate (11) comprises a plate body (110), two limit blocks (111) and a limit column (112); the two limit blocks (111) are fixedly connected to the plate body (110); the limit column (112) is fixedly connected to the plate body (110); and the cleaning plate (10) is screwed to the limit column (112).

4. The automatic dust cleaning device for a car dumper according to claim 1, characterized in that: The supporting cross bar (2) comprises a supporting body (20) and a dust collecting bin (21), wherein the dust collecting bin (21) is fixedly connected to the supporting body (20), and the supporting body (20) is slidably connected to the bracket (4).

5. The automatic dust cleaning device for a car dumper according to claim 2, characterized in that: The folding mechanism (3) comprises a control rod (30), a rotating member (31) and a rotating gear set (32); one end of the control rod (30) is rotationally connected to the fixed plate (11), and the other end is rotationally connected to the rotating member (31); the rotating member (31) is fixedly connected to the rotating gear set (32).

6. The automatic dust cleaning device for a car dumper according to claim 5, characterized in that: The rotating gear set (32) comprises a rotating gear (320), a sector gear (321) and a driving disk (322); the rotating gear (320) is fixedly connected to the rotating member (31); the sector gear (321) is rotationally connected to the supporting cross bar (2); the sector gear (321) is meshed with the rotating gear (320); the driving disk (322) is slidably connected to the sector gear (321); and the driving disk (322) is rotationally connected to the supporting cross bar (2).

7. The automatic dust cleaning device for a car dumper according to claim 1, characterized in that: The support (4) comprises a reciprocating bin (40), a gear rack (41) and a sealing plate (42); the sealing plate (42) is detachably connected to the reciprocating bin (40), and the gear rack (41) is fixedly connected to the reciprocating bin (40).

8. The automatic dust cleaning device for a car dumper according to claim 1, characterized in that: The intermittent transmission group (50) comprises a groove wheel (500), two chain plates (501), a chain (502) and a toggle block (503); the two chain plates (501) are respectively meshed with the chain (502) and chain transmission is performed; the toggle block (503) is fixedly connected to the chain (502); and the toggle block (503) is slidably connected to the groove wheel (500).

9. The automatic dust cleaning device for a car dumper according to claim 7, characterized in that: The invention also comprises a motor (6), wherein the motor (6) is detachably connected to the direction-changing drive group (51); the direction-changing drive group (51) comprises a driving gear (510), a driven gear (511), a worm (512) and a worm wheel (513); the driving gear (510) is meshed with the driven gear (511); the worm (512) is fixedly connected to the driving gear (510) and is rotationally connected to the supporting crossbar (2); and the worm wheel (513) is meshed with the worm (512) and is rotationally connected to the supporting crossbar (2).

10. The automatic dust cleaning device for a car dumper according to claim 9, characterized in that: The reciprocating gear set (52) comprises a transmission gear (520), two directional gears (521) and two half gears (522); the two half gears (522) are fixedly connected to the two directional gears (521) respectively; the two half gears (522) are alternately meshed with the rack (41); the transmission gear (520) is meshed with the two directional gears (521) and fixedly connected to the worm gear (513).