Anti-winding control method
By setting up an inclined baffle on the steel roller of the elastic machine and combining the use of inclined airflow, the problem of the elastic machine being broken wire wrapped around the steel roller is solved, and the problems of overloading the motor and uneven cutting are reduced, improving the problem of improving the load of motors and improving the Production efficiency and product quality.
Patent Information
- Application Number
- CN202411718033.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-02-14
AI Technical Summary
In the production of elastic feeders, the failure of cutting wire caused by human factors such as abnormal yarn breaking leads to the wire strips wrapping on the steel rollers, resulting in the problems of overloading the motor load and uneven cutting wires.
An anti-winding wire control method is adopted. By setting an inclined baffle on the steel roller and combining the use of inclined airflow, the spacing between the lower end of the baffle and the steel roller is smaller than the diameter of the wire to prevent the broken wire from winding, while at the same time, the When the amount of waste wire is greater than the standard value, the airflow velocity is adjusted to change the landing point of the waste wire.
It effectively reduces the probability of broken wires wrapped around the steel rollers, reduces the problems of motor load overload and uneven cutting, and improves the production efficiency and product quality of the elastic feeder.
Smart Images
Figure CN119429867A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of texturing machines, and in particular to an anti-wire entanglement control method. Background Art
[0002] During the production of the texturing machine, the wire cutter fails to cut the wire due to human factors such as abnormal yarn breakage. The wire strips are thrown out from the rotating roller and wrapped around the high-speed steel roller, causing the motor to overload and the speed deviation, resulting in abnormal wire cutting and breakage of the entire surface. Summary of the invention
[0003] In view of the shortcomings of the prior art, one of the objectives of the present application is to provide an anti-wire entanglement control method, which has the advantage of being able to reduce the probability of waste wire being entangled on a steel roller.
[0004] The above-mentioned purpose of the present application is achieved through the following technical solutions:
[0005] A wire entanglement prevention control method includes a baffle, which is arranged above a steel roller. The baffle is arranged obliquely and extends to the steel roller. The distance between the lower end of the baffle and the steel roller is smaller than the diameter of the wire. The lower end of the baffle is located on the side of the steel roller close to the leather roller.
[0006] By adopting the above technical solution, when broken wire occurs, the broken wire moves toward the steel roller under the action of the leather roller. Due to the presence of the baffle, the broken wire can be blocked, thereby reducing the probability of the broken wire being entangled on the steel roller.
[0007] In a preferred example, the present application can be further configured as follows: an inclined airflow is provided, and the inclined airflow flows downward along the slope of the baffle.
[0008] By adopting the above technical solution, the existence of the inclined airflow further reduces the probability of waste wire being entangled on the steel roller.
[0009] In a preferred example, the present application can be further configured as follows: statistics are collected on the discarded waste silk, and if the number is greater than a standard value C, the flow speed of the airflow is increased to change the landing point of the waste silk.
[0010] By adopting the above technical solution, that is, when the amount of waste silk is greater than the standard value, the flow speed of the inclined airflow is increased, thereby changing the landing point of the waste silk.
[0011] In a preferred example, the present application can be further configured as follows: after increasing the air flow speed, the waste silk added per unit time is counted, and if it is less than or equal to the standard value 0, the air flow is restored to the original flow speed.
[0012] By adopting the above technical solution, that is, when the landing point is changed, it is easier to count the waste silk added per unit time. If the amount of waste silk is less than the standard value, the flow rate of the inclined airflow is restored to the standard value.
[0013] In a preferred example, the present application can be further configured as follows: when the device is running, the flow rate of the inclined airflow is zero, and when the amount of waste silk thrown out is greater than the standard value Q, the flow rate of the inclined airflow is adjusted to a preset value.
[0014] By adopting the above technical solution, the inclined airflow starts to work only when a certain amount of waste silk is generated, thereby achieving greater energy saving.
[0015] In a preferred example, the present application can be further configured as follows: data is collected on the baffle, and if waste silk exists on the baffle, and if the current speed of the inclined airflow is zero, the speed of the inclined airflow is adjusted to a preset value.
[0016] By adopting the above technical solution, during use, there may be impurities or oil stains on the baffle, which may cause waste silk to adhere to the baffle. Therefore, when waste silk adheres to the baffle, the waste silk is removed by inclined airflow.
[0017] In a preferred example, the present application can be further configured as follows: if there is waste silk on the baffle and the current inclined airflow speed is a standard value, the inclined airflow speed is increased to X.
[0018] By adopting the above technical solution, when waste silk still exists on the baffle under the standard state, the speed of the inclined airflow is increased.
[0019] In a preferred example, the present application can be further configured as follows: if there is waste silk on the baffle and the current inclined airflow speed is X, an abnormal alarm is issued and the current inclined airflow speed is adjusted to M, where M is less than the standard flow rate.
[0020] By adopting the above technical solution, when the speed of the inclined airflow is X, and there is still waste silk on the baffle, the airflow speed is adjusted to M, thereby reducing energy consumption.
[0021] In a preferred example, the present application can be further configured as follows: manually judging the collected baffle data, and choosing to adjust or not adjust the inclined airflow velocity according to the judgment result.
[0022] By adopting the above technical solution, more energy is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of this application.
[0024] Reference numerals: 1, steel roller; 2, leather roller. DETAILED DESCRIPTION
[0025] The present application is further described in detail below in conjunction with the accompanying drawings.
[0026] Reference Figure 1 , is a wire entanglement prevention control method disclosed in the present application, comprising a baffle and an inclined airflow, wherein the baffle is arranged above the steel roller 1, the baffle is arranged obliquely and extends to the steel roller 1, the distance between the lower end of the baffle and the steel roller 1 is smaller than the diameter of the wire, and the lower end of the baffle is located on the side of the steel roller 1 close to the leather roller 2. The inclined airflow is ejected from an air source, and the inclined airflow flows downward along the inclined surface of the baffle. Figure 1 The direction of the middle arrow is the rotation direction of the top roller 2.
[0027] When the equipment is running, the flow rate of the inclined airflow is zero. When the number of waste silk thrown out is greater than the standard value Q, the flow rate of the inclined airflow is adjusted to the preset value, and the thrown waste silk is counted. If the number is greater than the standard value C, the flow rate of the airflow is increased to change the landing point of the waste silk. After increasing the flow rate of the airflow, the newly added waste silk per unit time is counted. If it is less than or equal to the standard value O, the airflow is restored to the original flow rate.
[0028] Data is collected for the baffle. If there is waste silk on the baffle, the collected baffle data is manually judged, and the inclined airflow velocity is adjusted or not adjusted according to the judgment result. If no manual adjustment is made, if the current inclined airflow velocity is zero, the inclined airflow velocity is adjusted to the preset value. If there is waste silk on the baffle and the current inclined airflow velocity is the standard value (preset value), the inclined airflow velocity is increased to X. If there is waste silk on the baffle and the current inclined airflow velocity is X, an abnormal alarm is issued and the current inclined airflow velocity is adjusted to M, which is less than the standard velocity. If manual adjustment is made, the operation is carried out according to the adjustment parameters.
[0029] The implementation principle of this embodiment is: by providing a baffle and an inclined airflow, the probability of broken wires being entangled on the steel roller 1 after being conveyed by the leather roller 2 can be reduced.
[0030] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A method for preventing wire entanglement, characterized in that: It includes a baffle, which is arranged above the steel roller, inclined and extended to the steel roller, the distance between the lower end of the baffle and the steel roller is smaller than the diameter of the wire, and the lower end of the baffle is located on the side of the steel roller close to the leather roller.
2. The anti-wire entanglement control method according to claim 1, characterized in that: An inclined airflow is arranged, and the inclined airflow flows downward along the slope of the baffle.
3. The anti-wire entanglement control method according to claim 2, characterized in that: The discarded waste silk is counted. If the number is greater than the standard value C, the flow speed of the airflow is increased to change the landing point of the waste silk.
4. The anti-wire entanglement control method according to claim 3, characterized in that: After increasing the air flow speed, the waste silk added per unit time is counted. If it is less than or equal to the standard value O, the air flow is restored to the original flow speed.
5. The anti-wire entanglement control method according to claim 4, characterized in that: When the equipment is running, the flow rate of the inclined airflow is zero. When the amount of waste silk thrown out is greater than the standard value Q, the flow rate of the inclined airflow is adjusted to a preset value.
6. The anti-wire entanglement control method according to claim 2, characterized in that: Data is collected on the baffle. If waste silk exists on the baffle and the current speed of the inclined airflow is zero, the speed of the inclined airflow is adjusted to a preset value.
7. The anti-wire entanglement control method according to claim 6, characterized in that: If there is waste silk on the baffle, and the current inclined air flow speed is the standard value, the inclined air flow speed is increased to X.
8. The anti-wire entanglement control method according to claim 7, characterized in that: If there is waste silk on the baffle and the current inclined airflow speed is X, an abnormal alarm is issued and the current inclined airflow speed is adjusted to M, where M is less than the standard flow rate.
9. The anti-wire entanglement control method according to claim 6, characterized in that: The collected baffle data is manually judged, and the inclined airflow velocity is adjusted or not adjusted according to the judgment result.