Plant canopy mounting structure, plant canopy mounting equipment and plant canopy mounting method

Abstract

The workshop canopy mounting structure comprises a plurality of mounting units which are spliced side by side, a cavity is formed in each mounting unit, the two ends of each mounting unit are open, and a plurality of strip-shaped steel members are arranged in each cavity; the multiple strip-shaped steel members are arranged at the two ends of the mounting unit at intervals and arranged at openings in the two ends of the cavity in a protruding mode. When the adjacent installation units are spliced, the protruding parts of the strip-shaped steel components in one installation unit are inserted into the cavities of the other installation unit one by one, and the strip-shaped steel components at the splicing positions of every two adjacent installation units are distributed in a staggered mode. The installation method has the effect of improving the installation efficiency of the canopy.

Description

Technical Field

[0001] The present application relates to the field of factory canopies, and in particular to a factory canopy installation structure, installation equipment and installation method. Background Art

[0002] The factory canopy is a kind of building assembly installed on the top of the factory entrance and exit to block rain, wind and falling objects from high altitude. It not only has the basic functions of sunshade and rain protection, but also has a variety of material choices, including steel structure, aluminum alloy, glass, PC board, etc. The steel structure canopy has a high load-bearing capacity and wind resistance.

[0003] In the related art, a factory canopy is generally assembled from a plurality of canopy steel structure units, each of which is composed of a plurality of steel plates. A plurality of reinforcing ribs are also added inside the canopy steel structure unit to improve the structural strength of the canopy steel structure unit. The canopy steel structure units are prefabricated in the factory, transported to the site and assembled at the installation position at the top of the factory entrance and exit by hoisting. Adjacent canopy steel structure units are fixed by welding, and the number of canopy steel structure units to be assembled can be selected according to the size requirements of the long canopy.

[0004] Regarding the above-mentioned related technologies, there are the following defects: when installing the awning, it is necessary to fix a temporary positioning bracket under the installation position in advance. The positioning bracket plays a positioning role for the steel structure unit so that adjacent steel structure units can be aligned when assembled. After the installation is completed, the temporary positioning bracket needs to be removed, which affects the overall installation efficiency of the awning. Therefore, there is still room for improvement. Summary of the invention

[0005] In order to improve the efficiency of canopy installation, the present application provides a factory canopy installation structure, installation equipment and installation method.

[0006] The present application provides a factory canopy installation structure, installation equipment and installation method using the following technical solutions: A factory canopy installation structure comprises a plurality of installation units assembled side by side, wherein a cavity is arranged inside the installation unit and openings are arranged at both ends, a plurality of strip steel members are arranged inside the cavity, and the plurality of strip steel members are arranged at intervals at both ends of the installation unit and protrude from the openings at both ends of the cavity respectively; when assembling adjacent installation units, the protruding parts of the plurality of strip steel members in one of the installation units are inserted one by one into the cavity of another of the installation units, and the plurality of strip steel members at the splicing positions of the two adjacent installation units are staggered.

[0007] By adopting the above technical scheme, a cavity and a plurality of strip steel members are arranged inside the installation unit, and the strip steel members strengthen the installation unit to improve the overall structural strength of the installation unit. In addition, the cavity of the installation unit is opened at both ends, and the strip steel members are respectively protruded and arranged at the cavity openings on the same side. When assembling adjacent installation units, the protruding parts of the plurality of strip steel members in one of the installation units are inserted one by one into the cavity of another installation unit. At this time, the plurality of strip steel members at the splicing positions of the two adjacent installation units are staggered. The strip steel members can not only connect the two adjacent installation units, but also guide the assembly process of the installation units while improving the structural strength at the splicing positions of the adjacent installation units, which is beneficial to improving the splicing accuracy of the adjacent installation units and the installation efficiency of the canopy.

[0008] Preferably, the interior of the cavity is divided into an upper chamber and a lower chamber, and the plurality of strip-shaped steel members are located in the upper chamber. The lower chamber is provided with a plurality of reinforcing steel members, and the reinforcing steel members are parallel to the strip-shaped steel members.

[0009] By adopting the above technical solution, the cavity is divided into an upper chamber and a lower chamber. The double-layer structure can improve the thermal insulation performance of the installation unit, and with the support of the reinforced steel components and strip steel components, it is beneficial to improve the structural strength of the installation unit.

[0010] A factory canopy installation device is applied to a factory canopy installation structure, comprising: A carrying platform, the carrying platform is used to carry a plurality of stacked installation units; A mobile trolley, the carrying platform is arranged on the mobile trolley, and the mobile trolley is used for horizontally transporting the installation unit on the carrying platform; A lifting device, the lifting device is used to drive the carrying platform to move up and down; When installing adjacent installation units, the lifting device drives the supporting platform to move up so that the installation units to be spliced ​​on the supporting platform rise to the installation height, and the moving trolley moves along the installation direction of the installation unit to complete the docking operation between the installation unit to be spliced ​​and the adjacent installation unit.

[0011] By adopting the above technical solution, when installing the installation unit, the lifting device drives the load-bearing platform to move up, so as to raise the installation unit to be spliced ​​on the load-bearing platform to the installation height, and then the mobile trolley moves along the installation direction of the installation unit, so as to dock the installation unit to be spliced ​​with the adjacent installation unit, which replaces the traditional lifting method and improves the stability of the installation unit during installation. The mobile trolley and the load-bearing platform can simultaneously undertake and transfer multiple installation units. After each installation unit is completed, the next installation unit can be lifted to the installation height by lifting the load-bearing platform, which is beneficial to improve the installation efficiency of the factory canopy.

[0012] Preferably, the movable trolley is vertically provided with a plurality of limiting cylinders, the plurality of limiting cylinders are disposed at both ends of the mounting unit, and a plurality of strip-shaped steel members protruding from the end of the mounting unit are staggered with the plurality of limiting cylinders.

[0013] By adopting the above technical solution, a vertical limiting cylinder is arranged on the mobile trolley, and the two ends of the installation unit are limited by the limiting cylinder, and a plurality of strip steel members protruding from the ends of the installation unit are staggered with a plurality of limiting cylinders, which is beneficial to improving the stability of the installation unit at the supporting platform and reducing the probability of the installation unit position being offset or slipping.

[0014] Preferably, the limiting cylinder is vertically slidably connected to the moving trolley, and the moving trolley is provided with a self-locking device for locking the limiting cylinder.

[0015] By adopting the above technical solution, the limiting cylinder slides vertically on the mobile trolley, so that the limiting cylinder can be adjusted in height according to the usage situation and stabilized by the self-locking device. When multiple installation units need to be loaded onto the load-bearing platform, the limiting cylinder can be lowered first to facilitate the installer to push the installation unit horizontally onto the load-bearing platform, and then the installation unit on the load-bearing platform is limited by gradually moving the limiting cylinder upward, which is conducive to the neat stacking of the installation units.

[0016] Preferably, the self-locking device is a screw transmission mechanism, and the screw transmission mechanism is used to drive the limiting cylinder to rise and fall.

[0017] By adopting the above technical solution, the lifting and lowering of the limit cylinder is achieved under the drive of the screw transmission mechanism, so as to accurately adjust the height of the limit cylinder, and the screw has a self-locking function for the limit cylinder, which is beneficial to improve the stability of the limit cylinder.

[0018] A method for installing a factory awning, using a factory awning installation structure, includes the following steps: S1: stack several prefabricated installation units from bottom to top on the bearing platform; S2: Start the lifting device to drive the carrying platform to move up until the installation unit to be spliced ​​on the carrying platform is raised to the installation height; S3: Then the moving carriage moves along the installation direction of the installation unit, so as to dock the installation unit to be spliced ​​with the adjacent installation unit; S4: Fixing the assembled installation unit at the installation position; S5: Start the mobile trolley and move it to the installation position of the next installation unit, and then repeat steps S2 to S4 until the assembly of all installation units is completed.

[0019] By adopting the above technical solution, the traditional lifting method is replaced, and the mobile trolley and the load-bearing platform can simultaneously undertake and transfer multiple installation units. After each installation unit is completed, the next installation unit can be lifted to the installation height by lifting the load-bearing platform, which is beneficial to improving the installation efficiency of the factory canopy.

[0020] Preferably, in S1, a buffer layer is provided between two upper and lower adjacent mounting units on the supporting platform.

[0021] By adopting the above technical solution, since the mobile trolley may be bumpy during movement, a buffer layer may be provided between two upper and lower adjacent installation units, thereby helping to reduce the risk of rigid collision between the two adjacent installation units.

[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. When installing the installation unit, the lifting device drives the load-bearing platform to move up, so as to raise the installation unit to be spliced ​​on the load-bearing platform to the installation height, and then the mobile trolley moves along the installation direction of the installation unit, so as to dock the installation unit to be spliced ​​with the adjacent installation unit, replacing the traditional lifting method and improving the stability of the installation unit during installation; 2. The mobile trolley and the load-bearing platform can simultaneously undertake and transfer multiple installation units. After each installation unit is completed, the next installation unit can be lifted to the installation height by lifting the load-bearing platform, which is conducive to improving the installation efficiency of the factory canopy; 3. A vertical limiting cylinder is arranged on the mobile trolley, and the two ends of the installation unit are limited by the limiting cylinder. A plurality of strip steel members protruding from the ends of the installation unit are staggered with a plurality of limiting cylinders, which is beneficial to improve the stability of the installation unit at the bearing platform and reduce the probability of displacement or slipping of the installation unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of a factory canopy installation structure according to an embodiment of the present application.

[0024] Figure 2 It is a schematic diagram of the overall structure of a factory canopy installation device according to an embodiment of the present application.

[0025] Figure 3 It is a schematic diagram of the internal structure of a factory canopy installation device according to an embodiment of the present application.

[0026] Explanation of the reference numerals: 1. Installation unit; 11. Steel plate; 2. Buffer layer; 3. Diagonal brace; 4. Cavity; 41. Upper chamber; 42. Lower chamber; 43. Strip steel member; 44. Reinforced steel member; 5. Moving trolley; 6. Self-locking device; 7. Limiting cylinder; 8. Load-bearing platform; 9. Lifting device. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-3 This application is described in further detail.

[0028] The present application embodiment discloses a factory canopy installation structure, referring to Figure 1 , including a plurality of installation units 1 assembled side by side, wherein a cavity 4 is provided inside the installation unit 1 and both ends are opened. A plurality of strip steel members 43 are welded and fixed inside the cavity 4, and the strip steel members 43 are specifically channel steels. The plurality of strip steel members 43 are distributed along the width direction of the installation unit 1 and extend along the length direction of the installation unit 1. The plurality of strip steel members 43 are arranged at intervals at both ends of the length direction of the installation unit 1 and protrude from the openings at both ends of the cavity 4. When assembling adjacent installation units 1, the protruding parts of the plurality of strip steel members 43 in one installation unit 1 are inserted into the cavity 4 of another installation unit 1 one by one, and the plurality of strip steel members 43 at the splicing positions of the two adjacent installation units 1 are staggered. The strip steel members can not only connect the two adjacent installation units 1, but also improve the structural strength at the splicing positions of the adjacent installation units 1, and also guide the assembly process of the installation units 1, which is beneficial to improving the splicing accuracy of the adjacent installation units 1 and the efficiency of the canopy installation.

[0029] In this embodiment, the cavity 4 is divided into an upper chamber 41 and a lower chamber 42, and a plurality of strip steel members 43 are located in the upper chamber 41. In addition, a plurality of reinforcing steel members 44 are welded and fixed to the lower chamber 42, and the reinforcing steel members 44 are specifically I-beams, and the reinforcing steel members 44 are parallel to the strip steel members 43. The double-layer structure of the cavity 4 can improve the heat insulation performance of the installation unit 1, and under the support of the reinforcing steel members 44 and the strip steel members 43, it is beneficial to improve the structural strength of the installation unit 1.

[0030] In this embodiment, a steel plate 11 is provided on one side of the installation unit 1, and the steel plate 11 is used to be fixedly connected to the outer wall of the factory building. The installation unit 1 and the steel plate 11 are formed as one piece and the steel plate 11 protrudes from the upper and lower end surfaces of the installation unit 1. When the installation unit 1 is installed at the top of the factory entrance and exit, the steel plate 11 of the installation unit 1 is locked to the outer wall of the factory building by bolts.

[0031] The present application also discloses a factory canopy installation device, which is applied to a factory canopy installation structure. Figure 2 and Figure 3 , comprising a carrying platform 8, a moving trolley 5 and a lifting device 9, wherein the carrying platform 8 is used to carry a plurality of stacked installation units 1. The carrying platform 8 is arranged on the moving trolley 5, and a through slot is provided at the top of the outer frame of the moving trolley 5 for the carrying platform 8 to extend out of the top of the outer frame of the moving trolley 5. The moving trolley 5 is used to horizontally transport the carrying platform 8 and the plurality of installation units 1 on the carrying platform 8.

[0032] In this embodiment, the lifting device 9 is specifically a scissor-type mechanism, and the supporting platform 8 is installed above the scissor-type mechanism. The supporting platform 8 can be moved up and down by the driving of the scissor-type mechanism to change the height position of the installation unit 1 on the supporting platform 8.

[0033] A plurality of limiting cylinders 7 are vertically arranged at the outer frame of the moving trolley 5, and the plurality of limiting cylinders 7 are respectively placed at the front and rear of the moving trolley 5. When the mounting unit 1 is placed on the bearing platform 8, the plurality of limiting cylinders 7 are respectively located at both ends of the mounting unit 1, wherein the plurality of strip steel members 43 protruding from the end of the mounting unit 1 are staggered with the plurality of limiting cylinders 7 on the same side. The limiting cylinders 7 have a limiting effect on the strip steel members 43 and the mounting unit 1, which is beneficial to improving the stability of the mounting unit 1 on the bearing platform 8, so as to reduce the probability of the mounting unit 1 being offset or slipping.

[0034] In this embodiment, the limiting cylinder 7 is vertically slidably connected to the top of the outer frame of the mobile trolley 5, and the mobile trolley 5 is equipped with a self-locking device 6 for locking the limiting cylinder 7. The self-locking device 6 is specifically a screw transmission mechanism commonly used in the mechanical field and having a lifting function. The specific structure is not repeated here. The lifting function of the limiting cylinder 7 can be realized under the drive of the screw transmission mechanism. In this embodiment, the two rows of limiting cylinders 7 at the front and rear of the mobile trolley 5 are driven by independent screw transmission mechanisms, so that the height of the limiting cylinders 7 at the front and rear of the mobile trolley 5 can be adjusted according to the specific use of the factory canopy installation equipment, and stabilized by the self-locking device 6. When multiple installation units 1 need to be loaded onto the bearing platform 8, the limiting cylinder 7 can be lowered first to facilitate the installation personnel to push the installation unit 1 horizontally onto the bearing platform 8, and then the installation unit 1 on the bearing platform 8 is limited by gradually moving the limiting cylinder 7 upward, which is conducive to the neat stacking of the installation units 1.

[0035] The embodiment of the present application also discloses a method for installing a factory awning, which adopts a factory awning installation structure and includes the following steps: S1: Lower the limiting cylinder 7 and the supporting platform 8 at the front and rear of the moving trolley 5 to the lowest position, and the top surface of the outer frame of the moving trolley 5, the upper surface of the supporting platform 8 and the top surface of the limiting cylinder 7 are all flush. Then, a number of prefabricated installation units 1 are stacked on the supporting platform 8 from bottom to top. For each installation unit 1, a buffer layer 2 is laid on the upper surface of the installation unit 1. The buffer layer 2 is specifically a foam board, wherein the thickness of the buffer layer 2 is greater than the sum of the thicknesses of the parts of the steel plate 11 protruding from the upper and lower end surfaces of the installation unit 1. The buffer layer 2 arranged between the upper and lower adjacent installation units 1 at the supporting platform 8 has a buffering effect. When the moving trolley 5 is bumpy during movement, the buffer layer 2 can reduce the risk of rigid collision between the two adjacent installation units 1. For each installation unit 1 stacked, the height of the limiting cylinder 7 is raised by a certain distance, so that the installation unit 1 in place is stabilized on the supporting platform 8 under the mutual restriction of the limiting cylinder 7 and the strip steel member 43, until the supporting platform 8 is fully stacked with a number of installation units 1.

[0036] Then the moving trolley 5 moves to the lower part of the installation position of the installation unit 1, and starts the lifting device 9 to drive the bearing platform 8 to move up until the installation unit 1 to be spliced ​​on the bearing platform 8 is raised to the installation height; then the upper part of the steel plate 11 at the installation unit 1 is first locked at the installation position of the installation unit 1 with bolts, and then one end of the inclined tie rod 3 is hinged to the top surface of the installation unit 1, and the other end of the inclined tie rod 3 is hinged to the upper part of the installation position of the installation unit 1. The inclined tie rod 3 plays a role of inclined support for the installation unit 1, which is conducive to improving the stability of the installation unit 1. Then the limit cylinder 7 moves downward for a distance under the drive of the self-locking device 6, so that the limit cylinder 7 is separated from the installed installation unit 1, and then the moving trolley 5 moves to the rear position below the installation position of the next installation unit 1. The lower part of the steel plate 11 of the installed installation unit 1 is fixed to the outer wall of the factory building by bolts.

[0037] S2: Then start the lifting device 9 to drive the supporting platform 8 to move up until the installation unit 1 to be spliced ​​on the supporting platform 8 is raised to the installation height, and then the limiting cylinder 7 in front of the moving trolley 5 moves down to a position below the lower surface of the installation unit 1 under the action of the screw transmission mechanism.

[0038] S3: Then the moving cart 5 moves along the installation direction of the installation unit 1, and the installation unit 1 to be spliced ​​is pushed by the limiting cylinder 7 behind the moving cart 5 to complete the docking action with the adjacent installation unit 1, and the protruding parts of the several strip steel components 43 of the two installation units 1 are inserted one by one into each other's cavities 4, and the several strip steel components 43 at the splicing position of the two adjacent installation units 1 are staggered.

[0039] S4: Then, the step of locking the steel plate 11 of the installation unit 1 and the step of installing the diagonal tie rod 3 in S1 are performed to fix the spliced ​​installation unit 1 at the installation position, and the splicing seams of two adjacent installation units 1 are sealed and welded.

[0040] S5: Start the mobile trolley 5 and move it to the installation position of the next installation unit 1, then repeat steps S2 to S4 until all the installation units 1 are assembled, finally cut the protruding part of the strip steel member 43 of the installation unit 1, and seal the cavity 4 of the installation unit 1.

[0041] When installing adjacent installation units 1, the lifting device 9 drives the supporting platform 8 to move upward so that the installation unit 1 to be spliced ​​on the supporting platform 8 rises to the installation height, and the moving vehicle 5 moves along the installation direction of the installation unit 1 to complete the docking operation between the installation unit 1 to be spliced ​​and the adjacent installation unit 1.

[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A factory canopy installation structure, characterized in that: The invention comprises a plurality of installation units (1) assembled side by side, wherein a cavity (4) is arranged inside the installation unit (1) and is opened at both ends, wherein a plurality of strip steel components (43) are arranged inside the cavity (4), and the plurality of strip steel components (43) are arranged at intervals at both ends of the installation unit (1) and protrude from the openings at both ends of the cavity (4); when assembling adjacent installation units (1), the protruding parts of the plurality of strip steel components (43) in one of the installation units (1) are inserted one by one into the cavity (4) of another of the installation units (1), and the plurality of strip steel components (43) at the splicing positions of the two adjacent installation units (1) are staggered.

2. A factory canopy installation structure according to claim 1, characterized in that: The cavity (4) is divided into an upper chamber (41) and a lower chamber (42) from top to bottom. The plurality of strip-shaped steel members (43) are located in the upper chamber (41). The lower chamber (42) is provided with a plurality of reinforcing steel members (44), and the reinforcing steel members (44) are parallel to the strip-shaped steel members (43).

3. A factory canopy installation device, applied to the factory canopy installation structure according to claim 1, characterized in that: include: A carrying platform (8), the carrying platform (8) being used to carry a plurality of stacked installation units (1); A moving trolley (5), the carrying platform (8) being arranged on the moving trolley (5), and the moving trolley (5) being used for horizontally transporting the mounting unit (1) on the carrying platform (8); A lifting device (9), wherein the lifting device (9) is used to drive the carrying platform (8) to move up and down; When installing adjacent installation units (1), the lifting device (9) drives the support platform (8) to move upward, so that the installation units (1) to be spliced ​​on the support platform (8) rise to the installation height, and the moving vehicle (5) moves along the installation direction of the installation units (1) to complete the docking operation between the installation units (1) to be spliced ​​and the adjacent installation units (1).

4. The factory canopy installation device according to claim 3 is characterized by: The movable trolley (5) is vertically provided with a plurality of limiting cylinders (7), the plurality of limiting cylinders (7) being disposed at both ends of the mounting unit (1), and a plurality of strip-shaped steel components (43) protruding from the ends of the mounting unit (1) are staggered with the plurality of limiting cylinders (7).

5. The factory canopy installation device according to claim 4 is characterized by: The limiting cylinder (7) is vertically slidably connected to the moving trolley (5), and the moving trolley (5) is provided with a self-locking device (6) for locking the limiting cylinder (7).

6. The factory canopy installation device according to claim 5, characterized in that: The self-locking device (6) is a screw transmission mechanism, and the screw transmission mechanism is used to drive the limiting cylinder (7) to rise and fall.

7. A method for installing a factory awning, using a factory awning installation device as claimed in any one of claims 3 to 6, characterized in that: The following steps are involved: S1: stacking a plurality of prefabricated installation units (1) from bottom to top on a supporting platform (8); S2: starting the lifting device (9) to drive the supporting platform (8) to move upward until the installation unit (1) to be spliced ​​on the supporting platform (8) is raised to the installation height; S3: the moving trolley (5) then moves along the installation direction of the installation unit (1), so as to dock the installation unit (1) to be spliced ​​with the adjacent installation unit (1); S4: fixing the assembled installation unit (1) at the installation position; S5: Start the mobile trolley (5), move the mobile trolley (5) to the installation position of the next installation unit (1), and then repeat steps S2 to S4 until the assembly of all installation units (1) is completed.

8. A method for installing a factory canopy according to claim 1, characterized in that: In S1, a buffer layer (2) is provided between two vertically adjacent mounting units (1).

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