Progressive angle adjusting device with main shaft inclination angle locking function and directional drilling machine

By designing a progressive angle adjustment device with spindle inclination locking function, the problem of difficulty in adjusting the posture in a limited space of a high-power automatic directional drill is solved, and stable adjustment of the low-position hole, large angle and large height range of the drill rig is achieved.

CN119434858AActive Publication Date: 2025-02-14XIAN RES INST OF CHINA COAL TECH & ENG GRP CORP
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Patent Information

Application Number
CN202411782107.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-02-14
Estimated Expiration
2044-12-05

AI Technical Summary

Technical Problem

It is difficult to adjust attitudes in low-position holes, large angles, and large heights in limited space.

Method used

A progressive angle adjustment device with spindle inclination locking function is designed. Through multi-stage angle adjustment cylinder, oblique angle adjustment cylinder and liquid-driven chuck body, the progressive large inclination adjustment and opening height of the drilling rig are realized. adjust.

Benefits of technology

It significantly reduces the opening height and appearance size of the drilling rig, solves the problem of limited application of high-power automatic directional drilling rigs in limited space, and ensures the attitude adjustment ability of the drilling rig in low-position holes, large angles, and large height ranges.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a progressive angle adjusting device with a spindle inclination angle locking function and a directional drilling machine, the directional drilling machine comprises a drilling machine crawler body, a rear angle adjusting assembly and a front angle adjusting assembly are respectively mounted on two longitudinal sides of the drilling machine crawler body, and a rear inclined strut assembly and a front inclined strut assembly are hinged to the top surface of the drilling machine crawler body; a feeding device is arranged above the drilling machine crawler body, and the feeding device is movably connected with the rear angle adjusting assembly, the rear inclined strut assembly, the front angle adjusting assembly and the front inclined strut assembly; the rear angle adjusting assembly, the front angle adjusting assembly, the rear inclined strut assembly and the front inclined strut assembly jointly form the progressive angle adjusting device with the main shaft inclination angle locking function. Due to the design of the progressive angle adjusting device, it can be guaranteed that the high-power automatic directional drilling machine has small hole opening height and appearance height, and meanwhile posture adjustment of a low-position hole, a large angle and a large height range can be achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of gas extraction and prevention equipment, and relates to a high-power automatic directional drilling rig, and in particular to a progressive angle adjustment device with a main shaft inclination locking function and a directional drilling rig. Background Art

[0002] At present, underground tunnel drilling rigs are mainly used for gas pre-extraction and treatment to ensure safe and efficient production of coal mines. Under the same coal seam original pressure, coal seam permeability and the same borehole extraction negative pressure, increasing the borehole diameter and borehole depth can greatly improve the coal seam gas extraction efficiency. Ordinary rotary drilling rigs are only suitable for occasions with shallow borehole depths because the drilling trajectory is uncontrollable. Directional large-diameter long drilling has many advantages such as large aperture, accurate positioning, deep hole, controllable trajectory and high efficiency, and is widely used in high-gas and protruding mines.

[0003] Directional drilling rigs are special equipment for directional large-diameter long-hole construction. Traditional directional drilling rigs mainly rely on manual loading and unloading of drilling tools, which not only increases the labor intensity of on-site workers and reduces the efficiency of drilling rig construction, but also has great safety hazards. With the increase in the specifications of supporting drilling tools, it is difficult for manpower to complete the loading and unloading of drilling tools, and the development of special actions such as mechanized replacement and automated reduction of manpower to strengthen science and technology, the application of high-power automatic directional drilling rigs has become a trend. In order to realize the automatic function, high-power directional drilling rigs need to integrate modules such as rod bins, rod adding manipulators, shackles, controllers, sensors, etc. The integration of these modules will greatly increase the size and weight of high-power drilling rigs, limiting their application in narrow spaces underground in coal mines. In order to reduce the height of high-power automatic directional drilling rigs, the height of the drilling rig angle adjustment device needs to be designed as low as possible, but the weight of the drilling rig host is greatly increased due to the integration of automatic functions. The angle adjustment device that is too low is not enough to generate enough upward force to support the host, and it cannot ensure that the host has a large enough angle adjustment and height adjustment range, which limits the application of drilling rigs. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a progressive angle adjustment device and a directional drilling rig with a spindle inclination locking function, so as to solve the technical problem that high-power directional drilling rigs in the prior art are difficult to adjust the posture of low-position holes, large angles, and a large height range in a limited space.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve the above problems:

[0006] A directional drilling rig with a progressive angle adjustment device having a spindle inclination locking function, comprises a drilling rig crawler body, a rear angle adjustment assembly is fixedly installed on the longitudinal rear side of the drilling rig crawler body, and a front angle adjustment assembly is fixedly installed on the longitudinal front side of the drilling rig crawler body; a pair of rear diagonal brace assemblies and a pair of front diagonal brace assemblies are hinged on the top surface of the drilling rig crawler body; a feeding device is arranged above the drilling rig crawler body; the longitudinal rear end of the feeding device is movably connected to the rear angle adjustment assembly, the longitudinal front end of the feeding device is movably connected to the front angle adjustment assembly, and the bottom surface of the feeding device is movably connected to the pair of rear diagonal brace assemblies and the pair of front diagonal brace assemblies.

[0007] The rear angle adjustment assembly, the front angle adjustment assembly, the rear diagonal brace assembly and the front diagonal brace assembly together constitute a progressive angle adjustment device with a spindle inclination locking function; the rear angle adjustment assembly comprises a pair of rear column mounting seats, each of which has a rear diagonal brace column movably mounted therein, and the rear diagonal brace column is arranged along the vertical direction; each rear diagonal brace column is respectively mounted with a rear multi-stage angle adjustment cylinder mounting piece, and a pair of rear multi-stage angle adjustment cylinder mounting pieces are arranged opposite to each other; a rear cross beam assembly is mounted on a pair of rear diagonal brace columns, the rear cross beam assembly is arranged along the transverse direction, and the rear cross beam assembly is located above the rear multi-stage angle adjustment cylinder mounting piece; the rear multi-stage angle adjustment cylinder mounting piece is movably connected to the cylinder barrel of the rear multi-stage angle adjustment cylinder, and the rear cross beam assembly is movably connected to the cylinder rod of the rear multi-stage angle adjustment cylinder; a rear limit block is mounted on each rear diagonal brace column, and the rear limit block is located below the rear multi-stage angle adjustment cylinder mounting piece.

[0008] The front angle adjustment component includes a pair of front column mounting seats, each of which has a front diagonal support column movably mounted therein, and the front diagonal support column is arranged along the vertical direction; each front diagonal support column is respectively mounted with a front multi-stage angle adjustment cylinder mounting piece, and a pair of front multi-stage angle adjustment cylinder mounting pieces are arranged opposite to each other; a front crossbeam component is mounted on a pair of front diagonal support columns, and the front crossbeam component is arranged along the transverse direction, and the front crossbeam component is located above the front multi-stage angle adjustment cylinder mounting piece; the front multi-stage angle adjustment cylinder mounting piece is movably connected to the cylinder barrel of the front multi-stage angle adjustment cylinder, and the front crossbeam component is movably connected to the cylinder rod of the front multi-stage angle adjustment cylinder; each front diagonal support column is mounted with a front limit block, and the front limit block is located below the front multi-stage angle adjustment cylinder mounting piece.

[0009] The present invention also has the following technical features:

[0010] The structure of the rear cross beam assembly is the same as that of the front cross beam assembly.

[0011] The rear crossbeam assembly includes a crossbeam assembly shell, which is arranged along the transverse direction, and a chuck shell is fixedly arranged at the two transverse ends of the crossbeam assembly shell respectively; a fixed chuck is arranged on the transverse outer side of the chuck shell; a crossbeam cylinder is arranged in the crossbeam assembly shell, and a liquid-driven chuck is movably arranged in the chuck shell, and the two liquid-driven chucks are respectively connected to the two transverse ends of the crossbeam cylinder, and the inner side surfaces of the liquid-driven chuck and the fixed chuck are the mating surfaces of the diagonal brace columns, and the space enclosed by the liquid-driven chuck and the fixed chuck is the through hole of the diagonal brace column.

[0012] The rear diagonal brace assembly comprises a pair of rear diagonal brace angle adjustment oil cylinder mounting seats, and each rear diagonal brace angle adjustment oil cylinder mounting seat is movably connected with a rear diagonal brace angle adjustment oil cylinder.

[0013] The front diagonal brace assembly comprises a pair of front diagonal brace angle adjustment oil cylinder mounting seats, and each front diagonal brace angle adjustment oil cylinder mounting seat is movably connected with a front diagonal brace angle adjustment oil cylinder.

[0014] The feeding device includes a feeding body, a guide rail is respectively arranged on the two lateral sides of the top surface of the feeding body, and a support plate is movably installed on the pair of guide rails; a feeding cylinder is arranged at the longitudinal front part of the feeding body, the cylinder barrel of the feeding cylinder is fixedly connected to the feeding body, and the cylinder rod of the feeding cylinder is connected to the support plate.

[0015] A pair of rear connecting ear plates are arranged on the longitudinal rear end of the feed fuselage, and the rear connecting ear plates are installed on the rear crossbeam assembly; a pair of front connecting ear plates are arranged on the longitudinal front end of the feed fuselage, and the front connecting ear plates are installed on the front crossbeam assembly; a plurality of groups of lower connecting ear plates are arranged on the bottom surface of the feed fuselage, and the rear diagonal support angle adjustment cylinders and the front diagonal support angle adjustment cylinders are respectively installed in the plurality of groups of lower connecting ear plates.

[0016] The displacement sensor and the inclination sensor on the feeding device.

[0017] The present invention also protects the above-mentioned progressive angle adjustment device with spindle tilt locking function. The device comprises the above-mentioned rear angle adjustment assembly, front angle adjustment assembly, rear diagonal brace assembly and front diagonal brace assembly.

[0018] Compared with the prior art, the present invention has the following technical effects:

[0019] (I) The progressive angle adjustment device with spindle inclination locking function of the present invention realizes progressive large inclination adjustment and hole opening height adjustment of the drilling rig through two sets of multi-stage angle adjustment cylinders, two sets of diagonal brace angle adjustment cylinders, and two sets of diagonal brace column assemblies, and realizes the locking function through the liquid-driven chuck body. The adjustment device significantly reduces the hole opening height and external dimensions of the drilling rig under the premise of having a large angle adjustment range and height adjustment range, and solves the problem of limited application of high-power automatic directional drilling rigs in limited space. The design of the progressive angle adjustment device can ensure that the high-power automatic directional drilling rig has a small hole opening height and external height, while also realizing posture adjustment of low-position holes, large angles, and a large height range.

[0020] (II) The directional drilling rig with a progressive angle adjustment device having a main shaft inclination locking function of the present invention is suitable for angle adjustment construction of directional drilling rigs in coal mines. When the high-power automatic directional drilling rig is adjusting its angle, the multi-stage angle adjustment cylinder assembly first applies a vertical upward force to the main machine to prop up the main machine, thereby avoiding the problem that the upward force of the diagonal angle adjustment cylinder is insufficient to prop up the main machine due to the low height of the angle adjustment device; when the multi-stage angle adjustment cylinder has completed its stroke, the diagonal angle adjustment cylinder is progressively raised, and the multi-stage angle adjustment cylinder assembly as a whole moves upward along the diagonal support column assemblies on both sides to the designed main shaft inclination angle or hole opening height position; when the drilling rig reaches the designed main shaft inclination angle or hole opening height position, the liquid-driven chuck body clamps the diagonal support column assembly, thereby improving the stability and safety of the drilling rig construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a progressive angle adjustment device with a spindle inclination locking function.

[0022] Figure 2 It is a schematic diagram of the structure of the rear angle adjustment assembly and the rear diagonal brace assembly.

[0023] Figure 3 It is a schematic diagram of the structure of the front angle adjustment assembly and the front diagonal brace assembly.

[0024] Figure 4 It is a structural schematic diagram of the rear crossbeam assembly.

[0025] Figure 5 It is a schematic diagram of the structure of the feeding device.

[0026] Figure 6 This is a schematic diagram of a directional drilling rig with a progressive angle adjustment device having a main shaft inclination locking function during horizontal construction.

[0027] Figure 7 This is a schematic diagram of a directional drilling rig with a progressive angle adjustment device having a spindle inclination locking function during high-position hole construction.

[0028] Figure 8This is a schematic diagram of a directional drilling rig with a progressive angle adjustment device having a main shaft tilt locking function when performing construction at a large elevation angle.

[0029] Fig. 9 This is a schematic diagram of a directional drilling rig with a progressive angle adjustment device having a main shaft tilt angle locking function when performing large pitch angle construction.

[0030] Fig.10 A schematic diagram of a process for adjusting the height of a directional drilling rig; Fig.10 In the figure, (A), (B), (C), (D), and (E) show the attitude changes of the directional drill during the adjustment process.

[0031] Fig.11 A schematic diagram of a process for adjusting the elevation angle of a directional drilling rig; Fig.11 In the figure, (A), (B), (C), (D), (E), and (F) show the attitude changes of the directional drill during the adjustment process.

[0032] Fig.12 A schematic diagram of the process of adjusting the pitch angle of a directional drilling rig; Fig.12 In the figure, (A), (B), (C), (D), (E), and (F) show the attitude changes of the directional drill during the adjustment process.

[0033] The meanings of the numbers in the figure are: 1-rear angle adjustment assembly, 2-front angle adjustment assembly, 3-rear diagonal brace assembly, 4-front diagonal brace assembly, 5-drilling rig crawler body, 6-feeding device, 7-drilling rig power head, 8-clamp, 9-stable bracket, 10-crane; 11-displacement sensor, 12-tilt sensor; 13-drilling, 14-drill rod.

[0034] 101-rear column mounting seat, 102-rear diagonal support column, 103-rear multi-stage angle adjustment cylinder mounting part, 104-rear crossbeam assembly, 105-rear multi-stage angle adjustment cylinder, 106-rear limit block.

[0035] 201-front column mounting seat, 202-front diagonal support column, 203-front multi-stage angle adjustment cylinder mounting part, 204-front crossbeam assembly, 205-front multi-stage angle adjustment cylinder, 206-front limit block.

[0036] 301-rear diagonal brace angle adjustment cylinder mounting seat, 302-rear diagonal brace angle adjustment cylinder.

[0037] 401-front diagonal brace angle adjustment cylinder mounting seat, 402-front diagonal brace angle adjustment cylinder.

[0038] 601-feeding body, 602-guide rail, 603-supporting plate, 604-feeding oil cylinder, 605-rear connecting ear plate, 606-front connecting ear plate, 607-lower connecting ear plate.

[0039] 10401- crossbeam assembly housing, 10402- chuck housing, 10403- fixed chuck, 10404- crossbeam cylinder, 10405- liquid-driven chuck, 10406- diagonal support column through hole, 10407- fixing part, 10408- ​​connecting screw.

[0040] The specific contents of the present invention are further explained in detail below in conjunction with embodiments. DETAILED DESCRIPTION

[0041] It should be noted that the directional drilling rig in the present invention is a near-horizontal directional drilling rig. "Near-horizontal directional drilling rig" refers to a directional drilling rig that performs directional drilling construction along a near-horizontal direction. The near-horizontal direction refers to the horizontal direction as the reference, within a range of 30° upward or downward inclination.

[0042] It should be noted that all components in the present invention, unless otherwise specified, are components known in the art, such as:

[0043] The drill rod adding device adopts a conventional drill rod adding device known in the prior art, for example, the drill rod adding device recorded in the Chinese patent application number 202010393059.7, which includes a drilling rig power head 7, a clamp 8, etc.

[0044] Specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent changes made on the basis of the technical solution of this application fall within the protection scope of the present invention.

[0045] Embodiment 1:

[0046] This embodiment provides a progressive angle adjustment device with a spindle inclination locking function, such as Figure 1 As shown, it includes a rear angle adjustment component 1 arranged on the longitudinal rear side and a front angle adjustment component 2 arranged on the longitudinal front side, a pair of rear diagonal brace components 3 and a pair of front diagonal brace components 4 are arranged between the rear angle adjustment component 1 and the front angle adjustment component 2, the rear diagonal brace component 3 is close to the rear angle adjustment component 1, and the front diagonal brace component 4 is close to the front angle adjustment component 2.

[0047] In this embodiment, the front angle adjustment assembly 2 and the front diagonal brace assembly 4 cooperate with each other and are used to achieve progressive large-range adjustment of the inclination and elevation angles of the drilling rig main shaft; the rear angle adjustment assembly 1 and the rear diagonal brace assembly 3 first cooperate with each other and are used to achieve progressive large-range adjustment of the inclination and elevation angles of the drilling rig main shaft; the front angle adjustment assembly 2, the front diagonal brace assembly 4, the rear angle adjustment assembly 1 and the rear diagonal brace assembly 3 cooperate with each other to jointly achieve a large-range adjustment of the drilling rig opening height.

[0048] As a specific solution of this embodiment, Figure 2As shown, the rear angle adjustment component 1 includes a pair of rear column mounting seats 101, each of which has a rear diagonal support column 102 movably mounted therein, and the rear diagonal support column 102 is arranged along the vertical direction; each rear diagonal support column 102 is respectively mounted with a rear multi-stage angle adjustment cylinder mounting member 103, and a pair of rear multi-stage angle adjustment cylinder mounting members 103 are arranged opposite to each other; a rear cross beam component 104 is mounted on a pair of rear diagonal support columns 102, and the rear cross beam component 104 is arranged along the transverse direction, and the rear crossbeam assembly 104 is located above the rear multi-stage angle adjustment cylinder mounting member 103; the rear multi-stage angle adjustment cylinder mounting member 103 is movably connected to the cylinder barrel of the rear multi-stage angle adjustment cylinder 105, and the rear crossbeam assembly 104 is movably connected to the cylinder rod of the rear multi-stage angle adjustment cylinder 105; a rear limit block 106 is installed on each rear diagonal support column 102, and the rear limit block 106 is located below the rear multi-stage angle adjustment cylinder mounting member 103.

[0049] In this embodiment, the rear diagonal support column 102 is movably mounted in the rear column mounting seat 101 through a pin shaft, and the rear diagonal support column 102 can rotate around the pin shaft. The cylinder barrel of the rear multi-stage angle adjustment oil cylinder 105 is connected to the rear multi-stage angle adjustment oil cylinder mounting member 103 through a hinge shaft, and the cylinder rod of the rear multi-stage angle adjustment oil cylinder 105 is hinged to the rear cross beam assembly 104.

[0050] In this embodiment, the rear multi-stage angle adjustment oil cylinder 105 provides sufficient driving force at the initial position of the drilling rig to achieve a small range of angle adjustment of the drilling rig pitch angle. The rear multi-stage angle adjustment oil cylinder mounting piece 103 is connected to the rear diagonal support column 102. Under the drive of the rear multi-stage angle adjustment oil cylinder 105, the rear multi-stage angle adjustment oil cylinder mounting piece 103 moves linearly along the rear diagonal support column 102. The rear limit block 106 installed on the rear diagonal support column 102 is used to limit the rear multi-stage angle adjustment oil cylinder mounting piece 103 to the lowest position on the rear diagonal support column 102.

[0051] As a specific solution of this embodiment, Figure 3 As shown, the front angle adjustment component 2 includes a pair of front column mounting seats 201, each of which has a front diagonal support column 202 movably mounted therein, and the front diagonal support column 202 is arranged along the vertical direction; each of the front diagonal support columns 202 is respectively mounted with a front multi-stage angle adjustment cylinder mounting member 203, and a pair of front multi-stage angle adjustment cylinder mounting members 203 are arranged opposite to each other; a front crossbeam component 204 is mounted on the pair of front diagonal support columns 202, and the front crossbeam component 204 is arranged along the transverse direction, and the front crossbeam assembly 204 is located above the front multi-stage angle adjustment cylinder mounting member 203; the front multi-stage angle adjustment cylinder mounting member 203 is movably connected to the cylinder barrel of the front multi-stage angle adjustment cylinder 205, and the front crossbeam assembly 204 is movably connected to the cylinder rod of the front multi-stage angle adjustment cylinder 205; a front limit block 206 is installed on each front diagonal support column 202, and the front limit block 206 is located below the front multi-stage angle adjustment cylinder mounting member 203.

[0052] In this embodiment, the front diagonal support column 202 is movably mounted in the front column mounting seat 201 through a pin shaft, and the rear diagonal support column 102 can rotate around the pin shaft. The cylinder barrel of the front multi-stage angle adjustment oil cylinder 205 is connected to the front multi-stage angle adjustment oil cylinder mounting member 203 through a hinge shaft, and the cylinder rod of the front multi-stage angle adjustment oil cylinder 205 is hinged to the front cross beam assembly 204.

[0053] In this embodiment, the front multi-stage angle adjustment oil cylinder 205 provides sufficient driving force at the initial position of the drilling rig to achieve a small range of angle adjustment of the drilling rig elevation angle. The front multi-stage angle adjustment oil cylinder mounting part 203 is connected to the front diagonal support column 202. Under the drive of the front multi-stage angle adjustment oil cylinder 205, the front multi-stage angle adjustment oil cylinder mounting part 203 moves linearly along the front diagonal support column 202. The front limit block 206 installed on the front diagonal support column 202 is used to limit the lowest position of the front multi-stage angle adjustment oil cylinder mounting part 203 on the front diagonal support column 202.

[0054] As a specific solution of this embodiment, Figure 2 As shown, the rear diagonal support assembly 3 includes a pair of rear diagonal support angle adjustment cylinder mounting seats 301, and each rear diagonal support angle adjustment cylinder mounting seat 301 is movably connected to a rear diagonal support angle adjustment cylinder 302.

[0055] As a specific solution of this embodiment, Figure 3 As shown, the front diagonal brace assembly 4 includes a pair of front diagonal brace angle adjustment cylinder mounting seats 401 , and each front diagonal brace angle adjustment cylinder mounting seat 401 is movably connected to a front diagonal brace angle adjustment cylinder 402 .

[0056] As a specific solution of this embodiment, the rear cross beam assembly 104 has the same structure as the front cross beam assembly 204; Figure 4 As shown, the rear crossbeam assembly 104 includes a crossbeam assembly shell 10401, which is arranged along the transverse direction, and a chuck shell 10402 is fixedly arranged at the two transverse ends of the crossbeam assembly shell 10401; a fixed chuck 10403 is arranged on the transverse outer side of the chuck shell 10402; a crossbeam cylinder 10404 is arranged in the crossbeam assembly shell 10401, and a liquid-driven chuck 10405 is movably arranged in the chuck shell 10402, and the two liquid-driven chucks 10405 are respectively connected to the two transverse ends of the crossbeam cylinder 10404, and the inner side surfaces of the liquid-driven chuck 10405 and the fixed chuck 10403 are the matching surfaces of the diagonal brace columns, and the space enclosed by the liquid-driven chuck 10405 and the fixed chuck 10403 is the diagonal brace column through hole 10406.

[0057] In this embodiment, the crossbeam assembly housing 10401 of the crossbeam assembly 104 is hinged to the cylinder rod of the multi-stage angle adjustment cylinder, and the crossbeam assembly is connected to the diagonal support column through the fixed chuck 10403 and the liquid-driven chuck 10405. The contact surface composed of the fixed chuck 10403 and the liquid-driven chuck 10405 and the contact surface of the diagonal support column are clearance-matched, and are driven by the multi-stage angle adjustment cylinder to move linearly along the diagonal support column. When the inclination adjustment of the drilling rig main shaft is completed, the crossbeam cylinder 10404 drives the liquid-driven chuck 10405 to move along the chuck housing 10402 until the diagonal support column is clamped, thereby enhancing the stability and safety of the drilling rig construction.

[0058] As a specific solution of this embodiment, Figure 4 As shown, a pair of fixing parts 10407 are installed outside the beam assembly housing 10401.

[0059] As a specific solution of this embodiment, Figure 4 As shown, threaded holes are provided on the crossbeam assembly housing 10401 for installing connecting screws 10408 , and the crossbeam assembly housing 10401 and the multi-stage angle adjustment cylinder are connected through the threaded holes and the connecting screws 10408 .

[0060] As a specific solution of this embodiment, Figure 4 As shown, the contact surface between the beam assembly and the diagonal support column can be in various forms, such as cylindrical surface, rectangular surface, hexagonal prism surface, etc. In this embodiment, the beam assembly housing 10401 is a hollow cylindrical structure, the chuck housing 10402 is a hollow structure similar to a half hexagonal nut, the fixed chuck 10403 is a solid structure similar to a half hexagonal nut, the structure composed of the fixed chuck 10403 and the chuck housing 10402 is a structure similar to a nut, and the diagonal support column through hole 10406 ​​is a cylindrical structure.

[0061] As a specific solution of this embodiment, the structure of the lateral outer end of the multi-stage angle adjustment cylinder mounting component is similar to that of the hexagonal nut, and the contact surface between the multi-stage angle adjustment cylinder mounting component and the diagonal support column can be in various forms, such as cylindrical surface, rectangular surface, hexagonal prism surface, etc.

[0062] Embodiment 2:

[0063] This embodiment provides a directional drilling machine with a progressive angle adjustment device having a main shaft inclination locking function according to embodiment 1, such as Figure 1 and Figure 6As shown, it includes a drilling rig crawler body 5, a rear angle adjustment component 1 is fixedly installed on the longitudinal rear side of the drilling rig crawler body 5, and a front angle adjustment component 2 is fixedly installed on the longitudinal front side of the drilling rig crawler body 5; a pair of rear diagonal support components 3 and a pair of front diagonal support components 4 are hinged on the top surface of the drilling rig crawler body 5; a feeding device 6 is arranged above the drilling rig crawler body 5; the longitudinal rear end of the feeding device 6 is movably connected to the rear angle adjustment component 1, the longitudinal front end of the feeding device 6 is movably connected to the front angle adjustment component 2, and the bottom surface of the feeding device 6 is movably connected to the pair of rear diagonal support components 3 and the pair of front diagonal support components 4.

[0064] In this embodiment, the rear column mounting seat 101 of the rear angle adjustment assembly 1 is fixedly connected to the drilling rig crawler body 5 by bolts, and the front column mounting seat 201 of the front angle adjustment assembly 2 is fixedly connected to the drilling rig crawler body 5 by bolts. The feeding device 6 is movably connected to the front crossbeam assembly 204 of the front angle adjustment assembly 2 and the rear crossbeam assembly 104 of the rear angle adjustment assembly 1 through a hinge shaft.

[0065] In this embodiment, the front diagonal support angle adjustment cylinder mounting base 401 of the front diagonal support assembly 4 is fixedly connected to the drilling rig crawler body 5 by bolts, and the cylinder rod of the front diagonal support angle adjustment cylinder 402 is hinged to the feeding device 6. When the front multi-stage angle adjustment cylinder 205 reaches the maximum stroke, the front diagonal support angle adjustment cylinder 402 performs progressive angle adjustment, driving the feeding device 6, the front multi-stage angle adjustment cylinder 205, the front multi-stage angle adjustment cylinder mounting part 203, and the front cross beam assembly 204 to move along the front diagonal support column 202, thereby realizing a large range of elevation angle adjustment of the drilling rig.

[0066] In this embodiment, the rear diagonal support angle adjustment cylinder mounting base 301 of the rear diagonal support assembly 3 is fixedly connected to the drilling rig crawler body 5 by bolts, and the cylinder rod of the rear diagonal support angle adjustment cylinder 302 is hinged to the feeding device 6. When the rear multi-stage angle adjustment cylinder 105 reaches the maximum stroke, the rear diagonal support angle adjustment cylinder 302 performs progressive angle adjustment, driving the feeding device 6, the rear multi-stage angle adjustment cylinder 105, the rear multi-stage angle adjustment cylinder mounting part 103, and the rear cross beam assembly 104 to move along the rear diagonal support column 102, thereby realizing a large range of angle adjustment of the drilling rig's pitch angle.

[0067] As a specific solution of this embodiment, Figure 5 As shown, the feeding device 6 includes a feeding body 601, and a guide rail 602 is respectively arranged on the two lateral sides of the top surface of the feeding body 601, and a support plate 603 is movably installed on the pair of guide rails 602; a feeding cylinder 604 is arranged at the longitudinal front part of the feeding body 601, the cylinder barrel of the feeding cylinder 604 is fixedly connected to the feeding body 601, and the cylinder rod of the feeding cylinder 604 is connected to the support plate 603.

[0068] In this embodiment, the guide rail 602 is fixedly connected to the feed body 601 by bolts; the cylinder rod of the feed cylinder 604 is connected to the support plate 603 by a pin shaft, and the cylinder barrel of the feed cylinder 604 is fixedly connected to the feed body 601. The feed cylinder 604 can drive the support plate 603 to move linearly along the guide rail 602.

[0069] As a specific solution of this embodiment, Figure 5 As shown, a pair of rear connecting ear plates 605 are provided on the longitudinal rear end of the feed fuselage 601, and the rear connecting ear plates 605 are installed on the rear cross beam assembly 104; a pair of front connecting ear plates 606 are provided on the longitudinal front end of the feed fuselage 601, and the front connecting ear plates 606 are installed on the front cross beam assembly 204; a plurality of groups of lower connecting ear plates 607 are provided on the bottom surface of the feed fuselage 601, and the rear diagonal support angle adjustment cylinders 302 and the front diagonal support angle adjustment cylinders 402 are respectively installed in the plurality of groups of lower connecting ear plates 607.

[0070] As a specific solution of this embodiment, Figure 6 As shown, a drill rod adding device is movably provided on the top surface of the feeding device 6 , and the drill rod adding device is installed on the supporting plate 603 .

[0071] As a specific solution of this embodiment, Figure 6 As shown, a stabilizing bracket 9 is also provided outside the longitudinal front side and the longitudinal rear side of the directional drilling rig for stabilizing the directional drilling rig.

[0072] As a specific solution of this embodiment, Figure 6 As shown, a crane 10 is installed on the crawler body 5 of the drilling rig.

[0073] As a specific solution of this embodiment, the displacement sensor 11 and the inclination sensor 12 on the feeding device 6. The inclination sensor 12 is used to measure the inclination angle of the main shaft of the drilling rig, including the elevation angle and the depression angle; the displacement sensor 11 is used to detect the displacement of the front end of the feeding device 6 relative to the crawler body 5 of the drilling rig, and then obtain the horizontal opening height of the drilling rig.

[0074] In this embodiment, the relationship between the displacement measured by the displacement sensor 11 and the horizontal hole height of the drilling rig is as follows: "The horizontal hole height of the drilling rig" is "the displacement measured by the displacement sensor 11 + the distance from the installation position of the displacement sensor to the main shaft axis of the drilling rig power head + the distance from the crawler body to the ground", that is, the hole height is "the displacement of the displacement sensor + the fixed value", and the fixed value will not change after the structure is designed. The displacement sensor 11 is installed at the front end of the feed device. When the drilling rig is to be adjusted to the required designed hole height, the displacement of the sensor should be the hole height minus the fixed value. During the angle adjustment process, the displacement of the displacement sensor first reaches the requirement. At this time, the displacement sensor should be in an inclined state and does not meet the hole height requirement. Then the rear end cylinder of the feed device is actuated to adjust the rear end of the feed device to the same height as the front end, that is, the feed device is in a horizontal position. At this time, the displacement sensor is in a vertical state, which can be considered as the horizontal hole height of the drilling rig.

[0075] The working process of the directional drilling rig with the progressive angle adjustment device having the spindle inclination locking function of the present invention is as follows:

[0076] First, horizontal construction (such as Figure 6 shown):

[0077] The feed device 6, the drilling rig power head 7, and the clamp 8 are all in a horizontal position, and the drill rod 14 and the tool string are lowered into the borehole 13 through the drill rod adding device to perform horizontal construction of the directional drilling rig.

[0078] Second, adjust the opening height and carry out high-position hole construction (such as Figure 7 shown):

[0079] The high-pressure oil is input into the front multi-stage angle adjustment cylinder 205 and the front diagonal support angle adjustment cylinder 402, so that the front end of the feed device 6 rises or falls to the designed height; then the high-pressure oil enters the rear multi-stage angle adjustment cylinder 105 and the rear diagonal support angle adjustment cylinder 302, so that the longitudinal rear part of the feed device 6 rises or falls to the designed height. When the drilling rig reaches the preset hole opening height, the high-pressure oil drives the crossbeam cylinder 10404 to drive the liquid-driven chuck 10405 to clamp the front diagonal support column 202 and the rear diagonal support column 102. After the position of the feed device 6 is adjusted, the drill rod 14 and the tool string are lowered into the borehole 13 through the drill rod adding device to carry out the high-position hole construction of the directional drilling rig.

[0080] Third, adjust the elevation angle to carry out large elevation angle construction (such as Figure 8 shown):

[0081] High-pressure oil is input into the front multi-stage angle adjustment cylinder 205 and the front diagonal support angle adjustment cylinder 402. The front multi-stage angle adjustment cylinder 205 provides sufficient driving force to make the front end of the feed device 6 rise to the preset elevation angle. When the drilling rig is at the initial position and the preset elevation angle is at a larger angle, the front multi-stage angle adjustment cylinder 205 is used to adjust the position of the front end of the feed device 6 until the front multi-stage angle adjustment cylinder 205 stops after reaching the maximum stroke, and then the front diagonal support angle adjustment cylinder 402 performs progressive angle adjustment, driving the front end of the feed device 6 to rise and drive the front crossbeam assembly 204, the front multi-stage angle adjustment cylinder 205, and the front multi-stage angle adjustment cylinder mounting member 203 to move upward along the front diagonal support column 202 until the drilling rig reaches the preset elevation angle. If the drilling rig is not in the initial position, the high-pressure oil enters the front multi-stage angle adjustment cylinder 205 and the front diagonal support assembly 4, driving the front end of the feed device 6 to rise or fall until the drilling rig reaches the preset elevation angle; when the drilling rig reaches the preset elevation angle, the high-pressure oil drives the crossbeam cylinder 10404 to drive the liquid-driven chuck 10405 to clamp the front diagonal support column 202. After the position of the feed device 6 is adjusted, the drill rod 14 and the tool string are lowered into the borehole 13 through the drill rod adding device to perform the directional drilling rig high elevation construction.

[0082] Third, adjust the depression angle and carry out large depression angle construction (such as Fig. 9 shown):

[0083] High-pressure oil is input into the rear multi-stage angle adjustment cylinder 105 and the rear diagonal support angle adjustment cylinder 302, and the rear multi-stage angle adjustment cylinder 105 provides sufficient driving force to drive the rear end of the feed device 6 to rise to the preset depression angle. When the drilling rig is at the initial position and the preset depression angle is at a larger angle, the rear multi-stage angle adjustment cylinder 105 is used to adjust the position of the rear end of the feed device 6 until the rear multi-stage angle adjustment cylinder 105 reaches the maximum stroke and stops, and then the rear diagonal support angle adjustment cylinder 302 performs progressive angle adjustment, drives the rear end of the feed device 6 to rise and drives the rear crossbeam assembly 104, the rear multi-stage angle adjustment cylinder 105, and the rear multi-stage angle adjustment cylinder mounting member 103 to move upward along the rear diagonal support column 102 until the drilling rig reaches the preset depression angle. If the drilling rig is not in the initial position, the high-pressure oil enters the rear multi-stage angle adjustment cylinder 105 and the rear diagonal support angle adjustment cylinder 302, driving the rear end of the feed device 6 to rise or fall until the drilling rig reaches the preset depression angle; when the drilling rig reaches the preset depression angle, the high-pressure oil drives the crossbeam cylinder 10404 to drive the liquid-driven chuck 10405 to clamp the rear diagonal support column 102. After the position of the feed device 6 is adjusted, the drill rod 14 and the tool string are lowered into the borehole 13 through the drill rod adding device to perform the directional drilling rig high depression angle construction.

Claims

1. A directional drilling rig with a progressive angle adjustment device having a main shaft inclination locking function, comprising a drilling rig crawler body (5), characterized in that: A rear angle adjustment component (1) is fixedly installed on the longitudinal rear side of the drilling rig crawler body (5), and a front angle adjustment component (2) is fixedly installed on the longitudinal front side of the drilling rig crawler body (5); a pair of rear diagonal brace components (3) and a pair of front diagonal brace components (4) are hinged on the top surface of the drilling rig crawler body (5); a feeding device (6) is arranged above the drilling rig crawler body (5); the longitudinal rear end of the feeding device (6) is movably connected to the rear angle adjustment component (1), the longitudinal front end of the feeding device (6) is movably connected to the front angle adjustment component (2), and the bottom surface of the feeding device (6) is movably connected to the pair of rear diagonal brace components (3) and the pair of front diagonal brace components (4); The rear angle adjustment component (1), the front angle adjustment component (2), the rear diagonal support component (3) and the front diagonal support component (4) together constitute a progressive angle adjustment device with a main shaft tilt angle locking function; the rear angle adjustment component (1) comprises a pair of rear column mounting seats (101), each rear column mounting seat (101) has a rear diagonal support column (102) movably mounted therein, and the rear diagonal support column (102) is arranged along the vertical direction; each rear diagonal support column (102) is respectively mounted with a rear multi-stage angle adjustment cylinder mounting member (103), and the pair of rear multi-stage angle adjustment cylinder mounting members (103) are arranged opposite to each other; a pair of rear diagonal support columns (103) are arranged opposite to each other; A rear crossbeam assembly (104) is installed on the support column (102), and the rear crossbeam assembly (104) is arranged along the transverse direction. The rear crossbeam assembly (104) is located above the rear multi-stage angle adjustment oil cylinder mounting member (103); the rear multi-stage angle adjustment oil cylinder mounting member (103) is movably connected to the cylinder barrel of the rear multi-stage angle adjustment oil cylinder (105), and the rear crossbeam assembly (104) is movably connected to the cylinder rod of the rear multi-stage angle adjustment oil cylinder (105); a rear limit block (106) is installed on each rear oblique support column (102), and the rear limit block (106) is located below the rear multi-stage angle adjustment oil cylinder mounting member (103); The front angle adjustment assembly (2) comprises a pair of front column mounting seats (201), each of which has a front diagonal support column (202) movably mounted therein, and the front diagonal support column (202) is arranged along the vertical direction; each of the front diagonal support columns (202) is respectively mounted with a front multi-stage angle adjustment cylinder mounting member (203), and the pair of front multi-stage angle adjustment cylinder mounting members (203) are arranged opposite to each other; a front crossbeam assembly (204) is mounted on the pair of front diagonal support columns (202), and the front crossbeam assembly ( 204) is arranged along the transverse direction, and the front crossbeam assembly (204) is located above the front multi-stage angle adjustment cylinder mounting member (203); the front multi-stage angle adjustment cylinder mounting member (203) is movably connected to the cylinder barrel of the front multi-stage angle adjustment cylinder (205), and the front crossbeam assembly (204) is movably connected to the cylinder rod of the front multi-stage angle adjustment cylinder (205); a front limit block (206) is installed on each front diagonal support column (202), and the front limit block (206) is located below the front multi-stage angle adjustment cylinder mounting member (203).

2. The directional drilling machine with a progressive angle adjustment device having a main shaft inclination locking function as claimed in claim 1, characterized in that: The rear crossbeam assembly (104) has the same structure as the front crossbeam assembly (204); The rear cross beam assembly (104) comprises a cross beam assembly housing (10401), the cross beam assembly housing (10401) is arranged along the transverse direction, and a clamp housing (10402) is fixedly arranged at each of the transverse ends of the cross beam assembly housing (10401); a fixed clamp (10403) is arranged on the transverse outer side of the clamp housing (10402); a cross beam oil cylinder (10403) is arranged in the cross beam assembly housing (10401); 4), a liquid-driven chuck (10405) is movably arranged in the chuck housing (10402), and the two liquid-driven chucks (10405) are respectively connected to the lateral ends of the crossbeam cylinder (10404), the inner side surfaces of the liquid-driven chuck (10405) and the fixed chuck (10403) are the matching surfaces of the diagonal bracing column, and the space enclosed by the liquid-driven chuck (10405) and the fixed chuck (10403) is the through hole (10406) of the diagonal bracing column.

3. The directional drilling machine with a progressive angle adjustment device having a main shaft inclination locking function as claimed in claim 1, characterized in that: The rear diagonal support assembly (3) comprises a pair of rear diagonal support angle adjustment cylinder mounting seats (301), and each rear diagonal support angle adjustment cylinder mounting seat (301) is movably connected to a rear diagonal support angle adjustment cylinder (302).

4. The directional drilling machine with a progressive angle adjustment device having a main shaft inclination locking function as claimed in claim 1, characterized in that: The front diagonal brace assembly (4) comprises a pair of front diagonal brace angle adjustment cylinder mounting seats (401), and each front diagonal brace angle adjustment cylinder mounting seat (401) is movably connected to a front diagonal brace angle adjustment cylinder (402).

5. The directional drilling machine with a progressive angle adjustment device having a main shaft inclination locking function as claimed in claim 1, characterized in that: The feeding device (6) comprises a feeding body (601), a guide rail (602) is respectively arranged on the two lateral sides of the top surface of the feeding body (601), and a support plate (603) is movably installed on the pair of guide rails (602); a feeding cylinder (604) is arranged at the longitudinal front part of the feeding body (601), the cylinder barrel of the feeding cylinder (604) is fixedly connected to the feeding body (601), and the cylinder rod of the feeding cylinder (604) is connected to the support plate (603).

6. The directional drilling machine with a progressive angle adjustment device having a main shaft inclination locking function as claimed in claim 5, characterized in that: A pair of rear connecting ear plates (605) are arranged on the longitudinal rear end of the feed fuselage (601), and the rear connecting ear plates (605) are installed on the rear cross beam assembly (104); a pair of front connecting ear plates (606) are arranged on the longitudinal front end of the feed fuselage (601), and the front connecting ear plates (606) are installed on the front cross beam assembly (204); a plurality of groups of lower connecting ear plates (607) are arranged on the bottom surface of the feed fuselage (601), and a rear diagonal support angle adjustment cylinder (302) and a front diagonal support angle adjustment cylinder (402) are respectively installed in the plurality of groups of lower connecting ear plates (607).

7. The directional drilling machine with a progressive angle adjustment device having a main shaft inclination locking function as claimed in claim 1, characterized in that: The displacement sensor (11) and the inclination sensor (12) on the feeding device (6) are provided.

8. A progressive angle adjustment device with spindle inclination locking function, characterized in that: The invention comprises a rear angle adjustment component (1) arranged on the longitudinal rear side and a front angle adjustment component (2) arranged on the longitudinal front side, a pair of rear diagonal brace components (3) and a pair of front diagonal brace components (4) being arranged between the rear angle adjustment component (1) and the front angle adjustment component (2), the rear diagonal brace component (3) being close to the rear angle adjustment component (1), and the front diagonal brace component (4) being close to the front angle adjustment component (2); The rear angle adjustment assembly (1) comprises a pair of rear column mounting seats (101), each rear column mounting seat (101) having a rear diagonal support column (102) movably mounted therein, and the rear diagonal support column (102) is arranged along the vertical direction; each rear diagonal support column (102) is respectively mounted with a rear multi-stage angle adjustment cylinder mounting member (103), and the pair of rear multi-stage angle adjustment cylinder mounting members (103) are arranged opposite to each other; a rear cross beam assembly (104) is mounted on the pair of rear diagonal support columns (102), and the rear cross beam assembly ( 104) is arranged in the transverse direction, the rear crossbeam assembly (104) is located above the rear multi-stage angle adjustment oil cylinder mounting member (103); the rear multi-stage angle adjustment oil cylinder mounting member (103) is movably connected to the cylinder barrel of the rear multi-stage angle adjustment oil cylinder (105), and the rear crossbeam assembly (104) is movably connected to the cylinder rod of the rear multi-stage angle adjustment oil cylinder (105); a rear limit block (106) is installed on each rear diagonal support column (102), and the rear limit block (106) is located below the rear multi-stage angle adjustment oil cylinder mounting member (103); The front angle adjustment assembly (2) comprises a pair of front column mounting seats (201), each of which has a front diagonal support column (202) movably mounted therein, and the front diagonal support column (202) is arranged along the vertical direction; each of the front diagonal support columns (202) is respectively mounted with a front multi-stage angle adjustment cylinder mounting member (203), and the pair of front multi-stage angle adjustment cylinder mounting members (203) are arranged opposite to each other; a front crossbeam assembly (204) is mounted on the pair of front diagonal support columns (202), and the front crossbeam assembly ( 204) is arranged along the transverse direction, and the front crossbeam assembly (204) is located above the front multi-stage angle adjustment cylinder mounting member (203); the front multi-stage angle adjustment cylinder mounting member (203) is movably connected to the cylinder barrel of the front multi-stage angle adjustment cylinder (205), and the front crossbeam assembly (204) is movably connected to the cylinder rod of the front multi-stage angle adjustment cylinder (205); a front limit block (206) is installed on each front diagonal support column (202), and the front limit block (206) is located below the front multi-stage angle adjustment cylinder mounting member (203).

9. The progressive angle adjustment device with spindle inclination locking function according to claim 8, characterized in that: The rear diagonal support assembly (3) comprises a pair of rear diagonal support angle adjustment oil cylinder mounting seats (301), each rear diagonal support angle adjustment oil cylinder mounting seat (301) being movably connected to a rear diagonal support angle adjustment oil cylinder (302); The front diagonal brace assembly (4) comprises a pair of front diagonal brace angle adjustment cylinder mounting seats (401), and each front diagonal brace angle adjustment cylinder mounting seat (401) is movably connected to a front diagonal brace angle adjustment cylinder (402).

10. The progressive angle adjustment device with spindle inclination locking function according to claim 8, characterized in that: The rear crossbeam assembly (104) has the same structure as the front crossbeam assembly (204); The rear cross beam assembly (104) comprises a cross beam assembly housing (10401), the cross beam assembly housing (10401) is arranged along the transverse direction, and a clamp housing (10402) is fixedly arranged at each of the transverse ends of the cross beam assembly housing (10401); a fixed clamp (10403) is arranged on the transverse outer side of the clamp housing (10402); a cross beam oil cylinder (10403) is arranged in the cross beam assembly housing (10401); 4), a liquid-driven chuck (10405) is movably arranged in the chuck housing (10402), and the two liquid-driven chucks (10405) are respectively connected to the lateral ends of the crossbeam cylinder (10404), the inner side surfaces of the liquid-driven chuck (10405) and the fixed chuck (10403) are the matching surfaces of the diagonal bracing column, and the space enclosed by the liquid-driven chuck (10405) and the fixed chuck (10403) is the through hole (10406) of the diagonal bracing column.

Citation Information

Patent Citations

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