Aluminum rod melting device for aluminum profile production and use method
By designing an aluminum rod smelting device with an automatic impurity collection mechanism, the problem that existing devices are difficult to reduce aluminum water impurities is solved, and the quality of aluminum profile products has been improved.
Patent Information
- Application Number
- CN202510025169.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-08
AI Technical Summary
The existing aluminum rod smelting devices are difficult to effectively reduce impurities on the surface of aluminum water, resulting in the poured aluminum water containing more impurities, affecting the quality of aluminum profile products.
An aluminum rod smelting device for aluminum profile production is designed, including a furnace, heat insulation ring, material push plate, arc press cylinder and collection mechanism. Through the resistance of aluminum water to the pushing plate, the impurity collection mechanism in the furnace is automatically started, and the hydraulic system and transmission mechanism are used to drive the pushing plate and the arc-shaped pressing cylinder to rotate, push the lifting plug rod and counterweight block to move, and then start the process of scraping and ejecting impurities on the collection plate.
It effectively reduces the impurity content in aluminum water, improves the quality of aluminum profile products, and ensures stable product quality in subsequent production processes.
Smart Images

Figure CN119436822B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of smelting devices, and in particular to an aluminum rod smelting device for aluminum profile production and a use method thereof. Background Art
[0002] In the production process of aluminum profiles, the aluminum rod needs to be melted by a smelting device, and the molten aluminum is poured into an external forming mold to make the product shape. However, there are still some problems with the existing aluminum rod smelting device:
[0003] For example, an aluminum rod melting device for aluminum profile production with publication number CN118361960B specifically relates to the technical field of aluminum profile production, comprising a support frame, a protective cover is fixedly installed on the top of the support frame, a bottom sealing disk is fixedly provided on the inner bottom of the protective cover, a transfer melting mechanism is provided in the middle of the protective cover, a mixing mechanism is provided on one side of the protective cover, and a liquid discharge pipe is fixedly provided on one side of the bottom sealing disk;
[0004] The invention discloses a melting device for molten cast aluminum rods for aluminum profile production and a melting method thereof, which is disclosed in the publication number CN113834333B. The invention relates specifically to the technical field of aluminum profile production. The invention crushes the material through a crushing structure, thereby reducing the volume of the material and the difficulty of subsequent smelting. At the same time, the feeding area of the reagent can be adjusted through the swing of the feeding structure, thereby improving the uniformity of the feeding.
[0005] During the use of the above device, it is difficult to effectively reduce impurities on the surface of molten aluminum. The molten aluminum poured out by the device contains a lot of impurities, which will have an adverse effect on the manufactured aluminum profile products.
[0006] In view of the above problems, it is urgent to carry out innovative design based on the original aluminum rod melting device. Summary of the invention
[0007] The purpose of the present invention is to provide an aluminum rod melting device and a method for using it for aluminum profile production, so as to solve the following problems of the existing aluminum rod melting device proposed in the above-mentioned background technology: during the use of the device, it is difficult to effectively reduce impurities on the surface of molten aluminum, and the molten aluminum poured out of the device contains a lot of impurities, which will have an adverse effect on the manufactured aluminum profile products.
[0008] To achieve the above object, the present invention provides the following technical solution: an aluminum rod melting device for aluminum profile production, comprising:
[0009] A furnace, a top side wall of which is fixedly connected with a feed pipe, one end of the feed pipe away from the furnace is fixedly connected with an electric cylinder of a feeder, and a nozzle holder for spraying flames is fixedly installed inside the other end of the feed pipe;
[0010] Also includes:
[0011] An insulation ring, the outer wall of which is rotatably embedded on the top inner wall of the furnace, an insulation disk is coaxially fitted on the inner side of the insulation ring, symmetrically distributed push plates are fixedly connected to the bottom surface of the insulation ring, and the push plates are arranged on the lower inner side of the furnace, a horizontal sealing electric cylinder is fixedly connected to the outer wall of the furnace, and a sealing block is arranged at the movable end of the sealing electric cylinder, and the sealing block on the sealing electric cylinder is fit-embedded in the discharge port at the bottom of the furnace, an outer cover is coaxially fixedly connected to the top outer wall of the furnace, and a coaxial arc-shaped pressure cylinder is rotatably fitted on the bottom inner wall of the outer cover, the end of the arc-shaped pressure cylinder rotates through a rod body provided with an arc-shaped plug rod, and the end of the arc-shaped plug rod away from the arc-shaped pressure cylinder is fixedly connected to the bracket on the top of the insulation ring to form a transmission structure, and a lower servo motor is fixedly connected to the bottom of the side wall of the outer cover;
[0012] An inner core rod, the upper end of which coaxially rotates and passes through the top of the outer cover, a heat insulation plate is coaxially fixedly connected to the lower side wall of the inner core rod, and the top of the inner core rod is provided with docking holes distributed at equal angles, the upper end face of the inner core rod is coaxially fixedly connected to the output shaft of the upper servo motor, and the upper servo motor is fixedly connected to the top outer wall of the outer cover, a transmission mechanism is sleeved on the middle side wall of the inner core rod, and the transmission mechanism includes a first sleeve, the top inner wall of the first sleeve is coaxially fitted on the side wall of the inner core rod, and the top of the second sleeve is slidably inserted on the lower inner wall of the first sleeve, and the second sleeve is coaxially fitted on the outer wall of the inner core rod, A support shell is fixedly connected between the lower end surface of the inner core rod and the upper end of the slag discharge pipe, and the axes of the inner core rod and the slag discharge pipe pass through the spherical center of the support shell, and the upper end of the slag discharge pipe is fixedly installed on the bottom of the support shell, and a collecting mechanism is rotatably installed on the inner side of the support shell, and the collecting mechanism includes a hollow shell, and symmetrically distributed side blocks are rotatably connected on both sides of the hollow shell to form a spherical structure, and the outer walls of the hollow shell and the side blocks are rotatably fitted on the inner wall of the support shell, and a collecting plate is fixedly connected at the feed port of the side wall of the hollow shell, and the groove on the upper part of the inclined surface of the collecting plate is connected to the feed port of the hollow shell to form a slag discharge structure, and the bottom of the inclined surface of the collecting plate is just above the pushing plate.
[0013] Preferably, a gear ring is fixedly connected to the outer wall of the arc-shaped pressure cylinder, and the gear ring, arc-shaped plug rod and arc-shaped pressure cylinder are coaxially arranged, the outer side of the gear ring is meshingly connected with the output gear of the lower servo motor, and the output gear of the lower servo motor is rotatably installed on the bottom of the outer cover, and a plug body of the arc-shaped plug rod is fitted on the inner wall of the arc-shaped pressure cylinder, so that the gear ring can drive the arc-shaped pressure cylinder to rotate.
[0014] Preferably, one end of the arc pressure cylinder away from the arc plug rod is fixedly connected to an oil cylinder, and a plug head of a lifting plug rod is fitted on the lower part of the inner wall of the oil cylinder, and the rod body of the lifting plug rod slides through the top of the oil cylinder, a counterweight block is fitted on the upper end surface of the oil cylinder, and the end of the rod body of the lifting plug rod is fixedly connected to the center of the bottom surface of the counterweight block, and the top of the counterweight block is fixedly installed on a moving ring, and the moving ring is coaxially fitted on the inner wall of the outer cover, and a trigger frame is provided above the moving ring, so that the lifting plug rod can push the counterweight block to move.
[0015] Preferably, the convex ring on the top side wall of the first sleeve is rotatably embedded in the trigger frame, and the two ends of the trigger frame are horizontally slidably embedded in the inner wall of the outer cover, the convex block on the inner wall of the first sleeve is embedded in the vertical groove on the second sleeve to form a sliding limit structure, and the bottom surface of the second sleeve is fitted on the upper surface of the heat insulation disk, a docking ring is coaxially slidably installed in the annular groove on the top of the first sleeve, and a pressure spring is fixedly installed between the bottom surface of the docking ring and the inner wall of the first sleeve, and the convex key on the inner wall of the docking ring is slidably embedded in the inner wall of the first sleeve to form a transmission structure, a convex column is arranged on the top annular surface of the docking ring, and the upper end of the convex column of the docking ring is arranged toward the docking hole, so that the first sleeve can drive the second sleeve to rotate.
[0016] Preferably, a lifting ring is threadedly connected to the threaded groove opened in the middle part of the side wall of the second sleeve, and the bottom end of the control frame is fixedly connected to the outer wall of the lifting ring, the upper part of the control frame is fitted on both sides of the horizontal frame, and the top of the horizontal frame is slidably connected to the guide rail at the top of the inner wall of the outer cover, and the cross bar on the upper part of the control frame fits through the through guide groove opened on the sliding plate, the sliding plate is slidably inserted in the mounting groove in the middle part of the horizontal frame, and the side wall of the sliding plate is elastically connected to the inner wall of the horizontal frame by a spring, the bottom of the horizontal frame is fixedly connected with an inner rod and an outer rod, and the inner rod and the outer rod are coaxially arranged, so that the lifting ring can drive the control frame to move.
[0017] Preferably, an inner ring frame is movably sleeved on the middle side wall of the second sleeve, and an outer ring frame is coaxially sleeved on the outer wall of the inner ring frame, and arc plates are arranged at the outer edges of the upper surfaces of the inner ring frame and the outer ring frame, the arc length of the arc plate of the inner ring frame is greater than the arc length of the arc plate of the outer ring frame, and the arc plate height of the inner ring frame is greater than the arc plate height of the outer ring frame, an inner rod is arranged on the outer side of the arc plate of the inner ring frame, an outer rod is arranged on the outer side of the arc plate of the outer ring frame, and the axes of the outer rod and the inner rod are perpendicular to the rotation axis of the inner ring frame, symmetrically distributed inner return springs are fixedly connected between the bottom surface of the inner ring frame and the upper surface of the heat insulation disk, and symmetrically distributed outer return springs are fixedly connected between the bottom surface of the outer ring frame and the upper surface of the heat insulation disk, so that the inner ring frame can compress the inner return spring.
[0018] Preferably, an inner adjustment frame is vertically fixedly installed on the bottom surface of the inner ring frame, an outer adjustment frame is fixedly connected to the bottom surface of the outer ring frame, and both the outer adjustment frame and the inner adjustment frame slide through the insulation disk arrangement, a ring set is rotatably connected to the lower end of the outer adjustment frame, and the ring set is coaxially sleeved on the outside of the force-bearing rod, so that the outer adjustment frame can drive the ring set to move.
[0019] Preferably, an inclined rotating plate is fixedly connected to the outer wall of the side block, and the rotating plate is rotatably fitted in an arc groove opened on the side wall of the supporting shell, and one end of the rotating plate away from the side block is fit and inserted between the horizontal axes at the lower end of the inner adjustment frame, and the end of the collecting plate is arranged away from the inner wall of the furnace, so that the rotating plate can drive the side block to rotate.
[0020] Preferably, a force-bearing rod is fixedly connected to the outer wall of the hollow shell on the side away from the collecting plate, and the axis of the force-bearing rod and the axis of the rotating plate are perpendicular to each other, and the axes of the force-bearing rod and the rotating plate both pass through the center of the sphere of the hollow shell, and the force-bearing rod fits through the slide groove on the outer wall of the supporting shell, and a slag discharge port is opened on the side of the outer wall of the hollow shell close to the force-bearing rod, and the slag discharge port is arranged above the upper port of the slag discharge pipe, and the lower port of the slag discharge pipe is rotatably fitted and installed on the bottom end of the furnace, so that the force-bearing rod can drive the hollow shell to rotate.
[0021] The method for using the aluminum rod melting device for aluminum profile production comprises the following steps:
[0022] S1: The user controls the furnace, feeder and nozzle rack in the device to start. The motor on the feeder drives the pressure roller to rotate, so that the pressure roller can drive the aluminum rod to slowly move into the feed pipe, and the high-temperature flame sprayed by the nozzle rack can melt the aluminum rod. The molten aluminum will flow into the furnace. At the same time, the device controls the lower servo motor and the upper servo motor to start;
[0023] S2: The output gear of the lower servo motor will drive the arc pressure cylinder to rotate through the gear ring. Since the connecting space between the arc pressure cylinder and the oil cylinder is filled with hydraulic oil, the rotating arc pressure cylinder will push the arc plug rod to rotate through the hydraulic oil, and the arc plug rod will drive the heat insulation ring to rotate. At this time, the heat insulation ring will drive the push plate on the bottom vertical rod to rotate, and the push plate will drive the molten aluminum in the furnace to flow, so that the molten aluminum can be evenly heated and maintain fluidity. When the molten aluminum level in the furnace continues to rise, the contact area between the molten aluminum and the push plate will increase synchronously. At this time, the resistance encountered by the push plate will increase synchronously. The push plate will synchronously apply resistance to the arc plug rod through the heat insulation ring, so that the pressure of the hydraulic oil in the arc pressure cylinder and the oil cylinder increases synchronously, so that the hydraulic oil can push the jacking plug rod to overcome the weight of the counterweight block and move. The counterweight block drives the moving ring to move synchronously, so that the moving ring can move upward to apply thrust to the trigger frame, and the trigger frame drives the first sleeve to move synchronously, so that the docking ring in the first sleeve approaches the docking hole on the inner core rod;
[0024] S3: The device controls the upper servo motor to start, and the upper servo motor will drive the inner core rod to rotate, and the inner core rod will drive the insulation plate, the support shell and the slag discharge pipe to rotate, and the support shell will drive the hollow shell and the collecting plate to rotate. The collecting plate is used to scrape impurities on the surface of the molten aluminum. When the molten aluminum level completely submerges the push plate and reaches the maximum resistance, the moving ring can just drive the docking ring to move to the docking position through the trigger frame and the first sleeve. At this time, the convex column on the docking ring can be embedded in the docking hole. At the same time, the moving ring will trigger the switch on the inner wall of the outer cover. The device controls the feeder to stop, and the inner core rod will drive the docking ring to rotate. At this time, the docking ring will drive the second sleeve to rotate through the first sleeve, so that the second sleeve can drive the threaded lifting ring to move, and the lifting ring will drive the control frame to move downward along the horizontal frame. At this time, the crossbar on the control frame will move along the through guide groove on the sliding plate to apply thrust, so that the sliding plate can push the horizontal frame to move horizontally through the spring. At this time, the inner rod and the outer rod at the bottom of the horizontal frame move synchronously. When the inner rod enters the rotation trajectory of the inner ring frame, the outer rod enters the rotation trajectory of the outer ring frame synchronously;
[0025] S4: The rotating heat insulation plate will drive the outer adjustment frame and the inner adjustment frame to rotate synchronously, and the outer adjustment frame will drive the outer ring frame to rotate, and the inner adjustment frame will drive the inner ring frame to rotate. At this time, the arc plate on the inner ring frame will first contact the inner rod. At this time, the inner ring frame will be pressed to move downward, and the inner ring frame will compress the inner reset spring. At the same time, the inner ring frame will drive the inner adjustment frame to move downward, so that the inner adjustment frame pushes the bottom rotating plate to rotate downward, and the rotating plate drives the hollow shell to rotate synchronously through the side block, and the hollow shell drives the collecting plate to rotate synchronously, so that the bottom end of the collecting plate rotates upward and leaves the surface of the aluminum liquid. At this time, the collecting plate The impurities collected on the upper part will move into the groove on the collecting plate, and then the arc plate on the outer ring frame will contact the outer rod, and the outer ring frame will also move downward, and the outer ring frame drives the outer adjustment frame to rotate downward, and the outer adjustment frame drives the force rod to rotate downward through the ring set, and the force rod will drive the hollow shell to rotate vertically. At this time, the hollow shell will drive the end of the collecting plate to tilt up, and the slag discharge port in the hollow shell is connected with the upper port of the slag discharge pipe, so that the impurities in the groove of the collecting plate will fall into the hollow shell, and the impurities in the hollow shell will be discharged through the slag discharge pipe; the impurities in the aluminum water are reduced by the repeated collection movement of the collecting plate;
[0026] S5: When the molten aluminum needs to be poured out for aluminum profile production and processing, the sealing electric cylinder is started so that the sealing block at the end of the sealing electric cylinder no longer blocks the discharge port of the furnace, and the molten aluminum can flow out of the furnace.
[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: the aluminum rod smelting device and the use method for aluminum profile production can automatically start the impurity collection mechanism on the surface of the aluminum liquid in the melting furnace through the resistance of the aluminum liquid to the push plate, thereby effectively reducing the impurity content in the aluminum liquid poured out by the device, and ensuring the quality of the aluminum profile products subsequently manufactured. The specific contents are as follows:
[0028] 1. The end of the arc plug rod is fixedly connected to a bracket of an insulation ring, and the bottom of the insulation ring is fixedly connected to a symmetrically distributed push plate, and the end of the arc pressure cylinder away from the arc plug rod is fixedly connected to the oil cylinder, and the lower part of the inner wall of the oil cylinder is fitted with a plug head of the jacking plug rod, and the rod body of the jacking plug rod slides through the top of the oil cylinder, and the center of the bottom surface of the counterweight block is fixedly connected to the rod body end of the jacking plug rod, and the top of the counterweight block is fixedly installed on the moving ring, and the convex ring on the top side wall of the first sleeve is rotatably embedded On the trigger frame, when the amount of molten aluminum in the furnace reaches the set value, the molten aluminum just covers the push plate. At this time, the push plate is subject to the greatest resistance. At this time, the resistance exerted by the push plate on the insulation ring and the arc plug rod will reach the maximum value simultaneously. During this process, the hydraulic oil pressure in the arc pressure cylinder and the cylinder barrel will increase synchronously. At this time, the lifting plug rod can push the counterweight block and the moving ring to move, so that the moving ring can push the trigger frame to move, so that the trigger frame can drive the transmission mechanism to operate, thereby realizing the subsequent impurity removal operation;
[0029] 2. An inclined rotating plate is fixedly connected to the outer wall of the side block, and the rotating plate is rotatably fitted in an arc groove opened on the side wall of the supporting shell, and the end of the rotating plate away from the side block is fitted and inserted between the horizontal axes at the lower end of the inner adjusting frame, and a force-bearing rod is fixedly connected to the outer wall of the hollow shell away from the collecting plate, and the axis of the force-bearing rod and the axis of the rotating plate are perpendicular to each other, and the axes of the force-bearing rod and the rotating plate both pass through the spherical center of the hollow shell, and the force-bearing rod fits through the slide groove on the outer wall of the supporting shell, and a slag discharge port is opened on the side of the outer wall of the hollow shell close to the force-bearing rod, and the slag discharge port is arranged above the upper port of the slag discharge pipe. When the rotating plate drives the hollow shell to rotate through the side block, the collecting plate connected at the feed port of the hollow shell will rotate upward synchronously, so that the collected aluminum water impurities can enter the groove of the collecting plate, and then the force-bearing rod will drive the hollow shell to rotate, so that the collecting plate will tilt up, and at this time, the impurities in the groove of the collecting plate can be discharged through the hollow shell and the slag discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall external structure of the present invention;
[0031] Figure 2 This is a schematic diagram of the gear ring installation structure of the present invention;
[0032] Figure 3 This is a schematic diagram of the installation structure of the mobile ring of the present invention;
[0033] Figure 4 This is a schematic diagram of the horizontal frame installation structure of the present invention;
[0034] Figure 5 This is a schematic diagram of the installation structure of the sliding plate of the present invention;
[0035] Figure 6 This is a schematic diagram of the installation structure of the counterweight block of the present invention;
[0036] Figure 7 This is a schematic diagram of the first sleeve installation structure of the present invention;
[0037] Figure 8 This is a schematic diagram of the second sleeve installation structure of the present invention;
[0038] Fig. 9 This is a schematic diagram of the installation structure of the docking ring of the present invention;
[0039] Fig.10 This is a schematic diagram of the hollow shell installation structure of the present invention;
[0040] Fig.11 This is a schematic diagram of the installation structure of the ring kit of the present invention;
[0041] Fig.12 This is a schematic diagram of the side block installation structure of the present invention;
[0042] Fig.13 This is a schematic diagram of the installation structure of the slag discharge pipe of the present invention.
[0043] In the figure: 1, furnace; 2, feed pipe; 3, feeder; 4, nozzle frame; 5, push plate; 6, sealed electric cylinder; 7, insulation ring; 8, insulation plate; 9, arc plug rod; 10, arc pressure cylinder; 11, gear ring; 12, lower servo motor; 13, cylinder barrel; 14, lifting plug rod; 15, counterweight; 16, moving ring; 17, trigger frame; 18, transmission mechanism; 1801, first sleeve; 1802, docking ring; 1803, pressure spring; 1804, second sleeve; 1805, lifting ring; 1806, control frame; 1 9. Inner core rod; 20. Upper servo motor; 21. Docking hole; 22. Horizontal frame; 23. Outer cover; 24. Sliding plate; 25. Inner rod; 26. Inner ring frame; 27. Inner return spring; 28. Outer rod; 29. Outer ring frame; 30. Outer return spring; 31. Outer adjustment frame; 32. Ring kit; 33. Support shell; 34. Slag discharge pipe; 35. Inner adjustment frame; 36. Collecting mechanism; 3601. Hollow shell; 3602. Side block; 3603. Force rod; 3604. Rotating plate; 3605. Collecting plate; 3606. Slag discharge port. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] See also Figure 1-Figure 13The present invention provides a technical solution: an aluminum rod melting device for aluminum profile production, comprising:
[0046] A furnace 1, a top side wall of which is fixedly connected with a feed pipe 2, one end of the feed pipe 2 away from the furnace 1 is fixedly connected with an electric cylinder of a feeder 3, and a nozzle holder 4 for spraying flames is fixedly installed inside the other end of the feed pipe 2;
[0047] Also includes:
[0048] An insulation ring 7, the outer wall of which is rotatably embedded in the top inner wall of the melting furnace 1, an insulation disk 8 is coaxially fitted on the inner side of the insulation ring 7, a symmetrically distributed push plate 5 is fixedly connected to the bottom surface of the insulation ring 7, and the push plate 5 is arranged on the inner lower part of the melting furnace 1, a horizontal sealing electric cylinder 6 is fixedly connected to the outer wall of the melting furnace 1, and a sealing block is arranged at the movable end of the sealing electric cylinder 6, and the sealing block on the sealing electric cylinder 6 is fit-embedded in the discharge port at the bottom of the melting furnace 1, an outer cover 23 is coaxially fixedly connected to the top outer wall of the melting furnace 1, and a coaxial arc-shaped pressing cylinder 10 is rotatably fitted on the bottom inner wall of the outer cover 23, the end of the arc-shaped pressing cylinder 10 rotates through the rod body provided with an arc-shaped plug rod 9, and the end of the arc-shaped plug rod 9 away from the arc-shaped pressing cylinder 10 is fixedly connected to the bracket on the top of the insulation ring 7 to form a transmission structure, and the bottom of the side wall of the outer cover 23 is fixedly connected to the lower servo motor 12;
[0049] The inner core rod 19 has an upper end that coaxially rotates and passes through the top of the outer cover 23. The lower side wall of the inner core rod 19 is coaxially fixedly connected with a heat insulation plate 8, and the top of the inner core rod 19 is provided with docking holes 21 distributed at equal angles. The upper end face of the inner core rod 19 is coaxially fixedly connected to the output shaft of the upper servo motor 20, and the upper servo motor 20 is fixedly connected to the top outer wall of the outer cover 23. A transmission mechanism 18 is sleeved on the middle side wall of the inner core rod 19. The transmission mechanism 18 includes a first sleeve 1801, the top inner wall of the first sleeve 1801 is coaxially fitted on the side wall of the inner core rod 19, and the top of the second sleeve 1804 is slidably inserted on the lower inner wall of the first sleeve 1801, and the second sleeve 1804 is coaxially fitted on the outer wall of the inner core rod 19, and the lower end face of the inner core rod 19 and the slag discharge pipe A support shell 33 is fixedly connected between the upper ports of 34, and the axes of the inner core rod 19 and the slag discharge pipe 34 pass through the center of the sphere of the support shell 33, and the upper port of the slag discharge pipe 34 is fixedly installed on the bottom of the support shell 33, and a collecting mechanism 36 is rotatably installed on the inner side of the support shell 33, and the collecting mechanism 36 comprises a hollow shell 3601, and the two sides of the hollow shell 3601 are rotatably connected with symmetrically distributed side blocks 3602 to form a spherical structure together, and the outer walls of the hollow shell 3601 and the side blocks 3602 are rotatably fitted on the inner wall of the support shell 33, and a collecting plate 3605 is fixedly connected at the feed port of the side wall of the hollow shell 3601, and the groove on the upper part of the inclined surface of the collecting plate 3605 is connected to the feed port of the hollow shell 3601 to form a slag discharge structure, and the bottom of the inclined surface of the collecting plate 3605 is just above the pushing plate 5.
[0050] A gear ring 11 is fixedly connected to the outer wall of the arc-shaped pressure cylinder 10, and the gear ring 11, the arc-shaped plug rod 9 and the arc-shaped pressure cylinder 10 are coaxially arranged. The outer side of the gear ring 11 is meshed with the output gear of the lower servo motor 12, and the output gear of the lower servo motor 12 rotates and penetrates the bottom of the outer cover 23. The plug body of the arc-shaped plug rod 9 is fitted on the inner wall of the arc-shaped pressure cylinder 10. The lower servo motor 12 drives the arc-shaped pressure cylinder 10 to rotate through the gear ring 11. At this time, the hydraulic oil in the arc-shaped pressure cylinder 10 will push the arc-shaped plug rod 9 to move synchronously. Since the end of the arc-shaped pressure cylinder 10 away from the arc-shaped plug rod 9 is fixedly connected with the oil The cylinder 13 is provided with a plug head of a lifting plug rod 14 on the lower part of the inner wall of the oil cylinder 13, and the rod body of the lifting plug rod 14 slides through the top of the oil cylinder 13, and a counterweight block 15 is fitted on the upper end surface of the oil cylinder 13, and the end of the rod body of the lifting plug rod 14 is fixedly connected to the center of the bottom surface of the counterweight block 15, and the top of the counterweight block 15 is fixedly installed on the moving ring 16, and the moving ring 16 is coaxially fitted on the inner wall of the outer cover 23, and a trigger frame 17 is arranged above the moving ring 16. When the rotation resistance of the arc plug rod 9 increases, the arc pressure cylinder 10 and the oil cylinder The hydraulic oil pressure in the cylinder 13 will rise synchronously, and the hydraulic oil will be used to push the lifting plug rod 14 and the counterweight block 15 to move upward, so that the moving ring 16 on the top of the counterweight block 15 can push the trigger frame 17 to move. Since the convex ring on the top side wall of the first sleeve 1801 is rotatably embedded in the trigger frame 17, and the two ends of the trigger frame 17 are horizontally slidably embedded in the inner wall of the outer cover 23, the convex block on the inner wall of the first sleeve 1801 is embedded in the vertical groove on the second sleeve 1804 to form a sliding limit structure, and the bottom surface of the second sleeve 1804 is fitted on the upper surface of the insulation plate 8, the top of the first sleeve 1801 A docking ring 1802 is coaxially slidably installed in the annular groove, and a pressure spring 1803 is fixedly installed between the bottom surface of the docking ring 1802 and the inner wall of the first sleeve 1801, and the convex key on the inner wall of the docking ring 1802 is slidably embedded in the inner wall of the first sleeve 1801 to form a transmission structure, and a convex column is arranged on the top annular surface of the docking ring 1802, and the upper end of the convex column of the docking ring 1802 is arranged toward the docking hole 21. At this time, the trigger frame 17 will drive the first sleeve 1801 to move synchronously, so that the docking ring 1802 at the top of the first sleeve 1801 is docked with the docking hole 21 to form a transmission relationship.
[0051] A lifting ring 1805 is threadedly connected to the threaded groove opened in the middle part of the side wall of the second sleeve 1804, and the bottom end of the control frame 1806 is fixedly connected to the outer wall of the lifting ring 1805, the upper part of the control frame 1806 is fitted on both sides of the horizontal frame 22, and the top of the horizontal frame 22 is slidably connected to the guide rail at the top of the inner wall of the outer cover 23, and the cross bar on the upper part of the control frame 1806 fits through the through guide groove opened on the sliding plate 24, the sliding plate 24 is slidably inserted in the installation groove in the middle part of the horizontal frame 22, and the side wall of the sliding plate 24 is elastically connected to the inner wall of the horizontal frame 22 by a spring, the bottom of the horizontal frame 22 is fixedly connected with the inner rod 25 and the outer rod 28, and the inner rod 25 and the outer rod 28 are coaxially arranged, when the second sleeve 1804 drives the lifting ring 1805 to move downward, the lifting ring 1805 will push the sliding plate 24 and the horizontal frame 22 to move through the control frame 1806, due to the second An inner ring frame 26 is movably sleeved on the middle side wall of the sleeve 1804, and an outer ring frame 29 is coaxially sleeved on the outer wall of the inner ring frame 26, and an arc plate is provided at the outer edge of the upper surface of the inner ring frame 26 and the outer ring frame 29, the arc length of the arc plate of the inner ring frame 26 is greater than the arc length of the arc plate of the outer ring frame 29, and the arc plate height of the inner ring frame 26 is greater than the arc plate height of the outer ring frame 29, and an inner rod 25 is provided on the outer side of the arc plate of the inner ring frame 26, An outer rod 28 is arranged on the outer side of the arc-shaped plate of the outer ring frame 29, and the axes of the outer rod 28 and the inner rod 25 intersect vertically with the rotation axis of the inner ring frame 26, and symmetrically distributed inner return springs 27 are fixedly connected between the bottom surface of the inner ring frame 26 and the upper surface of the insulation disk 8, and symmetrically distributed outer return springs 30 are fixedly connected between the bottom surface of the outer ring frame 29 and the upper surface of the insulation disk 8. At this time, the horizontal frame 22 will drive the outer rod 28 and the inner rod 25 to move synchronously.
[0052] An inclined rotating plate 3604 is fixedly connected to the outer wall of the side block 3602, and the rotating plate 3604 is rotatably fitted in the arc groove provided on the side wall of the supporting shell 33, and the end of the rotating plate 3604 away from the side block 3602 is fitted and inserted between the horizontal axes at the lower end of the inner adjustment frame 35, and the end of the collecting plate 3605 is arranged away from the inner wall of the melting furnace 1, so that the rotating plate 3604 can drive the hollow shell 3601 to rotate through the side block 3602, and the inner adjustment frame 35 is vertically fixedly installed on the bottom surface of the inner ring frame 26, and the outer adjustment frame 31 is fixedly connected to the bottom surface of the outer ring frame 29, and the outer adjustment frame 31 and the inner adjustment frame 35 are both slidably penetrated through the heat insulation plate 8, and the lower end of the outer adjustment frame 31 is rotatably connected to the ring set 32, and the ring set 32 is coaxially sleeved on the force-bearing rod 3603 3603 is fixedly connected to the outer wall of the hollow shell 3601 away from the collecting plate 3605, and the axis of the force-bearing rod 3603 and the axis of the rotating plate 3604 are perpendicular to each other, and the axes of the force-bearing rod 3603 and the rotating plate 3604 pass through the center of the sphere of the hollow shell 3601, and the force-bearing rod 3603 fits through the slide groove on the outer wall of the supporting shell 33, and a slag discharge port 3606 is provided on the side of the outer wall of the hollow shell 3601 close to the force-bearing rod 3603, and the slag discharge port 3606 is arranged above the upper port of the slag discharge pipe 34, and the lower port of the slag discharge pipe 34 is rotatably fitted and installed at the bottom of the furnace 1, at this time, the force-bearing rod 3603 will drive the hollow shell 3601 to rotate.
[0053] The method for using the aluminum rod melting device for aluminum profile production comprises the following steps:
[0054] S1: The user controls the furnace 1, the feeder 3 and the nozzle rack 4 in the device to start. The motor on the feeder 3 drives the pressure roller to rotate, so that the pressure roller can drive the aluminum rod to slowly move into the feed pipe 2, and the high-temperature flame sprayed by the nozzle rack 4 can melt the aluminum rod. The molten aluminum will flow into the furnace 1. At the same time, the device controls the lower servo motor 12 and the upper servo motor 20 to start;
[0055] S2: The output gear of the lower servo motor 12 will drive the arc pressure cylinder 10 to rotate through the gear ring 11. Since the connecting space between the arc pressure cylinder 10 and the oil cylinder 13 is filled with hydraulic oil, the rotating arc pressure cylinder 10 will push the arc plug rod 9 to rotate through the hydraulic oil, and the arc plug rod 9 will drive the insulation ring 7 to rotate. At this time, the insulation ring 7 will drive the push plate 5 on the bottom vertical rod to rotate. The push plate 5 will drive the aluminum liquid in the furnace 1 to flow, so that the aluminum liquid can be evenly heated and maintain fluidity. When the aluminum liquid level in the furnace 1 continues to rise, the contact area between the aluminum liquid and the push plate 5 will increase synchronously. At this time, the resistance of the push plate 5 will be synchronously increased, and the push plate 5 will synchronously apply resistance to the arc plug rod 9 through the heat insulation ring 7, so that the pressure of the hydraulic oil in the arc pressure cylinder 10 and the oil cylinder 13 will be synchronously increased, so that the hydraulic oil can push the jacking plug rod 14 to overcome the weight of the counterweight block 15 to move, and the counterweight block 15 drives the moving ring 16 to move synchronously, so that the moving ring 16 can move upward to apply thrust to the trigger frame 17, and the trigger frame 17 drives the first sleeve 1801 to move synchronously, so that the docking ring 1802 in the first sleeve 1801 approaches the docking hole 21 on the inner core rod 19;
[0056] S3: The device controls the upper servo motor 20 to start, and the upper servo motor 20 will drive the inner core rod 19 to rotate, and the inner core rod 19 will drive the heat insulation plate 8, the support shell 33 and the slag discharge pipe 34 to rotate, and the support shell 33 will drive the hollow shell 3601 and the collecting plate 3605 to rotate, and the collecting plate 3605 is used to scrape the impurities on the surface of the molten aluminum. When the molten aluminum level completely submerges the push plate 5 and reaches the maximum resistance, the moving ring 16 can just drive the docking ring 1802 to move to the docking position through the trigger frame 17 and the first sleeve 1801. At this time, the convex column on the docking ring 1802 can be embedded in the docking hole 21, and the moving ring 16 will trigger the switch on the inner wall of the outer cover 23, and the device controls the feeder 3 to stop, and the inner core rod 19 will drive the docking ring 1802 to rotate, at this time, the docking ring 1802 will drive the second sleeve 1804 to rotate through the first sleeve 1801, so that the second sleeve 1804 can drive the threaded lifting ring 1805 to move, and the lifting ring 1805 will drive the control frame 1806 to move downward along the horizontal frame 22. At this time, the cross bar on the control frame 1806 will move along the through guide groove on the sliding plate 24 to apply thrust, so that the sliding plate 24 can push the horizontal frame 22 to move horizontally through the spring. At this time, the inner rod 25 and the outer rod 28 at the bottom of the horizontal frame 22 move synchronously. When the inner rod 25 enters the rotation trajectory of the inner ring frame 26, the outer rod 28 synchronously enters the rotation trajectory of the outer ring frame 29;
[0057] S4: The rotating heat insulation plate 8 will drive the outer adjustment frame 31 and the inner adjustment frame 35 to rotate synchronously, and the outer adjustment frame 31 will drive the outer ring frame 29 to rotate, and the inner adjustment frame 35 will drive the inner ring frame 26 to rotate. At this time, the arc plate on the inner ring frame 26 will first contact the inner rod 25. At this time, the inner ring frame 26 will be pressed to move downward, and the inner ring frame 26 will compress the inner return spring 27. At the same time, the inner ring frame 26 will drive the inner adjustment frame 35 to move downward, so that the inner adjustment frame 35 pushes the bottom rotating plate 3604 to rotate downward, and the rotating plate 3604 drives the hollow shell 3601 to rotate synchronously through the side block 3602, and the hollow shell 3601 drives the collecting plate 3605 to rotate synchronously, so that the bottom end of the collecting plate 3605 rotates upward and separates from the surface of the aluminum liquid. At this time, the collecting plate 3605 collects The impurities will move into the groove on the collecting plate 3605, and then the arc plate on the outer ring frame 29 will contact the outer rod 28. At this time, the outer ring frame 29 will also move downward, and the outer ring frame 29 drives the outer adjustment frame 31 to rotate downward. The outer adjustment frame 31 drives the force rod 3603 to rotate downward through the ring set 32, and the force rod 3603 will drive the hollow shell 3601 to rotate vertically. At this time, the hollow shell 3601 will drive the end of the collecting plate 3605 to tilt up, and the slag discharge port 3606 in the hollow shell 3601 is connected to the upper port of the slag discharge pipe 34, so that the impurities in the groove of the collecting plate 3605 will fall into the hollow shell 3601, and the impurities in the hollow shell 3601 will be discharged through the slag discharge pipe 34; the impurities in the aluminum water are reduced by the repeated collection movement of the collecting plate 3605;
[0058] S5: When the molten aluminum needs to be poured out for aluminum profile production and processing, the sealing electric cylinder 6 is started, so that the sealing block at the end of the sealing electric cylinder 6 no longer blocks the discharge port of the melting furnace 1, and the molten aluminum can flow out of the melting furnace 1.
[0059] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0060] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0061] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Aluminum rod melting device for aluminum profile production, including: A furnace (1) having a feed pipe (2) fixedly connected to a top side wall thereof, wherein one end of the feed pipe (2) away from the furnace (1) is fixedly connected to an electric cylinder of a feeder (3), and a nozzle holder (4) for spraying flames is fixedly installed on the inner side of the other end of the feed pipe (2); It is characterized by further comprising: An insulating ring (7) has an outer wall rotatably embedded in the top inner wall of the furnace (1); an insulating plate (8) is coaxially fitted on the inner side of the insulating ring (7); symmetrically distributed push plates (5) are fixedly connected to the bottom surface of the insulating ring (7); and the push plates (5) are arranged at the lower inner side of the furnace (1); a horizontal sealing electric cylinder (6) is fixedly connected to the outer wall of the furnace (1); a sealing block is arranged at the movable end of the sealing electric cylinder (6); and the sealing block on the sealing electric cylinder (6) is fitted and embedded in the discharge port at the bottom of the furnace (1); an outer cover (23) is coaxially fixedly connected to the top outer wall of the furnace (1); and a coaxial arc-shaped pressing cylinder (10) is rotatably fitted on the bottom inner wall of the outer cover (23); and the arc-shaped pressing cylinder (10) is fixedly connected to the top outer wall of the furnace (1); and a coaxial arc-shaped pressing cylinder (10) is rotatably fitted on the bottom inner wall of the outer cover (23). The end of the cylinder (10) rotates and penetrates the rod body provided with an arc-shaped plug rod (9), and the end of the arc-shaped plug rod (9) away from the arc-shaped pressure cylinder (10) is fixedly connected to the bracket on the top of the insulation ring (7) to form a transmission structure, the bottom of the side wall of the outer cover (23) is fixedly connected to the lower servo motor (12), the outer wall of the arc-shaped pressure cylinder (10) is fixedly connected to the gear ring (11), and the gear ring (11), the arc-shaped plug rod (9) and the arc-shaped pressure cylinder (10) are coaxially arranged, the outer side of the gear ring (11) is meshingly connected to the output gear of the lower servo motor (12), and the output gear of the lower servo motor (12) is rotatably installed and penetrated at the bottom of the outer cover (23), and the plug body provided with the arc-shaped plug rod (9) is fitted on the inner wall of the arc-shaped pressure cylinder (10); One end of the arc-shaped pressure cylinder (10) away from the arc-shaped plug rod (9) is fixedly connected to the oil cylinder (13), and the lower part of the inner wall of the oil cylinder (13) is fitted with a plug head of a lifting plug rod (14), and the rod body of the lifting plug rod (14) slides through the top of the oil cylinder (13), and a counterweight block (15) is fitted at the upper end surface of the oil cylinder (13), and the center of the bottom surface of the counterweight block (15) is fixedly connected to the end of the rod body of the lifting plug rod (14), and the top of the counterweight block (15) is fixedly installed on a moving ring (16), and the moving ring (16) is coaxially fitted on the inner wall of the outer cover (23), and a trigger frame (17) is arranged above the moving ring (16); The inner core rod (19) has an upper end coaxially rotatably extending through the top of the outer cover (23), a heat insulation plate (8) is coaxially fixedly connected to the lower side wall of the inner core rod (19), and the top of the inner core rod (19) is provided with docking holes (21) distributed at equal angles, the upper end surface of the inner core rod (19) is coaxially fixedly connected to the output shaft of the upper servo motor (20), and the upper servo motor (20) is fixedly connected to the top outer wall of the outer cover (23), and the inner core rod (19) ) is sleeved on the middle side wall of the inner core rod (19), the transmission mechanism (18) comprising a first sleeve (1801), the top inner wall of the first sleeve (1801) is coaxially fitted on the side wall of the inner core rod (19), and the top of the second sleeve (1804) is slidably inserted on the lower inner wall of the first sleeve (1801), and the second sleeve (1804) is coaxially fitted on the outer wall of the inner core rod (19), and the lower end surface of the inner core rod (19) is A support shell (33) is fixedly connected between the inner core rod (19) and the upper end of the slag discharge pipe (34), and the axes of the inner core rod (19) and the slag discharge pipe (34) pass through the spherical center of the support shell (33), and the upper end of the slag discharge pipe (34) is fixedly installed through the bottom of the support shell (33), and a collecting mechanism (36) is rotatably installed inside the support shell (33), and the collecting mechanism (36) comprises a hollow shell (3601), and symmetrically distributed The side blocks (3602) together form a spherical structure, and the outer walls of the hollow shell (3601) and the side blocks (3602) are both rotatably fitted on the inner wall of the support shell (33), a collecting plate (3605) is fixedly connected to the feed port of the side wall of the hollow shell (3601), and the groove on the upper part of the inclined surface of the collecting plate (3605) is connected to the feed port of the hollow shell (3601) to form a slag discharge structure, and the bottom of the inclined surface of the collecting plate (3605) is just above the push plate (5); The convex ring on the top side wall of the first sleeve (1801) is rotatably embedded in the trigger frame (17), and the two ends of the trigger frame (17) are horizontally slidably embedded in the inner wall of the outer cover (23), the convex block on the inner wall of the first sleeve (1801) is embedded in the vertical groove on the second sleeve (1804) to form a sliding limit structure, and the bottom surface of the second sleeve (1804) is arranged in contact with the upper surface of the heat insulation plate (8), and the ring groove on the top of the first sleeve (1801) is coaxial with the inner wall of the second sleeve (1804). A docking ring (1802) is slidably installed, and a pressure spring (1803) is fixedly installed between the bottom surface of the docking ring (1802) and the inner wall of the first sleeve (1801), and a convex key on the inner wall of the docking ring (1802) is slidably embedded on the inner wall of the first sleeve (1801) to form a transmission structure, and a convex column is arranged on the top annular surface of the docking ring (1802), and the upper end of the convex column of the docking ring (1802) is arranged toward the docking hole (21); A lifting ring (1805) is threadedly connected to a threaded groove provided in the middle of the side wall of the second sleeve (1804), and the bottom end of the control frame (1806) is fixedly connected to the outer wall of the lifting ring (1805), the upper part of the control frame (1806) is fitted on both sides of the horizontal frame (22), and the top of the horizontal frame (22) is slidably connected to the guide rail at the top of the inner wall of the outer cover (23), and the cross bar on the upper part of the control frame (1806) fits through a through guide groove provided on the sliding plate (24), the sliding plate (24) is slidably inserted in the installation groove in the middle of the horizontal frame (22), and the side wall of the sliding plate (24) and the inner wall of the horizontal frame (22) are elastically connected by a spring, and the bottom of the horizontal frame (22) is fixedly connected to an inner rod (25) and an outer rod (28), and the inner rod (25) and the outer rod (28) are coaxially arranged; An inner ring frame (26) is movably sleeved on the middle side wall of the second sleeve (1804), and an outer ring frame (29) is coaxially sleeved on the outer wall of the inner ring frame (26), and arc plates are provided at the outer edges of the upper surfaces of the inner ring frame (26) and the outer ring frame (29), the arc length of the arc plate of the inner ring frame (26) is greater than the arc length of the arc plate of the outer ring frame (29), and the height of the arc plate of the inner ring frame (26) is greater than the height of the arc plate of the outer ring frame (29), and the arc plate of the inner ring frame (26) is greater than the height of the arc plate of the outer ring frame (29). An inner rod (25) is arranged on the outside, an outer rod (28) is arranged on the outside of the arc-shaped plate of the outer ring frame (29), and the axes of the outer rod (28) and the inner rod (25) intersect perpendicularly with the rotation axis of the inner ring frame (26), symmetrically distributed inner return springs (27) are fixedly connected between the bottom surface of the inner ring frame (26) and the upper surface of the heat insulation disk (8), and symmetrically distributed outer return springs (30) are fixedly connected between the bottom surface of the outer ring frame (29) and the upper surface of the heat insulation disk (8); An inner adjustment frame (35) is vertically fixedly installed on the bottom surface of the inner ring frame (26), an outer adjustment frame (31) is fixedly connected to the bottom surface of the outer ring frame (29), and the outer adjustment frame (31) and the inner adjustment frame (35) are both slidably penetrated through the heat insulation plate (8), a ring sleeve (32) is rotatably connected to the lower end of the outer adjustment frame (31), a force-bearing rod (3603) is fixedly connected to the outer wall of the hollow shell (3601) on a side away from the collecting plate (3605), and the ring sleeve (32) is coaxially sleeved on the outer side of the force-bearing rod (3603); An inclined rotating plate (3604) is fixedly connected to the outer wall of the side block (3602), and the rotating plate (3604) is rotatably fitted in an arc groove provided on the side wall of the support shell (33), and one end of the rotating plate (3604) away from the side block (3602) is fitted and inserted between the horizontal axes at the lower end of the inner adjustment frame (35), the end of the collecting plate (3605) is arranged away from the inner wall of the furnace (1), the axis of the force-bearing rod (3603) and the axis of the rotating plate (3604) are perpendicular to each other, and The axes of the force-bearing rod (3603) and the rotating plate (3604) both pass through the center of the sphere of the hollow shell (3601), and the force-bearing rod (3603) fits through the slide groove on the outer wall of the support shell (33). A slag discharge port (3606) is provided on the side of the outer wall of the hollow shell (3601) close to the force-bearing rod (3603), and the slag discharge port (3606) is arranged above the upper end of the slag discharge pipe (34), and the lower end of the slag discharge pipe (34) is rotatably fitted and installed at the bottom end of the furnace (1).
2. A method for using an aluminum rod melting device for aluminum profile production, using the aluminum rod melting device for aluminum profile production as claimed in any one of claim 1, characterized in that: The steps include: S1: The user controls the furnace (1), the feeder (3) and the nozzle rack (4) in the device to start, the motor on the feeder (3) drives the pressure roller to rotate, so that the pressure roller can drive the aluminum rod to slowly move into the feed pipe (2), and the high-temperature flame sprayed from the nozzle rack (4) can melt the aluminum rod, and the molten aluminum will flow into the furnace (1). At the same time, the device controls the lower servo motor (12) and the upper servo motor (20) to start; S2: The output gear of the lower servo motor (12) will drive the arc pressure cylinder (10) to rotate through the gear ring (11). Since the connecting space between the arc pressure cylinder (10) and the oil cylinder (13) is filled with hydraulic oil, the rotating arc pressure cylinder (10) will push the arc plug rod (9) to rotate through the hydraulic oil. The arc plug rod (9) will drive the heat insulation ring (7) to rotate. At this time, the heat insulation ring (7) will drive the push plate (5) on the bottom vertical rod to rotate. The push plate (5) will drive the aluminum liquid in the furnace (1) to flow, so that the aluminum liquid can be evenly heated and maintain fluidity. When the aluminum liquid level in the furnace (1) continues to rise, the contact area between the aluminum liquid and the push plate (5) will increase synchronously. At this time, The resistance of the push plate (5) will rise synchronously, and the push plate (5) will synchronously apply resistance to the arc plug rod (9) through the heat insulation ring (7), so that the pressure of the hydraulic oil in the arc pressure cylinder (10) and the oil cylinder (13) will increase synchronously, so that the hydraulic oil can push the lifting plug rod (14) to overcome the weight of the counterweight block (15) and move. The counterweight block (15) drives the moving ring (16) to move synchronously, so that the moving ring (16) can move upward to apply thrust to the trigger frame (17), and the trigger frame (17) drives the first sleeve (1801) to move synchronously, so that the docking ring (1802) in the first sleeve (1801) approaches the docking hole (21) on the inner core rod (19); S3: The device controls the upper servo motor (20) to start, and the upper servo motor (20) will drive the inner core rod (19) to rotate, and the inner core rod (19) will drive the heat insulation plate (8), the support shell (33) and the slag discharge pipe (34) to rotate, and the support shell (33) will drive the hollow shell (3601) and the collecting plate (3605) to rotate. The collecting plate (3605) is used to scrape impurities on the surface of the molten aluminum. When the molten aluminum level completely submerges the push plate (5) and reaches the maximum resistance, the moving ring (16) can just drive the docking ring (1802) to move to the docking position through the trigger frame (17) and the first sleeve (1801). At this time, the protruding column on the docking ring (1802) can be embedded in the docking hole (21), and the moving ring (16) will trigger the switch on the inner wall of the outer cover (23), and the device controls the feeder (3) to stop, and the inner core rod (19) will stop. The rod (19) drives the docking ring (1802) to rotate. At this time, the docking ring (1802) drives the second sleeve (1804) to rotate through the first sleeve (1801), so that the second sleeve (1804) can drive the threaded lifting ring (1805) to move. The lifting ring (1805) drives the control frame (1806) to move downward along the horizontal frame (22). At this time, the crossbar on the control frame (1806) moves along the through guide groove on the sliding plate (24) to apply thrust, so that the sliding plate (24) can push the horizontal frame (22) to move horizontally through the spring. At this time, the inner rod (25) and the outer rod (28) at the bottom of the horizontal frame (22) move synchronously. When the inner rod (25) enters the rotation trajectory of the inner ring frame (26), the outer rod (28) synchronously enters the rotation trajectory of the outer ring frame (29). S4: The rotating heat-insulating plate (8) drives the outer adjustment frame (31) and the inner adjustment frame (35) to rotate synchronously, and the outer adjustment frame (31) drives the outer ring frame (29) to rotate, and the inner adjustment frame (35) drives the inner ring frame (26) to rotate. At this time, the arc plate on the inner ring frame (26) will first contact the inner rod (25), and the inner ring frame (26) will be pressed to move downward. The inner ring frame (26) compresses the inner return spring (27), and at the same time, the inner ring frame (26) drives the inner adjustment frame (35) to move downward, so that the inner adjustment frame (35) pushes the bottom rotating plate (3604) to rotate downward, and the rotating plate (3604) drives the hollow shell (3601) to rotate synchronously through the side block (3602), and the hollow shell (3601) drives the collecting plate (3605) to rotate synchronously, so that the bottom end of the collecting plate (3605) rotates upward and separates from the surface of the aluminum liquid. At this time, the collecting plate (3605) is The collected impurities will move into the groove on the collecting plate (3605), and then the arc plate on the outer ring frame (29) will contact the outer rod (28). At this time, the outer ring frame (29) will also move downward, and the outer ring frame (29) will drive the outer adjustment frame (31) to rotate downward. The outer adjustment frame (31) drives the force rod (3603) to rotate downward through the ring set (32), and the force rod (3603) will drive the hollow shell (3601) to rotate vertically. When the hollow shell (3601) moves upward, the end of the collecting plate (3605) is lifted up, and the slag discharge port (3606) in the hollow shell (3601) is connected to the upper port of the slag discharge pipe (34), so that the impurities in the groove of the collecting plate (3605) fall into the hollow shell (3601), and the impurities in the hollow shell (3601) are discharged through the slag discharge pipe (34); the impurities in the aluminum liquid are reduced by the repeated collection movement of the collecting plate (3605); S5: When the molten aluminum needs to be poured out for aluminum profile production and processing, the sealing electric cylinder (6) is started, so that the sealing block at the end of the sealing electric cylinder (6) no longer blocks the discharge port of the melting furnace (1), and the molten aluminum can flow out of the melting furnace (1).
Citation Information
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