Prefabricated concrete component strength detection device and method
By designing an automated strength detection device for prefabricated concrete components, continuous inspection of batch concrete components is achieved, the problem of inefficient detection in the prior art is solved, the detection efficiency and accuracy are improved, and the cleanliness and safety of the detection environment is ensured.
Patent Information
- Application Number
- CN202411548876.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2044-11-01
AI Technical Summary
The prior art is difficult to realize continuous detection of concrete prefabricated components, resulting in low detection efficiency.
A concrete prefabricated component strength detection device including a support frame, a conveying mechanism, a load bearing mechanism, a testing mechanism, a cleaning component and a driving mechanism is designed. Through intermittent movement of the conveying mechanism and automatic detection of the detection mechanism, combined with the automatic cleaning of the cleaning component, continuous strength detection of batch concrete components is realized.
It realizes rapid and continuous strength detection of batch concrete components. After inspection, the samples are automatically poured out without manual cleaning, which improves the detection efficiency and accuracy and ensures the cleanliness and safety of the detection environment.
Smart Images

Figure CN119437903B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of equipment for quality inspection of precast concrete components, and more specifically, to a device and method for inspecting the strength of precast concrete components. Background Art
[0002] As one of the most critical technical indicators of precast concrete components, the strength of precast concrete components directly affects the stability and durability of the entire building structure. Therefore, in order to ensure the safety of precast concrete components during use, relevant personnel often use precast concrete component strength testing devices to test their strength.
[0003] The document with the prior art publication number CN117147308A provides a concrete precast component strength detection device and method. The device simulates the actual use environment of the concrete precast components by placing the concrete precast components on a rotating frame, and the rotating frame rotates to achieve stacking of the concrete precast components, thereby achieving accurate detection.
[0004] While the aforementioned existing technical solutions can improve the accuracy of strength testing of precast concrete components to a certain extent, they still suffer from the following drawbacks: To ensure the accuracy of precast component testing results, workers often need to perform batch testing on the same batch of concrete components. However, using the aforementioned technical solutions and most similar testing devices on the market, it is difficult for workers to achieve continuous testing of precast components, which not only causes inconvenience to operators but also leads to low precast component testing efficiency. In view of this, we propose a device and method for testing the strength of precast concrete components. Summary of the Invention
[0005] 1. Technical problems to be solved
[0006] The purpose of this application is to provide a concrete precast component strength testing device and method, which solves the technical problem that it is difficult for operators to perform continuous testing on concrete precast components, allowing staff to conveniently and quickly perform continuous strength testing on batches of concrete component samples, effectively improving the efficiency of concrete precast component strength testing.
[0007] 2. Technical solution
[0008] The present invention provides a device for detecting the strength of a precast concrete component, comprising:
[0009] Support frame;
[0010] A conveying mechanism, provided on the support frame, for transporting concrete component samples;
[0011] A carrying mechanism, spaced apart from the conveying mechanism, for carrying and fixing the concrete component sample;
[0012] A detection mechanism, provided on the support frame and located above the conveying mechanism, for detecting the concrete component sample carried by the carrying mechanism;
[0013] A cleaning assembly is provided on the support frame and is located below the conveying mechanism, and is used to carry gravel and dust adhered to the surface of the mechanism;
[0014] The driving mechanism is arranged on the supporting frame and is used to provide driving force for the conveying mechanism and the cleaning component to work.
[0015] After adopting the above technical solution, the staff can conveniently and quickly carry out continuous strength testing on batches of concrete component samples. Moreover, when the test plate drives the sample to move under the conveyor belt after testing, the tested sample will be automatically poured out under the action of gravity, without the need for manual cleaning by the staff, effectively improving the efficiency of strength testing of precast concrete components.
[0016] As an optional solution of the technical solution of this application document, the supporting mechanism includes:
[0017] A detection plate is arranged on the conveying mechanism, and a plurality of limit slots are opened on the detection plate;
[0018] A driving disk is concentrically arranged below the detection plate; the driving disk is provided with a plurality of driving grooves, and the driving grooves are arranged in a spiral structure;
[0019] A centering assembly is provided above the detection plate and is used to push the sample to be tested to the center position of the detection plate; the centering assembly includes a guide post and a centering push plate; the guide post is slidably connected to the driving groove; the guide post is limited by the limit groove and slidably connected thereto, and the upper part of the guide post is connected to the centering push plate;
[0020] The rotating mechanism is arranged on one side of the driving disc, and is used to drive the driving disc to rotate.
[0021] As an optional solution to the technical solution of this application document, the centering push plate includes a receiving plate fixedly mounted on the guide column, a push plate is slidably connected to the receiving plate, and a first spring is fixedly connected between the receiving plate and the push plate.
[0022] After adopting the above technical solution, the guide column will drive the centering push plate to move inward along the limit groove, pushing the sample to be tested to the center position of the test plate, thereby effectively ensuring the smoothness and accuracy of the strength test.
[0023] As an optional solution of the technical solution of this application document, the rotating mechanism includes:
[0024] Top plate, fixedly installed on one side of the support frame;
[0025] The movable frame is arranged on the conveying mechanism through the receiving frame, and the receiving frame is slidably arranged on the movable frame; a second spring is fixedly connected between the movable frame and the receiving frame;
[0026] A driving wheel is rotatably connected to one side of the movable frame, and the driving wheel is in movable contact with the top plate;
[0027] a rack fixedly connected to the other end of the movable frame;
[0028] The rotating gear is fixedly mounted on one side of the driving disc, and the rotating gear is meshed with the rack.
[0029] As an optional solution of the technical solution of this application document, a serrated plate is fixedly installed on the rack;
[0030] A connecting frame is provided on the other side of the receiving frame so as to slide up and down, and a positioning tooth is fixedly installed on the end of the connecting frame, and the positioning tooth is engaged with the serrated plate;
[0031] A fourth spring is fixedly connected between the positioning tooth and the receiving frame.
[0032] As an optional solution of the technical solution of this application document, the cleaning component includes:
[0033] Waste box, installed below the conveying mechanism;
[0034] A cleaning cover is inserted on one side of the waste box;
[0035] The receiving shell is embedded and fixed on one side of the waste box; the receiving shell is arranged in an arc-shaped structure;
[0036] A plurality of roller brushes are rotatably connected in the waste box, and the roller brushes are in frictional contact with the supporting mechanism. One side of the waste box is connected to the driving mechanism, and the driving mechanism is used to drive the roller brushes to rotate.
[0037] As an optional solution of the technical solution of this application document, the driving mechanism includes:
[0038] The driving columns are arranged at both ends of the support frame; the conveying mechanism is arranged on the driving columns;
[0039] A driving member is fixedly mounted on the support frame, wherein the output end of the driving member is connected and fixed to one of the driving columns, and the conveying mechanism and the driving column are frictionally driven;
[0040] The driving wheel is fixedly connected to one of the driving columns; the driving wheel is connected to the cleaning component through a transmission member.
[0041] As an optional solution to the technical solution of this application document, the detection mechanism includes:
[0042] A fixing frame, arranged on one side of the conveying mechanism;
[0043] The electric hydraulic rod is fixedly mounted on the fixing frame. A detection head is mounted on one side of the telescopic end of the electric hydraulic rod. A pressure sensor is connected between the detection head and the telescopic end of the electric hydraulic rod.
[0044] As an optional solution of the technical solution of this application document, the outer sliding sleeve of the detection head is provided with a protective tube, the protective tube is in active contact with the bearing mechanism, and a third spring is fixedly connected between the protective tube and the outer wall of the detection head.
[0045] As an optional solution of the technical solution of this application document, a method for detecting the strength of a precast concrete component is implemented based on the above-mentioned precast concrete component strength detection device, and includes the following steps:
[0046] S1. The staff places the sample to be tested on the carrying mechanism. The driving mechanism operates intermittently, and the conveying mechanism intermittently drives the carrying mechanism and the concrete component sample above it to move to one side.
[0047] S2. When the carrying mechanism drives the corresponding sample to move under the detection mechanism, the detection mechanism detects the sample;
[0048] S3. After one test is completed, the testing mechanism and the driving mechanism continue to operate, and the tested sample falls into the cleaning component;
[0049] S4. Under the drive of the driving mechanism, the carrying mechanism that has passed through the cleaning component is swept and brushed to remove gravel and dust adhering to the surface of the carrying mechanism.
[0050] As an optional solution to the technical solution of this application document, the centering push plate includes a receiving plate fixedly mounted on the guide column, a push plate is slidably connected to the receiving plate, and a first spring is fixedly connected between the receiving plate and the push plate.
[0051] 3. Beneficial effects
[0052] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:
[0053] 1. The technical solution of the present application enables staff to conveniently and quickly conduct continuous strength testing on batches of concrete component samples by setting up a conveyor belt, several test plates and an electric motor. Moreover, when the tested test plates drive the samples to move under the conveyor belt, the tested samples will be automatically poured out under the action of gravity, without the need for manual cleaning by staff, thereby effectively improving the efficiency of strength testing of precast concrete components.
[0054] 2. The technical solution of this application is to set up a guide column, a centering push plate and a rotating mechanism. The guide column will drive the centering push plate to move inward along the limit groove, pushing the sample to be tested to the center position of the test plate, thereby effectively ensuring the smoothness and accuracy of the strength test.
[0055] 3. The technical solution of this application can ensure the cleanliness of the detection environment and effectively provide effective protection for the staff by providing a protective tube and a third spring, thereby greatly improving the safety of this technical solution.
[0056] 4. The technical solution of the present application is to set up a waste box and a receiving shell. When the detection plate drives the tested samples to move to the upper side of the waste box, the fallen samples will fall into the waste box. Moreover, since the receiving shell is arranged in an arc-shaped structure, the broken samples can also slide through the receiving shell to the waste box, so that the tested samples can be completely collected in the waste box, which greatly reduces the difficulty of subsequent processing by the staff.
[0057] 5. The technical solution of the present application is to set up connecting gears, driving wheels and roller brushes. When the motor is running and the driving column rotates, the roller brush will rotate under the connection of the belt, connecting gears and driving wheels. When the inspection plate moves to the roller brush, the rolling roller brush can sweep the inspection plate to remove gravel and dust adhered to the surface of the inspection plate. There is no need for manual cleaning by staff, which further improves the efficiency of strength testing of precast concrete components. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 This is a schematic diagram of the overall structure of a concrete precast component strength detection device disclosed in a preferred embodiment of the present application;
[0059] Figure 2 This is a rear view schematic diagram of the overall structure of a concrete precast component strength detection device disclosed in a preferred embodiment of the present application;
[0060] Figure 3 This is a schematic diagram of a portion of the structure on one side of the conveyor belt in a concrete precast component strength detection device disclosed in a preferred embodiment of the present application;
[0061] Figure 4 This is a schematic diagram of the structure of the bearing mechanism in the concrete precast component strength detection device disclosed in a preferred embodiment of the present application;
[0062] Figure 5 This is a schematic diagram of the explosion structure of the bearing mechanism in the concrete precast component strength detection device disclosed in a preferred embodiment of the present application;
[0063] Figure 6This is a schematic cross-sectional view of the structure of a protective tube in a concrete precast component strength detection device disclosed in a preferred embodiment of the present application;
[0064] Figure 7 This is a schematic structural diagram of a cleaning component in a precast concrete component strength detection device disclosed in a preferred embodiment of the present application;
[0065] Figure 8 This is a schematic diagram of the structure of the bearing mechanism of the concrete precast component strength detection device disclosed in a preferred embodiment of the present application;
[0066] Description of the numbers in the figure:
[0067] 1. Support frame;
[0068] 2. Conveying mechanism;
[0069] 3. Carrying mechanism; 301. Detection plate; 311. Limiting groove; 302. Driving plate; 321. Driving groove; 303. Centering assembly; 331. Guide column; 332. Attachment plate; 333. Push plate; 334. First spring;
[0070] 304, rotating mechanism; 341, top plate; 342, moving frame; 343, receiving frame; 344, second spring; 345, rack; 346, rotating gear; 347, serrated plate; 348, connecting frame; 349, positioning gear; 3410, fourth spring; 3411, driving wheel;
[0071] 4. Detection mechanism; 401. Fixing frame; 402. Electric hydraulic rod; 403. Detection head; 404. Pressure sensor; 405. Protective tube; 406. Third spring;
[0072] 5. Cleaning assembly; 501. Waste box; 502. Cleaning cover; 503. Receiver shell; 504. Roller brush;
[0073] 6. Driving mechanism; 601. Driving column; 602. Driving member; 603. Driving wheel; 604. Belt; 605. Connecting gear;
[0074] 7. Magnet. DETAILED DESCRIPTION
[0075] The present invention will be further described in detail below with reference to the accompanying drawings by way of examples of the present invention.
[0076] refer to Figures 1-8 An embodiment of the present application provides a precast concrete component strength detection device, which includes a support frame 1, a conveying mechanism 2, a bearing mechanism 3, a detection mechanism 4, a cleaning component 5 and a driving mechanism 6.
[0077] Among them, the conveying mechanism 2 is arranged on the support frame 1 for transporting concrete component samples; the carrying mechanism 3 is arranged at intervals on the conveying mechanism 2 for carrying and fixing the concrete component samples; the detection mechanism 4 is arranged on the support frame 1, located above the conveying mechanism 2, for detecting the concrete component samples carried by the carrying mechanism 3; the cleaning component 5 is arranged on the support frame 1 and located below the conveying mechanism 2, for carrying gravel and dust adhered to the surface of the carrying mechanism 3; the driving mechanism 6 is arranged on the support frame 1 for providing driving force for the conveying mechanism 2 and the cleaning component 5.
[0078] Under the control of the external control mechanism, the driving mechanism 6 operates intermittently, and the driving mechanism 6 intermittently drives the carrying mechanism 3 and the concrete component samples above it to move. When the carrying mechanism 3 and the corresponding samples move to the bottom of the testing mechanism 4, the testing mechanism 4 moves downward to perform strength testing on the samples, so that the staff can conveniently and quickly perform continuous strength testing on batches of concrete component samples. Moreover, when the testing mechanism 4 drives the samples to move to the bottom of the conveying mechanism 2 after testing, the tested samples will be automatically poured out under the action of gravity, and there is no need for the staff to manually clean them up, which effectively improves the efficiency of strength testing of precast concrete components.
[0079] Reference Figure 3 、 Figure 4 and Figure 5 The concrete precast component strength detection device provided in the embodiment of the present application, the bearing mechanism 3 includes a detection plate 301, a driving disk 302, a centering component 303 and a rotating mechanism 304.
[0080] The detection plate 301 is provided on the conveying mechanism 2, and a plurality of limiting grooves 311 are provided on the detection plate 301;
[0081] The driving disk 302 is concentrically arranged below the detection plate 301; the driving disk 302 is provided with a plurality of driving grooves 321, and the driving grooves 321 are arranged in a spiral structure;
[0082] The centering assembly 303 is disposed above the detection plate 301 and is used to push the sample to be tested to the center of the detection plate 301. The centering assembly 303 includes a guide post 331 and a centering push plate. The guide post 331 is slidably connected to the driving groove 321. The guide post 331 is limited by the limiting groove 311 and is slidably connected thereto. The upper portion of the guide post 331 is connected to the centering push plate.
[0083] The rotating mechanism 304 is disposed on one side of the driving disk 302 , and is used to drive the driving disk 302 to rotate.
[0084] On the basis of the above scheme, the concrete prefabricated component strength detection device provided by this application, the centering push plate includes a receiving plate 332 fixedly mounted on the guide column 331, a push plate 333 is slidably connected inside the receiving plate 332, and a first spring 334 is fixedly connected between the receiving plate 332 and the push plate 333.
[0085] On the basis of the above solution, the present application provides a precast concrete component strength detection device, wherein the rotating mechanism 304 includes a top plate 341 , a moving frame 342 , a pushing wheel 3411 , a rack 345 and a rotating gear 346 .
[0086] The top plate 341 is fixedly mounted on one side of the support frame 1;
[0087] The movable frame 342 is arranged on the conveying mechanism 2 through the receiving frame 343, and the receiving frame is slidably arranged on the movable frame 342; a second spring 344 is fixedly connected between the movable frame 342 and the receiving frame 343;
[0088] The pushing wheel 3411 is rotatably connected to one side of the moving frame 342 , and the pushing wheel 3411 is in active contact with the top plate 341 ;
[0089] The rack 345 is fixedly connected to the other end of the movable frame 342;
[0090] The rotating gear 346 is fixedly mounted on one side of the driving disk 302 , and the rotating gear 346 is meshed with the rack 345 .
[0091] On the basis of the above scheme, the concrete prefabricated component strength detection device provided by the present application has a serrated plate 347 fixedly installed on the rack 345; a connecting frame 348 is slidably provided on the other side of the receiving frame 343, and a positioning tooth 349 is fixedly installed on the end of the connecting frame 348, and the positioning tooth 349 is snap-fitted with the serrated plate 347; a fourth spring 3410 is fixedly connected between the positioning tooth 349 and the receiving frame 343.
[0092] On the basis of the above-mentioned solution, the present application provides a precast concrete component strength detection device, wherein the cleaning assembly 5 includes a waste box 501 , a cleaning cover 502 and a receiving shell 503 .
[0093] The waste box 501 is installed under the conveying mechanism 2; the cleaning cover 502 is inserted into one side of the waste box 501; the receiving shell 503 is embedded and fixed on one side of the waste box 501; the receiving shell 503 is arranged in an arc-shaped structure; a number of roller brushes 504 are rotatably connected inside the waste box 501, and the roller brushes 504 are in friction contact with the supporting mechanism 3. One side of the waste box 501 is connected to the driving mechanism 6, and the driving mechanism is used to drive the roller brush 504 to rotate.
[0094] On the basis of the above solution, the present application provides a precast concrete component strength detection device, wherein the driving mechanism 6 includes a driving column 601 , a driving member 602 and a driving wheel 603 .
[0095] The driving columns 601 are arranged at both ends of the support frame 1; the conveying mechanism 2 is arranged on the driving columns 601;
[0096] The driving member 602 is fixedly mounted on the support frame 1 , and the output end of the driving member 602 is connected and fixed to one of the driving columns 601 , and the conveying mechanism 2 and the driving column 601 are frictionally driven;
[0097] The driving wheel 603 is fixedly connected to one of the driving columns 2 ; the driving wheel 603 is connected to the cleaning component 5 via a transmission member.
[0098] On the basis of the above solution, the present application provides a precast concrete component strength detection device, wherein the detection mechanism 4 includes a fixing frame 401 and an electric hydraulic rod 402 .
[0099] The fixed frame 401 is arranged on one side of the conveying mechanism 2; the electric hydraulic rod 402 is fixedly installed on the fixed frame 4, and a detection head 403 is installed on one side of the telescopic end of the electric hydraulic rod 402, and a pressure sensor 404 is connected between the detection head 403 and the telescopic end of the electric hydraulic rod 402.
[0100] On the basis of the above scheme, the concrete precast component strength detection device provided in this application has a protective tube 405 provided on the outer sliding sleeve of the detection head 403, the protective tube 405 is in movable contact with the supporting mechanism 3, and a third spring 406 is fixedly connected between the protective tube 405 and the outer wall of the detection head 403.
[0101] Reference Figure 1 、 Figure 2 and Figure 3 The embodiment of the present application discloses a concrete precast component strength testing device. The conveying mechanism 2 of the present application is a conveyor belt, and the driving member 602 is a motor. Under the control of an external control mechanism, the driving member 602 operates intermittently, and the conveying mechanism 2 intermittently drives the detection plate 301 and the concrete component sample above it to move. When the detection plate 301 and the corresponding sample move to the bottom of the detection head 403, under the action of the electric hydraulic rod 402, the detection head 403 moves downward to perform strength testing on the sample, so that the staff can conveniently and quickly perform continuous strength testing on batches of concrete component samples. Moreover, when the detection plate 301 drives the sample to move to the bottom of the conveyor belt after testing, the tested sample will be automatically poured out under the action of gravity, without the need for manual cleaning by the staff, effectively improving the efficiency of strength testing of concrete precast components.
[0102] Reference Figure 3 、 Figure 4 and Figure 5 Based on the above solution, after the staff places the sample to be tested on the test plate 301, the conveyor belt drives the test plate 301 and the push wheel 3411 to move to the top plate 341. Under the push of the top plate 341, the push wheel 3411 drives the moving frame 342 and the rack 345 to slide to one side. Since the rotating gear 346 is meshed with the rack 345, the rotating gear 346 then drives the driving disk 302 to rotate.
[0103] The driving groove 321 pushes the guide post 331. Due to the limiting effect of the limiting groove 311, the guide post 331 will drive the receiving plate 332 and the pushing plate 333 to move inward, pushing the sample to be tested to the center position of the testing plate 301, thereby effectively ensuring the smoothness and accuracy of the strength test.
[0104] After the push plate 333 contacts the sample to be tested, the rotating gear 346 continues to drive the driving disk 302 to rotate, and the guide column 331 drives the receiving plate 332 to continue to move inward. However, due to the setting of the first spring 334, the push plate 333 has a certain degree of elasticity, making this technical solution applicable to concrete precast samples of different sizes.
[0105] On the basis of the above solution, a magnet 7 is installed on the other side of the conveying mechanism 2, and the connecting frame 348 is magnetically matched with the magnet 7.
[0106] During the movement of the rack 345, the serrated plate 347 moves along with it. Since the positioning teeth 349 engage with the serrated plate 347, under the action of the fourth spring 3410, the positioning teeth 349 will limit the serrated plate 347, thereby ensuring that the push plate 333 is tightly fitted to the outside of the sample to be tested. This method can, on the one hand, ensure the stability of the sample placement during the testing process. On the other hand, during the downward movement of the testing plate 301, it can prevent the moving frame 342 and the pushing wheel 3411 from extending outward, effectively reducing the required width of the waste bin 501 and improving the practicality of this technical solution. In addition, when the testing plate 301 drives the connecting frame 348 to move to the magnet 7, due to the magnetic interaction between the connecting frame 348 and the magnet 7, the connecting frame 348 will drive the positioning teeth 349 to move downward. At this time, under the action of the second spring 344, the pushing wheel 3411 and the rack 345 are quickly reset, making it easier for the staff to use them later.
[0107] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 6A third spring 406 is fixedly connected between the protective tube 405 and the outer wall of the detection head 403. When the detection head 403 moves downward to perform strength testing on the sample, the protective tube 405 will first contact the corresponding detection plate 301 and cover its outer side. This will block flying debris and dust during the testing process, ensuring a clean testing environment and providing effective protection for personnel, greatly improving the safety of this technical solution.
[0108] Reference Figure 1 and Figure 7 When the detection plate 301 drives the detected samples to move to the upper side of the waste box 501, the fallen samples will fall into the waste box 501. Moreover, since the receiving shell 503 is arranged in an arc-shaped structure, the broken samples can also slide through the receiving shell 503 to the waste box 501, so that the detected samples can be completely collected in the waste box 501, which greatly reduces the difficulty of subsequent processing for the staff.
[0109] A plurality of roller brushes 504 are rotatably connected in the waste box 501 . The roller brushes 504 are in frictional contact with the detection plate 301 . The driving mechanism is used to drive the roller brushes 504 to rotate.
[0110] Specifically, a belt 604 is installed on one side of the support frame 1, and the driving wheel 603 and the belt 604 are frictionally driven. The end of the roller brush 504 is also fixedly connected to a connecting gear 605, and adjacent connecting gears 605 are meshed and connected.
[0111] When the driving member 602 is running and the column 601 is driven to rotate, the roller brush 504 will rotate under the connection of the belt 604, the connecting gear 605 and the driving wheel 603. When the detection plate 301 moves to the roller brush 504, the rolling roller brush 504 can sweep the detection plate 301 to remove the gravel and dust adhered to the surface of the detection plate 301. There is no need for manual cleaning by the staff, which further improves the efficiency of strength testing of precast concrete components.
[0112] The method for detecting the strength of a precast concrete component described in this embodiment is implemented based on any one of the above-mentioned devices for detecting the strength of a precast concrete component, and includes the following steps:
[0113] S1. A staff member places the sample to be tested on the test plate 301. The driving member 602 operates intermittently, and the conveying mechanism 2 intermittently drives the test plate 301 and the concrete component sample above it to move to one side.
[0114] S2. When the detection plate 301 and the pushing wheel 3411 move to the top plate 341, the guide pillar 331 drives the receiving plate 332 and the pushing plate 333 to move inward, pushing the sample to be tested to the center of the detection plate 301;
[0115] S3. When the test plate 301 drives the corresponding sample to move below the test head 403, the test head 403 and the protective tube 405 move downward under the action of the electric hydraulic rod 402. The protective tube 405 is covered on the outside of the test plate 301, and the test head 403 tests the sample.
[0116] S4. After one test is completed, the test head 403 and the protective tube 405 are reset, the driving member 602 continues to operate, and the tested sample falls into the waste bin 501;
[0117] S5. Under the connection of the belt 604, the connecting gear 605 and the driving wheel 603, the roller brush 504 rotates to sweep the detection plate 301 passing through the roller brush 504, and remove the gravel and dust adhering to the surface of the detection plate 301.
[0118] The implementation principle of the concrete precast component strength testing device in the embodiment of the present application is as follows: when relevant staff need to use this technical solution to perform continuous strength testing on batches of concrete precast component samples, the staff first places the samples to be tested on the testing plate 301. Under the control of the external control mechanism, the driving member 602 runs intermittently, and the conveying mechanism 2 intermittently drives the testing plate 301 and the concrete component samples above it to move.
[0119] When the detection plate 301 and the pushing wheel 3411 move to the top plate 341, the pushing wheel 3411 drives the movable frame 342 and the rack 345 to slide to one side under the push of the top plate 341. The rotating gear 346 then drives the driving disk 302 to rotate. The guide column 331 then drives the receiving plate 332 and the pushing plate 333 to move inward, pushing the sample to be tested to the center position of the detection plate 301.
[0120] When the rack 345 moves, the serrated plate 347 moves accordingly. Under the action of the fourth spring 3410 , the positioning teeth 349 limit the serrated plate 347 so that the push plate 333 fits tightly against the outside of the sample to be tested.
[0121] As the conveyor mechanism 2 continues to rotate, when the test plate 301 drives the corresponding sample to move below the test head 403, the drive member 602 stops operating. Under the action of the electric hydraulic rod 402, the test head 403 moves downward to perform strength testing on the sample. During this process, the protective tube 405 first contacts the corresponding test plate 301 and covers it, blocking flying debris and dust generated by the test.
[0122] After a test is completed, the test head 403 and protective tube 405 are reset, and the drive element 602 continues to operate. When the test plate 301 drives the tested sample to the upper side of the waste bin 501, the tested sample will fall into the waste bin 501. At the same time, under the connection of the belt 604, the connecting gear 605 and the driving wheel 603, the roller brush 504 rotates, sweeping the test plate 301 passing by the roller brush 504, and removing gravel and dust adhering to the surface of the test plate 301.
[0123] When the inspection plate 301 drives the connecting frame 348 to move to the magnet 7, the connecting frame 348 will drive the positioning tooth 349 to move downward due to the magnetic interaction between the connecting frame 348 and the magnet 7. At this time, under the action of the second spring 344, the push wheel 3411 and the rack 345 are quickly reset. This reciprocating process allows the staff to conveniently and quickly conduct continuous inspections on the precast concrete parts.
Claims
1. A device for detecting strength of precast concrete components, characterized in that: Include: Support frame; A conveying mechanism, provided on the support frame, for transporting concrete component samples; A carrying mechanism, spaced apart from the conveying mechanism, for carrying and fixing the concrete component sample; A detection mechanism, provided on the support frame and located above the conveying mechanism, for detecting the concrete component sample carried by the carrying mechanism; A cleaning assembly is provided on the support frame and is located below the conveying mechanism, and is used to carry gravel and dust adhered to the surface of the mechanism; A driving mechanism is provided on the support frame and is used to provide driving force for the conveying mechanism and the cleaning component; The carrying mechanism comprises: A detection plate is arranged on the conveying mechanism, and a plurality of limit slots are opened on the detection plate; A driving disk is concentrically arranged below the detection plate; the driving disk is provided with a plurality of driving grooves, and the driving grooves are arranged in a spiral structure; A centering assembly is provided above the detection plate and is used to push the sample to be tested to the center position of the detection plate; the centering assembly includes a guide post and a centering push plate; the guide post is slidably connected to the driving groove; the guide post is limited by the limit groove and slidably connected thereto, and the upper part of the guide post is connected to the centering push plate; A rotating mechanism is provided on one side of the driving disc, and is used to drive the driving disc to rotate; The rotating mechanism comprises: Top plate, fixedly installed on one side of the support frame; The movable frame is arranged on the conveying mechanism through the receiving frame, and the receiving frame is slidably arranged on the movable frame; a second spring is fixedly connected between the movable frame and the receiving frame; A driving wheel is rotatably connected to one side of the movable frame, and the driving wheel is in movable contact with the top plate; a rack fixedly connected to the other end of the movable frame; A rotating gear is fixedly mounted on one side of the driving disc, and the rotating gear is meshed with the rack; A serrated plate is fixedly mounted on the rack; A connecting frame is provided on the other side of the receiving frame so as to slide up and down, and a positioning tooth is fixedly installed on the end of the connecting frame, and the positioning tooth is engaged with the serrated plate; A fourth spring is fixedly connected between the positioning tooth and the receiving frame; A magnet is installed on the other side of the conveying mechanism, and the connecting frame is magnetically matched with the magnet.
2. The precast concrete component strength detection device according to claim 1, characterized in that: The centering push plate includes a receiving plate fixedly mounted on the guide column, a push plate is slidably connected inside the receiving plate, and a first spring is fixedly connected between the receiving plate and the push plate.
3. The precast concrete component strength detection device according to claim 1, characterized in that: The cleaning component comprises: Waste box, installed below the conveying mechanism; A cleaning cover is inserted on one side of the waste box; The receiving shell is embedded and fixed on one side of the waste box; the receiving shell is arranged in an arc-shaped structure; A plurality of roller brushes are rotatably connected in the waste box, and the roller brushes are in frictional contact with the supporting mechanism. One side of the waste box is connected to the driving mechanism, and the driving mechanism is used to drive the roller brushes to rotate.
4. The precast concrete component strength detection device according to claim 1, characterized in that: The driving mechanism comprises: The driving columns are arranged at both ends of the support frame; the conveying mechanism is arranged on the driving columns; A driving member is fixedly mounted on the support frame, wherein the output end of the driving member is connected and fixed to one of the driving columns, and the conveying mechanism and the driving column are frictionally driven; The driving wheel is fixedly connected to one of the driving columns; the driving wheel is connected to the cleaning component through a transmission member.
5. The precast concrete component strength detection device according to claim 1, characterized in that: The detection mechanism includes: A fixing frame, arranged on one side of the conveying mechanism; The electric hydraulic rod is fixedly mounted on the fixing frame. A detection head is mounted on one side of the telescopic end of the electric hydraulic rod. A pressure sensor is connected between the detection head and the telescopic end of the electric hydraulic rod.
6. The precast concrete component strength detection device according to claim 5, characterized in that: A protective tube is provided on the sliding sleeve outside the detection head. The protective tube is in movable contact with the bearing mechanism. A third spring is fixedly connected between the protective tube and the outer wall of the detection head.
7. A method for testing the strength of precast concrete components, characterized in that: The method is implemented based on the precast concrete component strength detection device according to any one of claims 1 to 6, comprising the following steps: S1. The staff places the sample to be tested on the carrying mechanism. The driving mechanism operates intermittently, and the conveying mechanism intermittently drives the carrying mechanism and the concrete component sample above it to move to one side. S2. When the carrying mechanism drives the corresponding sample to move under the detection mechanism, the detection mechanism detects the sample; S3. After one test is completed, the testing mechanism and the driving mechanism continue to operate, and the tested sample falls into the cleaning component; S4. Under the drive of the driving mechanism, the carrying mechanism that has passed through the cleaning component is swept and brushed to remove gravel and dust adhering to the surface of the carrying mechanism.
Citation Information
Patent Citations
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