A laser detection device for surface defects of electrode foil produced for compressors
By designing an electrode foil laser detection device with automatic cleaning and multi-side detection, the problems of low detection efficiency and dust impact in the prior art are solved, and efficient and accurate detection of electrode foil surface defects is achieved.
Patent Information
- Application Number
- CN202411365575.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-09-29
AI Technical Summary
The existing electrode foil surface defect laser detection device has low detection efficiency, and the dust problem of the laser detector affects the detection accuracy, and the inability to clean in real time during the detection process leads to interruption.
A laser detection device for surface defect production for electrode foil for compressors is designed, using a detection frame and multiple laser detectors to achieve automatic cleaning through rotating discs and soot blowing components, improving detection efficiency and accuracy.
Through automatic cleaning and multi-side detection, the efficiency and accuracy of electrode foil surface defect detection are improved, and detection errors caused by dust and faults are avoided.
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Figure CN119438209B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser detection, and in particular to a laser detection device for surface defects of electrode foil produced for compressors. Background Art
[0002] Electrode foil is the key raw material for the manufacture of aluminum electrolytic capacitors. Due to the rapid development of the electronics industry, especially the rapid expansion of the market for complete machine products such as communications products, computers, and home appliances, electrode foil is basically used to produce aluminum electrolytic capacitors, so its development is highly dependent on the development of the aluminum electrolytic capacitor industry. Electrode foil includes corrosion foil and chemical foil. Without high-quality electrode foil, it is impossible to manufacture high-performance aluminum electrolytic capacitors. For electrode foil production, corrosion and chemical technology are the core technologies of electrode foil manufacturing. Therefore, there is an extremely important step in the production process of electrode foil, which is to perform laser detection on its surface to check whether there are defects, so as to ensure the integrity of the electrode foil.
[0003] A surface defect laser detection device and detection method for electrode foil production disclosed in the patent application with reference publication number CN114047189A relates to the field of electrode foil laser detection technology, and is to solve the problem that the existing electrode foil surface defect laser detector needs to replace the electrode foil one by one each time, resulting in low detection efficiency. A top plate is arranged above the laser detector body, a laser transmitting and receiving body is arranged at the lower end of the top plate, a control cabinet body is arranged on one side of the laser detector body, a rotating groove is arranged on the upper surface of the laser detector body, a rotating column is arranged inside the rotating groove, a first detection platform is arranged outside the rotating column, a second detection platform is arranged on one side of the first detection platform, a third detection platform is arranged on one side of the second detection platform, a fourth detection platform is arranged on one side of the third detection platform, and an electric push rod assembly is arranged inside the first detection platform, the second detection platform, the third detection platform and the fourth detection platform.
[0004] In the above scheme, the electrode foil needs to be inspected on both sides during the detection process, and the above scheme requires personnel to disassemble the electrode foil and then inspect the other side, which affects the efficiency of the detection; and when the laser detector is performing the detection process on the electrode foil, if there is dust at the laser emission point of the laser detector, it will inevitably affect the accuracy of the detection, but if the laser detector is cleaned during the detection process, the detection will inevitably be interrupted, affecting the normal operation of the detection.
[0005] Therefore, it is necessary to provide a laser detection device for surface defects of electrode foil produced for compressors to solve the above technical problems. Summary of the invention
[0006] The object of the present invention is to provide a laser detection device for producing surface defects of electrode foil for compressors, so as to solve the problems of defects of the prior art mentioned in the above background technology.
[0007] A laser detection device for surface defects of electrode foil for compressor production comprises a detection frame, a first winding roller with a wound electrode foil is installed at one end of the detection frame, a second winding roller is installed at the other end of the detection frame, and further comprises:
[0008] A second support plate fixedly connected to the inner side of the detection frame, one side of the second support plate is provided with two fixed disks, the two fixed disks are symmetrically arranged with respect to the center line of the second support plate, one side of the two fixed disks is rotatably connected with a rotating disk, a driving member for rotating the two rotating disks is arranged inside the second support plate, one side of the rotating disk is fixedly connected with three mounting plates, and the outer sides of the three mounting plates are provided with multiple laser detectors for detecting electrode foil defects;
[0009] One side of the two fixed plates is fixedly connected with a processing cylinder, and a soot blowing assembly is arranged inside the processing cylinder. When the mounting plate rotates to the inside of the processing cylinder, the soot blowing assembly blows soot to clean the laser detector on the mounting plate. A control plate for inspection is fixedly connected to the outside of the fixed plate;
[0010] The detection frame has first support plates fixedly connected to both sides of the interior, and both ends of the two first support plates are fixedly connected to supporting cross plates. The two first support plates are provided with two groups of cleaning components for cleaning the surface of the metal foil.
[0011] As a further solution of the present invention: the driving member includes two second sliders, the two second sliders are both slidably connected to the inside of the second support plate, two second electric telescopic rods are fixedly connected to the inside of the second support plate, the telescopic ends of the two second electric telescopic rods are respectively fixedly connected to the two second sliders, and the two second sliders are respectively fixedly connected to the two fixed plates.
[0012] As a further solution of the present invention: the driving member also includes a second pulley arranged on one side of the second slider, the rotating disk sequentially passes through the fixed disk and the second slider and is fixedly connected to the fixed disk and the second slider, the second pulley is fixedly connected to the rotating disk, an L-shaped plate is fixedly connected to the outer side of the second support plate, a connecting plate is provided on one side of the L-shaped plate, and the first pulley is rotatably connected to the inner side of the connecting plate, the first pulley and the two second pulleys are connected by belt transmission, a first telescopic rod and a second spring are fixedly connected between the connecting plate and the L-shaped plate, and the second spring is sleeved on the outer side of the first telescopic rod, a first driving motor is fixedly connected to the outer side of one of the second sliders, and the output shaft of the first driving motor is fixedly connected to the second pulley.
[0013] As a further solution of the present invention: the sootblowing assembly includes three partial gear rings, which are respectively fixedly connected between three mounting plates; an injection pipe is arranged inside the processing tube, and a plurality of injection heads are arranged on the side of the injection pipe opposite to the partial gear ring; the injection pipe is fixedly connected to the rotating disk; an inflatable part is arranged on the rotating disk; a rotating rod is rotatably connected to one side of the rotating disk; a transmission gear is fixedly connected to the outside of the rotating rod; the transmission gear is meshed with the partial gear ring; a traction part is arranged on the outside of the rotating rod; when the transmission gear is meshed with the partial gear ring, the inflatable part is pulled by the traction part for inflation; when the transmission gear is disengaged from the partial gear ring, the inflatable part supplies air to the injection pipe.
[0014] As a further solution of the present invention: the inflatable part includes an air suction cylinder fixedly connected to a fixed plate, a plurality of limit rods are fixedly connected inside the air suction cylinder, an adsorption plate is provided inside the air suction cylinder, the limit rods penetrate the adsorption plate and are slidably connected to the adsorption plate, an air outlet pipe is fixedly connected between the air suction cylinder and the jet pipe, a one-way air outlet valve is provided on the outside of the air outlet pipe, a one-way air inlet valve is provided on the outside of the air suction cylinder, and a return spring is fixedly connected between the adsorption plate and one end inside the air suction cylinder.
[0015] As a further solution of the present invention: the traction member includes a winding disk fixedly connected to the outside of the rotating rod, a traction rope is wound and fixedly connected to the outside of the winding disk, one end of the traction rope passes through the suction cylinder and is fixedly connected to the adsorption disk, a plurality of guide wheels for guiding the traction rope are arranged on the outside of the suction cylinder, a fixed cylinder is sleeved on the outside of the rotating rod, the fixed cylinder is fixedly connected to the fixed disk, and a torsion spring is fixedly connected between the fixed cylinder and the rotating rod.
[0016] As a further solution of the present invention: the cleaning assembly includes a second belt roller, both ends of the second belt roller are rotatably connected to the first slider, the two first sliders are respectively slidably connected to the inside of the two first support plates, a first electric telescopic rod is fixedly connected between the first slider and the first support plate, a third belt roller is rotatably connected between two opposite supporting cross plates, a first belt roller is arranged between the two supporting cross plates, a cleaning belt is sleeved between the first belt roller, the third belt roller and the second belt roller, both ends of the first belt roller are rotatably connected to the third slider, the third slider is slidably connected to the inside of the supporting cross plate, a third telescopic rod and a third spring are fixedly connected between the third slider and the supporting cross plate, and the third spring is sleeved on the outside of the third telescopic rod.
[0017] As a further solution of the present invention: a fixed frame is provided between two opposite supporting cross plates, the cleaning belt passes through the fixed frame, a scraper is provided inside the fixed frame, a plurality of fourth telescopic rods and a plurality of fourth springs are fixedly connected between the scraper and the inner wall of the fixed frame, the scraper is in contact with the cleaning belt, an installation frame is provided inside the fixed frame, a contact roller is rotatably connected inside the installation frame, the contact roller is in contact with the other side of the cleaning belt, and a fifth spring and a plurality of fifth telescopic rods are fixedly connected between the installation frame and the fixed frame.
[0018] As a further solution of the present invention: a support plate is fixedly connected to the outer side of the first slider, a spray frame for spraying cleaning agent is fixedly connected between the two opposite support plates, a storage cylinder is fixedly connected to the outer side of the detection frame, and the storage cylinder is connected to the two spray frames respectively through two infusion tubes.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. By setting two rotating disks, three mounting plates are fixedly connected to the outside of the two rotating disks, and the two sides of the electrode foil of multiple laser detectors on the mounting plates are inspected, thereby improving the overall inspection efficiency.
[0021] 2. The laser detector on the mounting plate is cleaned by blowing away the soot through the soot blowing assembly inside the treatment tube, and the previously cleaned laser detector is moved to the position of the control plate along with the mounting plate. The control plate is tested by the cleaned laser detector to determine whether the laser detector is normal. After the test is completed, the laser detector is tested to ensure the accuracy of each test and avoid the problem of detection errors caused by dust or faults on the surface of the laser detector.
[0022] 3. The adsorption plate is quickly pushed down by the reset spring, and the gas inside the suction cylinder is flushed into the jet pipe through the outlet pipe. The laser detector on the mounting plate is blown away by the jet head on the jet pipe, thereby ensuring that the laser emitting device on the laser detector will not be dusty and the accuracy of the laser detector is ensured. When the mounting plate is switched for use, the laser detector on the mounting plate is automatically cleaned.
[0023] 4. By installing a second drive motor on the two first sliders, the second drive motor drives the second belt roller to rotate, and the second belt roller transmits the cleaning belt through the first belt roller and the third belt roller, so that the cleaning belt is constantly in contact with the surface of the electrode foil, and the first slider can be pushed to move by starting the first electric telescopic rod, so that the two second belt rollers can adjust their positions according to the different thicknesses of the electrode foil, so that the cleaning belt can fully contact the surface of the electrode foil, thereby cleaning the surface of the electrode foil, which is convenient for the subsequent detection of surface defects of the electrode foil. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the first support plate structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the structure of the driving member of the present invention;
[0028] Figure 4 The present invention Figure 3 A schematic diagram of the enlarged structure of part B;
[0029] Figure 5 It is a schematic diagram of the structure of the rotating disk of the present invention;
[0030] Figure 6 It is a schematic diagram of the cross-sectional structure of the air suction cylinder of the present invention;
[0031] Figure 7 The present invention Figure 6 A schematic diagram of the enlarged structure of part A;
[0032] Figure 8 It is a schematic diagram of the structure of the inflatable member of the present invention;
[0033] Fig. 9 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0034] Fig.10 It is a schematic diagram of the supporting horizontal plate structure of the present invention;
[0035] Fig.11 It is a schematic diagram of the cross-sectional structure of the fixing frame of the present invention.
[0036] In the figure: 1, detection frame; 101, first winding roller; 102, second winding roller; 2, first support plate; 201, supporting horizontal plate; 202, first slider; 203, first electric telescopic rod; 3, second support plate; 301, second slider; 302, second electric telescopic rod; 303, L-shaped plate; 304, connecting plate; 305, first telescopic rod; 306, first pulley; 307, second pulley; 308, second spring; 4, fixed plate; 5, rotating plate; 501, mounting plate; 502, part of gear ring; 503, control plate; 6, processing cylinder; 601, jet pipe; 602, suction cylinder; 6021, air outlet pipe; 6022, adsorption plate; 6024, limit Position rod; 6025, reset spring; 6026, guide wheel; 6027, traction rope; 603, rotating rod; 604, transmission gear; 605, take-up disk; 606, fixed cylinder; 607, torsion spring; 701, first belt roller; 702, second belt roller; 703, cleaning belt; 704, third slider; 705, third telescopic rod; 706, third spring; 707, third belt roller; 800, support plate; 801, spray frame; 802, storage cylinder; 803, infusion tube; 9, fixed frame; 901, scraper; 902, fourth telescopic rod; 903, fourth spring; 904, installation frame; 905, contact roller; 906, fifth telescopic rod; 907, fifth spring. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] like Figures 1 to 11 As shown, a laser detection device for surface defects of electrode foil for compressor production includes the following embodiments:
[0039] like Figures 1 to 5 As shown, embodiment 1 includes a detection frame 1, a first winding roller 101 with a wound electrode foil is installed at one end of the detection frame 1, and a second winding roller 102 is installed at the other end of the detection frame 1. The first winding roller 101 and the second winding roller 102 are both installed in a detachable manner, and a rotating motor is arranged on the outside of the detection frame 1. By fixing the output shaft of the rotating motor to one end of the second winding roller 102, the second winding roller 102 winds up the electrode foil on the first winding roller 101, and the outside of the electrode foil is detected during the winding process, and also includes:
[0040] A second support plate 3 is fixedly connected to the inner side of the detection frame 1, and two fixed disks 4 are arranged on one side of the second support plate 3. The two fixed disks 4 are symmetrically arranged up and down relative to the center line of the second support plate 3. One side of the two fixed disks 4 is rotatably connected to a rotating disk 5. A driving member for rotating the two rotating disks 5 is arranged inside the second support plate 3. Three mounting plates 501 are fixedly connected to one side of the rotating disk 5, and the three mounting plates 501 are arranged in a ring around the center of the rotating disk 5. Multiple laser detectors for detecting electrode foil defects are arranged on the outer sides of the three mounting plates 501;
[0041] In specific implementation, when the electrode foil is wound from the first winding roller 101 to the second winding roller 102 by the second winding roller 102, the outer side of the electrode foil is often inspected by a laser detector. The principle is that the laser is emitted by the laser. Within a certain wavelength range, the absorption and reflection of light by the material depends on its physical and chemical properties. By illuminating the surface of the electrode foil, the reflection and transmission of light by the surface defects can be observed. Specifically, the laser emitter emits laser pulses to irradiate the surface of the electrode foil. The presence of defects will affect the reflection and transmission characteristics of the laser, such as forming dark spots, changing the signals of the reflected wave and the transmitted wave, etc., so as to detect the defects of the electrode foil. However, the existing detection is often only for one side of the electrode foil, and the other side of the electrode foil needs to be re-detected later. Therefore, in this scheme, two rotating disks 5 are provided, and three mounting plates 501 are fixedly connected to the outer sides of the two rotating disks 5. The two sides of the electrode foil are inspected by multiple laser detectors on the mounting plates 501, thereby improving the overall detection efficiency.
[0042] like Figures 5 to 8 As shown, in the second embodiment, one side of the two fixed disks 4 is fixedly connected to a treatment cylinder 6, and a soot blowing assembly is arranged inside the treatment cylinder 6. When the mounting plate 501 rotates to the inside of the treatment cylinder 6, the soot blowing assembly blows and cleans the laser detector on the mounting plate 501, and a control plate 503 for inspection is fixedly connected to the outside of the fixed disk 4;
[0043] In specific implementation, during the actual detection process, when dust appears on the surface of the laser detector, it will inevitably lead to errors in the detection results. However, during the detection process, personnel cannot clean it. If the equipment is suspended, it will inevitably affect the detection efficiency, and it is impossible to know whether dust appears on the surface of the laser detector. Therefore, the fixed disk 4 is used to rotate to drive the three mounting plates 501 to rotate. After the detection of one group of mounting plates 501 is completed, the fixed disk 4 rotates the mounting plate 501 that has completed the detection to the inside of the processing tube 6, and the laser detector on the mounting plate 501 is blown clean by the soot blowing component inside the processing tube 6. The laser detector that has been cleaned before is moved to the position of the control plate 503 with the mounting plate 501, and the control plate 503 is detected by the cleaned laser detector to determine whether the laser detector is normal. After the test is completed, the laser detector is tested to ensure the accuracy of each test and avoid the problem of detection errors caused by dust or faults on the surface of the laser detector.
[0044] like Fig. 9 As shown, in this embodiment, the driving member includes two second sliders 301, and the two second sliders 301 are both slidably connected to the inside of the second support plate 3. Two second electric telescopic rods 302 are fixedly connected to the inside of the second support plate 3. The telescopic ends of the two second electric telescopic rods 302 are respectively fixedly connected to the two second sliders 301, and the two second sliders 301 are respectively fixedly connected to the two fixed plates 4.
[0045] The driving member also includes a second pulley 307 arranged on one side of the second slider 301. The rotating disk 5 sequentially passes through the fixed disk 4 and the second slider 301 and is fixedly connected to the fixed disk 4 and the second slider 301. The second pulley 307 is fixedly connected to the rotating disk 5. An L-shaped plate 303 is fixedly connected to the outer side of the second support plate 3. A connecting plate 304 is provided on one side of the L-shaped plate 303. The inner side of the connecting plate 304 is rotatably connected to the first pulley 306. The first pulley 306 and the two second pulleys 307 are connected by belt transmission. A first telescopic rod 305 and a second spring 308 are fixedly connected between the connecting plate 304 and the L-shaped plate 303, and the second spring 308 is sleeved on the outer side of the first telescopic rod 305. A first driving motor is fixedly connected to the outer side of one of the second sliders 301, and the output shaft of the first driving motor is fixedly connected to the second pulley 307.
[0046] In specific implementation, when the two rotating disks 5 need to rotate, by starting the first driving motor on a second slider 301, the first driving motor drives one of the second pulleys 307 to rotate, and at this time, the first pulley 306 and the other second pulley 307 are driven by the belt to transmit, so that the two fixed disks 4 rotate simultaneously. It is worth noting that in this scheme, the processing cylinder 6 and the control plate 503 on the upper fixed disk 4 are opposite to the processing cylinder 6 and the control plate 503 below, and then when the two fixed disks 4 rotate clockwise synchronously, the processing sequence of the laser detectors on the mounting plates 501 on the two fixed disks 4 is also consistent. When it is necessary to adjust the irradiation range of the laser detector according to electrode foils of different sizes, the second slider 301 can be driven to rise and fall by the second electric telescopic rod 302. At this time, the first telescopic rod 305 and the second spring 308 are fixedly connected between the connecting plate 304 outside the first pulley 306 and the L-shaped plate 303. The first telescopic rod 305 and the second spring 308 are adjusted to keep the two fixed disks 4 in a state of synchronous rotation.
[0047] like Figures 6 to 8 As shown, in this embodiment, the sootblowing assembly includes three partial gear rings 502, and the three partial gear rings 502 are respectively fixedly connected between three mounting plates 501, and an injection pipe 601 is arranged inside the processing tube 6, and a plurality of injection heads are arranged on the side of the injection pipe 601 relative to the partial gear ring 502, and the injection pipe 601 is fixedly connected to the rotating disk 5, and the rotating disk 5 is provided with an inflatable member, and a rotating rod 603 is rotatably connected to one side of the rotating disk 5, and a transmission gear 604 is fixedly connected to the outer side of the rotating rod 603, and the transmission gear 604 is meshed with the partial gear ring 502, and a traction member is arranged on the outer side of the rotating rod 603, when the transmission gear 604 is meshed with the partial gear ring 502, the inflatable member is pulled by the traction member for inflation, and when 604 is disengaged from the partial gear ring 502, the inflatable member supplies air to the injection pipe 601.
[0048] The inflatable part includes an air suction cylinder 602 fixedly connected to the fixed disk 4, a plurality of limit rods 6024 are fixedly connected inside the air suction cylinder 602, an adsorption disk 6022 is provided inside the air suction cylinder 602, the limit rods 6024 penetrate the adsorption disk 6022 and are slidably connected to the adsorption disk 6022, an air outlet pipe 6021 is fixedly connected between the air suction cylinder 602 and the injection pipe 601, a one-way air outlet valve is provided on the outside of the air outlet pipe 6021, a one-way air inlet valve is provided on the outside of the air suction cylinder 602, and a return spring 6025 is fixedly connected between the adsorption disk 6022 and one end inside the air suction cylinder 602.
[0049] The traction member includes a winding disk 605 fixedly connected to the outside of the rotating rod 603, a traction rope 6027 is wound and fixedly connected to the outside of the winding disk 605, one end of the traction rope 6027 passes through the suction cylinder 602 and is fixedly connected to the adsorption disk 6022, a plurality of guide wheels 6026 for guiding the traction rope 6027 are arranged on the outside of the suction cylinder 602, a fixed cylinder 606 is sleeved on the outside of the rotating rod 603, the fixed cylinder 606 is fixedly connected to the fixed disk 4, and a torsion spring 607 is fixedly connected between the fixed cylinder 606 and the rotating rod 603.
[0050] In a specific implementation, when the fixed disk 4 rotates, the partial gear rings 502 are fixedly connected between the three control plates 503, and one of the partial gear rings 502 is driven by the rotation of the fixed disk 4, and the partial gear ring 502 drives the meshing transmission gear 604 to rotate, and the transmission gear 604 drives the fixedly connected winding disk 605 to rotate. When the winding disk 605 rotates, it drives the traction rope 6027 wound on the outside. At this time, the traction rope 6027 contracts and pulls the adsorption disk 6022 fixedly connected at one end. At this time, the adsorption disk 6022 of the suction cylinder 602 moves, and the external gas is sucked into the interior of the suction cylinder 602 through the one-way air inlet valve. When the partial gear ring 50 2 is disengaged from the transmission gear 604, and when the mounting plate 501 is rotated to the inside of the processing cylinder 6, the rotating rod 603 is quickly reversed under the action of the torsion spring 607, and the adsorption plate 6022 is quickly pushed down by the return spring 6025, so that the gas inside the suction cylinder 602 is rushed into the inside of the injection pipe 601 through the outlet pipe 6021, and the laser detector on the mounting plate 501 is blown away by the injection head on the injection pipe 601, so as to ensure that the laser emitting device on the laser detector will not be dusty, and the detection accuracy of the laser detector is ensured. When the mounting plate 501 is switched for use, the laser detector on the mounting plate 501 is automatically cleaned.
[0051] like Figures 9 to 11 As shown, in the third embodiment, first support plates 2 are fixedly connected to both sides of the detection frame 1, and both ends of the two first support plates 2 are fixedly connected to supporting cross plates 201, and the two first support plates 2 are provided with two groups of cleaning components for cleaning the surface of the metal foil.
[0052] As a further solution of the present invention: the cleaning component includes a second belt roller 702, both ends of the second belt roller 702 are rotatably connected to the first slider 202, the two first sliders 202 are respectively slidably connected to the inside of the two first support plates 2, a first electric telescopic rod 203 is fixedly connected between the first slider 202 and the first support plate 2, a third belt roller 707 is rotatably connected between the two opposite supporting cross plates 201, a first belt roller 701 is provided between the two supporting cross plates 201, a cleaning belt 703 is sleeved between the first belt roller 701, the third belt roller 707 and the second belt roller 702, both ends of the first belt roller 701 are rotatably connected to the third slider 704, the third slider 704 is slidably connected to the inside of the supporting cross plate 201, a third telescopic rod 705 and a third spring 706 are fixedly connected between the third slider 704 and the supporting cross plate 201, and the third spring 706 is sleeved on the outside of the third telescopic rod 705.
[0053] A fixed frame 9 is provided between the two opposite supporting cross plates 201, and the cleaning belt 703 passes through the fixed frame 9. A scraper 901 is provided inside the fixed frame 9. The scraper 901 is fixedly connected to the inner wall of the fixed frame 9 with a plurality of fourth telescopic rods 902 and a plurality of fourth springs 903. The scraper 901 is in contact with the cleaning belt 703. An installation frame 904 is provided inside the fixed frame 9. A contact roller 905 is rotatably connected inside the installation frame 904, and the contact roller 905 is in contact with the other side of the cleaning belt 703. A fifth spring 907 and a plurality of fifth telescopic rods 906 are fixedly connected between the installation frame 904 and the fixed frame 9.
[0054] In specific implementation, before the electrode foil passes through the inspection, stains may appear on the surface of the electrode foil, thereby affecting the subsequent inspection. Therefore, in this solution, the electrode foil passes through two cleaning belts 703, and the cleaning belts 703 contact the two sides of the electrode foil, so as to clean the surface of the electrode foil. In order to ensure the cleaning effect of the cleaning belt 703 on the surface of the electrode foil, a second driving motor is installed on the two first sliders 202, and the second driving motor drives the second belt roller 702 to rotate. The second belt roller 702 passes through the first belt roller 701 and the third belt roller 707 to drive the cleaning belt 703, so that the cleaning belt 703 is constantly in contact with the surface of the electrode foil, and the first electric telescopic rod 203 can be started to push the first slider 202 to move, so that the two second belt rollers 702 adjust their positions according to the different thicknesses of the electrode foil, so that the cleaning belt 703 can fully contact the surface of the electrode foil, thereby cleaning the surface of the electrode foil, which is convenient for the subsequent detection of surface defects of the electrode foil;
[0055] In order to ensure that the stains on the surface of the cleaning belt 703 will not affect the contamination of the electrode foil, a fixed frame 9 is set up. When the cleaning belt 703 passes through the fixed frame 9, the scraper 901 and the contact roller 905 inside the fixed frame 9 form a right angle to scrape off the stains on the surface of the cleaning belt 703. The inside of the fixed frame 9 can be cleaned regularly.
[0056] In this embodiment: a support plate 800 is fixedly connected to the outer side of the first slider 202, a spray frame 801 for spraying cleaning agent is fixedly connected between the two opposite support plates 800, and a storage cylinder 802 is fixedly connected to the outer side of the detection frame 1. The storage cylinder 802 is connected to the two spray frames 801 through two infusion tubes 803 respectively.
[0057] In the specific implementation, in order to ensure that the surface of the electrode foil can be cleaned thoroughly, a decontaminant is set inside the storage cylinder 802, sprayed on the surface of the electrode foil through the spray frame 801, and the surface of the electrode foil is treated in combination with the subsequent cleaning belt 703. At the same time, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A laser detection device for surface defects of electrode foil for compressor production, comprising a detection frame (1), wherein a first winding roller (101) with a wound electrode foil is mounted at one end of the detection frame (1), and a second winding roller (102) is mounted at the other end of the detection frame (1), characterized in that: Also includes: A second support plate (3) fixedly connected to the inner side of the detection frame (1), two fixed disks (4) being arranged on one side of the second support plate (3), the two fixed disks (4) being arranged symmetrically up and down relative to the center line of the second support plate (3), one side of the two fixed disks (4) being rotatably connected to a rotating disk (5), a driving member for rotating the two rotating disks (5) being arranged inside the second support plate (3), one side of the rotating disk (5) being fixedly connected to three mounting plates (501), and the outer sides of the three mounting plates (501) being arranged with a plurality of laser detectors for detecting electrode foil defects; One side of each of the two fixed disks (4) is fixedly connected to a processing cylinder (6), a soot blowing assembly is arranged inside the processing cylinder (6), and when the mounting plate (501) rotates to the inside of the processing cylinder (6), the soot blowing assembly blows soot off the laser detector on the mounting plate (501), and a control plate (503) for inspection is fixedly connected to the outside of the fixed disk (4); The detection frame (1) has first support plates (2) fixedly connected to both sides of its interior, and both ends of the two first support plates (2) are fixedly connected to support cross plates (201), and the two first support plates (2) are provided with two groups of cleaning components for cleaning the surface of the metal foil; The driving member comprises two second sliders (301), the two second sliders (301) are both slidably connected to the inside of the second support plate (3), the inside of the second support plate (3) is fixedly connected to two second electric telescopic rods (302), the telescopic ends of the two second electric telescopic rods (302) are respectively fixedly connected to the two second sliders (301), and the two second sliders (301) are respectively fixedly connected to the two fixed plates (4); The sootblowing assembly comprises three partial gear rings (502), the three partial gear rings (502) are respectively fixedly connected between three mounting plates (501), an injection pipe (601) is arranged inside the processing cylinder (6), a plurality of injection heads are arranged on the side of the injection pipe (601) opposite to the partial gear ring (502), the injection pipe (601) is fixedly connected to the rotating disk (5), the rotating disk (5) is provided with an inflatable member, and a rotating rod is rotatably connected to one side of the rotating disk (5). (603), a transmission gear (604) is fixedly connected to the outside of the rotating rod (603), and the transmission gear (604) is meshed with the partial gear ring (502). A traction member is arranged on the outside of the rotating rod (603). When the transmission gear (604) is meshed with the partial gear ring (502), the traction member pulls the inflatable member to be inflated. When the transmission gear (604) is disengaged from the partial gear ring (502), the inflatable member supplies air to the injection pipe (601); The cleaning assembly comprises a second belt roller (702), both ends of which are rotatably connected to first sliders (202), the two first sliders (202) are respectively slidably connected to the inside of two first support plates (2), a first electric telescopic rod (203) is fixedly connected between the first slider (202) and the first support plate (2), a third belt roller (707) is rotatably connected between two opposite support cross plates (201), a first belt roller (701) is provided between the two support cross plates (201), and the first belt roller (707) is rotatably connected between the two support cross plates (201). A cleaning belt (703) is sleeved between the first belt roller (701), the third belt roller (707) and the second belt roller (702); both ends of the first belt roller (701) are rotatably connected to third sliders (704); the third slider (704) is slidably connected to the inside of the supporting cross plate (201); a third telescopic rod (705) and a third spring (706) are fixedly connected between the third slider (704) and the supporting cross plate (201); the third spring (706) is sleeved on the outside of the third telescopic rod (705).
2. The laser detection device for surface defects of electrode foil for compressors according to claim 1 is characterized in that: The driving member further comprises a second pulley (307) arranged on one side of the second slider (301); the rotating disk (5) sequentially passes through the fixed disk (4) and the second slider (301) and is fixedly connected to the fixed disk (4) and the second slider (301); the second pulley (307) is fixedly connected to the rotating disk (5); an L-shaped plate (303) is fixedly connected to the outer side of the second support plate (3); a connecting plate (304) is arranged on one side of the L-shaped plate (303); a first pulley (306) is rotatably connected to the inner side of the connecting plate (304); the first pulley (306) and the two second pulleys (307) are connected via a belt transmission; a first telescopic rod (305) and a second spring (308) are fixedly connected between the connecting plate (304) and the L-shaped plate (303); and the second spring (308) is sleeved on the outer side of the first telescopic rod (305); a first driving motor is fixedly connected to the outer side of one of the second sliders (301); and an output shaft of the first driving motor is fixedly connected to the second pulley (307).
3. The laser detection device for surface defects of electrode foil for compressors according to claim 1 is characterized in that: The inflatable member comprises an air suction cylinder (602) fixedly connected to a fixed disk (4); a plurality of limit rods (6024) are fixedly connected inside the air suction cylinder (602); a suction disk (6022) is provided inside the air suction cylinder (602); the limit rods (6024) penetrate the suction disk (6022) and are slidably connected to the suction disk (6022); an air outlet pipe (6021) is fixedly connected between the air suction cylinder (602) and the air injection pipe (601); a one-way air outlet valve is provided on the outside of the air outlet pipe (6021); a one-way air inlet valve is provided on the outside of the air suction cylinder (602); and a return spring (6025) is fixedly connected between the suction disk (6022) and one end inside the air suction cylinder (602).
4. The laser detection device for surface defects of electrode foil for compressors according to claim 3 is characterized in that: The traction member comprises a winding disk (605) fixedly connected to the outside of the rotating rod (603); a traction rope (6027) is wound and fixedly connected to the outside of the winding disk (605); one end of the traction rope (6027) passes through the suction cylinder (602) and is fixedly connected to the suction disk (6022); a plurality of guide wheels (6026) for guiding the traction rope (6027) are arranged on the outside of the suction cylinder (602); a fixed cylinder (606) is sleeved on the outside of the rotating rod (603); the fixed cylinder (606) is fixedly connected to the fixed disk (4); and a torsion spring (607) is fixedly connected between the fixed cylinder (606) and the rotating rod (603).
5. The laser detection device for surface defects of electrode foil for compressors according to claim 4, characterized in that: A fixed frame (9) is provided between two opposing supporting transverse plates (201), the cleaning belt (703) passes through the fixed frame (9), a scraper (901) is provided inside the fixed frame (9), a plurality of fourth telescopic rods (902) and a plurality of fourth springs (903) are fixedly connected between the scraper (901) and the inner wall of the fixed frame (9), the scraper (901) is in contact with the cleaning belt (703), a mounting frame (904) is provided inside the fixed frame (9), a contact roller (905) is rotatably connected inside the mounting frame (904), the contact roller (905) is in contact with the other side of the cleaning belt (703), and a fifth spring (907) and a plurality of fifth telescopic rods (906) are fixedly connected between the mounting frame (904) and the fixed frame (9).
6. The laser detection device for surface defects of electrode foil for compressors according to claim 5, characterized in that: A support plate (800) is fixedly connected to the outside of the first sliding block (202), a liquid spray frame (801) for spraying cleaning agent is fixedly connected between two opposing support plates (800), a storage cylinder (802) is fixedly connected to the outside of the detection frame (1), and the storage cylinder (802) is respectively connected to the two liquid spray frames (801) via two liquid infusion tubes (803).
Citation Information
Patent Citations
Surface defect laser detection device for electrode foil production and detection method thereof
CN114047189A
Auxiliary device for detecting defects of sapphire crystal bar
CN116893181A