Water spraying device of egg cleaning and processing assembly line and working method of water spraying device

Abstract

The invention belongs to the technical field of egg cleaning, and particularly relates to a water spraying device of an egg cleaning and processing assembly line and a working method.The water spraying device of the egg cleaning and processing assembly line comprises a temporary storage part and a guide part, an adding part is rotationally connected to the temporary storage part, and an adding groove A, an adding groove B and an adding groove C are formed in the adding part; the opening width of the adding groove A, the opening width of the adding groove B and the opening width of the adding groove C are gradually increased from small to large, and two shielding arc plates are fixedly connected to the temporary storage part. The method includes the following steps that firstly, a fixing frame, a transverse rod and a fixing plate are connected to the upper sides of a plurality of rotating brushes capable of brushing eggs in a bolt tightening mode, a buffer area space can be reserved for spraying operation of cleaning water, the situation that the egg cleaning effect is affected by spraying equipment faults is avoided, convenience is brought to actual use, and the service life of the eggs is prolonged; and the eggs can be conveniently and comprehensively cleaned.

Description

Technical Field

[0001] The invention belongs to the technical field of egg cleaning, and in particular relates to a water spraying device for an egg cleaning and processing line and a working method thereof. Background Art

[0002] In the industrial processing of poultry and egg products, eggs are put into egg-beating machines in batches for processing. After the eggs are broken, the eggshells will come into direct contact with the contents of the eggs. The broken eggshells and the contents of the eggs can only be separated through a filtering process. During this operation, the cleanliness of the eggshells will directly affect the egg liquid produced. Therefore, when producing eggs in batches or processing egg foods, the eggs need to be cleaned first to remove dirt such as feces, dust, and poultry feathers attached to the upper ends, otherwise it will cause food contamination;

[0003] In the prior art, when performing egg cleaning operations, a flexible rotating brush is generally used to clean the surface of the eggs, and the surface of the eggs is fully cleaned in conjunction with the sprinkled clean water. For example, the flexible stirring egg cleaning device with application number: 201420401896.X includes a body 1, a cleaning cavity 2 disposed in the body 1, and a flexible stirring device disposed in the cleaning cavity 2, characterized in that: the flexible stirring device is composed of a flexible mesh tube 3, a cleaning brush 4 and a slide 5, wherein the cleaning brush 4 is disposed in the flexible mesh tube 3, and a slide 5 is disposed at the lower part of the flexible mesh tube 3. An entry channel 6 is disposed on one side of the flexible mesh tube 3, and a motor 7 connected to the cleaning brush 4 is also disposed on the other side thereof. A collecting tank 8 is disposed at the lower end of the flexible stirring device, which has a simple structure, strong practicality, greatly reduced breakage rate, and is easy to clean, and the cleaning efficiency is greatly improved;

[0004] However, it can only perform simple cleaning water spraying operations. When the related equipment for adding cleaning water suddenly fails, it is easy to cause a batch of eggs to be moved out of the cleaning equipment area without being completely cleaned due to the failure, thereby affecting the overall cleaning effect of the eggs. Summary of the invention

[0005] In view of this, the technical problem to be solved by the present invention is to provide a water spraying device for an egg cleaning and processing line and a working method thereof, which can reserve a buffer zone for the sprinkling operation of clean water, avoid the influence of sprinkling equipment failure on the egg cleaning effect, bring convenience to actual use, and facilitate comprehensive cleaning operations on eggs.

[0006] A water spray device for an egg cleaning and processing line comprises a temporary storage part and a guide part, wherein the temporary storage part is rotatably connected with an adding part, the adding part is provided with adding slots A, B and C, the opening widths of the adding slots A, B and C gradually increase from small to large, two shielding arc plates are fixedly connected to the temporary storage part, the two shielding arc plates can wrap the adding part so that only one slot opening of the adding slots A, B and C can be exposed at a time, the guide part is located directly below the shielding arc plate, a plurality of through holes are provided on the guide part, and a through slot is provided on the upper side of the adding part.

[0007] It also includes a fixing frame, on which a temporary storage portion is slidably connected, and a first compression spring is fixedly connected between the temporary storage portion and the fixing frame.

[0008] It also includes a detection rod slidably connected to the fixing frame, an auxiliary plate is fixedly connected to the temporary storage part, and the detection rod can drive the auxiliary plate to slide.

[0009] It also includes a transverse rod, on which a guide part is slidably connected, and the transverse rod is located at the front side of the fixing frame.

[0010] It also includes a matching frame connected to the transverse rod, a toggle plate is slidably connected to the matching frame, a second compression spring is fixedly connected between the guide part and the transverse rod, and the toggle plate can toggle the guide part to slide.

[0011] The water spray device of the egg cleaning and processing line is used for a working method of cleaning eggs, and the method comprises the following steps:

[0012] Step 1: Connect the fixing frame, the transverse rod and the fixing plate to the upper side of multiple rotating brushes capable of brushing the eggs by tightening bolts;

[0013] Step 2: Operate the adding part to rotate on the temporary storage part, and rotate one of the adding slots A, B, and C to a position facing directly downward;

[0014] Step 3: The plurality of rotating brushes are rotated and the conveyor belt on which the eggs to be cleaned are placed is continuously moved;

[0015] Step 4: continuously introducing a large amount of clean water into the temporary storage part, and then when the storage amount of clean water in the temporary storage part has reached a maximum level, reducing the amount of clean water introduced into the temporary storage part until the amount of clean water introduced is equal to the amount of clean water discharged;

[0016] Step 5: Operate the guide part to slide back and forth on the transverse rod to complete the cleaning operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a structural diagram of the temporary storage unit;

[0019] Figure 2 It is a structural schematic diagram of the shielding arc plate;

[0020] Figure 3 It is a structural schematic diagram of the adding part;

[0021] Figure 4 is a schematic diagram of the structure of the fixing frame;

[0022] Figure 5 is a structural schematic diagram of the guide part;

[0023] Figure 6 is a schematic diagram of the structure of the fixing frame;

[0024] Figure 7 is a structural schematic diagram of an arc-shaped accommodation portion;

[0025] Figure 8 and Fig. 9 The present invention is a schematic diagram of the overall structure of a water spray device for an egg washing and processing line. DETAILED DESCRIPTION

[0026] like Figure 1-5 and Figure 8 As shown:

[0027] The utility model comprises a temporary storage part 101 and a guide part 303, the temporary storage part 101 is rotatably connected with an adding part 103, the adding part 103 is provided with adding grooves A104, B105 and C106, the opening widths of the adding grooves A104, B105 and C106 gradually increase from small to large, two shielding arc plates 102 are fixedly connected to the temporary storage part 101, the two shielding arc plates 102 can wrap the adding part 103, so that only one groove opening of the adding grooves A104, B105 and C106 can be exposed at a time, the guide part 303 is located directly below the shielding arc plates 102, a plurality of through holes 304 are provided on the guide part 303, a through groove 107 is provided on the upper side of the adding part 103, and a first motor capable of driving the adding part 103 to rotate is fixedly connected to the temporary storage part 101.

[0028] The device is connected to the upper side of multiple rotating brushes that can brush eggs, and then clean water is continuously introduced into the temporary storage part 101. After entering the temporary storage part 101, the clean water gradually enters the inside of the adding part 103 along the through groove 107 from the temporary storage part 101, and then falls onto the guide part 303 through the notches directly below the adding grooves A104, B105 and C106, and then enters the area where the multiple through holes 304 are located along the guide part 303, and then drips into the rotating brush area through the multiple through holes 304, so that the surface of the rotating brush is covered with clean water, so that the rotating brush can continuously brush and clean the surface of the eggs, and cooperate with the moving conveyor belt to complete the assembly line cleaning operation on the surface of the eggs;

[0029] The arrangement of using multiple rotating brushes with their own power source to continuously rotate to continuously brush the surface of the eggs is a common assembly line cleaning technology in the prior art, which will not be described in detail here;

[0030] In the process of adding clean water to the temporary storage part 101, a large amount of clean water can be continuously introduced into the temporary storage part 101 first. At this time, the amount of clean water entering the temporary storage part 101 is greater than the amount of clean water discharged from the adding part 103, so that the clean water can be retained in the temporary storage part 101. When the clean water storage amount in the temporary storage part 101 has reached the maximum level, the amount of clean water introduced into the temporary storage part 101 is reduced to make the amount of water introduced equal to the amount of water discharged, and then the subsequent egg cleaning work is carried out. This setting can ensure that some clean water is always retained in the temporary storage part 101, so that if there is any problem of adding clean water to the temporary storage part 101 during actual use, When the equipment suddenly fails, some spare cleaning water is still left in the temporary storage part 101, and the water adding operation to the rotating brush can still be temporarily realized, so that the staff has sufficient time to find the situation and respond, and promptly stop the conveyor belt on the lower assembly line, and restart the conveyor belt after resuming the operation of adding cleaning water to the temporary storage part 101, so as to ensure the comprehensive cleaning effect of the eggs, and avoid the situation that a batch of eggs is not completely cleaned due to the above-mentioned fault reasons and is moved out of the cleaning equipment area, that is, the equipment can reserve a buffer zone for the sprinkling operation of cleaning water, which brings convenience to actual use and is convenient for comprehensive cleaning operation of the eggs;

[0031] In actual use, the adding part 103 can be operated to rotate on the temporary storage part 101 according to the different moving speeds of the conveyor belt in the lower assembly line, the different rotating plastics of the rotating brush, the types of eggs or the original cleanliness of the eggs, and then different slots in the adding slots A104, B105 and C106 are replaced to be exposed from the two shielding arc plates 102, thereby adjusting the discharge amount of clean water in the adding part 103, and at the same time, the amount of clean water introduced into the temporary storage part 101 can be adaptively adjusted, so that the device can achieve clean water dripping operations at different rates, further bringing convenience to actual use.

[0032] like Figure 4 As shown:

[0033] The device further comprises a fixing frame 201 , on which a temporary storage portion 101 is slidably connected, and a first compression spring is fixedly connected between the temporary storage portion 101 and the fixing frame 201 .

[0034] After the adding part 103 is operated to rotate on the temporary storage part 101, a large amount of clean water can be introduced into the temporary storage part 101. At this time, since the amount of clean water introduced into the temporary storage part 101 is greater than the amount of clean water discharged from the adding part 103, the overall weight of the temporary storage part 101 can be continuously increased, so that the temporary storage part 101 gradually overcomes the elastic force of the first compression spring and slides downward on the fixing frame 201. When the amount of clean water stored in the temporary storage part 101 is about to reach the maximum level, the amount of clean water introduced can be gradually reduced. When it is gradually reduced until the height of the temporary storage part 101 on the fixing frame 201 gradually becomes stable and no large degree of shaking occurs, it proves that the amount of clean water introduced into the temporary storage part 101 is basically the same as the amount of clean water discharged. At this time, this amount of clean water introduced can be maintained for subsequent cleaning operations, thereby facilitating the stable implementation of subsequent cleaning operations.

[0035] A displacement sensor can be fixedly connected to the fixed frame 201, and the moving end of the displacement sensor can be fixedly connected to the temporary storage part 101 to automatically sense the sliding condition of the temporary storage part 101, and then sense when the amount of clean water entering the temporary storage part 101 is appropriate, thereby facilitating the operation of adjusting the amount of clean water entering;

[0036] At the same time, during the subsequent cleaning process, if the displacement sensor senses that the temporary storage part 101 is continuously sliding upward on the fixed frame 201, it proves that there is a sudden failure of the related equipment for adding clean water to the temporary storage part 101, so that the staff can discover the situation in time, thereby pausing the conveyor belt in time and performing maintenance operations on the related equipment for adding clean water.

[0037] like Figure 4 and Figure 8 As shown:

[0038] It also includes a detection rod 202 slidably connected to the fixing frame 201 , an auxiliary plate 108 is fixedly connected to the temporary storage portion 101 , the detection rod 202 can drive the auxiliary plate 108 to slide, and a first electric push rod is fixedly connected to the fixing frame 201 to push the detection rod 202 to slide.

[0039] In actual use, the detection rod 202 can be operated regularly to slide on the fixed frame 201, and then the auxiliary plate 108 can be actively moved by using the detection rod 202, so as to actively detect the operation of the displacement sensor used to monitor the sliding of the temporary storage part 101. If the displacement sensor can obtain the sliding signal of the temporary storage part 101 at this time, it proves that the displacement sensor is in a normal working state, otherwise it proves that the displacement sensor is faulty, thereby achieving the effect of detecting the working state of the displacement sensor.

[0040] like Figure 5 As shown:

[0041] It also includes a transverse rod 302 , on which a guide portion 303 is slidably connected, and the transverse rod 302 is located at the front side of the fixing frame 201 .

[0042] In actual use, the guide part 303 can be regularly operated to slide on the horizontal rod 302, thereby adjusting the position of the area where the multiple through holes 304 are located, and then adding moisture to the rotating brushes at different positions below the device, so that the device can adapt to being connected to the position directly above multiple rotating brushes, further bringing convenience to actual use.

[0043] like Figure 5 As shown:

[0044] It also includes a matching frame 301 connected to the transverse rod 302, a toggle plate 307 is slidably connected to the matching frame 301, a second compression spring is fixed between the guide part 303 and the transverse rod 302, the toggle plate 307 can toggle the guide part 303 to slide, and a second electric push rod is fixed to the matching frame 301 to push the toggle plate 307 to slide.

[0045] When the guide part 303 needs to be operated to slide, the toggle plate 307 can be operated to slide on the matching frame 301, and then the toggle plate 307 can be used to toggle the guide part 303, so that the guide part 303 overcomes the elastic force of the second compression spring and slides on the transverse rod 302, thereby achieving the effect of changing the position of the area where the multiple through holes 304 are located, thereby facilitating the comprehensive moisture addition operation of the multiple rotating brushes.

[0046] like Figure 4-6 and Figure 8 As shown:

[0047] It also includes an oblique rod 305 fixed on the guide part 303, the matching frame 301 is slidably connected to the transverse rod 302, the detection rod 202 can contact the oblique rod 305, and the transverse rod 302 is fixed with a third electric push rod that can push the matching frame 301 to slide.

[0048] When it is necessary to operate the guide part 303 to slide, if the second electric push rod fails, resulting in the inability to move the toggle plate 307 normally, the matching frame 301 can be operated to slide on the transverse rod 302, and the toggle plate 307 can be moved to a position offset from the guide part 303, thereby removing the restrictive effect of the toggle plate 307 on the guide part 303, and then the detection rod 202 can be operated to slide downward on the fixed frame 201, so that the detection rod 202 temporarily drives the guide part 303 to slide on the transverse rod 302 by pushing the oblique rod 305, thereby temporarily achieving the effect of changing the position of the area where the multiple through holes 304 are located, thereby ensuring the continuity of the processing.

[0049] like Figure 6 As shown:

[0050] It also includes a knocking plate 306 connected to the lower side of the guide part 303, and the knocking plate 306 can contact the rotating brush on the lower side of the device.

[0051] When the rotating brush contacts the knocking plate 306, an obvious sound will be emitted, so that the staff outside the device can judge whether the multiple rotating brushes are normally achieving the rotating brushing effect through the obvious sound, thereby avoiding the situation where the staff fails to discover the rotating brush failure and cannot rotate due to mutual obstruction between the devices, thereby further affecting the cleaning effect. At the same time, since the guide part 303 can slide on the horizontal rod 302, the knocking plate 306 can perform comprehensive detection operations on the multiple rotating brushes.

[0052] As shown in 6:

[0053] The knocking plate 306 is slidably connected to the guide portion 303 , and a fourth electric push rod capable of pushing the knocking plate 306 to slide is fixedly connected to the guide portion 303 .

[0054] During the detection process using the knocking plate 306 , the knocking plate 306 can be regularly operated to slide on the through hole 304 , thereby changing the position of the knocking plate 306 , thereby further facilitating the detection of multiple rotating brushes.

[0055] like Figure 7-8 As shown:

[0056] It also includes a fixing plate 401 , on which an arc-shaped accommodation portion 402 is rotatably connected, and a second motor capable of driving the arc-shaped accommodation portion 402 to rotate is fixedly connected to the fixing plate 401 .

[0057] In actual use, some clean water can be added to the arc-shaped containing part 402. When there is a sudden failure of the relevant equipment for adding clean water to the temporary storage part 101, and the staff is not next to the equipment and cannot stop the conveyor belt in time, after the water in the temporary storage part 101 is used up, the arc-shaped containing part 402 can be operated to rotate on the fixed plate 401 to pour the clean water in the arc-shaped containing part 402 into the temporary storage part 101, thereby further extending the time for which the equipment can temporarily perform cleaning operations, which brings convenience to actual use.

[0058] The water spray device of the egg cleaning and processing line is used for a working method of cleaning eggs, and the method comprises the following steps:

[0059] Step 1: Connect the fixing frame 201, the transverse rod 302 and the fixing plate 401 to the upper side of a plurality of rotating brushes capable of brushing the eggs by tightening the bolts;

[0060] Step 2: operate the adding part 103 to rotate on the temporary storage part 101, and rotate one of the adding slot A 104, the adding slot B 105 and the adding slot C 106 to a position facing directly downward;

[0061] Step 3: The plurality of rotating brushes are rotated and the conveyor belt on which the eggs to be cleaned are placed is continuously moved;

[0062] Step 4: Continue to introduce a large amount of clean water into the temporary storage portion 101, and then when the storage amount of clean water in the temporary storage portion 101 has reached a maximum level, reduce the amount of clean water introduced into the temporary storage portion 101 until the amount of clean water introduced is equal to the amount of clean water discharged;

[0063] Step 5: operate the guide part 303 to slide back and forth on the transverse rod 302 to complete the cleaning operation.

Claims

1. A water spray device for an egg washing and processing line, characterized in that: The invention comprises a temporary storage part (101) and a guide part (303), wherein the temporary storage part (101) is rotatably connected with an adding part (103), and the adding part (103) is provided with an adding groove A (104), an adding groove B (105) and an adding groove C (106), wherein the opening widths of the adding groove A (104), the adding groove B (105) and the adding groove C (106) gradually increase from small to large, and two shielding arc plates (102) are fixedly connected to the temporary storage part (101), and the two shielding arc plates (102) can wrap the adding part (103) so that only one slot of the adding groove A (104), the adding groove B (105) and the adding groove C (106) can be exposed at a time, and the guide part (303) is located directly below the shielding arc plate (102), and a plurality of through holes (304) are provided on the guide part (303), and a through groove (107) is provided on the upper side of the adding part (103).

2. The water spray device for an egg washing and processing line according to claim 1, characterized in that: It also comprises a fixing frame (201), a temporary storage portion (101) is slidably connected to the fixing frame (201), and a first compression spring is fixedly connected between the temporary storage portion (101) and the fixing frame (201).

3. The water spraying device for an egg washing and processing line according to claim 2, characterized in that: It also includes a detection rod (202) slidably connected to the fixing frame (201); an auxiliary plate (108) is fixedly connected to the temporary storage portion (101); and the detection rod (202) can drive the auxiliary plate (108) to slide.

4. The water spray device for an egg washing and processing line according to claim 3, characterized in that: It also includes a transverse rod (302), on which a guide portion (303) is slidably connected, and the transverse rod (302) is located at the front side of the fixing frame (201).

5. The water spraying device for an egg washing and processing line according to claim 4, characterized in that: The invention also comprises a matching frame (301) connected to the transverse rod (302), a toggle plate (307) being slidably connected to the matching frame (301), a second compression spring being fixedly connected between the guide part (303) and the transverse rod (302), and the toggle plate (307) being able to toggle the guide part (303) to slide.

6. The water spraying device for an egg washing and processing line according to claim 5, characterized in that: It also includes an oblique rod (305) fixedly connected to the guide portion (303), the matching frame (301) is slidably connected to the transverse rod (302), and the detection rod (202) can contact the oblique rod (305).

7. The water spraying device for an egg washing and processing line according to claim 1, characterized in that: It also includes a knocking plate (306) connected to the lower side of the guide part (303).

8. The water spraying device for an egg washing and processing line according to claim 7, characterized in that: The knocking plate (306) is slidably connected to the guide portion (303).

9. The water spray device for an egg washing and processing line according to claim 1, characterized in that: It also includes a fixing plate (401), on which an arc-shaped accommodation portion (402) is rotatably connected.

10. The method for using a water spray device of an egg washing and processing line for washing eggs according to claim 6, characterized in that: The method comprises the following steps: Step 1: Connect the fixing frame (201), the transverse rod (302) and the fixing plate (401) to the upper side of a plurality of rotating brushes capable of brushing eggs by tightening bolts; Step 2: operate the adding part (103) to rotate on the temporary storage part (101), and rotate one of the adding slot A (104), the adding slot B (105) and the adding slot C (106) to a position facing directly downward; Step 3: The plurality of rotating brushes are rotated and the conveyor belt on which the eggs to be cleaned are placed is continuously moved; Step 4: continuously introducing a large amount of clean water into the temporary storage portion (101), and then when the storage amount of clean water in the temporary storage portion (101) has reached a maximum level, reducing the amount of clean water introduced into the temporary storage portion (101) until the amount of clean water introduced is equal to the amount of clean water discharged; Step 5: operate the guide part (303) to slide back and forth on the transverse rod (302) to complete the cleaning operation.

Images