Cleaning device for producing aluminum flat pipe

Abstract

The utility model discloses a cleaning device for producing aluminum flat tubes, which comprises a base and a cleaning table fixedly arranged on the base, a water control grid plate is fixedly arranged in the middle of the top end of the cleaning table, splash-proof baffles are fixedly arranged on two sides of the top end of the cleaning table, and scrubbing components for cleaning the aluminum flat tubes are fixedly mounted on the two splash-proof baffles. According to the cleaning device for producing the aluminum flat pipe, the scrubbing assemblies with the width similar to that of the aluminum flat pipe to be cleaned are additionally arranged on the two sides of the cleaning table, the aluminum flat pipe to be cleaned is held by hands manually, the scrubbing assemblies are arranged on the two sides of the cleaning table, and the scrubbing assemblies are used for scrubbing the aluminum flat pipe to be cleaned. By means of the mode of repeated telescopic friction, the surface of the aluminum flat pipe can be rapidly rubbed and brushed, auxiliary flushing is conducted in time through the flushing mechanism, cleaning water can be repeatedly used after being filtered, the water consumption can be reduced, the cleaning effect of the surface of the aluminum flat pipe can be remarkably improved, and more energy saving and environment protection are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum flat tube production, in particular to a cleaning device for producing aluminum flat tubes. Background Art

[0002] Aluminum flat tube is a long tube, which is widely used in building decoration, solar power generation bracket, glass curtain wall bracket, highway railing and other fields. During the production process of aluminum flat tube, there are a certain amount of burrs, scratches and dark oxide layer on the surface. In order to improve the quality of aluminum flat tube and make it look brand new, the formed aluminum flat tube will be cleaned by a cleaning device before leaving the factory. There are currently two common cleaning devices for aluminum flat tubes. One is to install ultrasonic equipment at the bottom of the cleaning tank, and the aluminum flat tube is placed in the cleaning tank. The aluminum flat tube is cleaned by ultrasonic oscillation. The other is to directly flush it with high-pressure water. The aluminum flat tube is slowly transported by the conveyor through the flushing pipe, and the surface of the aluminum flat tube is cleaned by the impact of high-pressure water. The above common types of cleaning devices for aluminum flat tube production have the following shortcomings in actual applications:

[0003] Ultrasonic vibration cleaning of aluminum flat tubes consumes a lot of energy, and it is inconvenient to salvage and control water of the aluminum flat tubes after cleaning. Direct flushing with high-pressure water not only consumes a lot of water, but also has a poor cleaning effect. Utility Model Content

[0004] The utility model aims to provide a cleaning device for producing aluminum flat tubes, so as to solve the problems of poor cleaning effect, high energy consumption and environmental pollution of the existing aluminum flat tube cleaning device mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for producing aluminum flat tubes, comprising a base and a cleaning table fixedly arranged on the base, a water control grid plate is fixedly arranged in the middle of the top of the cleaning table, splash shields are fixedly arranged on both sides of the top of the cleaning table, brushing components for cleaning the aluminum flat tubes are fixedly installed on the two splash shields, support components for supporting and guiding the movement of the aluminum flat tubes are fixedly arranged at both ends of the water control grid plates, a cleaning agent storage tank is fixedly arranged in the middle of the base, a flushing mechanism for flushing the aluminum flat tubes is fixedly installed on one side of the cleaning agent storage tank, a water leakage channel is fixedly connected in the middle of the bottom end of the cleaning table, and the water leakage channel is fixedly connected to the cleaning agent storage tank.

[0006] Preferably, a filter plate is provided at one end of the cleaning table, and the filter plate is arranged below the water control grid plate; the cleaning water can be filtered and reused, thereby reducing the waste of water resources and being more energy-saving and environmentally friendly.

[0007] Preferably, a switch plate is fixedly mounted on the front of the washing station, and a power switch is fixedly mounted on the surface of the switch plate.

[0008] Preferably, the brushing assembly includes a driving groove opened at the top of the splash guard, a plurality of sprockets and two redirecting wheels are rotatably arranged on the inner side of the driving groove, a chain is transmission-connected between the plurality of sprockets and the two redirecting wheels, a brushing shaft is fixedly arranged at the bottom end of the plurality of sprockets, a brush sleeve is provided on the surface of the brushing shaft, a reduction motor is fixedly installed at the top of the splash guard, an output end of the reduction motor is fixedly arranged on one of the sprockets, and the reduction motor is electrically connected to an external power supply through a power switch; the transmission is stable and the brushing effect is significant.

[0009] Preferably, the support assembly includes a side support frame and a support roller rotatably arranged on the top of the side support frame; the resistance when pushing the aluminum flat tube for cleaning is smaller, and the cleaning is smoother and more efficient.

[0010] Preferably, the flushing mechanism includes a lifting pump and a three-way pipe fixedly connected to the water outlet of the lifting pump, both ends of the three-way pipe are fixedly connected to lifting water pipes, the inner sides of the two lifting water pipes are fixedly connected to multiple flushing vertical pipes, the inner sides of the multiple flushing vertical pipes are provided with multiple flushing holes, the flushing vertical pipes are arranged between two adjacent brush sleeves, and the lifting pump is electrically connected to the external power supply through a power switch; during the brushing process, the impurities brushed off can be flushed away in time, which is beneficial to improving the cleaning effect.

[0011] Preferably, the bottom of the cleaning agent storage tank is fixedly connected to a drain pipe, and a drain valve is fixedly installed on the drain pipe; after cleaning, the staff can open the drain valve to discharge the sewage in the cleaning agent storage tank, which is convenient for replacement and maintenance.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The aluminum flat tube cleaning device is provided with brushing components with a width similar to that of the aluminum flat tube to be cleaned on both sides of the cleaning table. The aluminum flat tube to be cleaned is manually held by hand, and the surface of the aluminum flat tube can be quickly brushed by friction through repeated extension and friction, and auxiliary flushing is timely performed through the flushing mechanism. The cleaning water can be reused after being filtered, which can not only reduce water consumption, but also significantly improve the cleaning effect of the aluminum flat tube surface, and is more energy-saving and environmentally friendly.

[0014] Semi-automatic aluminum flat tube cleaning is convenient for staff to clean. The cleaning process is safe and reliable, saving time and effort. It has the characteristics of efficient aluminum flat tube cleaning, significant cleaning effect and easy maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the cleaning device of the utility model;

[0016] Figure 2 This is a front cross-sectional view of the cleaning table of the utility model;

[0017] Figure 3 It is a top cross-sectional view of the splash guard of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the flushing mechanism of the utility model;

[0019] Figure 5 It is an enlarged view of part A of the utility model.

[0020] In the figure: 1. base; 2. cleaning table; 3. flushing mechanism; 31. lifting pump; 32. three-way pipe; 33. lifting water pipe; 34. flushing vertical pipe; 35. flushing hole; 4. splash guard; 5. side support frame; 6. filter plate; 7. support roller; 8. water control grid plate; 9. driving groove; 10. sprocket; 11. chain; 12. reduction motor; 13. brush cover; 14. water leakage channel; 15. cleaning agent storage tank; 16. drain pipe; 17. drain valve; 18. redirecting wheel; 19. brush shaft; 20. switch plate. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] See also Figure 1-5 The utility model provides a cleaning device for producing aluminum flat tubes, comprising a base 1 and a cleaning table 2 fixedly arranged on the base 1, a water control grid plate 8 is fixedly arranged in the middle of the top of the cleaning table 2, splash guard plates 4 are fixedly arranged on both sides of the top of the cleaning table 2, brushing components for cleaning the aluminum flat tubes are fixedly installed on the two splash guard plates 4, support components for supporting and guiding the movement of the aluminum flat tubes are fixedly arranged at both ends of the water control grid plate 8, a cleaning agent storage tank 15 is fixedly arranged in the middle of the base 1, a flushing mechanism 3 for flushing the aluminum flat tubes is fixedly installed on one side of the cleaning agent storage tank 15, a water leakage channel 14 is fixedly connected to the middle of the bottom end of the cleaning table 2, and the water leakage channel 14 is fixedly connected to the cleaning agent storage tank 15, a filter plate 6 is clamped and arranged at one end of the cleaning table 2, and the filter plate 6 is arranged below the water control grid plate 8, a switch plate 20 is fixedly installed on the front of the cleaning table 2, and a power switch is fixedly installed on the surface of the switch plate 20.

[0023] See also Figure 1 , Figure 2 , Figure 3 and Figure 5, further, the brushing assembly includes a driving groove 9 opened at the top of the splash shield 4, a plurality of sprockets 10 and two redirecting wheels 18 are rotatably arranged inside the driving groove 9, a chain 11 is transmission-connected between the plurality of sprockets 10 and the two redirecting wheels 18, a brushing shaft 19 is fixedly arranged at the bottom end of the plurality of sprockets 10, a brush sleeve 13 is sleeved on the surface of the brushing shaft 19, a reduction motor 12 is fixedly installed at the top of the splash shield 4, an output end of the reduction motor 12 is fixedly arranged on one of the sprockets 10, and the reduction motor 12 is electrically connected to an external power supply through a power switch;

[0024] When in use, the reduction motor 12 drives the sprocket 10 to rotate. Under the transmission of the chain 11, the sprockets 10 on both sides will simultaneously drive the brush shaft 19 to rotate, thereby rotating the brush sleeve 13. The rotation directions of two adjacent brush sleeves 13 are opposite. In this state, the aluminum flat tube is pushed through the brush sleeve 13 to improve the brushing effect.

[0025] See also Figure 1 and Figure 2 Further, the support assembly includes a side support frame 5 and a support roller 7 rotatably arranged at the top of the side support frame 5, and the bottom of the cleaning agent storage tank 15 is fixedly connected to a drain pipe 16, and a drain valve 17 is fixedly installed on the drain pipe 16;

[0026] When in use, the aluminum flat tube is mounted on the support roller 7, and the worker can push the aluminum flat tube back and forth for cleaning, which is more labor-saving, stable and simple to operate.

[0027] See also Figure 1 and Figure 4 Further, the flushing mechanism 3 includes a lifting pump 31 and a three-way pipe 32 fixedly connected to the water outlet of the lifting pump 31, both ends of the three-way pipe 32 are fixedly connected to the lifting water pipe 33, the inner sides of the two lifting water pipes 33 are fixedly connected to multiple flushing vertical pipes 34, the inner sides of the multiple flushing vertical pipes 34 are each provided with multiple flushing holes 35, the flushing vertical pipe 34 is arranged between two adjacent brush sleeves 13, and the lifting pump 31 is electrically connected to the external power supply through a power switch;

[0028] During use, during the cleaning process, the lifting pump 31 will continuously flush the cleaning agent in the cleaning agent storage tank 15. After being diverted by the three-way pipe 32, it will enter the flushing vertical pipes 34 on both sides of the splash guard plate 4 along the lifting water pipe 33, and the flushing holes 35 will flush the aluminum flat tube directly to promptly flush away the impurities rubbed off. The flushing water falls, first passes through the water control grid plate 8 and then is filtered through the filter screen plate 6 to intercept the particulate impurities. The filtered cleaning water will flow back to the cleaning agent storage tank 15 through the leakage channel 14. The cleaning water can be reused to reduce the consumption of water resources.

[0029] When the embodiment of the present application is in use: the cleaning equipment is started by the power switch, the two reduction motors 12 and the lifting pump 31 will work at the same time, the reduction motor 12 drives the sprocket 10 to rotate, and under the transmission of the chain 11, the sprockets 10 on both sides will simultaneously drive the brushing shaft 19 to rotate, thereby rotating the brush sleeve 13. At this time, the staff will set the end of the aluminum flat tube to be cleaned on the supporting roller 7, and slowly push the aluminum flat tube into the inner side of the brush sleeve 13 on both sides. Under the extrusion and friction of the brush sleeve 13, the aluminum flat tube is cleaned. During washing, the lifting pump 31 will continuously flush the cleaning agent in the cleaning agent storage tank 15. After being diverted by the three-way pipe 32, the cleaning agent will enter the flushing vertical pipe 34 on both sides of the splash guard 4 along the lifting water pipe 33, and the flushing hole 35 will flush the aluminum flat tube directly. The flushing vertical pipe 34 is set between two adjacent brush sleeves 13, and can be brushed and flushed at the same time to improve the cleaning effect. During the whole cleaning process, the staff only needs to hold the end of the aluminum flat tube and repeatedly pull the aluminum flat tube between the two splash guards 4. The operation is simple and the cleaning is efficient.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cleaning device for producing aluminum flat tubes, comprising a base (1) and a cleaning table (2) fixedly arranged on the base (1), characterized in that: A water control grid plate (8) is fixedly arranged in the middle of the top of the cleaning table (2), splash shields (4) are fixedly arranged on both sides of the top of the cleaning table (2), and brushing components for cleaning the aluminum flat tubes are fixedly installed on the two splash shields (4). Support components for supporting and guiding the movement of the aluminum flat tubes are fixedly arranged at both ends of the water control grid plate (8), a cleaning agent storage tank (15) is fixedly arranged in the middle of the base (1), and a flushing mechanism (3) for flushing the aluminum flat tubes is fixedly installed on one side of the cleaning agent storage tank (15), and a water leakage channel (14) is fixedly connected to the middle of the bottom end of the cleaning table (2), and the water leakage channel (14) is fixedly connected to the cleaning agent storage tank (15).

2. A cleaning device for producing aluminum flat tubes according to claim 1, characterized in that: A filter plate (6) is provided at one end of the cleaning table (2), and the filter plate (6) is provided below the water control grid plate (8).

3. The cleaning device for producing aluminum flat tubes according to claim 1 is characterized in that: A switch plate (20) is fixedly mounted on the front of the cleaning table (2), and a power switch is fixedly mounted on the surface of the switch plate (20).

4. A cleaning device for producing aluminum flat tubes according to claim 3, characterized in that: The brushing assembly comprises a driving groove (9) provided at the top of the splash shield (4), a plurality of sprockets (10) and two redirecting wheels (18) are rotatably arranged inside the driving groove (9), a chain (11) is transmission-connected between the plurality of sprockets (10) and the two redirecting wheels (18), a brushing shaft (19) is fixedly arranged at the bottom end of each of the plurality of sprockets (10), a brush sleeve (13) is sleeved on the surface of the brushing shaft (19), a reduction motor (12) is fixedly installed at the top of the splash shield (4), an output end of the reduction motor (12) is fixedly arranged on one of the sprockets (10), and the reduction motor (12) is electrically connected to an external power supply via a power switch.

5. The cleaning device for producing aluminum flat tubes according to claim 1 is characterized in that: The support assembly comprises a side support frame (5) and a support roller (7) rotatably arranged at the top end of the side support frame (5).

6. The cleaning device for producing aluminum flat tubes according to claim 4, characterized in that: The flushing mechanism (3) comprises a lifting pump (31) and a three-way pipe (32) fixedly connected to the water outlet of the lifting pump (31); both ends of the three-way pipe (32) are fixedly connected to lifting water pipes (33); the inner sides of the two lifting water pipes (33) are fixedly connected to a plurality of flushing vertical pipes (34); the inner sides of the plurality of flushing vertical pipes (34) are provided with a plurality of flushing holes (35); the flushing vertical pipes (34) are arranged between two adjacent brush sleeves (13); and the lifting pump (31) is electrically connected to an external power supply via a power switch.

7. The cleaning device for producing aluminum flat tubes according to claim 1, characterized in that: The bottom of the cleaning agent storage tank (15) is fixedly connected to a drainage pipe (16), and a drainage valve (17) is fixedly installed on the drainage pipe (16).

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