Anti-blocking traditional Chinese medicine decoction piece distillation improved device

By designing an anti-blocking Chinese herbal medicine distillation improvement device, the stirring plate and agitating elements driven by a stepper motor are used to stir up and down, and blockage is prevented through filters, which solves the uneven distribution, uneven heating and distillation of Chinese herbal medicine distillation device. Inefficiency and clogging problems enable a more efficient and safe distillation process.

CN119455442AInactive Publication Date: 2025-02-18DAZHOU CITY INTEGRATED TRADITIONAL CHINESE & WESTERN MEDICINE HOSPITAL
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Patent Information

Application Number
CN202411726878.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing distillation equipment of traditional Chinese medicinal materials has problems such as uneven distribution of medicinal materials, uneven heating, low distillation efficiency, and easy blockage of distillation tubes by medicinal materials, resulting in high-pressure and dangerous events.

Method used

An improved distillation device for anti-blocking Chinese herbal medicine sheets is designed, including a distillation bucket, a condensing bucket, a collection bucket, a heating element, a stepper motor, agitating disk, agitating element and a filter element. The agitator plate and agitating element driven by the stepper motor are stirred up and down to ensure that the medicinal materials are evenly distributed and the medicinal materials are prevented from being blocked through the filter element.

Benefits of technology

The uniform distribution of medicinal materials in the distilled liquid is achieved, the distillation efficiency is improved, the distillation tube is blocked, and the occurrence of high-pressure dangerous events is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an anti-blocking traditional Chinese medicine decoction piece distillation improved device which comprises a distillation barrel, a condensation barrel and a collection barrel, a barrel cover is arranged at the upper end of the distillation barrel; a bent distillation pipe is arranged on the barrel cover and is connected with the condensation barrel; the lower end of the condensing barrel is provided with a conduit connected with the collecting barrel; the lower end of the distillation barrel is detachably connected with a stepping motor; a heating element is arranged at the lower end in the distillation barrel; an output shaft of the stepping motor extends into the distillation barrel, and the output shaft is in threaded connection with a stirring disc; four fan-shaped holes are formed in the stirring disc in an array mode, and stirring elements are rotationally connected into the fan-shaped holes; a round rod is arranged in the middle of the stirring element, and cylinders with blades are symmetrically arranged on the two sides of the round rod; the barrel cover is provided with a distillation pipe connected with the condensation barrel, the barrel cover at the lower part of the distillation pipe is provided with a circular groove for installing the filter piece, and bristles are symmetrically arranged in the circular groove for cleaning medicine residues on the filter cloth; the filtering piece comprises a framework, the framework is a hexagonal framework, and the framework is sleeved with filtering cloth.
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Description

Technical Field

[0001] The invention relates to the technical field of medical devices, and in particular to an improved device for distilling Chinese medicinal slices to prevent clogging. Background Art

[0002] Distillation is a method that utilizes the volatility difference of each component in a system to partially vaporize it by heating, resulting in gas and liquid phases, thereby enriching the light component in the gas phase and the heavy component in the liquid phase to achieve separation. Distillation is a traditional Chinese medicine method for extracting Chinese medicine preparations. Through distillation, the medicinal components in Chinese medicinal materials that are easily soluble in water and easily volatilized with water distillation can be extracted and collected; however, there are many problems in the current medicinal material distillation process;

[0003] First, after the medicinal materials are poured into the distillation device, the medicinal materials are unevenly distributed, and the heating device heats the medicinal materials unevenly. Therefore, many types of stirring mechanisms are added to the existing distillation devices to promote the uniform distribution of the medicinal materials in the distillate. However, the sizes of the medicinal materials are different. Although simple stirring can promote the uniform distribution of the medicinal materials to a certain extent, since the stirring is only clockwise / counterclockwise stirring, it still cannot change the problem that the medicinal materials with large mass sink to the bottom, and the small mass of the broken slag-like medicinal materials float on the upper part of the distillation layer. The mass density of the upper and lower layers in the distillate is quite different, and the uniform heat transfer of the heating element is affected, resulting in the problem of slow heating of the distillate and low distillation efficiency.

[0004] Moreover, the floating broken slag medicinal materials stirred by the stirring mechanism are easy to enter the distillation pipeline, block the pipeline, affect the transmission, condensation and collection of the medicinal liquid vapor, and even cause high pressure dangerous events in the case of serious blockage;

[0005] In summary, the problems existing in the prior art of Chinese medicinal material distillation device are as follows:

[0006] 1. The stirring mechanism used in the prior art Chinese herbal medicine distillation device is mostly to simply stir the distillate containing the herbal medicine clockwise or counterclockwise. The herbal medicine with large mass sinks to the bottom, while the herbal medicine with small mass floats on the upper layer of the distillate. The mass density difference between the upper and lower layers of the distillate is large, which affects the uniform heat transfer of the heating element, resulting in slow heating of the distillate and low distillation efficiency.

[0007] 2. In the prior art Chinese medicinal material distillation device, the distillation tube is easily blocked by the floating medicinal materials, which affects the transmission, condensation and collection of the medicinal liquid vapor, and even causes a high pressure dangerous event in the case of severe blockage. Summary of the invention

[0008] In order to solve the drawbacks of the prior art, the present invention discloses an improved device for distilling Chinese herbal medicine slices with anti-clogging, comprising: a distillation barrel, a condensation barrel, and a collection barrel;

[0009] A barrel cover is arranged at the upper end of the distillation barrel, and a bent distillation tube is arranged on the barrel cover to connect to the condensation barrel; a conduit is arranged at the lower end of the condensation barrel to connect to the collection barrel;

[0010] The lower end of the distillation barrel is detachably connected to a stepper motor, and a heating element is arranged at the lower end of the distillation barrel; the output shaft of the stepper motor extends into the distillation barrel, and the output shaft is threadedly connected to a stirring plate; four fan-shaped holes are arranged in an array on the stirring plate, and a stirring element is rotatably connected in the fan-shaped holes; the middle part of the stirring element is a round rod, and cylinders with paddles are symmetrically arranged on both sides of the round rod;

[0011] The cylinder cover is provided with a distillation tube connected to a condensation barrel, a circular groove is provided on the cylinder cover at the lower part of the distillation tube to install a filter element, and bristles are symmetrically arranged in the circular groove to clean the drug residue on the filter cloth; the filter element includes a frame, which is a hexagonal frame, and the filter cloth is sleeved on the frame;

[0012] Furthermore, the upper part of the condensation barrel is connected to the distillation tube, a spiral condensation tube is arranged inside the condensation barrel, the lower part of the condensation tube is connected to the collection barrel through a conduit, and the interior of the condensation barrel is filled with coolant;

[0013] Furthermore, a filter plate is provided on the upper part of the collecting barrel, and a collecting pipe with a tap valve is provided at the bottom of the collecting barrel;

[0014] Furthermore, the stirrer is threadedly connected to the output shaft, and four fan-shaped holes are arranged in an array on the stirrer, and square rods are arranged in the fan-shaped holes, and the front end of the square rods is rotatably connected to the stirring element;

[0015] The stirring element is a cylinder, and cylinders with paddles are symmetrically arranged on both sides of the cylinder, and the paddles are spiral paddles;

[0016] The output shaft drives the paddle disc to rotate and reciprocate up and down, stirring the distillate and medicinal materials in the distillation barrel up and down, so that the medicinal materials that have settled on the bottom are distributed in the distillate as the stirring disc is stirred up and down. In the process of the stirring disc moving up and down, the stirring element is pushed by the resistance of the distillate to rotate, and the distillate and medicinal materials are further stirred by the paddle blades to ensure that the density at each position in the distillate is the same;

[0017] Furthermore, the filter element includes a skeleton; the skeleton is a hexagonal skeleton composed of six plates, a motor is arranged in the middle of the skeleton, and a filter cloth is sleeved on the outer wall of the skeleton; the width of the skeleton is consistent with the width of the installation slot, and the outermost end of the skeleton always contacts the wall of the installation slot; the motor is installed in the side wall of the installation slot; the filter cloth at the lower end of the filter element is kept horizontal; the keel is driven to rotate by the rotation of the motor, and the filter cloths on the six surfaces of the hexagonal keel are controlled to filter the distilled steam alternately, and during the alternation, the filter cloth with filter residue contacts the bristles to clean the filter cloth.

[0018] The beneficial effects of the present invention are:

[0019] The invention discloses an improved device for distilling Chinese herbal medicine slices with anti-clogging, comprising: a distillation barrel, a condensation barrel, a collection barrel, a heating element, a stepping motor, a stirring plate, a stirring element, a filter, and a spiral condenser tube; the distillation barrel, the heating element, the stepping motor, the stirring plate, and the stirring element are arranged, the heating element is arranged at the bottom of the distillation barrel, the stepping motor is arranged at the lower end of the distillation barrel to connect the stirring element, the upper end of the distillation barrel is detachably connected to a barrel cover, the filter element is installed in a mounting groove on the barrel cover, the output shaft is driven to rotate by the stepping motor, the output shaft drives the paddle plate to rotate and reciprocates up and down at the same time, and the distillate and the medicinal materials in the distillation barrel are reciprocated up and down. Stirring makes the medicinal materials that have sunk to the bottom distributed in the distillate as the stirring plate is stirred up and down. In the process of the stirring plate moving up and down, the stirring element rotates under the resistance of the distillate, and the distillate and the medicinal materials are further stirred by the paddles to ensure that the density of each position in the distillate is the same. This solves the problem that in the prior art, the distillate is stirred simply clockwise / counterclockwise to stir the distillate containing the medicinal materials, and the medicinal materials with large mass sink to the bottom, while the medicinal materials with small mass float on the upper layer of the distillate. The mass density difference between the upper and lower layers of the distillate is large, which affects the uniform heat transfer of the heating element, resulting in slow heating of the distillate and low distillation efficiency.

[0020] A filter element is also provided, which is installed in an installation groove. The filter element includes a frame, and a filter cloth is sleeved on the outside of the frame. The distilled gas is filtered through the filter cloth. In order to prevent the filter cloth from being blocked, the frame can be driven to rotate by a control motor so that the filter cloth alternately filters the distilled gas. During the replacement process, the rotating filter cloth contacts the bristles to clean the filter cloth, and the filter cloth can be repeatedly used, thereby solving the problem in the prior art that the distillation tube is easily blocked by floating medicinal materials, affecting the transmission, condensation and collection of the medicinal liquid vapor, and even causing high pressure dangerous events in severe blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.

[0022] Figure 1 It is a schematic diagram of the overall structure of an improved device for distilling Chinese herbal medicine pieces to prevent clogging;

[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of an improved device for distilling anti-clogging Chinese herbal medicine slices;

[0024] Figure 3 It is a partial cross-sectional structural schematic diagram of an improved device for distilling anti-clogging Chinese herbal medicine slices;

[0025] Figure 4 The present invention is a schematic diagram of the structure of a stirring plate and a stirring element of an improved device for distilling anti-clogging Chinese medicine pieces;

[0026] Figure 5It is a schematic diagram of the structure of the stirring part of an improved device for distilling Chinese herbal medicine pieces to prevent clogging;

[0027] Figure 6 It is a schematic diagram of the partial cross-sectional structure of a cylinder cover of an improved device for distilling Chinese herbal medicine pieces to prevent clogging;

[0028] Figure 7 An improved device for distilling Chinese herbal medicine pieces to prevent clogging Figure 6 Schematic diagram of the local enlarged structure.

[0029] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0030] 1-distillation barrel, 2-barrel cover, 201-installation groove, 2011-brush, 3-condensation barrel, 301-spiral condensation tube, 4-collection barrel, 401-filter plate, 402-collection tube, 5-stepping motor, 6-heating element, 7-stirring plate, 701-stirring element, 8-filter element, 801-skeleton, 802-filter cloth, 803-motor. DETAILED DESCRIPTION

[0031] The invention discloses an improved device for distilling Chinese medicinal pieces with anti-clogging properties, comprising: a distillation barrel 1, a condensation barrel 3, and a collection barrel 4;

[0032] A barrel cover 2 is arranged at the upper end of the distillation barrel 1, and a bent distillation tube is arranged on the barrel cover to connect to a condensation barrel 3; a conduit is arranged at the lower end of the condensation barrel 3 to connect to a collection barrel 4;

[0033] The lower end of the distillation barrel 1 is detachably connected to a stepper motor 8035, and a heating element 6 is arranged at the lower end of the distillation barrel 1; the output shaft of the stepper motor 8035 extends into the distillation barrel 1, and the output shaft is threadedly connected to a stirring plate 7; four fan-shaped holes are arranged in an array on the stirring plate 7, and a stirring element 701 is rotatably connected in the fan-shaped holes; the middle part of the stirring element 701 is a round rod, and cylinders with paddles are symmetrically arranged on both sides of the round rod;

[0034] The cylinder cover is provided with a distillation tube connected to the condensation barrel 3, a circular groove is provided on the cylinder cover at the lower part of the distillation tube to install the filter element 8, and bristles 2011 are symmetrically arranged in the circular groove to clean the drug residue on the filter cloth 802; the filter element 8 includes a frame 801, and the frame 801 is a hexagonal frame 801, and the filter cloth 802 is sleeved on the frame 801;

[0035] Specific usage:

[0036] The distillation liquid and medicinal materials are added into the distillation barrel 1 by opening and closing the barrel cover, and the distillation barrel 1 is closed. The heating element 6 and the stepper motor 8035 are controlled to work. The stepper motor 8035 drives the stirring plate 7 to rotate. The paddle plate rotates and reciprocates up and down, and the distillation liquid and the medicinal materials are stirred in a circular motion and up and down. The stirring plate 7 that reciprocates up and down drives the stirring element 701 to move up and down. The stirring element 701 contacts the distillation liquid, and the stirring element 701 is driven by hydraulic pressure to rotate, and the distillation liquid and the medicinal materials are stirred up and down twice, so as to promote the uniform distribution of the medicinal materials in the distillation liquid.

[0037] The heating element 6 works to heat the distillate uniformly. After the distillate volatilizes, it enters the condensation barrel 3 along the distillation tube. When entering the distillation tube, it passes through the filter element 8 to filter the filter residue that boils up from the distillate, so as to prevent the filter residue from clogging the distillation tube and affecting the distillation efficiency.

[0038] The medicinal liquid vapor in the distillation tube enters the spiral condenser in the condensation barrel 3, and is cooled and liquefied by the condensate in the condensation barrel 3 in the spiral condenser 301. The liquefied medicinal liquid enters the collection barrel 4 along the spiral condenser 301, is filtered by the filter plate 401 in the collection barrel 4, and is collected in the collection barrel 4. When a certain amount is reached, it is discharged through the collection pipe 402 for collection and standby use.

[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0040] Example 1

[0041] like Figure 3 The figure shows a partial cross-sectional structural schematic diagram of the present invention. It can be seen from the figure that in the present invention, a stepper motor 8035, a stirring plate 7 and a stirring element 701 are provided. The stepper motor 8035 is installed at the lower end of the distillation barrel 1. The output shaft of the stepper motor 8035 extends into the distillation barrel 1, and the output shaft is threadedly connected to the stirring plate 7; four fan-shaped holes are arranged in an array on the stirring plate 7, and the stirring element 701 is rotatably connected in the fan-shaped holes; the middle part of the stirring element 701 is a round rod, and cylinders with paddles are symmetrically arranged on both sides of the round rod;

[0042] In this embodiment, the stirring disc 7 is threadedly connected to the output shaft, and four fan-shaped holes are arranged in an array on the stirring disc 7. Square rods are arranged in the fan-shaped holes, and the front end of the square rods is rotatably connected to the stirring element 701;

[0043] The stirring element 701 is a cylinder, and cylinders with paddles are symmetrically arranged on both sides of the cylinder, and the paddles are spiral paddles; the specific structure of the stirring plate 7 and the stirring element 701 can be referred to Figure 4 As shown;

[0044] In this embodiment, the outer diameter of the stirring plate 7 is the same as the inner diameter of the distillation barrel 1. The stirring plate 7 can stir the distillate and the medicinal materials while scraping the medicinal materials adsorbed on the wall of the distillation barrel 1 into the distillation barrel 1 through the up and down reciprocating motion of the stirring plate 7.

[0045] In this embodiment, the output shaft is driven to rotate by the stepper motor 8035, and the output shaft drives the paddle disk to rotate and reciprocate up and down at the same time, so that the distillate and medicinal materials in the distillation barrel 1 are stirred up and down, so that the medicinal materials that have sunk to the bottom are distributed in the distillate as the stirring disk 7 is stirred up and down, and in the process of the up and down movement of the stirring disk 7, the stirring element 701 is pushed by the resistance of the distillate to rotate the stirring element 701, and the distillate and medicinal materials are further stirred by the paddle blades to ensure that the density at each position in the distillate is the same, so as to solve the problem in the prior art that the distillate is simply stirred clockwise / counterclockwise to stir the distillate containing medicinal materials, and there is a problem that large-mass medicinal materials sink to the bottom and small-mass medicinal materials float on the upper layer of the distillate, and the mass density of the upper and lower layers of the distillate is quite different, which affects the uniform heat transfer of the heating element 6, resulting in slow heating of the distillate and low distillation efficiency.

[0046] Example 2

[0047] like Figure 5 The figure shows a schematic diagram of the structure of the filter element 8 of the present invention. In the present invention, a filter element 8 is provided, and the filter element 8 includes a frame 801; the frame 801 is a hexagonal frame 801 composed of six plates, a motor 803 is provided in the middle of the frame 801, and a filter cloth 802 is sleeved on the outer wall of the frame 801; the width of the frame 801 is consistent with the width of the installation groove 201, and the outermost end of the frame 801 always contacts the wall of the installation groove 201; the motor 803 is installed in the side wall of the installation groove 201; the filter cloth 802 at the lower end of the filter element 8 is kept horizontal;

[0048] In this embodiment, the motor 803 is rotated to drive the keel to rotate, and the filter cloths 802 on the six sides of the hexagonal keel are controlled to filter the distilled steam alternately, and during the alternating process, the filter cloth 802 with the filter residue contacts the brush 2011 to clean the filter cloth 802.

[0049] In summary, the present invention discloses an improved device for distilling Chinese herbal medicine slices with anti-clogging, comprising: a distillation barrel 1, a condensation barrel 3, a collection barrel 4, a heating element 6, a stepper motor 8035, a stirrer 7, a stirring element 701, a filter 8, and a spiral condenser 301; the distillation barrel 1, the heating element 6, the stepper motor 8035, the stirrer 7, and the stirring element 701 are arranged, the heating element 6 is arranged at the bottom of the distillation barrel 1, the stepper motor 8035 is arranged at the lower end of the distillation barrel 1 to connect the stirring element, the upper end of the distillation barrel 1 is detachably connected to the barrel cover, the filter 8 is installed in the installation groove 201 on the barrel cover, the output shaft is driven to rotate by the stepper motor 8035, and the output shaft drives the paddle disc to rotate while reciprocating up and down, so as to improve the distillation efficiency. The distillate and medicinal materials in the barrel 1 are stirred up and down, so that the medicinal materials that have sunk to the bottom are distributed in the distillate as the stirring plate 7 is stirred up and down. In the process of the up and down movement of the stirring plate 7, the stirring element 701 is pushed by the resistance of the distillate to rotate the stirring element 701, and the distillate and medicinal materials are further stirred by the paddles to ensure that the density of each position in the distillate is the same, so as to solve the problem that the distillate is stirred simply clockwise / counterclockwise to stir the distillate containing medicinal materials in the prior art, and the medicinal materials with large mass sink to the bottom, and the medicinal materials with small mass float on the upper layer of the distillate. The mass density difference between the upper and lower layers of the distillate is large, which affects the uniform heat transfer of the heating element 6, resulting in slow heating of the distillate and low distillation efficiency.

[0050] A filter element 8 is also provided, and the filter element 8 is installed in the installation groove 201. The filter element 8 includes a skeleton 801, and a filter cloth 802 is sleeved on the outside of the skeleton 801. The distilled gas is filtered by the filter cloth 802. In order to prevent the filter cloth 802 from being blocked, the skeleton 801 can be driven to rotate by controlling the motor 803 so that the filter cloth 802 alternately filters the distilled gas. In the replacement process, the rotating filter cloth 802 contacts the bristles 2011 to clean the filter cloth 802, and the filter cloth 802 can be repeatedly used, thereby solving the problem in the prior art that the distillation tube is easily blocked by the floating medicinal materials, which affects the transmission, condensation and collection of the medicinal liquid vapor, and even causes a high pressure dangerous event in the case of serious blockage.

[0051] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only the specific implementation methods described.

Claims

1. An improved device for distilling Chinese herbal medicine slices with anti-clogging, characterized in that: Including distillation barrels, condensation barrels, and collection barrels; A barrel cover is arranged at the upper end of the distillation barrel, and a bent distillation tube is arranged on the barrel cover to connect to the condensation barrel; a conduit is arranged at the lower end of the condensation barrel to connect to the collection barrel; The lower end of the distillation barrel is detachably connected to a stepper motor, and a heating element is arranged at the lower end of the distillation barrel; the output shaft of the stepper motor extends into the distillation barrel, and the output shaft is threadedly connected to a stirring plate; four fan-shaped holes are arranged in an array on the stirring plate, and a stirring element is rotatably connected in the fan-shaped holes; the middle part of the stirring element is a round rod, and cylinders with paddles are symmetrically arranged on both sides of the round rod; The cylinder cover is provided with a distillation tube connected to a condensation barrel, a circular groove is provided on the cylinder cover at the lower part of the distillation tube to install a filter element, and bristles are symmetrically arranged in the circular groove to clean the drug residue on the filter cloth; the filter element includes a frame, which is a hexagonal frame, and the filter cloth is sleeved on the frame.

2. The anti-clogging Chinese medicine slice distillation improvement device according to claim 1, characterized in that: The upper part of the condensation barrel is connected with the distillation tube, a spiral condensation tube is arranged inside the condensation barrel, the lower part of the condensation tube is connected with the collection barrel through a conduit, and the interior of the condensation barrel is filled with cooling liquid.

3. The anti-clogging Chinese medicine slice distillation improvement device according to claim 1, characterized in that: A filter plate is arranged on the upper part of the collecting barrel, and a collecting pipe with a tap valve is arranged on the bottom of the collecting barrel.

4. The anti-clogging Chinese medicine slice distillation improvement device according to claim 1, characterized in that: The stirring disc is threadedly connected to the output shaft, and four fan-shaped holes are arranged in an array on the stirring disc. Square rods are arranged in the fan-shaped holes, and the front end of the square rods is rotatably connected to the stirring element; The stirring element is a cylinder, and cylinders with paddles are symmetrically arranged on both sides of the cylinder, and the paddles are spiral paddles; The output shaft drives the paddle disc to rotate and reciprocate up and down, stirring the distillate and medicinal materials inside the distillation barrel up and down, so that the medicinal materials settled to the bottom are distributed in the distillate as the stirring disc is stirred up and down. In the process of the up and down movement of the stirring disc, the stirring element rotates under the resistance of the distillate, and the distillate and medicinal materials are further stirred by the paddle blades to ensure that the density at each position in the distillate is the same.

5. The anti-clogging Chinese medicine slice distillation improvement device according to claim 1, characterized in that: The filter element includes a frame; the frame is a hexagonal frame composed of six plates, a motor is arranged in the middle of the frame, and a filter cloth is sleeved on the outer wall of the frame; the width of the frame is consistent with the width of the installation slot, and the outermost end of the frame always contacts the wall of the installation slot; the motor is installed in the side wall of the installation slot; the filter cloth at the lower end of the filter element is kept horizontal; the keel is driven to rotate by the rotation of the motor, and the filter cloths on the six faces of the hexagonal keel are controlled to filter the distilled steam alternately, and during the alternation, the filter cloth with filter residue contacts the bristles to clean the filter cloth.