Shaking table device assembly
By designing a rocker device component with 360° rotation and braking functions, the problem that the existing constant temperature shaker cannot ensure uniform shaking of the liquid in the test tube is solved, achieving more efficient experimental results and more stable operation.
Patent Information
- Application Number
- CN202411860369.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-02-18
AI Technical Summary
When using the existing constant temperature shaker, it is impossible to ensure that the liquid on the top or bottom of the test tube and the liquid in the middle part shake fully and evenly, affecting the experimental effect.
A rocker device assembly is designed, including a base, a rocker, a rotary shaft, a brake assembly and a origin detection assembly. Through the function of 360° constant rotation and arbitrary angle stop, combined with the configuration of the electromagnet and the liquid conduction tank, ensure that the liquid is shaken well and prevent the test tube from loosening through the locking device.
The 360° uniform shaking of the liquid in the test tube is achieved to ensure the experimental effect, and the safety and stability of operation are improved through the braking and locking device.
Smart Images

Figure CN119455743A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of detection equipment, and in particular to a shaking table device component. Background Art
[0002] In the modern testing industry, in the process of testing some collected liquid samples, it is often necessary to prepare various reagents and liquid samples for certain processing. For example, in the extraction process, the sample and the solvent need to be mixed and dispersed. In this process, a shaker is usually used to vibrate and shake the reagents and liquid samples in the test tube.
[0003] In the process of shaking and oscillating, the mechanical device of the shaker determines the effect. However, in the prior art, when using a constant temperature shaker, it is generally completed by shaking and oscillating in a small amplitude irregular manner within the horizontal plane to facilitate user use, but this method sometimes cannot ensure that the liquid at the top or bottom of the test tube is fully shaken and evenly shaken with the liquid in the middle part, thus affecting the experimental effect. Summary of the invention
[0004] The purpose of the present invention is to provide a shaking table device assembly to solve the problem mentioned in the background technology that the irregular oscillation of the ordinary constant temperature shaking table cannot ensure that the liquid at the top or bottom of the test tube and the liquid in the middle part are fully and evenly shaken.
[0005] The present invention adopts the following technical solution:
[0006] The present invention provides a rocking table device assembly, comprising a base, on which a rocking table is rotatably connected, the rocking table comprising a frame, in which a plurality of test tubes are arranged, and on which a locking device for clamping the test tubes is arranged, and both ends of the frame are fixedly connected with rotating shafts, one of which is provided with a braking assembly; an origin detection assembly is provided on the other rotating shaft, and the rotating shaft is dynamically connected to a driving mechanism, and the driving mechanism is arranged on the base; the driving mechanism and the origin detection assembly are both electrically connected to an external controller, and when working, the origin detection assembly transmits the detected origin positioning information to the external controller, and the external controller issues an instruction to control the required rotation angle of the driving mechanism.
[0007] Furthermore, the base includes a bottom substrate, and a first side plate and a second side plate are provided at both ends of the bottom substrate, and the first side plate and the second side plate are respectively rotatably connected to the rotating shaft; and the driving mechanism is provided on the bottom substrate.
[0008] Furthermore, the brake assembly includes a brake, which is tightly fitted with the rotating shaft and is fixedly connected to the first side plate.
[0009] Furthermore, the origin detection component includes a detection disk and a photoelectric switch, the detection disk is fixedly connected to the rotating shaft, the photoelectric switch is fixedly connected to the second side plate, and the detection disk and the photoelectric switch cooperate with each other; a light-transmitting structure is provided on the detection disk.
[0010] Furthermore, the driving mechanism includes a motor, which is arranged on the base. A driving pulley is arranged at the output end of the motor. The driving pulley is dynamically connected to a passive pulley through a synchronous belt, and the passive pulley is fixedly connected to the rotating shaft.
[0011] Furthermore, a plurality of electromagnets are arranged on the frame, the electromagnets are arranged on one side of the test tubes, and the electromagnets correspond to the test tubes one by one, the electromagnets are connected to an external power supply via a conductive slip ring, and the conductive slip ring is arranged on the rotating shaft.
[0012] Furthermore, the frame is provided with a plurality of liquid conducting grooves, and the positions of the liquid conducting grooves correspond to the test tubes.
[0013] Furthermore, the locking device includes a front pressure cover and a buckle, and the buckle is tightly matched with the front pressure cover.
[0014] Furthermore, the buckle includes a buckle plate, both ends of which are rotatably connected to the side plates of the frame, the upper end of the buckle plate is provided with a spring fixedly connected, one end of the spring is fixedly connected to the buckle plate, the other end of the spring is fixedly connected to the top plate of the frame, and the lower end of the buckle plate is provided with a slot;
[0015] The two ends of the front pressure cover are respectively rotatably connected to the side plates of the frame body, and a clamping strip is arranged on the top of the front pressure cover, and the clamping strip is clamped and matched with the clamping slot;
[0016] Two clamping arms are arranged in the front gland at positions corresponding to the test tube, a clamping tension spring is fixedly connected between the two clamping arms, the clamping arms are rotatably connected to the columns, and the columns are fixedly connected to the gland frame.
[0017] Furthermore, arc-shaped limit grooves are provided at both ends of the front pressure cover, and protrusions that are slidably connected and matched with the arc-shaped limit grooves are provided on the side plates of the frame body;
[0018] A limiting column is arranged between the two clamping arms, and the limiting column is fixedly connected to the capping frame.
[0019] Compared with the prior art, the beneficial technical effects of the present invention are:
[0020] 1) In the present invention, not only can the shaking table be rotated 360° continuously, but the brake assembly can ensure that the shaking table can be rotated and stopped at any angle; and the shaking table can be controlled to swing back and forth within any angle range to ensure the shaking and shaking effect.
[0021] 2) In the present invention, the photoelectric switch and the detection disk in the brake assembly can effectively feedback the real-time position of the rocking table and determine the origin.
[0022] 3) In the present invention, a liquid guiding groove is installed on the shaking table, which can prevent splashing during the pouring process and play a role in drainage and buffering.
[0023] 4) In the present invention, the shaking table is equipped with a locking device, and the operator can lock the test tube by buckling after installing the test tube to ensure that the test tube does not loosen or fall off during the rotation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention will be further described below in conjunction with the accompanying drawings.
[0025] Figure 1 The front view of the rocking bed device assembly of the present invention Figure 1 ;
[0026] Figure 2 The front view of the rocking bed device assembly of the present invention Figure 2 ;
[0027] Figure 3 The front view of the rocking bed device assembly of the present invention Figure 3 ;
[0028] Figure 4 The structure of the rocking bed device assembly of the present invention is schematically shown in FIG. Figure 1 ;
[0029] Figure 5 The structure of the rocking bed device assembly of the present invention is schematically shown in FIG. Figure 2 ;
[0030] Figure 6 It is a schematic diagram of the structure of the origin detection component of the shaking table device component of the present invention;
[0031] Figure 7 It is a schematic diagram of the buckle and front pressure cover structure in the rocking bed device assembly of the present invention;
[0032] Figure 8 It is a schematic diagram of the front gland structure in the rocking bed device assembly of the present invention;
[0033] Fig. 9 It is a schematic diagram of the structure of the upright column, the limit column and the clamping spring in the rocking bed device assembly of the present invention;
[0034] Fig.10It is a schematic diagram of the structure of the limit column and the clamping arm in the rocking table device assembly of the present invention.
[0035] Description of reference numerals: 1, base; 1-1, bottom base plate; 1-2, first side plate; 1-3, second side plate; 2, driving mechanism; 2-1, motor; 2-2, driving pulley; 2-3, driven pulley; 2-4, synchronous belt; 3, locking device; 3-1, front pressure cover; 3-1-1, clamping strip; 3-1-2, arc-shaped limit groove; 3-1-3, clamping arm; 3-1-4, column; 3-1-5, limit column; 3-1-6 , clamping spring; 3-1-7, cover frame; 3-2, buckle; 3-2-1, buckle plate; 3-2-2, spring; 3-2-3, slot; 4, shaker; 4-1, frame; 4-2, rotating shaft; 4-3, liquid guide groove; 5, test tube; 6, origin detection component; 6-1, detection disk; 6-1-1, light-transmitting structure; 6-2, photoelectric switch; 7, brake component; 7-1, brake; 8, electromagnet; 9, conductive slip ring. DETAILED DESCRIPTION
[0036] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0037] like Figures 1 to 4 As shown, a shaking table device assembly is disclosed in this embodiment, including a base 1, a shaking table 4 is rotatably connected to the base 1, the shaking table 4 includes a frame 4-1, a plurality of test tubes 5 are arranged in the frame 4-1, a locking device 3 for clamping the test tubes 5 is arranged on the frame 4-1, and a rotating shaft 4-2 is fixedly connected to both ends of the frame 4-1, one of the rotating shafts 4-2 is provided with a brake assembly 7; an origin detection assembly 6 is arranged on the other rotating shaft 4-2, and the rotating shaft 4-2 is dynamically connected to the driving mechanism 2, and the driving mechanism 2 is arranged on the base 1. The driving mechanism 2 and the origin detection assembly 6 are both electrically connected to the external controller. When working, the origin detection assembly 6 transmits the detected origin positioning information to the external controller, and the external controller issues a command to control the required rotation angle of the driving mechanism 2.
[0038] like Figure 3 and Figure 4 As shown, the base 1 includes a bottom substrate 1-1, a driving mechanism 2 is arranged on the bottom substrate 1-1, a first side plate 1-2 and a second side plate 1-3 are arranged at both ends of the bottom substrate 1-1, and the first side plate 1-2 and the second side plate 1-3 are rotatably connected to the rotating shaft 4-2 respectively.
[0039] The frame 4-1 is provided with a plurality of liquid guiding grooves 4-3, and the positions of the liquid guiding grooves 4-3 correspond to the test tubes 5. When performing the liquid pouring operation, the liquid guiding grooves 4-3 can prevent splashing during the liquid pouring process, and play a role in drainage and buffering. In this embodiment, the frame 4-1 adopts a hollow structure, which can play a role in reducing the overall weight.
[0040] The driving mechanism 2 includes a motor 2-1, which is arranged on the bottom substrate 1-1. The output end of the motor 2-1 is provided with a driving pulley 2-2, which is connected to the passive pulley 2-3 through a synchronous belt 2-4, and the passive pulley 2-3 is fixedly connected to the rotating shaft 4-2. When the motor 2-1 is started, the driving pulley 2-2 drives the passive pulley 2-3 and the rotating shaft 4-2 to rotate through the synchronous belt 2-4, and then drives the frame 4-1 to rotate, so as to achieve the vibration and shaking of the test tube 5.
[0041] The brake assembly 7 includes a brake 7-1, which is electrically connected to an external controller, and is tightly matched with the rotating shaft 4-2, and is fixedly connected to the first side plate 1-2. In this embodiment, the brake 7-1 is an electromagnetic brake connected to an external power supply, and when the brake 7-1 tightly holds the rotating shaft 4-2, it can brake the rotating frame 4-1.
[0042] like Figures 4 to 6 As shown, the origin detection assembly 6 includes a detection disk 6-1 and a photoelectric switch 6-2, the detection disk 6-1 is fixedly connected to the rotating shaft 4-2, and the photoelectric switch 6-2 is fixedly connected to the second side plate 1-3. The detection disk 6-1 and the photoelectric switch 6-2 are used together to effectively feedback the real-time position of the shaking table and determine the origin. In this embodiment, the photoelectric switch 6-2 is a slot-type photoelectric switch.
[0043] In this embodiment, the motor 2-1 is a stepper motor, and the motor 2-1, the detection disk 6-1 and the photoelectric switch 6-2 are all electrically connected to an external controller. A light-transmitting light-transmitting structure 6-1-1 is provided on the detection disk 6-1, wherein the light-transmitting structure 6-1-1 is a light-transmitting slot. When the light-transmitting structure 6-1-1 is located at the origin position of the motor 2-1, i.e., the starting position when the motor 2-1 is stationary, the light signal emitted by the photoelectric switch 6-2 passes through the light-transmitting structure 6-1-1 and is received by the photoelectric switch 6-2. When the motor 2-1 rotates, the detection disk 6-1 rotates with the rotating shaft 4-2. Each time the photoelectric switch 6-2 detects a light signal passing through the light-transmitting structure 6-1-1, it can be determined as a full rotation, i.e., the motor 2-1 returns to the zero position again, and the controller can control the number of steps of the motor 2-1 according to the signal received by the photoelectric switch 6-2 to control the rotation angle of the motor 2-1.
[0044] like Figure 5As shown, a plurality of electromagnets 8 are arranged on the frame 4-1, and the electromagnets 8 are arranged on one side of the test tubes 5, and the electromagnets 8 correspond to the test tubes 5 one by one. When the electromagnets 8 are energized, a magnetic field is generated, and the magnetic field acts on the reagents in the test tubes 5, which is often used in magnetic bead method nucleic acid extraction experiments. Its purpose is to be used for the extraction, enrichment and purification of viral nucleic acids in various types of biological samples.
[0045] The electromagnet 8 is connected to the external power supply through the conductive slip ring 9, and the conductive slip ring 9 is arranged on the rotating shaft 4-2. Specifically, the conductive slip ring 9 includes a stator and a rotor, and the rotor can rotate 360 degrees relative to the stator, and the two are electrically connected, the stator is connected to a stator wire, and the rotor is connected to a rotor wire. The stator of the conductive slip ring 9 is fixedly connected to the second side plate 1-3, and the stator wire is connected to the external power supply; the rotor of the conductive slip ring 9 is fixedly connected to the rotating shaft 4-2 and rotates synchronously with the rotating shaft 4-2, and the rotor wire is connected to the electromagnet 8, and the conductive slip ring 9 is used to realize continuous power supply to the electromagnet 8 that rotates synchronously with the frame 4-1.
[0046] like Figures 7 to 10 As shown, the locking device 3 includes a front pressure cover 3-1 and a buckle 3-2, and the buckle 3-2 is tightly matched with the front pressure cover 3-1 to ensure that the test tube 5 will not loosen or fall off during the rotation process.
[0047] The buckle 3-2 includes a buckle plate 3-2-1, both ends of which are rotatably connected to the side plates of the frame 4-1 through a pin shaft, a slot 3-2-3 is provided at the lower end of the buckle plate 3-2-1, and a spring 3-2-2 is provided at the upper end of the buckle plate 3-2-1, one end of the spring 3-2-2 is fixedly connected to the buckle plate 3-2-1, and the other end of the spring 3-2-2 is fixedly connected to the top frame 4-1.
[0048] The two ends of the front pressure cover 3-1 are rotatably connected to the side plates of the frame body 4-1 through pins, and arc-shaped limit grooves 3-1-2 are provided at both ends of the front pressure cover 3-1. The side plates of the frame body 4-1 are provided with protrusions that are slidably connected to the arc-shaped limit grooves 3-1-2, and the arc-shaped limit grooves 3-1-2 limit the rotation range of the front pressure cover 3-1. A clamping strip 3-1-1 is provided at the top of the front pressure cover 3-1, and the clamping strip 3-1-1 is clamped and matched with the clamping slot 3-2-3.
[0049] A clamping arm 3-1-3 is provided in the front gland 3-1 at the position corresponding to the test tube 5, and there are two clamping arms 3-1-3 at the position corresponding to each test tube 5. The clamping arm 3-1-3 is provided with an arc-shaped clamping surface with anti-slip grooves for clamping the test tube 5. The clamping arm 3-1-3 is rotatably connected to the column 3-1-4, and the column 3-1-4 is fixedly connected to the gland frame 3-1-7. A clamping tension spring 3-1-6 is fixedly connected between the two clamping arms 3-1-3, and the elastic force of the clamping tension spring 3-1-6 can enable the two clamping arms 3-1-3 to clamp the test tube 5. A limiting column 3-1-5 fixedly connected to the capping frame 3-1-7 is also provided between the two clamping arms 3-1-3. When the clamping arms 3-1-3 are not in contact with the test tube 5, the limiting column 3-1-5 can prevent the two clamping arms 3-1-3 from closing due to the elastic force of the clamping tension spring 3-1-6, so that the two clamping arms 3-1-3 still maintain a certain opening angle to facilitate the next clamping of the test tube 5.
[0050] When it is necessary to fasten the test tube 5, first insert the test tube 5 to the bottom, rotate the front gland 3-1 inward, and insert the clamping strip 3-1-1 of the front gland 3-1 into the clamping slot 3-2-3 of the clamp 3-2. The clamping plate 3-2-1 rotates inward and upward, and the spring 3-2-2 is compressed. The clamping strip 3-1-1 squeezes into the inner side of the clamping slot 3-2-3. Then, the clamping plate 3-2-1 can fasten the front gland 3-1 under the elastic force of the spring 3-2-2 to prevent the front gland 3-1 from jumping out. At the same time, the clamping arm 3-1-3 corresponding to the test tube 5 opens under the pressure, and clamps the test tube 5 under the elastic force of the clamping tension spring 3-1-6 to prevent the test tube 5 from shaking.
[0051] like Figures 1 to 10 As shown, the use process of the present invention is as follows:
[0052] First, set the rotation angle and speed parameters on the controller in advance, and ensure that the speed parameters are within the specified speed so that the solvent in the test tube 5 cannot be shaken evenly due to centrifugal force. Install the test tube 5 on the frame 4-1, cover the front cover 3-1, and lock the test tube 5 with the buckle 3-2. Start the motor 2-1, and the active pulley 2-2 drives the passive pulley 2-3 and the rotating shaft 4-2 to rotate through the synchronous belt 2-4, thereby driving the frame 4-1 to rotate 360° continuously. The controller can determine the number of rotations and the origin position of the motor 2-1 based on the light signal received by the photoelectric switch 6-2 through the light-transmitting structure 6-1-1. At the same time, the final rotation angle of the motor 2-1 can be controlled by controlling the number of steps of the motor 2-1, thereby achieving the oscillation and shaking of the test tube 5. When it is necessary to stop, the brake 7-1 is started to brake the frame 4-1.
[0053] In addition, the parameters can be set with the help of the controller so that the shaker can swing back and forth within any angle range to ensure the oscillation and shaking effect.
[0054] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A rocking bed assembly, comprising a base (1), to which a rocking bed (4) is rotatably connected, characterized in that: The shaking table (4) comprises a frame (4-1), a plurality of test tubes (5) are arranged in the frame (4-1), a locking device (3) for clamping the test tubes (5) is arranged on the frame (4-1), rotating shafts (4-2) are fixedly connected at both ends of the frame (4-1), a braking assembly (7) is arranged on one of the rotating shafts (4-2), an origin detection assembly (6) is arranged on the other rotating shaft (4-2), and the rotating shaft (4-2) is dynamically connected to a driving mechanism (2), and the driving mechanism (2) is arranged on the base (1); The driving mechanism (2) and the origin detection component (6) are both electrically connected to an external controller. When in operation, the origin detection component (6) transmits the detected origin positioning information to the external controller, and the external controller issues an instruction to control the required rotation angle of the driving mechanism (2).
2. The rocking bed device assembly according to claim 1, characterized in that: The base (1) comprises a bottom substrate (1-1), and a first side plate (1-2) and a second side plate (1-3) are arranged at two ends of the bottom substrate (1-1), and the first side plate (1-2) and the second side plate (1-3) are respectively rotatably connected to the rotating shaft (4-2); The driving mechanism (2) is arranged on the bottom substrate (1-1).
3. The rocking bed device assembly according to claim 2, characterized in that: The brake assembly (7) comprises a brake (7-1), the brake (7-1) is tightly matched with the rotating shaft (4-2), and the brake (7-1) is fixedly connected to the first side plate (1-2).
4. The rocking bed device assembly according to claim 2, characterized in that: The origin detection component (6) comprises a detection disk (6-1) and a photoelectric switch (6-2), wherein the detection disk (6-1) is fixedly connected to the rotating shaft (4-2), and the photoelectric switch (6-2) is fixedly connected to the second side plate (1-3), and the detection disk (6-1) and the photoelectric switch (6-2) cooperate with each other; The detection disk (6-1) is provided with a light-transmitting structure (6-1-1).
5. The rocking bed device assembly according to claim 1, characterized in that: The driving mechanism (2) comprises a motor (2-1), the motor (2-1) is arranged on the base (1), a driving pulley (2-2) is arranged at the output end of the motor (2-1), the driving pulley (2-2) is connected to a driven pulley (2-3) by a synchronous belt (2-4), and the driven pulley (2-3) is fixedly connected to the rotating shaft (4-2).
6. The rocking bed device assembly according to claim 1, characterized in that: A plurality of electromagnets (8) are arranged on the frame (4-1), the electromagnets (8) are arranged on one side of the test tube (5), and the electromagnets (8) correspond to the test tubes (5) one by one. The electromagnets (8) are connected to an external power supply via a conductive slip ring (9), and the conductive slip ring (9) is arranged on the rotating shaft (4-2).
7. The rocking bed assembly according to claim 1, characterized in that: The frame (4-1) is provided with a plurality of liquid-conducting grooves (4-3), and the positions of the liquid-conducting grooves (4-3) correspond to the test tubes (5).
8. The rocking bed assembly according to claim 1, characterized in that: The locking device (3) comprises a front pressure cover (3-1) and a buckle (3-2) , The buckle (3-2) is tightly matched with the front pressure cover (3-1).
9. The rocking bed device assembly according to claim 8, characterized in that: The buckle (3-2) comprises a buckle plate (3-2-1), two ends of the buckle plate (3-2-1) are respectively rotatably connected to the side plates of the frame (4-1), the upper end of the buckle plate (3-2-1) is provided with a spring (3-2-2) fixedly connected thereto, one end of the spring (3-2-2) is fixedly connected to the buckle plate (3-2-1), the other end of the spring (3-2-2) is fixedly connected to the top plate of the frame (4-1), and the lower end of the buckle plate (3-2-1) is provided with a slot (3-2-3); The two ends of the front pressure cover (3-1) are respectively rotatably connected to the side plates of the frame (4-1); a clamping strip (3-1-1) is provided at the top end of the front pressure cover (3-1); the clamping strip (3-1-1) is clamped and matched with the clamping slot (3-2-3); Two clamping arms (3-1-3) are arranged in the front pressure cover (3-1) at positions corresponding to the test tube (5); a clamping tension spring (3-1-6) is fixedly connected between the two clamping arms (3-1-3); the clamping arms (3-1-3) are rotatably connected to a column (3-1-4); and the column (3-1-4) is fixedly connected to a pressure cover frame (3-1-7).
10. The rocking bed device assembly according to claim 9, characterized in that: Both ends of the front pressure cover (3-1) are provided with arc-shaped limiting grooves (3-1-2), and the side plates of the frame body (4-1) are provided with protrusions that are slidably connected and matched with the arc-shaped limiting grooves (3-1-2); A limiting column (3-1-5) is arranged between the two clamping arms (3-1-3), and the limiting column (3-1-5) is fixedly connected to the capping frame (3-1-7).