Intelligent detection and classification device for antifouling garment production and operation system

Abstract

The invention provides an intelligent detection and classification device for antifouling garment production and an operation system, the intelligent detection and classification device for antifouling garment production comprises a front-end conveyor belt, the tail end of the front-end conveyor belt is connected with a weighing plate, the tail end of the weighing plate is connected with an angle conveyor belt, and a material overturning frame which is driven by a motor to overturn is hinged between the weighing plate and the angle conveyor belt; a group of visual modules are arranged above the weighing plate and the angle conveying belt and are respectively aligned with the weighing plate and the angle conveying belt, the tail end of the angle conveying belt is connected with a sorting table, the sorting table is provided with a universal conveying table capable of rotating and reversing, and the tail end of the universal conveying table is connected with a branched tail end conveying belt. Main analysis is carried out by means of object weight, visual sense is used as auxiliary analysis, then accurate sorting of clothes categories is achieved, the clothes are turned over under the assistance of a material turning frame, the collection amount of visual information is increased, the sorting accuracy is further improved, and good development prospects are achieved.

Description

Technical Field

[0001] The present invention relates to the field of clothing, and in particular to an intelligent detection and classification device and an operating system for the production of anti-fouling clothing. Background Art

[0002] Clothing production generally involves large-scale processing. With the modernization of mechanized and automated production, the convenience and work efficiency of each production workshop have gradually improved. In order to further improve work efficiency, the structure of each clothing production workshop is also gradually optimized.

[0003] Existing larger garment factories often purchase visually assisted automatic clothing sorting systems to solve the problem of requiring more staff to sort clothing, which takes a lot of time, has a long construction period, and has a large workload. However, since the packaged clothing is in a folded state, most of the visual recognition features cannot be effectively displayed, resulting in poor visual recognition effect and affecting the sorting accuracy.

[0004] Therefore, a new type of intelligent detection and classification device and operating system for anti-fouling clothing production is needed to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent detection and classification device and an operating system for the production of anti-fouling clothing.

[0006] To achieve the above object, the present invention provides the following technical solutions: An intelligent detection and classification device for anti-fouling clothing production includes a front conveyor belt, a weighing plate connected to the end of the front conveyor belt, an angle conveyor belt connected to the end of the weighing plate, a turning rack driven by a motor to turn over is hinged between the weighing plate and the angle conveyor belt, a group of visual modules are arranged above the weighing plate and the angle conveyor belt to align with the weighing plate and the angle conveyor belt respectively, a sorting table is connected to the end of the angle conveyor belt, a rotating and reversing universal conveyor table is arranged on the sorting table, and a branched tail conveyor belt is connected to the end of the universal conveyor table.

[0007] As a further solution of the present invention: the weighing plate is arranged at an oblique angle, the tipping rack is hinged below the weighing plate, and a through slot corresponding to the tipping rack structure is provided on the weighing plate for the tipping rack to pass through.

[0008] As a further solution of the present invention: the angle conveyor belt is connected to 3 cm above the low end of the weighing plate, and the low end of the weighing plate extends into the lower side of the angle conveyor belt and partially overlaps with the angle conveyor belt on the vertical projection plane.

[0009] As a further solution of the present invention: the bevel angle of the weighing plate is 40-60°.

[0010] As a further solution of the present invention: the upper structure at the through slot position on the weighing plate is tilted 10°, and the lower structure is turned down 10°.

[0011] As a further solution of the present invention: the tipping rack includes a transmission rack and a pressure wheel, the transmission rack is connected to the motor, extends out from the tipping rack through-slot structure or retracts to the lower side of the tipping rack, and is connected to the pressure wheel at the end.

[0012] As a further solution of the present invention: the pressure wheel includes a wheel frame, the wheel frame is hinged on the transmission frame structure, and a front pressure wheel and a rear pressure wheel are rotatably arranged at both ends. A torsion ring with a torsion spring structure is fixedly connected to one side of the wheel frame, and the other end of the torsion ring is fixedly connected to the transmission frame structure through a pin.

[0013] As a further solution of the present invention: a protruding limit block is provided on the wheel frame, and a protruding pin is provided at a corresponding axial position on the transmission frame to limit the rotation angle of the wheel frame. When the tipping frame protrudes from the through slot of the weighing plate, the horizontal height of the front pressure wheel is not lower than that of the rear pressure wheel.

[0014] As a further solution of the present invention: the angle conveyor belts are two groups of conveyor belt structures symmetrically arranged along the center line, and are driven by independent motors respectively.

[0015] As a further solution of the present invention: guide plate structures facing the center are welded on both sides of the angle conveyor belt, and the guide plates are multi-link structures and can be adjusted in depth toward the center position.

[0016] An operating system for an intelligent detection and classification device for anti-fouling clothing production, comprising: The visual acquisition module collects, compares and analyzes the data and information of materials, and labels them; Visual collection auxiliary module, which switches the display angle and display surface of materials and assists in visual information collection and analysis; Weighing module, to weigh and analyze the weight of the material; The sorting module sorts and exports the materials after analysis and marking. Beneficial Effects

[0017] 1. The end of the front conveyor belt of the present invention is connected with a weighing plate, and the end of the weighing plate is connected with an angle conveyor belt. A turning rack driven by a motor is hinged between the weighing plate and the angle conveyor belt. The weight of the clothing is weighed by the weighing plate, and the main analysis is performed by weight, and vision is used as an auxiliary analysis, thereby achieving accurate sorting of clothing categories, and the clothing is turned over by the turning rack, thereby increasing the amount of visual information collected and further improving the sorting accuracy.

[0018] 2. The angle conveyor belt of the present invention comprises two groups of conveyor belt structures symmetrically arranged along the center line, which are driven by independent motors respectively. The speed difference is generated by controlling the running speed of the conveyor belt structures on both sides so that the clothing on the conveyor belt can produce an angle rotation during the transportation process, and visual analysis can be performed from multiple angles to improve the accuracy.

[0019] 3. The wheel frame of the present invention is provided with a protruding limit block, and a protruding pin is provided at a corresponding axial position on the transmission frame to limit the rotation angle of the wheel frame. When the turning frame protrudes from the through slot of the weighing plate, the horizontal height of the front pressure wheel is not lower than that of the rear pressure wheel. By limiting the angle of the wheel frame, it is avoided that some clothes only contact with the rear pressure wheel after turning over, which will lift up the rear pressure wheel and cause the front pressure wheel to press down excessively on the front end of the clothes to hinder the conveying of the clothes, thereby ensuring that there is a gap between the front pressure wheel and the angle conveyor belt for the clothes to pass through. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0021] Figure 2 Schematic diagram of the distribution of visual modules of the present invention.

[0022] Figure 3 It is a schematic diagram of the connection between the weighing plate and the angle conveyor belt of the present invention.

[0023] Figure 4 It is a schematic diagram of the relative positions of the weighing plate and the tipping rack of the present invention.

[0024] Figure 5 It is a schematic diagram of the weighing plate structure of the present invention.

[0025] Figure 6 It is a schematic structural diagram of the tipping rack of the present invention.

[0026] Figure 7 It is an exploded schematic diagram of the pressure wheel structure of the present invention.

[0027] Figure 8 It is a schematic diagram of the material turning state of the present invention.

[0028] Figure 1-8 In: 1. Front conveyor belt; 2. Weighing plate; 3. Tipping rack; 31. Transmission rack; 32. Pressing wheel; 321. Wheel rack; 322. Front pressing wheel; 323. Rear pressing wheel; 324. Twist ring; 325. Limit block; 326. Pin; 4. Vision module; 5. Angle conveyor belt; 6. Sorting table; 7. Universal conveyor table; 8. Tail conveyor belt. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the present invention Figure 1-Figure 8 , clearly and completely describe the specific technical solutions of the present invention; See also Figure 1-Figure 8 , Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 This is a schematic diagram of the distribution of visual modules of the present invention; Figure 3It is a schematic diagram of the connection between the weighing plate and the angle conveyor belt of the present invention; Figure 4 It is a schematic diagram of the relative positions of the weighing plate and the tipping rack of the present invention; Figure 5 It is a structural schematic diagram of a weighing plate of the present invention; Figure 6 It is a schematic diagram of the structure of the tipping rack of the present invention; Figure 7 It is an exploded schematic diagram of the pressure wheel structure of the present invention; Figure 8 It is a schematic diagram of the material turning state of the present invention.

[0030] The present embodiment provides an intelligent detection and classification device for anti-fouling clothing production, comprising a front conveyor belt 1, a weighing plate 2 is connected to the end of the front conveyor belt 1, an angle conveyor belt 5 is connected to the end of the weighing plate 2, a turning frame 3 driven by a motor to turn over is hinged between the weighing plate 2 and the angle conveyor belt 5, a group of visual modules 4 are arranged above the weighing plate 2 and the angle conveyor belt 5, respectively aligned with the weighing plate 2 and the angle conveyor belt 5, a sorting table 6 is connected to the end of the angle conveyor belt 5, a universal conveyor table 7 with a rotating reversing is arranged on the sorting table 6, and a branched tail conveyor belt 8 is connected to the end of the universal conveyor table 7; The clothing is weighed by the weighing plate 2, and the main analysis is performed based on the weight of the object, and vision is used as an auxiliary analysis to achieve accurate sorting of clothing categories. The clothing is turned over by the turning rack 3 to increase the amount of visual information collected and further improve the sorting accuracy.

[0031] The weighing plate 2 is arranged at an oblique angle, the tipping frame 3 is hinged below the weighing plate 2, and a through slot corresponding to the structure of the tipping frame 3 is provided on the weighing plate 2 for the tipping frame 3 to pass through.

[0032] Specifically, the angle conveyor belt 5 is connected to 3 cm above the lower end of the weighing plate 2, and the lower end of the weighing plate 2 penetrates into the lower side of the angle conveyor belt 5 and partially overlaps with the angle conveyor belt 5 on the vertical projection plane; Furthermore, a groove structure with a single-side opening is formed at the end of the weighing plate 2 to limit and fix one end of the garment so that the garment can be turned over as a whole together with the turning frame 3.

[0033] Specifically, the inclination angle of the weighing plate 2 is 40-60°. The large inclination angle is used to improve the sliding effect of the clothing and reduce the influence of the lateral structure of the through groove of the weighing plate 2 on the sliding of the clothing.

[0034] Specifically, the upper structure of the through slot on the weighing plate 2 is tilted 10°, and the lower structure is turned down 10°; By tilting and turning down the upper and lower side structures of the through slot of the weighing plate 2, a diversion effect is achieved for the slipping of clothing, thereby preventing it from contacting with the edge and corner structures of the through slot and preventing it from getting caught.

[0035] Specifically, the turning rack 3 includes a transmission frame 31 and a pressure wheel 32. The transmission frame 31 is connected to the motor transmission, protrudes from the through-slot structure of the turning rack 3 or retracts at the lower side of the turning rack 3, and is connected to the pressure wheel 32 at the end. The setting of the end pressure wheel 32 ensures the downward pressure on the turned-over clothing while avoiding hindering its conveying effect along the angle conveyor belt 5.

[0036] Furthermore, the pressure wheel 32 includes a wheel frame 321, which is hinged on the transmission frame 31 structure, and has a front pressure wheel 322 and a rear pressure wheel 323 rotatably arranged at both ends. A torsion ring 324 with a torsion spring structure is fixedly connected to one side of the wheel frame 321, and the other end of the torsion ring 324 is fixedly connected to the transmission frame 31 structure through a pin 326, thereby providing a force for the angle restoration of the pressure wheel 32 to ensure that the turning frame 3 is located at the lower side of the weighing plate 2 as a whole when the turning frame 3 is contracted, so as to avoid affecting the sliding of the clothing.

[0037] Furthermore, there is a protruding limit block 325 on the wheel frame 321, and a protruding pin 326 is provided at the corresponding axial position on the transmission frame 31 to limit the rotation angle of the wheel frame 321. When the tipping frame 3 protrudes from the through slot of the weighing plate 2, the horizontal height of the front pressing wheel 322 is not lower than that of the rear pressing wheel 323. By limiting the angle of the wheel frame 321, it is prevented that some clothes only contact the rear pressing wheel 323 after turning over, so that the rear pressing wheel 323 is lifted up and the front pressing wheel 322 is pressed down too much on the front end of the clothes to hinder the conveying of the clothes, and it is ensured that there is a gap between the front pressing wheel 322 and the angle conveyor belt 5 for the clothes to pass through.

[0038] Among them, the angle conveyor belt 5 is two groups of conveyor belt structures symmetrically arranged along the center line, which are driven by independent motors respectively, and then the speed difference is generated by controlling the running speed of the conveyor belt structures on both sides so that the clothing on the conveyor belt can produce an angle rotation during the transportation process, and visual analysis can be performed from multiple angles to improve the accuracy.

[0039] Specifically, guide plate structures facing the center are welded on both sides of the angle conveyor belt 5. The guide plates are multi-link structures and can be adjusted in depth toward the center position to guide the passing clothing so that they fit the center lines of the conveyor belt structures on both sides and rotate at an angle.

[0040] An operating system for an intelligent detection and classification device for anti-fouling clothing production, comprising: The visual acquisition module collects, compares and analyzes the data and information of materials, and labels them; Visual collection auxiliary module, which switches the display angle and display surface of materials and assists in visual information collection and analysis; Weighing module, to weigh and analyze the weight of the material; The sorting module sorts and exports the materials after analysis and marking.

Claims

1. An intelligent detection and classification device for anti-fouling clothing production, characterized in that: include: A front conveyor belt (1) for introducing clothing; A weighing plate (2), the end of the front conveyor belt (1) is connected to a weighing plate (2) for weighing and analyzing the garment; A material turning frame (3), the end of the weighing plate (2) is connected to an angle conveyor belt (5), a material turning frame (3) is hingedly connected between the weighing plate (2) and the angle conveyor belt (5) and is turned by a motor, and a group of visual modules (4) are arranged above the weighing plate (2) and the angle conveyor belt (5) to align with the weighing plate (2) and the angle conveyor belt (5) respectively; The sorting platform (6) is connected to the end of the angle conveyor belt (5), and a rotating and reversing universal conveyor platform (7) is arranged on the sorting platform (6), and a branched tail conveyor belt (8) is connected to the end of the universal conveyor platform (7).

2. The intelligent detection and classification device for anti-fouling clothing production according to claim 1 is characterized in that: The weighing plate (2) is arranged at an oblique angle, the tipping frame (3) is hingedly connected below the weighing plate (2), and a through slot corresponding to the structure of the tipping frame (3) is provided on the weighing plate (2) for the tipping frame (3) to pass through.

3. The intelligent detection and classification device for anti-fouling clothing production according to claim 2 is characterized in that: The angle conveyor belt (5) is connected to a position 3 cm above the lower end of the weighing plate (2), and the lower end of the weighing plate (2) extends into the lower side of the angle conveyor belt (5) and partially overlaps with the angle conveyor belt (5) on the vertical projection plane.

4. The intelligent detection and classification device for anti-fouling clothing production according to claim 2 is characterized in that: The weighing plate (2) has an inclination angle of 40-60°.

5. The intelligent detection and classification device for anti-fouling clothing production according to claim 2 is characterized by: The upper structure of the through slot on the weighing plate (2) is tilted 10°, and the lower structure is turned down 10°.

6. The intelligent detection and classification device for anti-fouling clothing production according to claim 2 is characterized in that: The material tipping frame (3) comprises a transmission frame (31) and a pressure wheel (32); the transmission frame (31) is connected to the motor in a transmission manner, extends out from a through slot structure of the material tipping frame (3) or is retracted at the lower side of the material tipping frame (3), and is connected to the pressure wheel (32) at the end.

7. The intelligent detection and classification device for anti-fouling clothing production according to claim 6 is characterized by: The pressure wheel (32) comprises a wheel frame (321), the wheel frame (321) is hinged on the transmission frame (31) structure, and a front pressure wheel (322) and a rear pressure wheel (323) are rotatably arranged at both ends, and a torsion ring (324) with a torsion spring structure is fixedly connected to one side of the wheel frame (321), and the other end of the torsion ring (324) is fixedly connected to the transmission frame (31) structure via a pin (326).

8. The intelligent detection and classification device for anti-fouling clothing production according to claim 7 is characterized by: The wheel frame (321) is provided with a protruding limit block (325), and a protruding pin (326) is provided at a corresponding axial position on the transmission frame (31) to limit the rotation angle of the wheel frame (321). When the tipping frame (3) protrudes from the through slot of the weighing plate (2), the horizontal height of the front pressing wheel (322) is not lower than that of the rear pressing wheel (323).

9. The intelligent detection and classification device for anti-fouling clothing production according to claim 1 is characterized by: The angle conveyor belt (5) is composed of two groups of conveyor belt structures symmetrically arranged along the center line, each of which is driven by an independent motor. Both sides of the angle conveyor belt (5) are welded with a guide plate structure facing the center, and the guide plate is a multi-link structure that can be adjusted in depth toward the center position.

10. An operating system for an intelligent detection and classification device for anti-fouling clothing production, comprising: The visual acquisition module collects, compares and analyzes the data and information of materials, and labels them; Visual collection auxiliary module, which switches the display angle and display surface of materials and assists in visual information collection and analysis; Weighing module, to weigh and analyze the weight of the material; The sorting module sorts and exports the materials after analysis and marking.

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