A cleaning device and method for titanium alloy forgings
By designing a titanium alloy forging cleaning equipment including a guide tube, cleaning cylinder and water spray port, the problem of poor cleaning effect of traditional equipment is solved, and efficient cleaning of titanium alloy forging parts is achieved, especially in bends.
Patent Information
- Application Number
- CN202510053342.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-14
AI Technical Summary
Traditional titanium alloy forging cleaning equipment is not ideal in terms of cleaning results, especially when oil stains in bends are difficult to clean efficiently.
A titanium alloy forging cleaning device including a lead pipe, a cleaning cylinder, a water spray port and a stepper motor is designed. The titanium alloy forging parts are turned around when falling through the spiral arrangement of the guide tube, and the cleaning brush strips are fully contacted for preliminary cleaning; the bristles in the cleaning cylinder are used in conjunction with the cleaning liquid sprayed from the water spray port to realize impact cleaning and auxiliary flushing of the titanium alloy forging parts.
It effectively improves the contact time between titanium alloy forging parts and the cleaning liquid inside the cleaning equipment, improves the cleaning effect, especially the oil stains in bends are more efficient.
Smart Images

Figure CN119456529B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of forging cleaning equipment, and in particular to a cleaning equipment and method for titanium alloy forgings. Background Art
[0002] Titanium alloy is an alloy metal made of titanium and a variety of other metals. Titanium alloy has the excellent properties of high strength, good corrosion resistance and high heat resistance. At the same time, it also causes poor process performance of titanium alloy and difficult cutting. Titanium alloy forgings often need to be oiled to reduce friction and lubricated during forging, and the temperature is reduced to extend the service life of the tool. However, after the titanium alloy forgings are completed, this part will often be stained with dust and form oil stains, which affects the appearance and subsequent use. The traditional treatment method is to introduce the workpiece into a cleaning liquid for cleaning. The cleaning process is relatively simple and the cleaning effect is not ideal, especially for forgings with more bends. The oil stains at the bends are difficult to clean efficiently. Therefore, we propose a cleaning device and method for titanium alloy forgings to solve the above-mentioned problems. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a cleaning device and method for titanium alloy forgings.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is: a cleaning device for titanium alloy forgings, including a forging cleaner, the forging cleaner including a barrel body, a rotating shaft 1 is arranged in the middle part of the barrel body, a stepper motor is installed at the bottom of the rotating shaft 1, the stepper motor is installed at the bottom of the barrel body, a material guide pipe is arranged in the upper part of the barrel body, the top of the material guide pipe passes through the top of the barrel body, a feed tray is fixedly connected to the inlet end of the material guide pipe, uniformly distributed cleaning brush strips are arranged inside the material guide pipe, a chassis is fixedly connected to the lower side of the middle part of the barrel body, a plurality of water spray ports are installed on the top of the chassis, a discharge port is opened on one side of the middle part of the chassis, a plurality of cleaning barrels are arranged on the top of the chassis, uniformly distributed through openings are opened on the outer periphery of the cleaning barrel, bristles are fixedly connected inside the cleaning barrel, and the cleaning barrels correspond to the water spray ports and the discharge port respectively.
[0005] Preferably, a control panel is installed at the front of the barrel body, a side tube is provided on one side of the barrel body, a discharge port is installed at the upper front end of the side tube, a connecting part is fixedly connected to the lower part of the side tube close to the barrel body, the end of the connecting part away from the side tube is fixedly connected to the side wall of the barrel body, and the inner bottom of the barrel body is connected to the inside of the side tube through the connecting part.
[0006] Preferably, a second rotating shaft is rotatably connected to the middle of the side tube, a feeding auger is fixedly connected to the upper outer periphery of the second rotating shaft, the feeding auger is arranged in the upper inner part of the side tube, and the top of the second rotating shaft passes through the middle of the top end of the side tube.
[0007] Preferably, a top cover is installed on one side of the top of the barrel body, a transmission assembly is arranged on the top of the rotating shaft 1, the rotating shaft 1 is connected with the rotating shaft 2 through the transmission assembly, and the transmission assembly is arranged inside the top cover.
[0008] Preferably, a plurality of fixing rods are installed on the outer periphery of the material guide tube, and the ends of the fixing rods away from the material guide tube are fixedly connected to the inner wall of the barrel body. A solenoid valve is installed inside the outlet end of the material guide tube, and a material guide plate is installed at the lower part of the barrel body. The material guide plate is inclined, and the lower end of the edge of the material guide plate faces the side tube.
[0009] Preferably, a fixed disk is fixedly connected to the middle and upper part of the outer circumference of the cleaning cylinder, a rotating shaft penetrates through the middle of the fixed disk, and the fixed disk is fixedly connected to the rotating shaft.
[0010] Preferably, a ring frame is rotatably connected to the middle part of the barrel body, and evenly distributed spray discs are installed in the middle of the ring frame. Evenly distributed openings are opened on the side of the spray disc close to the cleaning barrel, and multiple pump bodies are installed inside the openings. The outlet parts of the pump bodies are connected to the spray discs, and the upper and lower parts of the ring frame are fixedly connected with gear rings.
[0011] Preferably, one side of the fixed disk is meshed with a transmission gear, the transmission gear is meshed with the inner side of the gear ring, a fixed shaft passes through the middle of the transmission gear, and the fixed shaft is fixedly connected to the inner wall of the barrel body.
[0012] Preferably, a ring bin is fixedly connected to the lower outer periphery of the barrel body, and multiple pump bodies are installed inside the ring bin. The input ends of the pump bodies all pass through the lower outer periphery wall of the barrel body, and the output ends of the pump bodies are fixedly connected to conduits. The ends of the conduits away from the pump bodies all pass through the side wall of the barrel body, and the ends of the conduits away from the pump bodies are fixedly connected to the outer periphery of the chassis, and the conduits are all connected to the water spray outlets.
[0013] Preferably, a method for cleaning a titanium alloy forging comprises the following steps:
[0014] S1. When in use, people guide the newly produced titanium alloy forgings from the feed tray into the barrel body. Under the guidance of the feed tray, the titanium alloy forgings will enter the guide tube. The guide tube guides the titanium alloy forgings so that the titanium alloy forgings fall into the cleaning barrel. The spiral setting of the guide tube effectively increases the falling time of the titanium alloy forgings in the upper part of the barrel body, and increases the cleaning contact time between the titanium alloy forgings and the cleaning liquid inside the forging cleaner. At the same time, when the titanium alloy forgings fall, due to the spiral setting of the guide tube, the titanium alloy forgings will flip over when falling, so that the titanium alloy forgings will fully contact with the cleaning brush strip inside the guide tube, and the titanium alloy forgings will be initially cleaned;
[0015] S2. When the forging cleaner is working, the pump body inside the ring bin will start to work synchronously, thereby extracting the cleaning liquid at the bottom of the barrel body and introducing it into the chassis through the conduit. The sprayed cleaning liquid will be sprayed out through the water spray port, thereby impact cleaning the titanium alloy forgings inside the cleaning barrel, and cooperate with the bristles inside the cleaning barrel to further clean the titanium alloy forgings;
[0016] S3. In actual use, the stepper motor will start to work synchronously, and the stepper motor will drive the rotating shaft 1 to rotate, and the rotating shaft 1 will drive the cleaning cylinder to deflect, so that different cleaning cylinders will be driven to stop at the outlet of the guide pipe in turn. At the same time, the solenoid valve at the bottom of the guide pipe will be opened intermittently, corresponding to the cleaning cylinder. When the cleaning cylinder is aligned with the guide pipe, the solenoid valve will be opened, and the titanium alloy forging will fall down to transfer the titanium alloy forging;
[0017] S4. During this process, the pump body inside the ring frame starts to work synchronously, extracts the cleaning liquid from the surrounding area, and sprays it out through the spray disc. When the cleaning liquid is sprayed out through the opening, it will assist in flushing the cleaning cylinder and the titanium alloy forgings inside it. When the cleaning cylinder and the fixed disc are driven to rotate, the transmission gear meshing with them will be driven to rotate synchronously, and the gear ring meshing with them will be driven to rotate through the transmission gear, and the ring frame will be driven to rotate through the gear ring. Through the rotation of the ring frame, the titanium alloy forgings inside the cleaning cylinder are cleaned;
[0018] S5. When the cleaning barrel is rotated to the discharge port, the titanium alloy forgings inside the cleaning barrel will fall to the bottom of the barrel through the discharge port, and then the cleaned titanium alloy forgings will be guided by the inclined setting of the guide plate so that the titanium alloy forgings will be introduced into the side barrel;
[0019] S6. When the transmission component is working, the transmission component will drive the rotating shaft 2 and the rotating shaft 1 to rotate synchronously. The feeding auger installed on the periphery of the rotating shaft 2 will drive the titanium alloy forging to rise and be discharged through the discharge port, so as to automatically discharge the cleaned titanium alloy forging.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention can guide the titanium alloy forgings through the guide tube, so that the titanium alloy forgings can fall into the cleaning barrel, and the spiral setting of the guide tube can effectively increase the falling time of the titanium alloy forgings in the upper part of the barrel body, and increase the cleaning contact time between the titanium alloy forgings and the cleaning liquid inside the forging cleaner. At the same time, when the titanium alloy forgings fall, due to the spiral setting of the guide tube, the titanium alloy forgings will be turned over when falling, so that the titanium alloy forgings will fully contact with the cleaning brush strips inside the guide tube, thereby achieving preliminary cleaning of the titanium alloy forgings.
[0022] When the forging cleaner is working, the pump body inside the ring bin will start to work synchronously, thereby extracting the cleaning liquid at the bottom of the barrel body and introducing it into the chassis through the conduit. The sprayed cleaning liquid will be sprayed out through the water nozzle, thereby impact cleaning the titanium alloy forgings inside the cleaning barrel. The brush inside the cleaning barrel can further clean the titanium alloy forgings.
[0023] Through the operation of the pump body inside the ring frame, the surrounding cleaning fluid can be extracted and sprayed out using the spray disc. When the cleaning fluid is sprayed out through the opening, it will assist in flushing the cleaning cylinder and the titanium alloy forgings inside it, which is beneficial to the cleaning of the titanium alloy forgings. When the cleaning cylinder and the fixed disc are driven to rotate, the transmission gear meshing with them will be driven to rotate synchronously, and the transmission gear can drive the gear ring meshing with them to rotate, and the gear ring can drive the ring frame to rotate. Through the rotation of the ring frame, it can cooperate with the overall deflection of the cleaning cylinder to achieve a change in the impact position of the cleaning fluid, thereby effectively improving the cleaning effect on the titanium alloy forgings.
[0024] When the cleaning barrel is rotated to the discharge port, the titanium alloy forgings inside the cleaning barrel will fall to the bottom of the barrel body through the discharge port, and then the cleaning titanium alloy forgings can be guided by the inclined setting of the guide plate, so that the titanium alloy forgings will be introduced into the side barrel. When the transmission assembly is working, the transmission assembly will drive the rotating shaft two and the rotating shaft one to rotate synchronously, and the loading auger installed on the outer periphery of the rotating shaft two will drive the titanium alloy forgings to rise and be discharged through the discharge port, thereby realizing the automatic discharge of the cleaned titanium alloy forgings, which is beneficial to practical use. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a front view three-dimensional structural schematic diagram of a cleaning device and method for a titanium alloy forging according to the present invention;
[0026] Figure 2 It is a front view schematic diagram of the internal structure of a barrel of a cleaning device and method for titanium alloy forgings of the present invention;
[0027] Figure 3 A schematic top view of the internal structure of a barrel of a cleaning device and method for titanium alloy forgings of the present invention;
[0028] Figure 4 It is a partial structural schematic diagram of a fixed plate of a cleaning device and method for titanium alloy forgings of the present invention;
[0029] Figure 5 It is a schematic diagram of the partial structure of the water spray port of a cleaning device and method for titanium alloy forgings of the present invention;
[0030] Figure 6It is a partial structural schematic diagram of a ring frame of a cleaning device and method for titanium alloy forgings of the present invention;
[0031] Figure 7 The present invention is a schematic diagram of the local structure of a cleaning cylinder of a cleaning device and method for titanium alloy forgings.
[0032] 1. Forging cleaner; 101. Barrel; 102. Control panel; 103. Feed tray; 104. Ring bin; 105. Side tube; 106. Through port; 107. Brush; 108. Chassis; 109. Top cover; 110. Discharge port; 111. Fixed rod; 112. Fixed shaft; 113. Transmission gear; 114. Ring frame; 115. Spray disc; 116. Guide plate; 117. Feeding auger; 118. Fixed disc; 119. Guide pipe; 120. Rotating shaft 1; 121. Transmission assembly; 122. Cleaning tube; 123. Conduit; 124. Rotating shaft 2; 125. Discharge port; 126. Water spray port; 127. Gear ring; 128. Opening; 129. Stepper motor. DETAILED DESCRIPTION
[0033] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0034] like Figure 1-Figure 7A cleaning device for titanium alloy forgings shown in the figure comprises a forging cleaner 1, which comprises a barrel body 101, a rotating shaft 120 is arranged in the middle of the barrel body 101, a stepper motor 129 is installed at the bottom of the rotating shaft 120, and the stepper motor 129 is installed at the bottom of the barrel body 101, a material guide pipe 119 is arranged in the upper part of the barrel body 101, the top of the material guide pipe 119 passes through the top of the barrel body 101, a feed tray 103 is fixedly connected to the inlet end of the material guide pipe 119, and uniformly distributed cleaning brush strips are arranged inside the material guide pipe 119, a chassis 108 is fixedly connected to the lower side of the middle part of the barrel body 101, a plurality of water spray ports 126 are installed on the top of the chassis 108, a discharge port 125 is opened on one side of the middle part of the chassis 108, a plurality of cleaning cylinders 122 are arranged on the top of the chassis 108, and uniformly distributed through holes are opened on the outer periphery of the cleaning cylinders 122. The cleaning cylinder 122 is fixedly connected with the water spray port 126 and the feed port 125 respectively. A plurality of fixed rods 111 are installed on the periphery of the guide tube 119. The ends of the fixed rods 111 away from the guide tube 119 are fixedly connected to the inner wall of the barrel body 101. A solenoid valve is installed inside the outlet end of the guide tube 119. A guide plate 116 is installed at the lower part of the barrel body 101. The guide plate 116 is inclined. The lower end of the edge of the guide plate 116 faces the side cylinder 105. A top cover 109 is installed on one side of the top of the barrel body 101. A transmission assembly 121 is arranged on the top of the rotating shaft 120. The transmission assembly 121 includes a transmission belt and a pulley. The rotating shaft 120 is connected to the rotating shaft 2 124 through the transmission assembly 121. The transmission assembly 121 is arranged inside the top cover 109.
[0035] Furthermore, in the specific implementation, people can guide the newly produced titanium alloy forgings from the feed tray 103 into the barrel body 101. Under the guidance of the feed tray 103, the titanium alloy forgings will enter the guide tube 119. The guide tube 119 can guide the titanium alloy forgings so that they fall into the cleaning cylinder 122. The spiral setting of the guide tube 119 can effectively increase the falling time of the titanium alloy forgings in the upper part of the barrel body 101, and increase the cleaning contact time between the titanium alloy forgings and the cleaning liquid inside the forging cleaner 1. At the same time, when the titanium alloy forgings fall, due to the spiral setting of the guide tube 119, the titanium alloy forgings will flip over when falling, so that the titanium alloy forgings will fully contact the cleaning brush strips inside the guide tube 119, thereby achieving preliminary cleaning of the titanium alloy forgings.
[0036] The lower part of the outer periphery of the barrel body 101 is fixedly connected with a ring bin 104, and a plurality of pump bodies are installed inside the ring bin 104. The input ends of the pump bodies all pass through the lower wall of the outer periphery of the barrel body 101, and the output ends of the pump bodies are all fixedly connected with conduits 123. The ends of the conduits 123 away from the pump bodies all pass through the side wall of the barrel body 101, and the ends of the conduits 123 away from the pump bodies are all fixedly connected to the outer periphery of the chassis 108, and the conduits 123 are all connected to the water spray ports 126.
[0037] Furthermore, in a specific implementation, when the forging cleaner 1 is working, the pump body inside the ring bin 104 will start to work synchronously, thereby extracting the cleaning liquid at the bottom of the barrel body 101 and introducing it into the chassis 108 through the conduit 123. The sprayed cleaning liquid will be sprayed out through the water spray port 126, thereby impact cleaning the titanium alloy forgings inside the cleaning barrel 122, and the bristles 107 inside the cleaning barrel 122 can further clean the titanium alloy forgings.
[0038] Among them, a control panel 102 is installed at the front of the barrel body 101, and the control panel 102 is electrically connected to the stepping motor 129, the pump body, and the solenoid valve. A side tube 105 is arranged on one side of the barrel body 101, and a discharge port 110 is arranged on the upper front end of the side tube 105. A connecting part is fixedly connected to the lower part of the side tube 105 close to the barrel body 101, and an end of the connecting part away from the side tube 105 is fixedly connected to the side wall of the barrel body 101. The bottom of the barrel body 101 is connected to the inside of the side tube 105 through the connecting part. A rotating shaft 124 is rotatably connected to the middle part of the side tube 105, and a feeding auger 117 is fixedly connected to the upper outer periphery of the rotating shaft 124. The feeding auger 117 is arranged in the upper inner part of the side tube 105, and the top of the rotating shaft 124 passes through the middle part of the top end of the side tube 105.
[0039] Furthermore, in the specific implementation, in actual use, the stepper motor 129 will start to work synchronously, and the stepper motor 129 can drive the rotating shaft 120 to rotate, and the rotating shaft 120 can drive the cleaning cylinder 122 to deflect, thereby driving different cleaning cylinders 122 to stop at the outlet of the guide tube 119 in turn, and at the same time, the solenoid valve at the bottom of the guide tube 119 will be intermittently opened, corresponding to the cleaning cylinder 122, when the cleaning cylinder 122 is aligned with the guide tube 119, the solenoid valve opens, and the titanium alloy forging falls, thereby realizing the transfer of the titanium alloy forging. In this process, the pump body inside the ring frame 114 will start to work synchronously, extract the surrounding cleaning fluid, and spray it out using the spray disc 115. When the cleaning fluid is sprayed out through the opening 128, it will assist in flushing the cleaning cylinder 122 and the titanium alloy forging inside it, which is beneficial to the cleaning work of the titanium alloy forging.
[0040] Among them, the upper and middle parts of the outer periphery of the cleaning cylinder 122 are fixedly connected with a fixed disk 118, the middle parts of the fixed disks 118 are penetrated by the rotating shaft 120, and the fixed disks 118 are fixedly connected to the rotating shaft 120. The middle part of the barrel body 101 is rotatably connected with a ring frame 114, and the middle part of the ring frame 114 is equipped with evenly distributed spray disks 115. The spray disks 115 are provided with evenly distributed openings 128 on one side close to the cleaning cylinder 122. A plurality of pump bodies are installed inside the openings 128, and the outlet parts of the pump bodies are connected to the spray disks 115. The upper and lower parts of the ring frame 114 are fixedly connected with a gear ring 127. One side of the fixed disk 118 is meshedly connected with a transmission gear 113, and the transmission gear 113 is meshedly connected to the inner side of the gear ring 127. The middle part of the transmission gear 113 is penetrated by a fixed shaft 112, and the fixed shaft 112 is fixedly connected to the inner wall of the barrel body 101.
[0041] Furthermore, in a specific implementation, when the cleaning cylinder 122 and the fixed plate 118 are driven to rotate, the transmission gear 113 meshing with them will be driven to rotate synchronously, and the transmission gear 113 can drive the gear ring 127 meshing with them to rotate, and the gear ring 127 can drive the ring frame 114 to rotate. The rotation of the ring frame 114 can cooperate with the overall deflection of the cleaning cylinder 122 to achieve a change in the impact position of the cleaning liquid, thereby effectively improving the cleaning effect of the titanium alloy forgings. When the cleaning cylinder 122 is rotated to the discharge port 125, the titanium alloy inside the cleaning cylinder 122 is The titanium alloy forgings will fall to the bottom of the barrel 101 through the discharge port 125, and then the guide plate 116 is inclined to guide the cleaned titanium alloy forgings so that they will be introduced into the side tube 105. When the transmission component 121 is working, the transmission component 121 will drive the second shaft 124 to rotate synchronously with the first shaft 120, and the loading auger 117 installed on the outer periphery of the second shaft 124 will drive the titanium alloy forgings to rise and be exported through the discharge port 110, thereby realizing the automatic export of the cleaned titanium alloy forgings, which is beneficial to practical use.
[0042] Among them, a cleaning method for titanium alloy forgings includes the following steps:
[0043] S1. When in use, people guide the newly produced titanium alloy forgings from the feed tray 103 into the barrel body 101. Under the guidance of the feed tray 103, the titanium alloy forgings will enter the guide tube 119. The guide tube 119 guides the titanium alloy forgings so that the titanium alloy forgings fall into the cleaning barrel 122. The spiral setting of the guide tube 119 effectively increases the falling time of the titanium alloy forgings in the upper part of the barrel body 101, and increases the cleaning contact time between the titanium alloy forgings and the cleaning liquid inside the forging cleaner 1. At the same time, when the titanium alloy forgings fall, due to the spiral setting of the guide tube 119, the titanium alloy forgings will flip over when falling, so that the titanium alloy forgings will fully contact with the cleaning brush strip inside the guide tube 119, and the titanium alloy forgings will be preliminarily cleaned;
[0044] S2. When the forging cleaner 1 is working, the pump body inside the ring bin 104 will start to work synchronously, so that the cleaning liquid at the bottom of the barrel body 101 will be pumped out and introduced into the bottom plate 108 through the conduit 123. The sprayed cleaning liquid will be sprayed out through the water spray port 126, so as to impact and clean the titanium alloy forgings inside the cleaning cylinder 122, and cooperate with the bristles 107 inside the cleaning cylinder 122 to further clean the titanium alloy forgings;
[0045] S3. In actual use, the stepper motor 129 will start to work synchronously, and the stepper motor 129 drives the rotating shaft 120 to rotate, and the rotating shaft 120 drives the cleaning cylinder 122 to deflect, thereby driving different cleaning cylinders 122 to stop at the outlet of the guide tube 119 in sequence, and at the same time, the solenoid valve at the bottom of the guide tube 119 will be intermittently opened, corresponding to the cleaning cylinder 122. When the cleaning cylinder 122 is aligned with the guide tube 119, the solenoid valve is opened, and the titanium alloy forging is dropped, and the titanium alloy forging is transferred;
[0046] S4. During this process, the pump body inside the ring frame 114 starts to work synchronously, extracts the cleaning liquid around, and sprays it out through the spray disc 115. When the cleaning liquid is sprayed out through the opening 128, it will assist in flushing the cleaning cylinder 122 and the titanium alloy forgings inside it. When the cleaning cylinder 122 and the fixed disc 118 are driven to rotate, the transmission gear 113 meshed with them will be driven to rotate synchronously, and the transmission gear 113 will drive the gear ring 127 meshed with them to rotate, and the gear ring 127 will drive the ring frame 114 to rotate, and the titanium alloy forgings inside the cleaning cylinder 122 will be cleaned by the rotation of the ring frame 114;
[0047] S5. When the cleaning cylinder 122 is rotated to the discharge port 125, the titanium alloy forgings in the cleaning cylinder 122 will fall to the bottom of the barrel 101 through the discharge port 125, and then the cleaned titanium alloy forgings will be guided by the inclined setting of the guide plate 116 so that the titanium alloy forgings will be introduced into the side cylinder 105;
[0048] S6. When the transmission component 121 is working, the transmission component 121 drives the second shaft 124 to rotate synchronously with the first shaft 120. The loading auger 117 installed on the outer periphery of the second shaft 124 drives the titanium alloy forging to rise and is discharged through the discharge port 110, so that the cleaned titanium alloy forging is automatically discharged.
[0049] Working principle:
[0050] In actual use, people can guide the newly produced titanium alloy forgings from the feed tray 103 into the barrel body 101. Under the guidance of the feed tray 103, the titanium alloy forgings will enter the guide tube 119. The guide tube 119 can guide the titanium alloy forgings so that they fall into the cleaning cylinder 122. The spiral setting of the guide tube 119 can effectively increase the falling time of the titanium alloy forgings in the upper part of the barrel body 101, increase the cleaning contact time between the titanium alloy forgings and the cleaning liquid inside the forging cleaner 1, and at the same time, when the titanium alloy forgings fall, the spiral setting of the guide tube 119 will cause the titanium alloy forgings to flip over when falling, thereby cleaning the titanium alloy forgings and the inside of the guide tube 119. The brush strips are in full contact to achieve preliminary cleaning of the titanium alloy forgings. When the forging cleaner 1 is working, the pump body inside the ring bin 104 will start to work synchronously, thereby extracting the cleaning liquid at the bottom of the barrel body 101 and introducing it into the chassis 108 through the conduit 123. The sprayed cleaning liquid will be sprayed out through the water spray port 126, thereby impact cleaning the titanium alloy forgings inside the cleaning cylinder 122, and the bristles 107 inside the cleaning cylinder 122 can be used to further clean the titanium alloy forgings. In actual use, the stepper motor 129 will start to work synchronously, and the stepper motor 129 can drive the rotating shaft 120 to rotate, and the rotating shaft 120 can drive the cleaning cylinder 122 to deflect, thereby driving different cleaning cylinders 122 to stop in turn. At the outlet of the guide tube 119, the solenoid valve at the bottom of the guide tube 119 will be opened intermittently, corresponding to the cleaning cylinder 122. When the cleaning cylinder 122 is aligned with the guide tube 119, the solenoid valve will open, and the titanium alloy forging will fall down to realize the transfer of the titanium alloy forging. During this process, the pump body inside the ring frame 114 will start to work synchronously, extract the surrounding cleaning fluid, and spray it out using the spray disc 115. When the cleaning fluid is sprayed out through the opening 128, it will assist in flushing the cleaning cylinder 122 and the titanium alloy forging inside it, which is beneficial to the cleaning work of the titanium alloy forging. When the cleaning cylinder 122 and the fixed disk 118 are driven to rotate, the transmission gear 113 meshing with them will be driven to rotate synchronously, and the transmission gear 113 can drive the same The meshing gear ring 127 rotates, and the gear ring 127 can drive the ring frame 114 to rotate. The rotation of the ring frame 114 can cooperate with the overall deflection of the cleaning cylinder 122 to achieve a change in the impact position of the cleaning liquid, thereby effectively improving the cleaning effect on the titanium alloy forgings. When the cleaning cylinder 122 is rotated to the discharge port 125, the titanium alloy forgings inside the cleaning cylinder 122 will fall to the bottom of the barrel body 101 through the discharge port 125, and then the cleaned titanium alloy forgings can be guided by the inclined setting of the guide plate 116, so that the titanium alloy forgings will be introduced into the side cylinder 105. When the transmission component 121 is working, the transmission component 121 drives the second shaft 124 and the first shaft 120 to rotate synchronously.The feeding auger 117 installed on the outer periphery of the second rotating shaft 124 will drive the titanium alloy forging to rise and be discharged through the discharge port 110, so as to realize the automatic discharge of the cleaned titanium alloy forging, which is beneficial to practical use.
[0051] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A cleaning device for titanium alloy forgings, comprising a forging cleaner (1), characterized in that: The forging cleaner (1) comprises a barrel (101), a rotating shaft (120) is arranged in the middle of the barrel (101), a stepping motor (129) is installed at the bottom of the rotating shaft (120), and the stepping motor (129) is installed at the bottom of the barrel (101), a material guide pipe (119) is arranged in the upper part of the barrel (101), the top of the material guide pipe (119) passes through the top of the barrel (101), the inlet end of the material guide pipe (119) is fixedly connected to the feed tray (103), and the inside of the material guide pipe (119) is provided with a A cleaning brush strip is evenly distributed, a bottom plate (108) is fixedly connected to the lower middle side of the barrel body (101), a plurality of water spray ports (126) are installed on the top of the bottom plate (108), a feeding port (125) is opened on one side of the middle of the bottom plate (108), a plurality of cleaning barrels (122) are arranged on the top of the bottom plate (108), evenly distributed through ports (106) are opened on the outer periphery of the cleaning barrels (122), bristles (107) are fixedly connected to the inside of the cleaning barrels (122), and the cleaning barrels (122) are respectively connected to the bottom plate (108) and the cleaning barrels (122) are respectively connected to the bottom plate (108). The water spray port (126) corresponds to the material discharge port (125); a fixed disk (118) is fixedly connected to the middle and upper part of the outer circumference of the cleaning cylinder (122); a rotating shaft (120) penetrates through the middle of the fixed disk (118); the fixed disk (118) is fixedly connected to the rotating shaft (120); a transmission gear (113) is meshedly connected to one side of the fixed disk (118); the transmission gear (113) is meshedly connected to the inner side of the gear ring (127); a fixed shaft (112) penetrates through the middle of the transmission gear (113); The fixed shafts (112) are fixedly connected to the inner wall of the barrel body (101); a ring frame (114) is rotatably connected to the middle of the barrel body (101); evenly distributed spray discs (115) are installed in the middle of the ring frame (114); evenly distributed openings (128) are opened on one side of the spray disc (115) close to the cleaning cylinder (122); a plurality of pump bodies are installed inside the openings (128); the outlets of the pump bodies are connected to the spray discs (115); and gear rings (127) are fixedly connected to the upper and lower parts of the ring frame (114).
2. The cleaning device for titanium alloy forgings according to claim 1 is characterized in that: A control panel (102) is installed at the front of the barrel body (101); a side tube (105) is provided at one side of the barrel body (101); a discharge port (110) is installed at the upper front end of the side tube (105); a connecting portion is fixedly connected to the lower part of a side of the side tube (105) close to the barrel body (101); an end of the connecting portion away from the side tube (105) is fixedly connected to the side wall of the barrel body (101); and the bottom of the barrel body (101) is connected to the inside of the side tube (105) via the connecting portion.
3. The cleaning device for titanium alloy forgings according to claim 2 is characterized in that: The middle part of the side tube (105) is rotatably connected to a second rotating shaft (124), and the upper part of the outer periphery of the second rotating shaft (124) is fixedly connected to a feeding auger (117). The feeding auger (117) is arranged in the upper inner part of the side tube (105), and the top of the second rotating shaft (124) passes through the middle part of the top end of the side tube (105).
4. The cleaning device for titanium alloy forgings according to claim 1 is characterized in that: A top cover (109) is installed on one side of the top of the barrel body (101), and a transmission assembly (121) is arranged on the top of the first rotating shaft (120). The first rotating shaft (120) is connected to the second rotating shaft (124) via the transmission assembly (121), and the transmission assembly (121) is arranged inside the top cover (109).
5. The cleaning device for titanium alloy forgings according to claim 1, characterized in that: A plurality of fixing rods (111) are installed on the outer periphery of the material guide tube (119); the ends of the fixing rods (111) away from the material guide tube (119) are fixedly connected to the inner wall of the barrel body (101); a solenoid valve is installed inside the outlet end of the material guide tube (119); a material guide plate (116) is installed at the lower part of the barrel body (101); the material guide plate (116) is arranged in an inclined manner, and the lower end of the edge of the material guide plate (116) faces the side tube (105).
6. The cleaning device for titanium alloy forgings according to claim 1, characterized in that: The lower portion of the outer periphery of the barrel body (101) is fixedly connected to a ring bin (104), a plurality of pump bodies are installed inside the ring bin (104), the pump body input ends all pass through the lower outer periphery wall of the barrel body (101), the pump body output ends are all fixedly connected to conduits (123), the ends of the conduits (123) away from the pump bodies all pass through the side wall of the barrel body (101), the ends of the conduits (123) away from the pump bodies are all fixedly connected to the outer periphery of the bottom plate (108), and the conduits (123) are all connected to the water spray ports (126).
7. A method for cleaning a titanium alloy forging, applied to a cleaning device for a titanium alloy forging according to any one of claims 1 to 6, characterized in that: The steps include: S1. When in use, people guide the newly produced titanium alloy forgings from the feed tray (103) into the barrel (101). Under the guidance of the feed tray (103), the titanium alloy forgings will enter the guide tube (119). The guide tube (119) guides the titanium alloy forgings so that the titanium alloy forgings fall into the cleaning cylinder (122). The spiral setting of the guide tube (119) effectively increases the falling time of the titanium alloy forgings in the upper part of the barrel (101), and increases the cleaning contact time between the titanium alloy forgings and the cleaning liquid inside the forging cleaner (1). At the same time, when the titanium alloy forgings fall, due to the spiral setting of the guide tube (119), the titanium alloy forgings will flip when falling, so that the titanium alloy forgings will fully contact with the cleaning brush strips inside the guide tube (119), thereby performing preliminary cleaning of the titanium alloy forgings. S2. When the forging cleaner (1) is working, the pump body inside the ring bin (104) starts to work synchronously, thereby extracting the cleaning liquid at the bottom of the barrel (101) and introducing it into the bottom of the chassis (108) through the conduit (123). The sprayed cleaning liquid is sprayed out through the water spray port (126), thereby impact cleaning the titanium alloy forging inside the cleaning barrel (122), and cooperating with the bristles (107) inside the cleaning barrel (122) to further clean the titanium alloy forging; S3. In actual use, the stepper motor (129) will start to work synchronously, and the stepper motor (129) will drive the rotating shaft (120) to rotate, and the rotating shaft (120) will drive the cleaning cylinder (122) to deflect, thereby driving different cleaning cylinders (122) to stop at the outlet of the guide tube (119) in sequence, and at the same time, the solenoid valve at the bottom of the guide tube (119) will be intermittently opened, corresponding to the cleaning cylinder (122). When the cleaning cylinder (122) is aligned with the guide tube (119), the solenoid valve is opened, and the titanium alloy forging is dropped, thereby transferring the titanium alloy forging; S4. During this process, the pump body inside the ring frame (114) starts to work synchronously, extracts the cleaning liquid in the surrounding area, and sprays it out through the spray plate (115). When the cleaning liquid is sprayed out through the opening (128), it assists in flushing the cleaning cylinder (122) and the titanium alloy forged parts inside the cleaning cylinder (122). When the cleaning cylinder (122) and the fixed plate (118) are driven to rotate, the transmission gear (113) meshing with the cleaning cylinder (122) is driven to rotate synchronously. The transmission gear (113) drives the gear ring (127) meshing with the cleaning cylinder (122) to rotate. The gear ring (127) drives the ring frame (114) to rotate. The titanium alloy forged parts inside the cleaning cylinder (122) are cleaned by the rotation of the ring frame (114). S5. When the cleaning cylinder (122) is rotated to the discharge port (125), the titanium alloy forgings inside the cleaning cylinder (122) will fall to the bottom of the barrel body (101) through the discharge port (125), and then the cleaned titanium alloy forgings will be guided by the inclined setting of the guide plate (116) so that the titanium alloy forgings will be introduced into the side cylinder (105); S6. When the transmission assembly (121) is working, the transmission assembly (121) drives the second rotating shaft (124) and the first rotating shaft (120) to rotate synchronously, and the loading auger (117) installed on the outer periphery of the second rotating shaft (124) drives the titanium alloy forging to rise and be discharged through the discharge port (110), thereby automatically discharging the cleaned titanium alloy forging.
Citation Information
Patent Citations
Apple cleaning machine
CN104489869A
Orthopedic medical equipment degassing unit
CN208787067U