Horizontal multi-channel metal wire drawing machine
By designing a horizontal multi-channel metal wire drawing machine, using structures such as fixed plate, connecting frame, transmission shaft, winding roller and transmission belt, the problems of unstable tensile speed and uneven tensile force in metal wire drawing machine are solved. It realizes stable stretching and efficient production of metal wires.
Patent Information
- Application Number
- CN202411538017.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-18
AI Technical Summary
When using a metal wire drawing machine, unstable stretching speed may lead to broken metal wires, uneven diameters and inconsistent surface quality, and uneven tension forces during multi-channel wire drawing.
A horizontal multi-channel metal wire drawing machine is designed, which adopts structures such as fixed plates, connecting frames, transmission shafts, winding rollers and transmission belts. The motor drives the transmission roller to drive the winding roller to rotate, ensuring the stability and accuracy of the wire drawing process.
The stable stretching of metal wires is achieved, the wire drawing accuracy and quality are ensured, the production efficiency is improved, and multiple metal wires can be drawn at the same time, ensuring uniform tensile force between each channel.
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Figure CN119456695A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical equipment, in particular to a horizontal multi-channel metal wire drawing machine. Background Art
[0002] Horizontal multi-channel metal wire drawing machine is an important equipment for pre-processing of metal products. It is a mechanical equipment that changes its shape, size and performance. It is widely used in metal product processing industry, such as wire and cable, wire mesh, metal pipe, spring manufacturing and other fields.
[0003] When using a metal wire drawing machine, if the stretching speed is too fast, the metal wire may break due to excessive tension; if the stretching speed is too slow, it will affect production efficiency. In addition, the instability of the stretching speed may also lead to problems such as uneven diameter and inconsistent surface quality of the metal wire. When the metal wire drawing machine draws multiple metal wires at the same time, uneven stretching force may occur between channels. For this reason, we propose a horizontal multi-channel metal wire drawing machine. Summary of the invention
[0004] The object of the present invention is to provide a horizontal multi-channel metal wire drawing machine to solve the problem raised in the above background technology that when using the metal wire drawing machine, if the stretching speed is too fast, the metal wire may break due to excessive tension; if the stretching speed is too slow, it will affect the production efficiency. In addition, the instability of the stretching speed may also lead to uneven diameter of the metal wire, inconsistent surface quality and other problems. When the metal wire drawing machine draws multiple metal wires at the same time, the stretching force between the channels may be uneven. To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a horizontal multi-channel metal wire drawing machine, comprising a fixed plate, a connecting frame fixedly connected to the interior of the fixed plate, the connecting frame is fixedly connected to the middle part of the fixed plate and the connecting frame passes through the fixed plate, the fixed plate is movably connected to four transmission shafts inside, the four transmission shafts are symmetrically distributed inside the fixed plate, each of the two ends of the transmission shaft is respectively fixedly connected to a winding roller, the two winding rollers are symmetrically distributed at the two ends of the transmission shaft, the side surface of each winding roller is respectively fixedly connected to a separating ring, the side surface of each winding roller is respectively provided with an annular groove, the interior of each annular groove is respectively movably connected with a avoiding frame, the other end of the avoiding frame is connected to one end of the winding roller, the other end of each winding roller is commonly fixedly connected to a placing plate, the placing plate has four penetrating grooves inside, and the four The through grooves are symmetrically distributed inside the placement plate, and each of the through grooves corresponds to a winding roller one by one. The other end of each winding roller is fixedly connected with a rotating gear, and the side surfaces of the rotating gears are meshed with a transmission belt. The motor is started to operate, so that the motor drives the transmission roller to rotate, and the transmission roller drives the rotating gear to rotate, so that the rotating gear drives the transmission belt to rotate, and the four winding rollers meshed with the transmission belt can rotate. The operation has high stability, and can effectively reduce the adverse effects of equipment shaking or vibration on the wire drawing process, and ensure the accuracy and quality of wire drawing. It has multiple wire drawing channels and can draw multiple metal wires at the same time, which greatly improves the production efficiency and can accurately control the stretching degree of the metal wire, so that the diameter tolerance of the metal wire after wire drawing is small, the roundness is high, and the surface finish is good.
[0005] Further preferably, the other end of one of the winding rollers is fixedly connected to a transmission roller, the bottom end of the transmission roller is fixedly connected to a motor, and the bottom of the motor is fixedly connected to a fixed base.
[0006] Further preferably, two wire take-up rollers are fixedly connected to the top of the placement plate, and the two wire take-up rollers are symmetrically distributed on the top of the placement plate.
[0007] Further preferably, the two take-up rollers are respectively fixedly connected to two sides of the connecting frame, and the interior of the placement plate is movably connected to two movable plates, and the two movable plates are symmetrically distributed inside the placement plate.
[0008] Further preferably, the top of each movable plate is respectively connected to the bottom of the take-up roller, a pull plate is fixedly connected to one side of the movable plate, and both sides of the pull plate are respectively movably connected to limit frames.
[0009] Further preferably, the two limit frames are symmetrically distributed on both sides of the pull plate, and the two limit frames are respectively connected to the placement plates. A handle is fixedly connected to the other side of each pull plate, and the pull plate and the movable plate are pulled out by the handle. Since the wire taking-up roller is placed on the movable plate, it is more convenient to take the wire when the pull plate and the movable plate are pulled out by the handle. The wire drawing processes between the channels are independent of each other but work together to achieve continuous wire drawing operations, avoid frequent shutdown and startup operations, and improve the utilization rate and production efficiency of the equipment. The structural design of the equipment is reasonable, and the layout between the components is compact, which is convenient for daily maintenance.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] In the present invention, the motor is started to operate, so that the motor drives the transmission roller to rotate, and the transmission roller drives the rotating gear to rotate, so that the rotating gear drives the transmission belt to rotate, and the four winding rollers meshing with the transmission belt can be rotated. The operation stability is high, and the adverse effects of equipment shaking or vibration on the wire drawing process can be effectively reduced, and the accuracy and quality of the wire drawing can be guaranteed. The plurality of wire drawing channels can be used to draw a plurality of metal wires at the same time, which greatly improves the production efficiency, and can accurately control the stretching degree of the metal wire, so that the diameter tolerance of the metal wire after wire drawing is small, the roundness is high, and the surface finish is good.
[0012] In the present invention, the pulling plate and the movable plate are pulled out by a handle. Since the wire-receiving roller is placed on the movable plate, it is more convenient to take out the wire when the pulling plate and the movable plate are pulled out by the handle. The wire drawing processes between the channels are independent of each other but work together to achieve continuous wire drawing operations, avoid frequent shutdown and startup operations, and improve the utilization rate and production efficiency of the equipment. The structural design of the equipment is reasonable, and the layout of the components is compact, which is convenient for daily maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional main structure of the present invention;
[0014] Figure 2 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0015] Figure 3 It is a schematic diagram of the front view of the three-dimensional structure of the present invention;
[0016] Figure 4 For the present invention Figure 3 The enlarged structural diagram at B in the middle;
[0017] Figure 5 It is a schematic diagram of the three-dimensional structure of the present invention from a side view;
[0018] Figure 6 It is a schematic diagram of the three-dimensional structure of the present invention when viewed from above.
[0019] In the figure: 1. fixed plate; 2. connecting frame; 3. transmission shaft; 4. winding roller; 5. separation ring; 6. annular groove; 7. air avoidance frame; 8. through groove; 9. rotating gear; 10. transmission belt; 11. transmission roller; 12. motor; 13. fixed base; 14. placement plate; 15. take-up roller; 16. movable plate; 17. pull plate; 18. limit frame; 19. handle. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-Figure 6The present invention provides a technical solution: a horizontal multi-channel metal wire drawing machine, comprising a fixed plate 1, a connecting frame 2 is fixedly connected to the interior of the fixed plate 1, the connecting frame 2 is fixedly connected to the middle part of the fixed plate 1 and the connecting frame 2 passes through the fixed plate 1, and four transmission shafts 3 are movably connected to the interior of the fixed plate 1, and the four transmission shafts 3 are symmetrically distributed inside the fixed plate 1, and each of the two ends of the transmission shaft 3 is respectively fixedly connected to a winding roller 4, and the two winding rollers 4 are symmetrically distributed at the two ends of the transmission shaft 3, and the side surface of each winding roller 4 is respectively fixedly connected to a separating ring 5, and the side surface of each winding roller 4 is respectively provided with an annular groove 6, and the interior of each annular groove 6 is respectively movably connected with an air avoidance frame 7, and the other end of the air avoidance frame 7 is connected to one end of the winding roller 4, and the other end of each winding roller 4 is commonly fixedly connected to a placing plate 14, and the interior of the placing plate 14 is provided with four through grooves 8, and the four through grooves 8 are symmetrically distributed inside the placing plate 14, and each through groove 8 corresponds to the winding roller 4 one by one, and each winding The other end of the roller 4 is fixedly connected to a rotating gear 9, and the side surface of the rotating gear 9 is meshed with a transmission belt 10. The other end of one of the winding rollers 4 is fixedly connected to a transmission roller 11, and the material required for wire drawing is wound around the side surfaces of the four winding rollers 4 in sequence, and the end at the end of wire drawing is wound around the side surface of the take-up roller 15. The side surface of each winding roller 4 is designed with a separating ring 5 for separation, so that two wire drawing processes can be performed on the same winding roller 4, thereby improving work efficiency, and then the material required for wire drawing is limited by the avoiding frame 7 to avoid the trouble caused by material stringing during work. After the winding is completed, the motor 12 is started to operate, so that the motor 12 drives the transmission roller 11 to rotate, and then the transmission roller 11 drives the rotating gear 9 to rotate, so that the rotating gear 9 drives the transmission belt 10 to rotate, which can make the four winding rollers 4 meshed with the transmission belt 10 rotate.
[0022] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the bottom end of the driving roller 11 is fixedly connected to a motor 12, the bottom of the motor 12 is fixedly connected to a fixed base 13, the top of the placing plate 14 is fixedly connected to two wire-taking rollers 15, the two wire-taking rollers 15 are symmetrically distributed on the top of the placing plate 14, the two wire-taking rollers 15 are respectively fixedly connected to both sides of the connecting frame 2, the inside of the placing plate 14 is movably connected to two movable plates 16, the two movable plates 16 are symmetrically distributed inside the placing plate 14, and the top of each movable plate 16 is respectively connected to the bottom of the wire-taking roller 15.
[0023] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, a pull plate 17 is fixedly connected to one side of the movable plate 16, and both sides of the pull plate 17 are movably connected to limit frames 18, and the two limit frames 18 are symmetrically distributed on both sides of the pull plate 17. The two limit frames 18 are respectively connected to the placement plate 14, and a handle 19 is fixedly connected to the other side of each pull plate 17. When the wire drawing is completed, the pull plate 17 and the movable plate 16 are pulled out by the handle 19. Since the wire drawing roller 15 is placed on the movable plate 16, when the pull plate 17 and the movable plate 16 are pulled out by the handle 19, it is more convenient to take the wire, and the stability is high during operation, which can effectively reduce the impact of the wire drawing on the wire drawing caused by shaking or vibration of the equipment. The adverse effects of the wire drawing process are eliminated to ensure the accuracy and quality of wire drawing. It has multiple wire drawing channels, which can draw multiple metal wires at the same time, greatly improving the production efficiency. It can accurately control the stretching degree of the metal wire, so that the diameter tolerance of the metal wire after drawing is small, the roundness is high, and the surface finish is good. The wire drawing processes between the channels are independent of each other but work together to achieve continuous wire drawing operations, avoiding frequent shutdown and startup operations, and improving the utilization rate and production efficiency of the equipment. The structural design of the equipment is reasonable, and the layout of the components is compact, which is convenient for daily maintenance.
[0024] The use method and advantages of the present invention: When the horizontal multi-channel metal wire drawing machine is used, the working process is as follows:
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, when the horizontal multi-channel metal wire drawing machine is used, the material to be drawn is first wound around the side surfaces of the four winding rollers 4 in sequence, and the end at the end of the wire drawing is wound around the side surface of the take-up roller 15, wherein the side surface of each winding roller 4 is designed with a separator ring 5 for separation, so that two wire drawing processes can be performed on the same winding roller 4, thereby improving work efficiency, and then the material to be drawn is limited by the air avoidance frame 7 to avoid the trouble caused by the material stringing during work. After the winding is completed, the motor 12 is started to operate, so that the motor 12 drives the transmission roller 11 to rotate, and then the transmission roller 11 drives the rotating gear 9 to rotate, so that the rotating gear 9 drives the transmission belt 10 to rotate, which can make the four winding rollers 4 meshing with the transmission belt 10 rotate. When the wire drawing is completed, After completion, the drawing plate 17 and the movable plate 16 are pulled out by the handle 19. Since the wire-receiving roller 15 is placed on the movable plate 16, it is more convenient to take the wire when the drawing plate 17 and the movable plate 16 are pulled out by the handle 19. The operation stability is high, which can effectively reduce the adverse effects of equipment shaking or vibration on the wire drawing process, and ensure the accuracy and quality of wire drawing. The equipment has multiple wire drawing channels, and can simultaneously draw multiple metal wires, which greatly improves the production efficiency. The stretching degree of the metal wire can be accurately controlled, so that the diameter tolerance of the metal wire after drawing is small, the roundness is high, and the surface finish is good. The wire drawing processes between the channels are independent of each other but work together to achieve continuous wire drawing operations, avoid frequent shutdown and startup operations, and improve the utilization rate and production efficiency of the equipment. The structural design of the equipment is reasonable, and the layout of the components is compact, which is convenient for daily maintenance.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A horizontal multi-channel metal wire drawing machine, comprising a fixing plate (1), characterized in that: The fixing plate (1) is fixedly connected to a connecting frame (2) inside, the connecting frame (2) is fixedly connected to the middle part of the fixing plate (1) and the connecting frame (2) passes through the fixing plate (1), the fixing plate (1) is movably connected to four transmission shafts (3) inside, the four transmission shafts (3) are symmetrically distributed inside the fixing plate (1), each of the two ends of the transmission shaft (3) is respectively fixedly connected to a winding roller (4), the two winding rollers (4) are symmetrically distributed at the two ends of the transmission shaft (3), the side surface of each winding roller (4) is respectively fixedly connected to a separation ring (5), and the side surface of each winding roller (4) is respectively provided with an annular groove (6) ), each of the annular grooves (6) is movably connected to a clearance frame (7), the other end of the clearance frame (7) is connected to one end of the winding roller (4), the other end of each winding roller (4) is commonly fixedly connected to a placement plate (14), the placement plate (14) is provided with four through grooves (8) inside, the four through grooves (8) are symmetrically distributed inside the placement plate (14), each of the through grooves (8) corresponds to the winding roller (4) one by one, the other end of each winding roller (4) is respectively fixedly connected to a rotating gear (9), and the side surface of the rotating gear (9) is commonly meshed with a transmission belt (10).
2. A horizontal multi-channel metal wire drawing machine according to claim 1, characterized in that: The other end of one of the winding rollers (4) is fixedly connected to a transmission roller (11), the bottom end of the transmission roller (11) is fixedly connected to a motor (12), and the bottom of the motor (12) is fixedly connected to a fixed base (13).
3. A horizontal multi-channel metal wire drawing machine according to claim 2, characterized in that: Two wire take-up rollers (15) are fixedly connected to the top of the placement plate (14), and the two wire take-up rollers (15) are symmetrically distributed on the top of the placement plate (14).
4. A horizontal multi-channel metal wire drawing machine according to claim 3, characterized in that: The two wire take-up rollers (15) are respectively fixedly connected to the two sides of the connecting frame (2); the interior of the placement plate (14) is movably connected to two movable plates (16); the two movable plates (16) are symmetrically distributed inside the placement plate (14).
5. A horizontal multi-channel metal wire drawing machine according to claim 4, characterized in that: The top of each movable plate (16) is respectively connected to the bottom of the take-up roller (15); one side of the movable plate (16) is fixedly connected to a pull plate (17); and both sides of the pull plate (17) are respectively movably connected to a limiting frame (18).
6. A horizontal multi-channel metal wire drawing machine according to claim 5, characterized in that: The two limit frames (18) are symmetrically distributed on both sides of the pull plate (17), and the two limit frames (18) are respectively connected to the placement plate (14), and a handle (19) is fixedly connected to the other side of each pull plate (17).
Citation Information
Patent Citations
Horizontal wire drawing machine
CN102615119A
Horizontal wire drawing equipment for metal wires
CN215201069U
Metal wire drawing machine
CN217070206U