Wire harness straightening device
By designing multi-point uniform rolling straightening components, pressure regulating components, enclosed spray cleaning cleaning components and hot-air drying drying components, the problems of low straightening accuracy of wire harnesses and residual impurities in the prior art are solved. Efficient and precise wiring harness straightening and cleaning treatment are achieved.
Patent Information
- Application Number
- CN202510062946.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing wiring harness straightening devices are difficult to achieve uniform straightening of the wiring harness and surface impurities removal, resulting in low straightening accuracy and residual impurities.
A wire harness straightening device including a straightening assembly, a pressure regulating assembly, a cleaning assembly and a drying assembly is designed. The straightening component realizes symmetrical uniform straightening of the wire harness through multi-point uniform rolling. The pressure regulating component can adjust the straightening force. The cleaning component removes surface impurities through enclosed spray cleaning. The drying component blows the surface of the wire harness through hot air.
It realizes high-precision straightening of the wiring harness and thorough removal of surface impurities, improves the straightness and drying efficiency of the wiring harness, and is suitable for wire harness processing of different thicknesses.
Smart Images

Figure CN119456868A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wire harness processing, and in particular relates to a wire harness straightening device. Background Art
[0002] The wiring harness is a carrier for transmitting electrical energy. The automotive wiring harness is generally composed of one or several soft wires, and its conductor is mainly copper wire, which is encapsulated with an insulating layer on the outside. In the prior art, the wiring harness often bends or deforms due to reasons such as winding. In some working environments, excessive deformation of the wiring harness may cause problems in the use of the wiring harness, which is not conducive to the later processing of the wiring harness. Therefore, it is necessary to use a straightening device to straighten the wiring harness so that it is suitable for subsequent wiring harness processing such as passing through a plastic shell. At the same time, the impurities on the surface of the wiring harness need to be cleaned to avoid impurities remaining when passing through the plastic shell.
[0003] For example, Chinese patent publication number: CN218252631U discloses a straightening device for automotive wire harnesses, including a workbench, on which are arranged wire-releasing rollers, a straightening mechanism and a traction mechanism from left to right at intervals, the straightening mechanism including a frame, the frame being arranged on the workbench, a feed port being arranged on the left side of the frame, a discharge port being arranged on the right side of the frame, a cylinder being arranged above the frame, an output end of the cylinder passing through the frame and connected to a first connecting plate, a plurality of first adjusting straightening wheels being arranged at the bottom of the first connecting plate, a second connecting plate being arranged at the bottom wall of the frame, and a plurality of second adjusting straightening wheels being arranged above the second connecting plate, which can meet the processing requirements of wire harnesses of multiple sizes and improve the straightening efficiency.
[0004] In the above application, the wire harness is mainly pressed and straightened by a straightening wheel. During use, the straightening wheel can often only contact part of the wire harness. The force on the wire harness is not balanced during the straightening process, and it is difficult to eliminate the smaller bends on the untouched part of the wire harness. The straightening accuracy is not good enough, which affects the overall straightening effect of the wire harness. At the same time, it is difficult to remove impurities on the wire harness. Impurities are easily left when the wire harness passes through the plastic shell, affecting subsequent processing.
[0005] Therefore, a wire harness straightening device is needed to solve the problems raised in the above background technology. Summary of the invention
[0006] The object of the present invention is to provide a wire harness straightening device to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wire harness straightening device, comprising an outer shell, a middle cylinder is arranged inside the outer shell, a straightening component for evenly straightening the wire harness is arranged inside the middle cylinder, a voltage regulating component for adjusting the straightening component so that the straightening component is suitable for straightening wire harnesses of different thicknesses is arranged outside the middle cylinder, and a cleaning component and a drying component are respectively arranged at both ends of the middle cylinder.
[0008] Preferably, the straightening assembly includes a first cavity opened inside the middle cylinder, an inner connecting cylinder connected to the first cavity is fixed on the inner side wall of the middle cylinder, a plurality of the inner connecting cylinders are provided and the plurality of inner connecting cylinders are equidistantly distributed, a pushing rod is inserted in the inner connecting cylinder, a rolling ball is rollingly connected to one end of the pushing rod facing the center of the middle cylinder, and a first piston plate tightly fitting with the inner side wall of the inner connecting cylinder is fixed on one end of the pushing rod.
[0009] Preferably, a return spring is arranged in the inner connecting tube, and two ends of the return spring are respectively fixed to the first piston plate and the inner side wall of the middle tube.
[0010] Preferably, the pressure regulating assembly includes a fluid cylinder fixed on the outer side wall of the middle cylinder and connected to the first cavity, a nut sleeve is fixed inside the end of the fluid cylinder away from the middle cylinder, the nut sleeve is internally threadedly connected to a first threaded rod inserted inside the fluid cylinder, a second piston plate that fits tightly with the inner side wall of the fluid cylinder is fixed to one end of the first threaded rod, and a rotating head plate is fixed to the other end of the first threaded rod.
[0011] Preferably, the cleaning assembly includes a first end tube fixed on one end of the middle tube, a second cavity is opened inside the first end tube, a spray hole connected to the second cavity is opened on the inner wall of the first end tube, a plurality of the spray holes are arranged and the plurality of spray holes are equidistantly distributed, and a liquid inlet pipe connected to the second cavity is fixed on the outer wall of the first end tube.
[0012] Preferably, a plurality of drainage openings which are evenly distributed are formed through the bottom of the first end tube.
[0013] Preferably, the drying component includes a second end tube fixed on the other end of the middle tube, a third cavity is opened inside the second end tube, a blowing hole connected to the third cavity is opened on the inner wall of the second end tube, a plurality of blowing holes are provided and the plurality of blowing holes are equidistantly distributed, and an air inlet pipe connected to the third cavity is fixed on the outer wall of the second end tube.
[0014] Preferably, a flow regulating component for adjusting the spray flow rate is provided in the cleaning component, and the flow regulating component includes an inner cylinder arranged in contact with the inner wall of the first end cylinder, and a plurality of regulating ports are provided on the side surface of the inner cylinder, and the plurality of regulating ports are arranged one-to-one corresponding to the plurality of spray holes, and a groove corresponding to the discharge port is provided on the side surface of the inner cylinder.
[0015] Preferably, a first convex plate and a second convex plate located outside the first end tube are fixed on one end of the inner tube, a second threaded rod is threadedly connected to the first convex plate and one end of the second threaded rod is rotatably connected to the first end tube, an end plate is fixed on the other end of the second threaded rod, and a guide rod that slides through the second convex plate is fixed on the outer wall of the first end tube.
[0016] Preferably, a bottom plate is fixed to the bottom end of the shell, and two bracket plates distributed at both ends of the shell are fixed to the top surface of the bottom plate. Each bracket plate is rotatably connected to two guide rollers that cooperate with each other, and a motor that drives the guide rollers to rotate is fixed to the side of the bracket plate.
[0017] Compared with the prior art, the wire harness straightening device provided by the present invention has at least the following beneficial effects: 1. The present invention uses a cleaning component to uniformly spray cleaning water onto the surface of the wire harness in an encircling manner, so as to rinse the surface of the wire harness. The sprayed water rinses and removes impurities adhering to the surface of the wire harness, so that the impurities cannot float away. The cleaning component is set so that the water flow is sprayed onto the surface of the wire harness from multiple directions. The sprayed water flow can fully contact every position on the surface of the wire harness, ensuring the full coverage of the flushing water flow, ensuring the comprehensiveness and thoroughness of the cleaning of the wire harness surface, and effectively improving the overall cleaning effect. 2. The present invention uses a straightening assembly to symmetrically and evenly roll the wire harness, thereby effectively straightening the wire harness. The straightening assembly evenly rolls the wire harness at multiple points. During the rolling process, the wire harness is subjected to more balanced force during the straightening process. Each contact point can accurately act on the surface of the wire harness, effectively eliminating tiny bends on the wire harness, ensuring that the wire harness meets a high degree of straightness requirements, further improving the straightening effect of the wire harness, and effectively improving the accuracy and efficiency of the straightening of the wire harness. 3. The voltage regulating assembly of the present invention can be used to adjust the straightening assembly, so that the straightening assembly can be used to straighten wire harnesses of synchronous thickness with high precision, avoiding the cumbersomeness of replacing the entire straightening device due to changes in wire harness specifications, effectively improving the application range of the overall device and improving the overall practicality; 4. The present invention uses a drying component to blow hot air evenly and finely onto the surface of the wire harness, thereby drying the surface of the wire harness evenly and efficiently, effectively improving the drying efficiency of the wire harness and facilitating the subsequent use of the wire harness; 5. The present invention can adjust the spray diameter of the cleaning component by setting a flow regulating component, so that the flow rate of the water flow can be adjusted accordingly to be suitable for cleaning wire harnesses of different thicknesses. Customized operations can be performed according to the thickness of the wire harness and cleaning requirements, and it is suitable for processing wire harnesses of different specifications, ensuring a good cleaning effect and reducing unnecessary waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall front view structure of the present invention; Figure 2 The overall three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 3 The overall three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Figure 4 It is a schematic diagram of the internal structure of the housing of the present invention; Figure 5 It is a schematic cross-sectional structural diagram of the cleaning component of the present invention; Figure 6 It is a schematic cross-sectional structural diagram of the straightening assembly of the present invention; Figure 7 for Figure 6 The enlarged structural diagram at A in the middle; Figure 8 It is a schematic diagram of the partial structure of the drying component of the present invention; Fig. 9 for Figure 8 The enlarged structural diagram at B in the middle; Fig.10 It is a schematic diagram of the local structure of the liquid discharge port of the present invention; Fig.11 It is a schematic diagram of the local structure of the straightening component of the present invention.
[0019] In the figure: 1, straightening assembly; 101, top pressure rod; 102, first piston plate; 103, inner tube; 104, return spring; 105, rolling ball; 106, first cavity; 2, pressure regulating assembly; 201, liquid cylinder; 202, second piston plate; 203, first threaded rod; 204, nut sleeve; 205, screw head plate; 3, cleaning assembly; 301, first end tube; 302, second cavity; 303, discharge port; 304, spray hole; 30 5. Liquid inlet pipe; 4. Flow regulating assembly; 401. Built-in cylinder; 402. Second threaded rod; 403. First convex plate; 404. End plate; 405. Guide rod; 406. Second convex plate; 407. Adjustment port; 408. Notch; 5. Drying assembly; 501. Second end cylinder; 502. Air inlet pipe; 503. Third cavity; 504. Blowing hole; 6. Outer shell; 7. Bottom plate; 8. Bracket plate; 9. Guide roller; 10. Middle cylinder; 11. Base. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the embodiments.
[0021] See also Figure 1-11 The present invention provides a wire harness straightening device, comprising a shell 6, a middle cylinder 10 is arranged inside the shell 6, a straightening assembly 1 for evenly straightening the wire harness is arranged inside the middle cylinder 10, a voltage regulating assembly 2 for adjusting the straightening assembly 1 so that the straightening assembly 1 is suitable for straightening wire harnesses of different thicknesses is arranged outside the middle cylinder 10, and a cleaning assembly 3 and a drying assembly 5 are arranged at both ends of the middle cylinder 10 respectively; when in use, a base 11 is fixed on the inner side wall of the bottom end of the shell 6, and the middle cylinder 10 is fixed to the top of the base 11, and the wire harness enters from the entrance of the shell 6, and moves through the cleaning assembly 3, the middle cylinder 10 and the interior of the drying assembly 5 in sequence, and when the wire harness enters When entering the cleaning component 3, the cleaning water is evenly sprayed onto the surface of the wire harness in an encircling manner through the cleaning component 3 to rinse the surface of the wire harness, and the impurities adhering to the surface of the wire harness are rinsed and removed by the spraying water flow, so that the impurities cannot float away, and the surface of the wire harness is cleaned. The cleaning component 3 is set to spray water from multiple directions onto the surface of the wire harness, and the sprayed water flow can fully contact each position of the surface of the wire harness, ensuring the full coverage of the flushing water flow, ensuring the comprehensiveness and thoroughness of the cleaning of the surface of the wire harness, and effectively improving the overall cleaning effect; the cleaned wire harness is moved into the middle cylinder 10, and the wire harness is symmetrically and evenly sprayed by the straightening component 1 The wire harness is evenly rolled, thereby effectively straightening the wire harness. The straightening component 1 evenly rolls the wire harness at multiple points. During the rolling process, the wire harness is subjected to more balanced force during the straightening process. Each contact point can accurately act on the surface of the wire harness, effectively eliminating the slight bends on the wire harness, ensuring that the wire harness meets the high straightness requirements, further improving the wire harness straightening effect, and effectively improving the accuracy and efficiency of the wire harness straightening. The straightening component 1 can be adjusted by the set voltage regulating component 2, so that the straightening component 1 can be used to straighten wire harnesses of synchronous thickness with high accuracy, avoiding the tediousness of replacing the entire straightening device due to changes in wire harness specifications, and effectively improving the overall device. scope of application, improving overall practicality; the straightened wire harness is moved into the drying component 5, and the hot air is blown out evenly and finely onto the surface of the wire harness through the drying component 5, so that the surface of the wire harness is dried evenly and efficiently, effectively improving the drying efficiency of the wire harness and facilitating the subsequent use of the wire harness; the flow regulating component 4 can be used to adjust the spray diameter of the cleaning component 3, so that the flow rate of the water spray can be adjusted accordingly, so as to be suitable for cleaning wire harnesses of different thicknesses, and can be customized according to the thickness and cleaning requirements of the wire harness, which is suitable for processing wire harnesses of different specifications, ensuring a good cleaning effect and reducing unnecessary waste of water resources.
[0022] Further as Figure 5 , Figure 6 and Figure 7 As shown, the straightening assembly 1 includes a first cavity 106 opened inside the middle cylinder 10, an inner tube 103 connected to the first cavity 106 is fixed on the inner wall of the middle cylinder 10, and a plurality of inner tubes 103 are provided, and the plurality of inner tubes 103 are equidistantly distributed, a push rod 101 is inserted into the inner tube 103, and a rolling ball 105 is rollingly connected to the end of the push rod 101 facing the center of the middle cylinder 10, and a first piston plate 102 tightly matched with the inner wall of the inner tube 103 is fixed on one end of the push rod 101; the cleaned wire harness is moved into the middle cylinder 10, and liquid is provided inside the first cavity 106 to The first cavity 106 has a certain hydraulic pressure inside, so that the multiple first piston plates 102 are synchronously pressed by the hydraulic pressure, so that the rolling beads 105 on the ends of the multiple pressure rods 101 can symmetrically and evenly roll the wire harness, thereby effectively straightening the wire harness. Through the multi-point uniform rolling of the wire harness by the multiple rolling beads 105, during the rolling process, the wire harness is subjected to more balanced force during the straightening process, and each contact point can accurately act on the surface of the wire harness, effectively eliminating tiny bends on the wire harness, ensuring that the wire harness meets the high straightness requirements, further improving the wire harness straightening effect, and effectively improving the accuracy and efficiency of wire harness straightening.
[0023] Further as Figure 4 , Figure 5 and Figure 6 As shown, the pressure regulating assembly 2 includes a fluid cylinder 201 fixed on the outer side wall of the middle cylinder 10 and connected to the first cavity 106, a nut sleeve 204 is fixed in one end of the fluid cylinder 201 away from the middle cylinder 10, and the nut sleeve 204 is internally threaded with a first threaded rod 203 inserted in the fluid cylinder 201, and a second piston plate 202 that fits closely with the inner side wall of the fluid cylinder 201 is fixed on one end of the first threaded rod 203, and a rotating head plate 205 is fixed on the other end of the first threaded rod 203; a certain amount of liquid is filled in the fluid cylinder 201 and the first cavity 106, and the liquid can be water, etc., and by rotating the first threaded rod 203, the first threaded rod 203 drives the second piston The plate 202 moves in the liquid cylinder 201, thereby pressing part of the liquid in the liquid cylinder 201 into the first cavity 106 through the second piston plate 202, so that the first cavity 106 has hydraulic pressure. By rotating the first threaded rod 203 to different degrees, the hydraulic pressure inside the first cavity 106 can be adjusted, and then the extension length of the push rod 101 from the inner tube 103 can be adjusted. The position of the rolling bead 105 is adjusted to be suitable for rolling and straightening wire harnesses of synchronous thickness with high precision, avoiding the tediousness of replacing the entire straightening device due to changes in wire harness specifications, effectively improving the scope of application of the overall device, and improving overall practicality.
[0024] Further as Figure 2 , Figure 4 and Figure 5 As shown, the cleaning assembly 3 includes a first end tube 301 fixed on one end of the middle tube 10, a second cavity 302 is opened inside the first end tube 301, a liquid spray hole 304 connected to the second cavity 302 is opened on the inner side wall of the first end tube 301, a plurality of liquid spray holes 304 are arranged and the plurality of liquid spray holes 304 are equidistantly distributed, and a liquid inlet pipe 305 connected to the second cavity 302 is fixed on the outer side wall of the first end tube 301; the liquid inlet pipe 305 is connected to a water pump externally, and the cleaning water is transported to the inside of the second cavity 302 through the liquid inlet pipe 305 , so that the cleaning water is evenly sprayed onto the surface of the wire harness in an encircling manner through the multiple spray holes 304, the surface of the wire harness is rinsed, and the impurities adhering to the surface of the wire harness are rinsed and removed by the spraying water flow, so that the impurities cannot float away, and the surface of the wire harness is cleaned. The water flow is sprayed onto the surface of the wire harness from multiple directions through the set spray holes 304, and the sprayed water flow can fully contact each position of the surface of the wire harness, ensuring the full coverage of the flushing water flow, ensuring the comprehensiveness and thoroughness of the cleaning of the surface of the wire harness, and effectively improving the overall cleaning effect.
[0025] Further as Figure 4 , Figure 5 and Figure 8 As shown, the drying component 5 includes a second end tube 501 fixed on the other end of the middle tube 10, a third cavity 503 is opened inside the second end tube 501, a blowing hole 504 connected to the third cavity 503 is opened on the inner wall of the second end tube 501, a plurality of blowing holes 504 are provided and the plurality of blowing holes 504 are equidistantly distributed, an air inlet pipe 502 connected to the third cavity 503 is fixed on the outer wall of the second end tube 501; the air inlet pipe 502 is externally connected to a hot air blower, and the wire harness after straightening is moved into the second end tube 501, and the hot air is transported to the third cavity 503 through the air inlet pipe 502, and the hot air is evenly and finely blown out onto the surface of the wire harness through the plurality of blowing holes 504, so that the surface of the wire harness is evenly and efficiently dried, effectively improving the drying efficiency of the wire harness and facilitating the subsequent use of the wire harness.
[0026] Further as Figure 5 and Fig.10 As shown, a plurality of drainage ports 303 equidistantly distributed are formed through the bottom of the first end tube 301 ; during operation, the downstream water flow is discharged through the drainage ports 303 , thereby improving the drainage efficiency.
[0027] Further as Figure 5 , Figure 8 , Fig. 9 and Fig.10As shown, a flow regulating component 4 for regulating the flow rate of the liquid spray is arranged in the cleaning component 3, and the flow regulating component 4 includes an inner cylinder 401 which is arranged in contact with the inner wall of the first end cylinder 301, and a plurality of regulating ports 407 are provided on the side of the inner cylinder 401, and the plurality of regulating ports 407 are arranged in a one-to-one correspondence with the plurality of liquid spray holes 304, and a notch 408 corresponding to the liquid discharge port 303 is provided on the side of the inner cylinder 401, and a first convex plate 403 and a second convex plate 406 located outside the first end cylinder 301 are fixed to one end of the inner cylinder 401, and a second threaded rod 402 is connected to the inner thread of the first convex plate 403, and one end of the second threaded rod 402 is rotatably connected to the first end cylinder 301, and the other end of the second threaded rod 402 is fixed to the inner thread of the second end cylinder 301. An end plate 404 is fixed, and a guide rod 405 that slides through the second convex plate 406 is fixed on the outer wall of the first end tube 301; by rotating the second threaded rod 402, and guiding and limiting the movement of the internal tube 401 through the cooperation of the guide rod 405 and the second convex plate 406, the internal tube 401 is driven by the rotating second threaded rod 402 to move and adjust, so that the adjustment port 407 and the spray hole 304 are misaligned to different degrees, and the spray diameter of the spray hole 304 is adjusted, so that the flow rate of the water spray can be adjusted accordingly, and customized operations can be performed according to the thickness of the wire harness and the cleaning requirements, which is suitable for processing wire harnesses of different specifications, ensuring a good cleaning effect while reducing unnecessary waste of water resources.
[0028] Further as Figure 7 As shown, a return spring 104 is arranged in the inner connecting tube 103, and the two ends of the return spring 104 are respectively fixed to the first piston plate 102 and the inner wall of the middle tube 10; the surface of the return spring 104 is provided with a protective sleeve (not shown in the figure) to prevent the return spring 104 from being corroded by the liquid. During specific operation, when there is hydraulic pressure in the first cavity 106, the return spring 104 is in a stretched state. When the hydraulic pressure is removed from the first cavity 106, the first piston plate 102 and the push rod 101 are pulled to reset by the return spring 104.
[0029] Further as Figure 1 As shown, a bottom plate 7 is fixed to the bottom end of the shell 6, and two bracket plates 8 distributed at both ends of the shell 6 are fixed on the top surface of the bottom plate 7. Two guide rollers 9 that cooperate with each other are rotatably connected to each other on a single bracket plate 8, and a motor that drives the guide rollers 9 to rotate is fixed on the side of the bracket plate 8; during specific operation, the two guide rollers 9 on the bracket plate 8 are driven by the motor to rotate in opposite directions, and the wire harness passes between the two guide rollers 9, so that the wire harness is assisted in straightening by the two guide rollers 9 that rotate in opposite directions and the wire harness is transported and moved at the same time.
[0030] The scheme has the following working process: the wire harness is transported and moved by two guide rollers 9 rotating in opposite directions, the wire harness enters from the inlet of the housing 6, and moves through the first end tube 301, the middle tube 10 and the second end tube 501 in sequence, and then moves out from the outlet of the housing 6, the cleaning water is transported to the inside of the second cavity 302 through the liquid inlet pipe 305, and the cleaning water is uniformly sprayed onto the surface of the wire harness in a surrounding manner through the multiple liquid spray holes 304, the surface of the wire harness is rinsed, and the impurities adhering to the surface of the wire harness are removed by the spraying water flow. The cleaned wire harness is moved into the middle cylinder 10 by flushing and removing, and the first threaded rod 203 is rotated to drive the second piston plate 202 to move in the liquid cylinder 201, so that part of the liquid in the liquid cylinder 201 is pressed into the first cavity 106 by the second piston plate 202, so that the first cavity 106 has hydraulic pressure, thereby the plurality of first piston plates 102 are synchronously pressed by the hydraulic pressure, so that the rolling beads 105 on the ends of the plurality of push rods 101 symmetrically and evenly roll the moving wire harness, thereby The wire harness is evenly straightened; by rotating the first threaded rod 203 to different degrees, the hydraulic pressure inside the first cavity 106 can be adjusted, and then the extension length of the top pressure rod 101 from the inner tube 103 can be adjusted, and the position of the rolling bead 105 can be adjusted to be suitable for rolling and straightening wire harnesses of synchronous thickness with high precision; the straightened wire harness is moved into the second end tube 501, and the hot air is transported to the third cavity 503 through the air inlet pipe 502, and the hot air is blown evenly and finely through the multiple blowing holes 504. The water is then drawn out onto the surface of the wire harness, thereby drying the surface of the wire harness evenly and efficiently; by rotating the second threaded rod 402, and guiding and limiting the movement of the internal cylinder 401 through the cooperation of the guide rod 405 and the second convex plate 406, the internal cylinder 401 is driven by the rotating second threaded rod 402 to move and adjust, so that the adjustment port 407 and the spray hole 304 are misaligned to different degrees, and the spray diameter of the spray hole 304 is adjusted, so that the flow rate of the water spray can be adjusted accordingly to be suitable for washing wire harnesses of different thicknesses.
[0031] In summary: the cleaning water is evenly sprayed onto the surface of the wire harness in an encircling manner through the cleaning component 3 to rinse the surface of the wire harness, and the impurities adhering to the surface of the wire harness are rinsed and removed by the spraying water flow, and the cleaned wire harness is moved into the middle tube 10; the wire harness is symmetrically and evenly rolled through the set straightening component 1, so as to effectively straighten the wire harness, and the wire harness is evenly rolled through the multi-point uniform rolling of the straightening component 1. During the rolling process, the force on the wire harness is more balanced during the straightening process, and each contact point can accurately act on the surface of the wire harness, effectively eliminating the slight bends on the wire harness, ensuring that the wire harness meets the high straightness requirements, further improving the wire harness straightening effect, and effectively improving the accuracy and efficiency of the wire harness straightening; the straightening component 1 can be adjusted through the set voltage regulating component 2 so that the straightening component Component 1 can be used to straighten wire harnesses of synchronous thickness with high precision, avoiding the tediousness of replacing the entire straightening device due to changes in wire harness specifications, effectively improving the scope of application of the overall device and improving overall practicality; the straightened wire harness is moved into the drying component 5, and the hot air is blown out evenly and finely onto the surface of the wire harness through the drying component 5, so that the surface of the wire harness is dried evenly and efficiently, effectively improving the drying efficiency of the wire harness and facilitating the subsequent use of the wire harness; the flow regulating component 4 can be used to adjust the spray diameter of the cleaning component 3, so that the flow rate of the water spray can be adjusted accordingly to be suitable for cleaning wire harnesses of different thicknesses, and customized operations can be performed according to the thickness and cleaning requirements of the wire harness, which is suitable for processing wire harnesses of different specifications.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A wire harness straightening device, comprising a housing (6), characterized in that: A middle cylinder (10) is arranged inside the outer shell (6), a straightening assembly (1) for evenly straightening a wire harness is arranged inside the middle cylinder (10), a voltage regulating assembly (2) for adjusting the straightening assembly (1) so that the straightening assembly (1) is suitable for straightening wire harnesses of different thicknesses is arranged outside the middle cylinder (10), and a cleaning assembly (3) and a drying assembly (5) are arranged at both ends of the middle cylinder (10); The straightening assembly (1) comprises a first cavity (106) opened inside a middle cylinder (10); an inner connecting cylinder (103) connected to the first cavity (106) is fixed on the inner side wall of the middle cylinder (10); a plurality of inner connecting cylinders (103) are provided and the plurality of inner connecting cylinders (103) are equidistantly distributed; a push rod (101) is inserted into the inner connecting cylinder (103); a rolling ball (105) is rollingly connected to one end of the push rod (101) facing the center of the middle cylinder (10); and a first piston plate (102) tightly fitting with the inner side wall of the inner connecting cylinder (103) is fixed on one end of the push rod (101).
2. A wire harness straightening device according to claim 1, characterized in that: A return spring (104) is arranged in the inner connecting tube (103), and two ends of the return spring (104) are respectively fixed to the first piston plate (102) and the inner wall of the middle tube (10).
3. A wire harness straightening device according to claim 1, characterized in that: The pressure regulating assembly (2) comprises a fluid cylinder (201) fixed on the outer wall of the middle cylinder (10) and connected to the first cavity (106); a nut sleeve (204) is fixed inside one end of the fluid cylinder (201) away from the middle cylinder (10); the nut sleeve (204) is internally threadedly connected to a first threaded rod (203) inserted into the fluid cylinder (201); a second piston plate (202) tightly fitting with the inner wall of the fluid cylinder (201) is fixed to one end of the first threaded rod (203); and a rotary head plate (205) is fixed to the other end of the first threaded rod (203).
4. A wire harness straightening device according to claim 1, characterized in that: The cleaning assembly (3) comprises a first end tube (301) fixed to one end of the middle tube (10); a second cavity (302) is provided inside the first end tube (301); a liquid spray hole (304) communicating with the second cavity (302) is provided on the inner wall of the first end tube (301); a plurality of liquid spray holes (304) are provided and the plurality of liquid spray holes (304) are distributed at equal intervals; and a liquid inlet pipe (305) communicating with the second cavity (302) is fixed on the outer wall of the first end tube (301).
5. A wire harness straightening device according to claim 4, characterized in that: The bottom of the first end tube (301) is provided with a plurality of drainage openings (303) distributed at equal intervals.
6. A wire harness straightening device according to claim 5, characterized in that: The drying component (5) comprises a second end tube (501) fixed to the other end of the middle tube (10), a third cavity (503) is provided inside the second end tube (501), a blowing hole (504) communicating with the third cavity (503) is provided on the inner side wall of the second end tube (501), a plurality of the blowing holes (504) are provided and the plurality of blowing holes (504) are distributed at equal intervals, and an air inlet pipe (502) communicating with the third cavity (503) is fixed on the outer side wall of the second end tube (501).
7. A wire harness straightening device according to claim 4, characterized in that: The cleaning component (3) is provided with a flow regulating component (4) for regulating the liquid spraying flow rate. The flow regulating component (4) comprises an inner cylinder (401) arranged in close contact with the inner wall of the first end cylinder (301). A plurality of regulating ports (407) are provided on the side surface of the inner cylinder (401). The plurality of regulating ports (407) are arranged in a one-to-one correspondence with the plurality of liquid spraying holes (304). A notch (408) corresponding to the liquid discharge port (303) is provided on the side surface of the inner cylinder (401).
8. A wire harness straightening device according to claim 7, characterized in that: A first convex plate (403) and a second convex plate (406) located outside the first end tube (301) are fixed to one end of the inner tube (401); a second threaded rod (402) is internally threadedly connected to the first convex plate (403) and one end of the second threaded rod (402) is rotatably connected to the first end tube (301); an end plate (404) is fixed to the other end of the second threaded rod (402); and a guide rod (405) that slides through the second convex plate (406) is fixed to the outer wall of the first end tube (301).
9. The wire harness straightening device according to claim 1, characterized in that: A bottom plate (7) is fixed to the bottom end of the shell (6), and two bracket plates (8) distributed at both ends of the shell (6) are fixed to the top surface of the bottom plate (7), and each of the bracket plates (8) is rotatably connected to two mutually cooperating guide rollers (9), and a motor for driving the guide rollers (9) to rotate is fixed to the side of the bracket plate (8).
Citation Information
Patent Citations
Straightening device for automobile wire harness
CN218252631U
Straightening device with rust removal function for construction steel bar recycling
CN112077233A
Cleaning facility for gold bonding wire machining
CN112756292A
Traction material winding equipment for flat wire products
CN112893693A
Water and fertilizer integrated equipment and operation method thereof
CN118044387A