Centrifugal forming device for photovoltaic module
By introducing an automated sealing door mechanism into the centrifugal molding device of photovoltaic modules, the extended molding time and cumbersome operation caused by manual opening and closing are solved, and more efficient molding and cooling effects are achieved.
Patent Information
- Application Number
- CN202411767535.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-18
AI Technical Summary
The sealed doors of the existing photovoltaic module centrifugal molding device need to be opened and closed manually, resulting in a prolonged molding time and cumbersome operation, which seriously affects the molding efficiency.
An automated sealing door mechanism is designed, and the sealing door is driven to move in a linear direction through a multi-axis drive mechanism, so that the opening of the opening cavity is automatically opened, realizing automatic opening and closing.
It improves the door opening or closing speed, reduces the time of manual operation, enhances the forming efficiency, and automatically cools down after molding, improving the overall operation convenience and practicality.
Smart Images

Figure CN119456979A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic module molding devices, and in particular relates to a photovoltaic module centrifugal molding device. Background Art
[0002] The centrifugal forming process for photovoltaic modules is a manufacturing technology that shapes metal materials into a specific shape in a high-speed rotating mold. In photovoltaic module production, this technology is mainly used to produce welding ribbons, especially interconnecting welding ribbons, which are used to connect photovoltaic cells to form battery strings. The centrifugal forming process can improve the production efficiency of welding ribbons while ensuring that the welding ribbons have good mechanical properties and surface finish.
[0003] For example, the publication number is: CN206124050U, and the name is "A centrifugal molding device for scraper films of printing and copying equipment". A molding device is disclosed, in which a sealing door is rotatably connected to a sealing wall, and an operator adds materials through the sealing door. That is, the molding device needs to be preheated first, and then the operator opens the sealing door to pour the material into the drum, and finally closes the sealing door. After molding is completed, an operator is also required to open the sealing door, and the operation is cumbersome. Moreover, after molding is completed, the molding cavity needs to be cooled down before the operator can open the sealing door, otherwise there will be safety hazards, and the cooling time will seriously increase the overall molding time, resulting in low molding efficiency. Summary of the invention The purpose of the present invention is to provide a photovoltaic module centrifugal molding device, aiming to solve the technical problem in the prior art that the centrifuge sealing door is opened and closed manually, resulting in prolonged molding time, cumbersome operation and serious impact on molding efficiency.
[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides a centrifugal molding device for photovoltaic components, comprising: a mounting seat, a molding drum and a multi-axis driving mechanism, wherein the mounting seat is provided with an open cavity opened in a horizontal direction; the molding drum is rotatably connected in the open cavity, and a first gap is provided between the molding drum and the inner wall of the open cavity; the multi-axis driving mechanism is arranged on the mounting seat, and a sealing door is provided at the output end of the multi-axis driving mechanism; wherein the sealing door can be driven by the multi-axis driving mechanism to cover and seal the open cavity, so that the open cavity is in a sealed state, or the sealing door can be driven by the multi-axis driving mechanism to be away from the open cavity, so that the open cavity is in an open state.
[0005] Optionally, a driving source is provided on the mounting seat, and a driving end of the driving source extends into the open cavity and is drivingly connected to the forming drum.
[0006] Optionally, the photovoltaic module centrifugal molding device further comprises a temperature control mechanism, and the temperature control mechanism is used to control the temperature in the open cavity.
[0007] Optionally, the temperature control mechanism includes a heating component, a cooling component, and a monitoring unit. The heating component is disposed on the inner wall of the open cavity and is used to heat the forming drum; the cooling component is disposed on the mounting base and is used to reduce the temperature of the open cavity, and the monitoring unit is disposed at the end of the sealing door facing the open cavity and is used to monitor the temperature inside the open cavity.
[0008] Optionally, the heating component includes at least one set of electric heating wires, and all the electric heating wires are evenly spaced on the side wall of the open cavity and are arranged around the forming drum.
[0009] Optionally, the cooling component includes a cooling fan, an exhaust fan, an air inlet duct, and an air outlet duct. The cooling fan is disposed on the mounting base. One end of the air inlet duct penetrates through the sealing door, and the other end of the air inlet duct is connected to the output end of the cooling fan. One end of the air outlet duct is connected to the input end of the exhaust fan, and the other end of the air outlet duct penetrates through the mounting base and communicates with the open cavity. The cooling fan and the exhaust fan cooperate through the air inlet duct and the air outlet duct to drive the cooling gas to flow at a high speed inside the sealed open cavity.
[0010] Optionally, the monitoring unit is disposed at the end of the sealing door facing the open cavity, and the monitoring end of the monitoring unit faces the inside of the open cavity.
[0011] Optionally, the axial cross-section of the forming drum is arranged in a U-shaped structure. A retaining ring is provided at the end of the forming drum close to the sealing door, and the retaining ring and the inner ring of the forming drum form a forming groove for accommodating the centrifugally formed material.
[0012] Optionally, the sealing door includes a connecting portion and a sealing portion. The connecting portion is fixedly connected to the driving end of the multi-axis driving mechanism. The sealing portion is disposed at one end of the connecting portion. The sealing portion can be in sealing contact with the opening edge of the open cavity. A sleeve is formed by protruding in the direction of the open cavity at the middle position of the sealing portion. When the sealing portion is in contact with the edge of the open cavity, the sleeve can extend into the forming groove. A second gap is provided between the outer side wall of the sleeve and the inner wall of the forming groove, and a feed door is provided on the side wall of the sleeve.
[0013] Optionally, a locking mechanism for locking the sealing door on the mounting base is provided on the mounting base.
[0014] The above one or more technical solutions in the photovoltaic module centrifugal molding device provided by the embodiment of the present invention have at least one of the following technical effects: after centrifugal molding is completed, the multi-axis drive mechanism drives the sealing door to move in a linear direction, so that the opening of the open cavity is automatically opened. On the one hand, there is no need for an operator to open the door. On the other hand, the opening and closing of the automatic sealing door is independent of the temperature of the open cavity, and the automated design can realize the flexible movement of a sealing door with a larger volume or a larger weight. Compared with the technical problem that the centrifuge sealing door in the prior art is opened and closed by manual operation, which leads to prolonged molding time, cumbersome operation, and serious impact on molding efficiency, the photovoltaic module centrifugal molding device provided by the embodiment of the present invention adopts an automatic sealing door to effectively improve the speed of opening or closing the door. At the same time, even if the temperature of the open cavity after molding is high, the automatic sealing door can also open the sealing door linearly, which can improve the cooling efficiency of the open cavity, and the cavity opening corresponding to the large-volume sealing door provides a larger operating space for the operator to unload materials, effectively improving the convenience and practicality of operation of the photovoltaic module centrifugal molding device, thereby improving the molding efficiency of the photovoltaic module. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 A schematic structural diagram of a photovoltaic module centrifugal molding device provided in an embodiment of the present invention.
[0017] Figure 2 for Figure 1 Front view of the centrifugal molding device for photovoltaic modules.
[0018] Figure 3 A cross-sectional view is provided for an embodiment of the present invention.
[0019] Figure 4 A schematic structural diagram of a mounting base and a forming drum provided in an embodiment of the present invention.
[0020] Figure 5 A schematic diagram of the structure of a multi-axis drive mechanism provided in an embodiment of the present invention.
[0021] Figure 6 A schematic structural diagram of a sealing door provided in an embodiment of the present invention.
[0022] Figure 7 A schematic structural diagram of a mounting base and a driving source provided in an embodiment of the present invention.
[0023] Figure 8 for Figure 7 Magnified view of A in .
[0024] Fig. 9 A framework diagram of a control system provided in an embodiment of the present invention.
[0025] Among them, the reference numerals in the figure are: 100—mounting seat 200—forming drum 300—multi-axis driving mechanism 400—opening cavity 500—sealed door 600—first gap 700—driving source 800—installation cavity 710—driving motor 720 - transmission shaft 730 - transmission component 740 - brake component 800—Installation cavity 750—Follow-up turntable 940—Temperature control mechanism 900—Control system 910—Upper computer 920—Display module 930 - Input module 941 - Heating component 942 - Cooling component 943—Monitoring unit 944—Cooling fan 945—Exhaust fan 946—inlet duct 947—outlet duct 210—retaining ring 220—molding groove 510—connecting part 520—sealing part 530—sleeve 540—second gap 550—feeding door 310—Support frame 320—Horizontal drive assembly 330—Vertical drive assembly 321 - first driving member 322 - first guide rail 331 - frame 332—sprocket transmission component 333—second driving member 110—locking mechanism 111 —rotating telescopic structure 112 —pressure rod. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. Figures 1 to 9 The described embodiments are exemplary and are intended to be used to explain the embodiments of the present invention, but should not be construed as limiting the present invention.
[0027] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0030] In one embodiment of the present invention, Figures 1 to 9 As shown, a photovoltaic module centrifugal molding device is provided, including: a mounting seat 100, a molding drum 200 and a multi-axis driving mechanism 300, wherein the mounting seat 100 is provided with an open cavity 400 opened in a horizontal direction; the molding drum 200 is rotatably connected in the open cavity 400, and a first gap 600 is provided between the molding drum 200 and the inner wall of the open cavity 400; the multi-axis driving mechanism 300 is arranged on the mounting seat 100, and a sealing door 500 is provided at the output end of the multi-axis driving mechanism 300; wherein the sealing door 500 can be driven by the multi-axis driving mechanism 300 to cover and seal the open cavity 400, so that the open cavity 400 is in a sealed state, or the sealing door 500 can be driven by the multi-axis driving mechanism 300 to be away from the open cavity 400, so that the open cavity 400 is in an open state.
[0031] In this embodiment, the open cavity 400 opened in the horizontal direction is arranged in a cylindrical shape, and the molding drum 200 is arranged concentrically with the open cavity 400, that is, the molding drum 200 is designed to be horizontal, and a first gap 600 is arranged between the inner wall of the molding drum 200 and the side wall and bottom wall of the open cavity 400. When the operator pours the material into the molding drum 200, the material is concentrated at the bottom of the molding drum 200 due to the influence of gravity. As the molding drum 200 rotates faster, the material will gradually and evenly cover the circumferential side wall of the molding drum 200.
[0032] Specifically, after centrifugal molding is completed, the multi-axis drive mechanism 300 drives the sealing door 500 to move in a linear direction, so that the opening of the open cavity 400 is automatically opened. On the one hand, there is no need for an operator to open the door. On the other hand, the opening and closing of the automatic sealing door 500 is independent of the temperature of the open cavity 400, and the automated design can realize the flexible movement of a larger volume or a larger weight sealing door 500. Compared with the technical problem that the centrifuge sealing door 500 in the prior art is opened and closed by manual operation, resulting in prolonged molding time, cumbersome operation, and serious impact on molding efficiency, the photovoltaic module centrifugal molding device provided by the embodiment of the present invention adopts an automatic sealing door 500 to effectively improve the speed of opening or closing the door. At the same time, even if the temperature of the open cavity 400 after molding is high, the automatic sealing door 500 can also open the sealing door 500 linearly, which can improve the cooling efficiency of the open cavity 400, and the cavity opening corresponding to the large-volume sealing door 500 provides a larger operating space for the operator to unload materials, effectively improving the convenience and practicality of operation of the photovoltaic module centrifugal molding device, thereby improving the molding efficiency of the photovoltaic module.
[0033] like Figures 1 to 9 As shown, further, a driving source 700 is arranged on the mounting seat 100, and the driving end of the driving source 700 extends into the opening cavity 400 and is drivingly connected to the forming drum 200. In this embodiment, the end of the mounting seat 100 away from the opening cavity 400 is provided with a mounting cavity 800, and the mounting cavity 800 and the opening cavity 400 are spaced apart by a wall, and the driving source 700 is arranged in the mounting cavity 800, and the driving source 700 is a servo motor driving module, and the output of the driving source 700 rotates and passes through the wall, and the output spindle of the driving source 700 extends into the opening cavity 400 and is located at the central axis position of the opening cavity 400, and the forming drum 200 is tightly connected to the output spindle of the driving source 700, and the center position of the forming drum 200 is fixedly connected to the output spindle of the driving source 700, and the driving source 700 drives the forming drum 200 to rotate through the output spindle.
[0034] like Figures 1 to 9As shown, further, the driving source 700 includes a driving motor 710, a transmission shaft 720, a transmission component 730 and a braking component 740, the transmission component 730 is arranged in the installation cavity 800, one end of the transmission shaft 720 is rotatably connected to the wall and penetrates into the opening cavity 400, the other end of the transmission shaft 720 is tightly connected to the output end of the transmission component 730, the output end of the driving motor 710 is drivingly connected to the input end of the transmission component 730, the braking component 740 is arranged on one side of the transmission shaft 720, wherein a follower turntable 750 is tightly connected to the transmission shaft 720, the follower turntable 750 rotates with the rotation of the transmission shaft 720, the braking end of the braking component 740 extends to one side of the follower turntable 750, when the transmission shaft 720 needs to be braked, the braking component 740 can clamp the follower turntable 750 to reduce its rotation speed until the follower turntable 750 is stationary, thereby braking the transmission shaft 720.
[0035] like Figures 1 to 9 As shown, further, compared with the traditional centrifugal machine braking that relies on the brake structure inside the motor, the brake component 740 provided in the embodiment of the present invention is a brake caliper, and the number of the brake components 740 is two groups. The two groups of brake components 740 are distributed on both sides of the transmission shaft 720, and the clamping grooves of the brake components 740 extend to both sides of the follower turntable 750. The two groups of brake calipers are used to cooperate with the follower turntable 750 for braking, which is beneficial to greatly improve the braking efficiency.
[0036] like Figures 1 to 9 As shown, further, the photovoltaic module centrifugal molding device also includes a temperature control mechanism 940, and the temperature control mechanism 940 is used to control the temperature in the open cavity 400. Among them, the control system 900 is set outside the centrifuge, and the control system 900 is set on a control cabinet, and the temperature control mechanism 940, the driving source 700 and the multi-axis driving mechanism 300 are all electrically connected to the control system 900.
[0037] like Figures 1 to 9As shown, further, the control system 900 includes a host computer 910, a display module 920 and an input module 930. The host computer 910 is arranged in a control cabinet, and the display module 920 and the input module 930 are both arranged in the control cabinet. The input end of the host computer 910 is electrically connected to the input module 930, and the display module 920 and the temperature control mechanism 940 are both electrically connected to the output end of the host computer 910. The operator inputs the temperature parameters, motor speed parameters, and running time parameters required for the current material forming through the input module 930, and the host computer 910 drives the temperature control mechanism 940 and the driving source 700 to operate according to the corresponding parameters respectively according to the corresponding parameters; at the same time, the host computer 910 transmits all parameters to the display module 920, and the display module 920 outputs the corresponding parameters for presentation so that the operator can monitor at any time. The display module 920 is a liquid crystal display screen; the input module 930 is a keyboard and mouse cover or a button panel, etc. This embodiment does not impose specific restrictions on the structure of the input module 930. In other embodiments, the input module 930 can also be integrated with the display module 920, for example, a touch panel structure.
[0038] like Figures 1 to 9 As shown, further, the temperature control mechanism 940 includes a heating component 941, a cooling component 942 and a monitoring unit 943, the heating component 941 is arranged on the inner wall of the open cavity 400 and is used to heat the forming drum 200; the cooling component 942 is arranged on the mounting seat 100 and is used to reduce the temperature of the open cavity 400, and the monitoring unit 943 is arranged at the end of the sealing door 500 facing the open cavity 400 and is used to monitor the temperature inside the open cavity 400.
[0039] like Figures 1 to 9 As shown, further, the heating assembly 941 includes at least one group of electric heating wires, all of which are evenly spaced and distributed on the side wall of the open cavity 400, and all of which are arranged around the forming drum 200. In this embodiment, the electric heating wires include multiple groups of heating copper wires bent and laid along an S path, and the temperature of the heating copper wires increases after being energized, and the heat is transferred to the forming drum 200 by thermal radiation, and all of the electric heating wires distributed around the forming drum 200 are heated synchronously to increase the temperature of the inner cavity of the forming drum 200 to a preset value, wherein the distribution path of all of the electric heating wires is adapted to the shape of the inner wall of the open cavity 400; in other embodiments, the heating assembly 941 may be composed of at least one group of heating electric plates.
[0040] like Figures 1 to 9As shown, further, the cooling component 942 includes an air cooler 944, an exhaust fan 945, an air inlet duct 946 and an air outlet duct 947, the air cooler 944 is arranged on the mounting base 100, one end of the air inlet duct 946 is passed through the sealing door 500, the other end of the air inlet duct 946 is connected to the output end of the air cooler 944, one end of the air outlet duct 947 is connected to the input end of the exhaust fan 945, the other end of the air outlet duct is passed through the mounting base 100 and is connected to the open cavity 400, the air cooler 944 and the exhaust fan 945 cooperate to drive the high-speed flow of cooling gas in the open cavity 400 in a sealed state through the air inlet duct 946 and the air outlet duct 947 respectively.
[0041] like Figures 1 to 9 As shown, in the present embodiment, there are two groups of air inlet ducts 946, and the input ends of the two groups of air inlet ducts are connected to the air cooler 944, which is a variable frequency air conditioner; the pipe mouth of one group of air inlet ducts 946 is arranged at a position where the sealing door 500 is aligned with the rotation center of the forming drum 200, and the low-temperature gas output by the air cooler 944 can immediately perform heat exchange with the position of the forming drum 200 close to the transmission shaft 720 where the heat is higher when entering the open cavity 400; the pipe mouth of the other group of air inlet ducts 946 is arranged at a position where the sealing door 500 is aligned with the edge of the forming drum 200. Since the material will adhere to the inner wall of the forming drum 200 due to the influence of centrifugal force during the molding process, the low-temperature gas output by the air inlet duct 946 can immediately perform heat exchange with the position of the forming drum 200 close to the material after entering the open cavity 400, thereby effectively controlling the temperature of the material during the molding process.
[0042] like Figures 1 to 9 As shown, the number and position of the air inlet duct 946 and the air outlet duct 947 are flexible. The above embodiment is just one implementation method. The present invention does not impose any specific limitation on the number and position of the air inlet duct 946 and the air outlet duct 947.
[0043] like Figures 1 to 9 As shown, further, the pipe mouth of the air inlet duct 946 and the heating assembly 941 are distributed on both sides of the forming drum 200, and both the heating function and the cooling function can act on the forming drum 200 without interfering with each other in advance, thereby effectively improving the temperature control effect.
[0044] like Figures 1 to 9As shown in the figure, further, the monitoring unit 943 is disposed at the end of the sealing door 500 facing the opening cavity 400, and the monitoring end of the monitoring unit 943 faces the inside of the opening cavity 400. In this embodiment, the monitoring unit 943 is an NTC temperature sensor, and the number of the monitoring units 943 is three groups. The three groups of monitoring units 943 are spaced apart and distributed at the end of the sealing door 500 near the edge of the forming drum 200. The monitoring unit 943 always feeds back the temperature near the edge position of the forming drum 200, that is, the position closest to the material, so as to improve the real-time control of the temperature of the material by the centrifuge.
[0045] Among them, the monitoring unit 943, the heating component 941, and the cooling component 942 are all electrically connected to the host computer 910.
[0046] As Figures 1 to 9 shown in the figure, further, the axial cross-section of the forming drum 200 is arranged in a U-shaped structure. A retaining ring 210 is provided at the end of the forming drum 200 close to the sealing door 500. The retaining ring 210 and the inner ring of the forming drum 200 form a forming groove 220 for accommodating the centrifugally formed material. Among them, the thickness of the retaining ring 210 is much larger than the structural thickness of the material after centrifugal forming. For example, the material provided in this embodiment is a photovoltaic solder ribbon forming material. After the photovoltaic solder ribbon is centrifugally heat-set, the thickness of the solder ribbon is much smaller than the width of the retaining ring 210.
[0047] As Figures 1 to 9 shown in the figure, further, the sealing door 500 includes a connecting portion 510 and a sealing portion 520. The connecting portion 510 is fixedly connected to the driving end of the multi-axis driving mechanism 300. The sealing portion 520 is disposed at one end of the connecting portion 510. The sealing portion 520 can be in sealing contact with the opening edge of the opening cavity 400. A sleeve 530 is formed by protruding the middle position of the sealing portion 520 towards the opening cavity 400. When the sealing portion 520 is in contact with the edge of the opening cavity 400, the sleeve 530 can extend into the forming groove 220. A second gap 540 is provided between the outer side wall of the sleeve 530 and the inner wall of the forming groove 220. A feed door 550 is provided on the side wall of the sleeve 530.
[0048] Specifically, as Figure 3As shown, along the X-axis direction in the figure, the thickness of the sleeve 530 is D1, the length of the inner wall of the forming drum 200 from the sealing portion 520 is D2, and the thickness of the open cavity 400 is D3, wherein D1 is smaller than D3, D2 is smaller than D3, and D2 is larger than D1, wherein the thickness difference between the forming drum 200 and the sleeve 530 is flexible, as long as the forming drum 200 and the sleeve 530 are staggered so that the position of the feed door 550 can be aligned with the forming groove 220, the operator can open the feed door 550 to dump the material. The two groups of air inlet ducts 946 have their orifices penetrated on the sleeve 530, one of which is penetrated at the center of the sleeve 530, and the other is penetrated on the side wall of the sleeve 530. The orifices of the air inlet ducts 946 have filters, which are used to stop dust from entering the material to prevent the material from being contaminated. The second gap 540 is formed between the sleeve 530 and the forming drum 200. During the rotation of the forming drum 200, the forming drum 200 is always in a non-contact state with the inner wall of the forming drum 200 and the sleeve 530 through the first gap 600 and the second gap 540.
[0049] like Figures 1 to 9 As shown, further, the multi-axis driving mechanism 300 includes a support frame 310, a horizontal driving component 320 and a vertical driving component 330, the support frame 310 is fixedly arranged on the top of the mounting base 100, the horizontal driving component 320 is arranged on the support frame 310, the vertical driving component 330 is arranged at the output end of the horizontal driving component 320, and the connecting part 510 is fixedly connected to the output end of the vertical driving component 330.
[0050] Among them, the horizontal driving component 320 includes a first driving member 321 and a first guide rail 322, the number of the first guide rails 322 is two groups, the two groups of the first guide rails 322 are horizontally laid on the support frame 310 at intervals, the vertical driving component 330 is arranged on the sliders of the two groups of first guide rails 322, the output end of the first driving member 321 is drivingly connected to the vertical driving component 330, and the first driving member 321 is a sprocket conveyor.
[0051] The vertical drive assembly 330 includes a frame 331, a sprocket transmission component 332 and a second drive component 333. The frame 331 is arranged on the slider of the first guide rail 322. The frame 331 is fixedly connected to the output end of the first drive component 321. The sprocket transmission component 332 is arranged on the frame 331. The connecting portion 510 is slidably connected to the vertical end surface of the frame 331. The edge of the connecting portion 510 is provided with a roller. The connecting portion 510 is provided with a chain clip for fixing the vertical straight part of the sprocket transmission component 332. The output end of the second drive component 333 is drivingly connected to the sprocket transmission component 332. The second drive component 333 is a motor. The air cooler 944 is arranged at one end of the frame 331 away from the sprocket transmission component 332.
[0052] The first driving member 321 drives the frame 331 in a horizontal direction. Figure 3 When the X-axis direction shown in the figure moves to the extreme position, a preset distance is set between the sealing portion 520 and the end face of the mounting seat 100 close to the open cavity 400. At this time, the second driving member 333 drives the connecting portion 510 through the sprocket transmission component 332 to drive the sealing portion 520 to move in the direction of the vertical end face of the frame 331. The sealing door 500 does not interfere with the mounting seat 100 during the vertical movement. When the sleeve 530 is aligned with the open cavity 400, the first driving member 321 drives the frame 331 to reset horizontally, and the sealing portion 520 is tightly fitted with the edge of the open cavity 400 to seal the open cavity 400. The operator can open the feed door 550 to input materials when the molding drum 200 is stationary; or open the feed door 550 to input materials when the driving source 700 drives the molding drum 200 to rotate at a preset speed to improve the structural uniformity of the material after molding. The sprocket transmission component 332 and the sprocket conveyor are technically formed and mature structures, and will not be described in detail in this embodiment.
[0053] After molding is completed, the first driving member 321 drives the sealing door 500 away from the opening cavity 400, and the second driving member 333 drives the sealing door 500 to move vertically upward to the top of the mounting seat 100, so that the opening of the opening cavity 400 is fully opened, and the operator can conveniently perform the unloading operation.
[0054] like Figures 1 to 9As shown, further, the mounting seat 100 is provided with a locking mechanism 110 for locking the sealing door 500 on the mounting seat 100. In this embodiment, the locking mechanism 110 includes a plurality of rotating telescopic structures 111 spaced circumferentially along the opening edge of the opening cavity 400. The output end of the rotating telescopic structure 111 is provided with a pressure rod 112, wherein the rotating telescopic structure 111 is a prior art capable of linear telescopic and rotational. For details, please refer to the document entitled "Combined Oil Cylinder with Integrated Telescopic and Rotating Function" with publication number CN221054055U, which will not be described in detail in this embodiment. Using the locking mechanism 110 to tightly press the sealing door 500 onto the opening cavity 400 is conducive to improving the sealing of the centrifugal operation. On the one hand, it prevents external dust from contaminating the material, and on the other hand, it can prevent accidental heat loss and improve the temperature control effect.
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A photovoltaic module centrifugal molding device, characterized in that: Comprising: A mounting base, the mounting base is provided with an open cavity opened along the horizontal direction; A forming rotating cylinder, the forming rotating cylinder is rotatably connected in the open cavity, and a first gap is provided between the forming rotating cylinder and the inner wall of the open cavity; A multi-axis driving mechanism, the multi-axis driving mechanism is arranged on the mounting base, and a sealing door is arranged at the output end of the multi-axis driving mechanism; Wherein, the sealing door can cover and seal the open cavity through the driving of the multi-axis driving mechanism to make the open cavity in a sealed state, or the sealing door can be driven away from the open cavity through the multi-axis driving mechanism to make the open cavity in an open state.
2. The photovoltaic module centrifugal molding device according to claim 1, characterized in that: A driving source is arranged on the mounting base, and the driving end of the driving source extends into the open cavity and is drivingly connected with the forming rotating cylinder.
3. The photovoltaic module centrifugal molding device according to claim 1, characterized in that: The photovoltaic module centrifugal forming device further comprises a temperature control mechanism, and the temperature control mechanism is used to control the temperature in the open cavity.
4. The photovoltaic module centrifugal molding device according to claim 3, characterized in that: The temperature control mechanism comprises a heating component, a cooling component and a monitoring unit. The heating component is arranged on the inner wall of the open cavity and is used to heat the forming rotating cylinder; the cooling component is arranged on the mounting base and is used to reduce the temperature of the open cavity, and the monitoring unit is arranged at the end of the sealing door facing the open cavity and is used to monitor the temperature in the open cavity.
5. The photovoltaic module centrifugal molding device according to claim 4, characterized in that: The heating component comprises at least one group of electric heating wires, and all the electric heating wires are evenly spaced and distributed on the side wall of the open cavity, and all the electric heating wires are arranged around the forming rotating cylinder.
6. The photovoltaic module centrifugal molding device according to claim 4, characterized in that: The cooling component comprises a cold air blower, an exhaust fan, an air inlet pipe and an air outlet pipe. The cold air blower is arranged on the mounting base. One end of the air inlet pipe penetrates through the sealing door, and the other end of the air inlet pipe is connected with the output end of the cold air blower. One end of the air outlet pipe is connected with the input end of the exhaust fan. The other end of the air outlet pipe penetrates through the mounting base and is communicated with the open cavity. The cold air blower and the exhaust fan respectively cooperate through the air inlet pipe and the air outlet pipe to drive the cooling gas to flow at a high speed in the sealed open cavity.
7. The photovoltaic module centrifugal molding device according to claim 4, characterized in that: The monitoring unit is arranged at the end of the sealing door facing the open cavity, and the monitoring end of the monitoring unit faces the inside of the open cavity.
8. The photovoltaic module centrifugal molding device according to claim 1, characterized in that: The axial section of the forming rotating cylinder is arranged in a U-shaped structure. A retaining ring is arranged at the end of the forming rotating cylinder close to the sealing door, and a forming groove for accommodating the centrifugal forming material is formed between the retaining ring and the inner ring of the forming rotating cylinder.
9. The photovoltaic module centrifugal molding device according to claim 8, characterized in that: The sealing door comprises a connecting part and a sealing part. The connecting part is fixedly connected with the driving end of the multi-axis driving mechanism. The sealing part is arranged at one end of the connecting part. The sealing part can be in sealing contact with the opening edge of the open cavity. A sleeve protrudes towards the open cavity at the middle position of the sealing part. When the sealing part is in contact with the edge of the open cavity, the sleeve can extend into the forming groove. A second gap is provided between the outer side wall of the sleeve and the inner wall of the forming groove, and a feeding door is arranged on the side wall of the sleeve.
10. The photovoltaic module centrifugal molding device according to claim 1, characterized in that: The mounting seat is provided with a locking mechanism for locking the sealing door on the mounting seat.
Citation Information
Patent Citations
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