An automatic cleaning water-cooled welding gun for flux-cored welding wire

By designing an automatic cleaning water-cooled welding torch, the existing water-cooled welding torch has solved the problems of low strength, poor conductivity, average cooling effect and difficulty in cleaning, and the efficient welding and cleaning process has been achieved, and the overall performance of the welding torch has been improved.

CN119457348BActive Publication Date: 2025-04-15SANNAI WEAR-RESISTANT PARTS MANUFACTURING (SHANXI) CO LTD
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Patent Information

Application Number
CN202510053912.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-04-15
Estimated Expiration
2045-01-14

AI Technical Summary

Technical Problem

The existing water-cooled welding torches have poor strength, and the threaded connection between the conductive nozzle seat and the gun rod is low, resulting in poor conductivity, average cooling effect, and difficulty in cleaning, making it easy to break wires.

Method used

An automatic cleaning water-cooled welding torch used for flux core welding wire is designed. The welding torch rod device is located on the upper side of the gun head device. The gun head device is installed through locking screws and nuts, and a fixed plate is installed to fix the cleaning torch device. The cleaning torch device achieves 360 degrees of rotation through the rotation cooperation between the T-ring ring and the T-ring groove. Combined with the drive device and the gear system, the automatic cleaning function is realized.

Benefits of technology

It improves the strength and conductivity of the welding torch, enhances cooling capacity, simplifies the cleaning process, reduces the risk of wire breaking, and improves welding efficiency and safety.

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Abstract

The present invention belongs to the technical field of water-cooled welding guns, and in particular relates to an automatic cleaning water-cooled welding gun used for flux-cored welding wire, which comprises a welding gun rod device, a cleaning welding gun device, a gun head device, a first locking screw, a first locking nut, a fixing plate, a T-shaped circular ring, and a T-shaped ring groove, wherein the fixing plate arranged on the gun head device is used to fix the cleaning welding gun device, and the cleaning welding gun device can realize 360-degree rotation around the gun head device through the rotational cooperation of the T-shaped circular ring and the T-shaped ring groove; when the welding gun needs to be cleaned, a first driving device in the cleaning welding gun device provides power to automatically clean welding slag and splash around the gun head device, and at the same time, if stubborn welding slag and splash are encountered, a second driving device in the cleaning welding gun device will drive the slag cleaning bristles to rotate around its own axis, that is, the slag cleaning bristles rotate 360 ​​degrees around the gun head device while also rotating, so as to achieve the function of quickly and efficiently cleaning stubborn welding slag and splash.
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Description

Technical Field

[0001] The invention belongs to the technical field of water-cooled welding guns, and in particular relates to an automatic cleaning water-cooled welding gun used for flux-cored welding wire. Background Art

[0002] At present, the existing water-cooled welding gun adopts a copper gun barrel, and the strength of the welding gun itself is relatively poor. The conductive nozzle seat and the gun barrel are connected by a pipe thread, and the conductive effect is poor. In addition, the total amount of cooling water stored in the gun barrel is small, and the conductive nozzle enters the cooling chamber for a short time, and the cooling effect is average. The conductive nozzle seat is very easy to adhere to welding slag and spatter during the welding process, and it is very difficult for workers to clean it. The cleaning frequency is high. The threaded connection strength between the conductive nozzle seat and the gun barrel is low. If there is a lot of welding slag and spatter, the thread between the conductive nozzle seat and the gun barrel is very likely to break during the cleaning process, resulting in wire breakage. Therefore, it is very necessary to invent an automatic cleaning water-cooled welding gun for flux-cored welding wire.

[0003] The present invention designs an automatic cleaning water-cooling welding gun used for flux-cored welding wire to solve the above problems. Summary of the invention

[0004] 1. Technical Problems to be Solved by the Present Invention

[0005] The problem to be solved by the present invention is to provide an automatic cleaning water-cooled welding gun for flux-cored welding wire, so as to overcome the problems of the prior art water-cooled welding gun, which has a relatively low welding gun strength, a pipe thread connection between the conductive nozzle seat and the gun barrel, and conduction through the thread, which has a poor conductive effect, and a small amount of cooling water stored in the gun barrel, and a short distance for the conductive nozzle to enter the cooling chamber, and a general cooling effect. The conductive nozzle seat is very easy to adhere to welding slag and spatter during welding, and it is very difficult for workers to clean it, and the cleaning frequency is high. The thread connection strength between the conductive nozzle seat and the gun barrel is low. If there is a lot of welding slag and spatter, the thread between the conductive nozzle seat and the gun barrel is very easy to break during the cleaning process, resulting in wire breakage.

[0006] (II) Technical solution of the present invention

[0007] In order to solve the above defects in the prior art, the present invention discloses an automatic cleaning water-cooled welding gun used for flux-cored welding wire, which is achieved by adopting the following technical solutions.

[0008] An automatic cleaning water-cooled welding gun for flux-cored welding wire is characterized in that it includes a welding gun rod device, a cleaning welding gun device, a gun head device, a first locking screw, a first locking nut, a fixing plate, a T-shaped ring, and a T-shaped ring groove, wherein the welding gun rod device is located on the upper side of the gun head device, and the gun head device is installed on the welding gun rod device through the spiral cooperation of the first locking screw and the first locking nut; the fixing plate arranged on the gun head device is used to fix the cleaning welding gun device, and the cleaning welding gun device can realize 360-degree rotation around the gun head device through the rotation cooperation of the T-shaped ring and the T-shaped ring groove.

[0009] As a further optimization of the present technology, the welding gun rod device also includes a terminal board, a gun rod, a first wire threading hole, a second wire threading hole, and a first connecting shaft, wherein the gun rod is provided with a first wire threading hole for passing a 2.8 mm diameter flux-cored welding wire; the terminal board is fixedly mounted on the outside of the gun rod and away from one side of the gun head device; a first connecting shaft is provided at the end of the gun rod opposite to the first wire threading hole, and the first connecting shaft is provided with a second wire threading hole.

[0010] As a further optimization of the present technology, the gun head device also includes a fixed circular ring block, a U-shaped fixed block, a conductive nozzle seat, a third locking screw, a conductive nozzle, a water inlet pipe, a cylindrical shell, a third threading hole, a second conical hole, a connecting pipe, a connecting sleeve, a conductive conical sleeve, a threaded hole, a fixed disc, a closed circular ring, a water outlet pipe, a fixed ring, a second locking nut, a second locking screw, a conductive outer cone surface, and a U-shaped limit block, wherein the diameter of the circular hole at one end of the fixed circular ring block is larger than the diameter of the circular hole at the other end, and the second conical hole is used between the two circular holes. The outer surface of the fixed circular ring block is circumferentially distributed with two U-shaped fixing blocks, and the two U-shaped fixing blocks correspond to the circular holes opened on the outer surface of the fixed circular ring block, and each group of U-shaped fixing blocks is provided with a screw hole, which is communicated with the circular hole opened on the outer surface of the fixed circular ring block; one end of the connecting pipe provided with a through third threading hole is fixedly installed on the end surface of the fixed circular ring block; the cylindrical shell is fixedly installed on the fixed circular ring block, and the cylindrical shell wraps the connecting pipe; one end of the connecting sleeve is fixedly installed on the end surface of one end of the connecting pipe, and the position The invention relates to a cylindrical shell; a closed circular ring is arranged between the connecting sleeve and the cylindrical shell, and the closed circular ring is located on the side away from the connecting pipe, and a conductive outer conical surface is arranged on the outer circular surface of the cylindrical shell on the side away from the connecting pipe; the water inlet pipe is arranged on the outer circular surface of the cylindrical shell; the water outlet pipe is arranged on the outer circular surface of the cylindrical shell; a fixed disc is nested on the outer circular surface of the conductive nozzle seat, and two threaded holes are distributed circumferentially on the outer circular surface of the conductive nozzle seat, and the threaded holes are located on the lower side of the fixed disc; a conductive cone sleeve fixed with a T-shaped ring groove on the outer circular surface Installed on the fixed disc; the fixing ring is installed on the end face of the conductive cone sleeve, and 4 second locking screws are distributed circumferentially on the end face of the fixing ring; 4 U-shaped limit blocks are distributed circumferentially on the outer surface of the cylindrical shell, and each U-shaped limit block corresponds to the 4 second locking screws one by one; the fixing ring is fixedly installed on the cylindrical shell by the second locking screws and the second locking nut thereon, and the inner cone surface of the conductive cone sleeve is precisely matched with the conductive outer cone surface on the cylindrical shell; the conductive nozzle is installed in the conductive nozzle seat and fixed by the third locking screw.

[0011] As a further optimization of the present technology, the cleaning welding gun device also includes a first driving device, a first gear, a second driving device, a second gear, a third gear, a fourth gear, a fifth gear, a gear ring, an inclined plate, a slag cleaning brush, a driving shaft, a limit ring, a C-shaped spring, an induction ring, a limit hole, an L-shaped plate, and a fixed shaft hole, wherein the first driving device is mounted on the gun head device through a fixed plate; a T-shaped ring is mounted on the inner circular surface of the gear ring, the gear ring is mounted on the gun head device through the T-shaped ring, and the gear ring is meshed with the first gear mounted on the first driving device; four fixed shaft holes arranged linearly from top to bottom are arranged on the inclined plate, and a limit circle is arranged in each fixed shaft hole hole; one end of the inclined plate is fixedly mounted on the lower end surface of the gear ring; the driving shaft rotates and fits in the fixed shaft hole, and the limiting ring set on the driving shaft rotates and fits in the limiting hole; the second gear, the third gear, the fourth gear, and the fifth gear are linearly mounted on four corresponding driving shafts from top to bottom, and the second gear is meshed with the third gear, the third gear is meshed with the fourth gear, and the fourth gear is meshed with the fifth gear; the second driving device is connected to the driving shaft of the second gear fixed on the four driving shafts, and the second driving device is fixedly mounted on the inclined plate through an L-shaped plate; the slag cleaning brush is fixedly mounted on the driving shaft; the induction ring is nested on the outside of the slag cleaning brush, and is connected to the inclined plate through a C-shaped spring.

[0012] As a further optimization of the present technology, the fixed annular block is installed on the first connecting shaft through the spiral cooperation of the first locking screw and the first locking nut.

[0013] As a further optimization of the present technology, the gear ring is installed through a T-shaped circular ring installed thereon and a conductive cone sleeve having a T-shaped ring groove on its outer circumferential surface through rotational fit.

[0014] As a further optimization of the present technology, one end of the fixing plate is fixedly mounted on the lower end face of the fixing ring.

[0015] As a further optimization of the present technology, the first wire threading hole, the second wire threading hole, the third wire threading hole, the second conical hole, and the inner hole on the conductive nozzle are all concentrically connected.

[0016] (III) Advantages and beneficial effects of the present invention

[0017] Compared with traditional water-cooled welding gun technology, the water-cooled welding gun in the present invention has the following advantages: the welding gun rod device is located on the upper side of the gun head device, and the gun head device is installed on the welding gun rod device through the spiral cooperation of the first locking screw and the first locking nut, which is convenient for quick installation and disassembly of the gun head device.

[0018] The fixing plate provided on the gun head device is used to fix the cleaning welding gun device, and the cleaning welding gun device can realize 360-degree rotation around the gun head device through the rotation cooperation of the T-shaped ring and the T-shaped ring groove. When the welding gun needs to be cleaned, the first driving device in the cleaning welding gun device provides power to automatically clean the welding slag and spatter around the gun head device. At the same time, if stubborn welding slag and spatter are encountered, the second driving device in the cleaning welding gun device will drive the slag cleaning brush bristles to rotate around its own axis, that is, the slag cleaning brush bristles rotate 360 ​​degrees around the gun head device while also rotating on its own, thereby achieving the function of quickly and efficiently cleaning stubborn welding slag and spatter.

[0019] A conductive cone sleeve with a T-shaped ring groove on the outer circumferential surface of the conductive nozzle seat is installed in the fixed disc; the fixed ring is installed on the end face of the conductive cone sleeve, and four second locking screws are distributed circumferentially on the end face of the fixed ring; four U-shaped limit blocks are distributed circumferentially on the outer circumferential surface of the cylindrical shell, and each U-shaped limit block corresponds to the four second locking screws one by one; the fixed ring is fixedly installed on the cylindrical shell by the second locking screws and the second locking nut thereon, and the inner conical surface of the conductive cone sleeve is precisely matched with the conductive outer conical surface on the cylindrical shell, which will ensure that the conductive nozzle seat is in good contact with the cylindrical shell, the conductive effect is excellent, and the arc is stable during welding.

[0020] The cylindrical shell wraps the connecting sleeve and the conductive nozzle seat, and water flows into the cavity formed by the cylindrical shell, the connecting sleeve and the closed ring through the water inlet pipe. The conductive nozzle is located in the conductive nozzle seat, so that the conductive nozzle seat is located in the cooling cavity formed by the cylindrical shell, the connecting sleeve and the closed ring. Water enters the cooling cavity from the water inlet pipe and flows out from the water outlet pipe after passing through the cooling cavity. The water in the cooling cavity is always in a cooling state, thereby achieving the purpose of efficiently cooling the conductive nozzle.

[0021] In the description of the present invention, it should be noted that the terms "inner", "lower", "upper", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or the directions or positional relationships in which the invention product is usually placed when in use, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed or operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall component distribution.

[0023] Figure 2 It is a schematic diagram of the gun barrel structure.

[0024] Figure 3 It is a schematic diagram of the connecting sleeve installation structure.

[0025] Figure 4 It is a schematic diagram of the installation structure of the U-shaped limit block.

[0026] Figure 5 It is a schematic diagram of the fixed disc installation structure.

[0027] Figure 6 It is a schematic diagram of the installation structure of the U-shaped fixing block.

[0028] Figure 7 It is a schematic diagram of the installation structure of the slag cleaning brush.

[0029] Figure 8 Schematic diagram of the second gear installation structure.

[0030] Fig. 9 It is a schematic diagram of the C-shaped spring installation structure.

[0031] Fig.10 It is a schematic diagram of the inclined plate structure.

[0032] Fig.11 It is a schematic diagram of the conductive cone sleeve structure.

[0033] Fig.12 It is a schematic diagram of the cylindrical shell structure.

[0034] Fig.13 It is a schematic diagram of the induction ring structure.

[0035] Fig.14 It is a schematic diagram of the installation structure of the second drive device.

[0036] Names of the numbers in the figure: 1. welding gun rod device; 2. cleaning welding gun device; 3. gun head device; 5. terminal block; 6. gun rod; 7. first threading hole; 8. first connecting shaft; 9. first locking screw; 10. cylindrical shell; 11. conductive nozzle seat; 12. first locking nut; 13. water inlet pipe; 14. U-shaped fixing block; 15. second locking screw; 16. first driving device; 17. fixing plate; 18. first gear; 19. second driving device; 20. second gear; 21. third gear; 22. fourth gear; 23. fifth gear; 24. conductive nozzle; 25. connecting sleeve; 26. gear ring; 27 , fixing ring; 28, connecting pipe; 29, second conical hole; 30, water outlet pipe; 31, inclined plate; 32, second locking nut; 33, fixing ring block; 34, closing ring; 35, fixing disc; 36, third locking screw; 37, slag cleaning brush; 38, driving shaft; 39, limiting ring; 40, T-shaped ring; 41, conductive cone sleeve; 42, C-shaped spring; 43, induction ring; 44, limiting hole; 45, fixing shaft hole; 47, T-shaped ring groove; 48, threaded hole; 49, conductive outer cone; 50, U-shaped limiting block; 51, second threading hole; 52, third threading hole; 54, L-shaped plate. DETAILED DESCRIPTION

[0037] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0038] like Figure 1 , 2 As shown, it includes a welding gun rod device 1, a cleaning welding gun device 2, a gun head device 3, a first locking screw 9, a first locking nut 12, a fixing plate 17, a T-shaped ring 40, and a T-shaped ring groove 47, wherein the welding gun rod device 1 is located on the upper side of the gun head device 3, and the gun head device 3 is installed on the welding gun rod device 1 through the spiral fit of the first locking screw 9 and the first locking nut 12; Figure 1 , 2 As shown, the fixing plate 17 provided on the gun head device 3 is used to fix the cleaning welding gun device 2 , and the cleaning welding gun device 2 can rotate 360 ​​degrees around the gun head device 3 through the rotational cooperation between the T-shaped circular ring 40 and the T-shaped ring groove 47 .

[0039] like Figure 2 As shown, the welding gun rod device 1 also includes a terminal block 5, a gun rod 6, a first wire threading hole 7, a second wire threading hole 51, and a first connecting shaft 8, wherein the gun rod 6 is provided with a first wire threading hole 7 for passing a flux-cored welding wire with a diameter of 2.8 mm; the terminal block 5 is fixedly mounted on the outside of the gun rod 6 and away from the side of the gun head device 3; Figure 2 As shown, a first connecting shaft 8 is provided at one end of the gun rod 6 opposite to the first threading hole 7, and a second threading hole 51 is provided on the first connecting shaft 8;

[0040] like Figure 3 , 4 As shown, the gun head device 3 also includes a fixed ring block 33, a U-shaped fixed block 14, a conductive nozzle seat 11, a third locking screw 36, a conductive nozzle 24, a water inlet pipe 13, a cylindrical shell 10, a third threading hole 52, a second conical hole 29, a connecting pipe 28, a connecting sleeve 25, a conductive cone sleeve 41, a threaded hole 48, a fixed disc 35, a closed ring 34, a water outlet pipe 30, a fixed ring 27, a second locking nut 32, a second locking screw 15, a conductive outer cone surface 49, and a U-shaped limit block 50. Figure 6 As shown, the diameter of the circular hole at one end of the fixed circular ring block 33 is larger than the diameter of the circular hole at the other end, and the two circular holes are connected by a second conical hole 29; Figure 6 As shown, two U-shaped fixing blocks 14 are circumferentially distributed on the outer circumferential surface of the fixing ring block 33, and the two U-shaped fixing blocks 14 correspond to the circular holes opened on the outer circumferential surface of the fixing ring block 33, and each group of U-shaped fixing blocks 14 is provided with screw holes, such as Figure 6 As shown, the screw hole is connected to the circular hole opened on the outer circumferential surface of the fixed circular ring block 33; Figure 5As shown, one end of the connecting tube 28 provided with a through third threading hole 52 is fixedly mounted on the end surface of the fixed annular block 33; the cylindrical shell 10 is fixedly mounted on the fixed annular block 33, and the cylindrical shell 10 wraps the connecting tube 28; one end of the connecting sleeve 25 is fixedly mounted on the end surface of one end of the connecting tube 28 and is located in the cylindrical shell 10; Figure 5 As shown, a closed ring 34 is provided between the connecting sleeve 25 and the cylindrical shell 10, and the closed ring 34 is located on the side away from the connecting pipe 28, and a conductive outer cone 49 is provided on the outer circumferential surface of the cylindrical shell 10 at the side of the closed ring 34 away from the connecting pipe 28; Fig.12 As shown, the water inlet pipe 13 is arranged on the outer circumference of the cylindrical shell 10; the water outlet pipe 30 is arranged on the outer circumference of the cylindrical shell 10; Fig.11 As shown, a fixed disc 35 is embedded on the outer circumference of the conductive nozzle seat 11, and two threaded holes 48 are distributed circumferentially on the outer circumference of the conductive nozzle seat 11, and the threaded holes 48 are located on the lower side of the fixed disc 35; Fig.11 As shown, a conductive cone sleeve 41 having a T-shaped ring groove 47 on its outer circumferential surface is fixedly mounted on the fixed disc 35; a fixed ring 27 is mounted on the end surface of the conductive cone sleeve 41, and four second locking screws 15 are distributed circumferentially on the end surface of the fixed ring 27; Figure 4 , 13 As shown, four U-shaped stoppers 50 are circumferentially distributed on the outer circumferential surface of the cylindrical shell 10, and each U-shaped stopper 50 corresponds to four second locking screws 15 one by one; the fixing ring 27 is fixedly mounted on the cylindrical shell 10 through the cooperation of the second locking screws 15 and the second locking nut 32 thereon, and the inner conical surface of the conductive cone sleeve 41 is precisely matched with the conductive outer conical surface 49 on the cylindrical shell 10; Fig. 9 As shown, the conductive tip 24 is installed in the conductive tip seat 11 and fixed by a third locking screw 36 .

[0041] like Figure 3 , 4 As shown in , 8, the cleaning welding gun device 2 also includes a first driving device 16, a first gear 18, a second driving device 19, a second gear 20, a third gear 21, a fourth gear 22, a fifth gear 23, a gear ring 26, a ramp plate 31, slag cleaning brush bristles 37, a driving shaft 38, a limiting ring 39, a C-shaped spring 42, an induction ring 43, a limiting circular hole 44, an L-shaped plate 54, and a fixed shaft hole 45, wherein the first driving device 16 is mounted on the gun head device 3 through the fixing plate 17; Figure 7 As shown, a T-shaped ring 40 is installed on the inner circumferential surface of the gear ring 26, and the gear ring 26 is installed on the gun head device 3 through the T-shaped ring 40, and the gear ring 26 is meshed with the first gear 18 installed on the first driving device 16; Fig.10As shown, the inclined plate 31 is provided with four fixed shaft holes 45 which are linearly arranged from top to bottom, and each fixed shaft hole 45 is provided with a limited position circular hole 44; one end of the inclined plate 31 is fixedly mounted on the lower end surface of the gear ring 26; the four driving shafts 38 are rotatably matched in the corresponding fixed shaft holes 45, and the limiting circular ring 39 provided on the driving shaft 38 is rotatably matched with the limiting circular hole 44; the second gear 20, the third gear 21, the fourth gear 22, and the fifth gear 23 are linearly mounted from top to bottom on the four corresponding driving shafts 38, and the second gear 20 is meshed with the third gear 21, the third gear 21 is meshed with the fourth gear 22, and the fourth gear 22 is meshed with the fifth gear 23; the second driving device 19 is connected to the driving shaft 38 which fixes the second gear 20 among the four driving shafts 38, as shown in FIG. Fig.14 As shown, the second driving device 19 is fixedly mounted on the inclined plate 31 through the L-shaped plate 54; the slag cleaning bristles 37 are fixedly mounted on the driving shaft 38; the induction ring 43 is nested outside the slag cleaning bristles 37 and is connected to the inclined plate 31 through the C-shaped spring 42.

[0042] The fixed annular block 33 is installed on the first connecting shaft 8 through the screw fit of the first locking screw 9 and the first locking nut 12 .

[0043] The gear ring 26 is installed by a T-shaped circular ring 40 installed thereon and a conductive cone sleeve 41 having a T-shaped ring groove 47 on its outer circumferential surface through rotational fit.

[0044] One end of the fixing plate 17 is fixedly mounted on the lower end surface of the fixing ring 27 .

[0045] The first threading hole 7, the second threading hole 51, the third threading hole 52, and the inner hole of the conductive nozzle 24 are all concentrically connected.

[0046] The specific implementation is as follows: when the water-cooled welding gun is needed, the gun rod 6 is first installed at the lower end of the wire feeding device. The diameter of the circular hole at one end of the fixed circular ring block 33 is larger than that of the circular hole at the other end, so that it is convenient to install the fixed circular ring block 33 on the first connecting shaft 8, and the two circular holes are connected by a second conical hole 29, so that the 2.8mm diameter flux-cored welding wire can be smoothly inserted into the connecting tube 28; two U-shaped fixed blocks 14 are distributed circumferentially on the outer circumferential surface of the fixed circular ring block 33, and the two U-shaped fixed blocks 14 correspond to the circular holes opened on the outer circumferential surface of the fixed circular ring block 33, and each group of U-shaped fixed blocks 14 is connected to the first connecting shaft 8. The fixed block 14 is provided with screw holes, which are communicated with the circular holes opened on the outer circumferential surface of the fixed circular ring block 33, so that the first connecting shaft 8 will be fixed to the fixed circular ring block 33; the cooling water will enter the cooling cavity formed by the cylindrical shell 10, the connecting pipe 28, the fixed circular ring block 33, and the closed circular ring 34 through the water inlet pipe 13, so that the connecting sleeve 25 is cooled, and the heat on the conductive nozzle seat 11 is transferred to the connecting sleeve 25 through the heat conduction effect, and the heat of the conductive nozzle 24 is transferred to the conductive nozzle seat 11, so as to achieve the purpose of cooling the conductive nozzle seat 11.

[0047] A conductive cone sleeve 41 with a T-shaped ring groove 47 on the outer circumferential surface of the conductive nozzle seat 11 is installed in the fixed disk 35; the fixed ring 27 is installed on the end surface of the conductive cone sleeve 41, and four second locking screws 15 are distributed circumferentially on the end surface of the fixed ring 27; four U-shaped limit blocks 50 are distributed circumferentially on the outer circumferential surface of the cylindrical shell 10, and each U-shaped limit block 50 corresponds to the four second locking screws 15 one by one; the fixed ring 27 is fixedly installed on the cylindrical shell 10 by the second locking screws 15 and the second locking nut 32 thereon, and the inner conical surface of the conductive cone sleeve 41 is precisely matched with the conductive outer conical surface 49 on the cylindrical shell 10, which will ensure that the conductive nozzle seat 11 is in good contact with the cylindrical shell 10, the conductive effect is excellent, and the arc stability during welding is guaranteed.

[0048] When the gun head device 3 needs to be cleaned, the first driving device 16 will drive the first gear 18 to rotate, the first gear 18 will drive the gear ring 26 to rotate, the rotating gear ring 26 will drive the inclined plate 31 to move, the inclined plate 31 will drive the driving shaft 38 installed thereon to rotate around the conductive nozzle seat 11, the driving shaft 38 will drive the slag cleaning brush 37 installed thereon to rotate, and the slag cleaning brush 37 will clean the welding slag and spatter on the gear ring 26, the fixed disk 35, the conductive nozzle seat 11, and the conductive nozzle 24. If encountering stubborn welding slag and spatter, the slag cleaning bristles 37 will deform at a certain angle, and the induction ring 43 at this time will capture the deformation, and the induction ring 43 will transmit the signal to the second drive device 19. If the second drive device 19 cooperates with the drive shaft 38 on the second gear 20, the second drive device 19 at this time will drive the second gear 20 to rotate, and the second gear 20 will drive the third gear 21, the fourth gear 22, and the fifth gear 23 to rotate in turn. At this time, the four drive shafts 38 will rotate on their own, and the slag cleaning bristles 37 will have a drilling and slag cleaning function for stubborn welding slag and spatter. At the same time, the first drive device 16 continues to drive the slag cleaning bristles 37 to rotate around the conductive nozzle holder 11. Therefore, the slag cleaning bristles 37 at this time will do two rotational motions, one is a rotational motion around itself, and the other is a rotational motion around the axis of the conductive nozzle holder 11, which greatly improves the slag cleaning efficiency.

[0049] In summary, the above-mentioned embodiments are not limiting embodiments of the present invention. Those skilled in the art can make some improvements and modifications based on the essential contents of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. At the same time, the drawings in the present invention are schematic diagrams of the implementation of the present invention, so as to facilitate the understanding of the principle of structural operation. The specific product structure and proportional size can be determined according to the use environment combined with conventional technology.

Claims

1. An automatic cleaning water-cooled welding gun for flux-cored welding wire, characterized in that: It comprises a welding gun rod device, a cleaning welding gun device, a gun head device, a first locking screw, a first locking nut, a fixing plate, a T-shaped circular ring, and a T-shaped ring groove, wherein the welding gun rod device is located on the upper side of the gun head device, and the gun head device is installed on the welding gun rod device through the spiral cooperation of the first locking screw and the first locking nut; the fixing plate arranged on the gun head device is used to fix the cleaning welding gun device, and the cleaning welding gun device realizes 360-degree rotation around the gun head device through the rotation cooperation of the T-shaped circular ring and the T-shaped ring groove; The welding gun rod device also includes a wiring board, a gun rod, a first wire threading hole, a second wire threading hole, and a first connecting shaft, wherein the gun rod is provided with a first wire threading hole for passing a flux-cored welding wire with a diameter of 2.8 mm; the wiring board is fixedly mounted on the outside of the gun rod and away from the side of the gun head device; a first connecting shaft is provided at one end of the gun rod opposite to the first wire threading hole, and the second wire threading hole is provided on the first connecting shaft; The gun head device also includes a fixed circular ring block, a U-shaped fixed block, a conductive nozzle seat, a third locking screw, a conductive nozzle, a water inlet pipe, a cylindrical shell, a third threading hole, a second conical hole, a connecting pipe, a connecting sleeve, a conductive conical sleeve, a threaded hole, a fixed disk, a closed circular ring, a water outlet pipe, a fixed ring, a second locking nut, a second locking screw, a conductive outer cone surface, and a U-shaped limit block, wherein the diameter of the circular hole at one end of the fixed circular ring block is larger than that of the circular hole at the other end, and the two circular holes are connected by a second conical hole; on the outer circular surface of the fixed circular ring block There are two U-shaped fixing blocks distributed in the circumferential direction, and the two U-shaped fixing blocks correspond to the circular holes opened on the outer circumferential surface of the fixed circular ring block. Each group of U-shaped fixing blocks is provided with screw holes, and the screw holes are communicated with the circular holes opened on the outer circumferential surface of the fixed circular ring block; one end of the connecting pipe provided with a through third threading hole is fixedly installed on the end face of the fixed circular ring block; the cylindrical shell is fixedly installed on the fixed circular ring block, and the cylindrical shell wraps the connecting pipe; one end of the connecting sleeve is fixedly installed on the end face of one end of the connecting pipe, and is located in the cylindrical shell; the connecting sleeve A closed ring is arranged between the cylindrical shell and the cylindrical shell, and the closed ring is located on the side away from the connecting pipe, and a conductive outer cone is arranged on the outer surface of the cylindrical shell on the side away from the connecting pipe; the water inlet pipe is arranged on the outer surface of the cylindrical shell; the water outlet pipe is arranged on the outer surface of the cylindrical shell; a fixed disc is nested on the outer surface of the conductive nozzle seat, and two threaded holes are distributed circumferentially on the outer surface of the conductive nozzle seat, and the threaded holes are located on the lower side of the fixed disc; a conductive cone sleeve with a T-shaped ring groove on the outer surface is fixedly installed on the fixed disc; the fixed The fixed ring is installed on the end face of the conductive cone sleeve, and the end face of the fixed ring is circumferentially distributed with four second locking screws; four U-shaped limit blocks are circumferentially distributed on the outer surface of the cylindrical shell, and each U-shaped limit block corresponds to the four second locking screws one by one; the fixed ring is fixedly installed on the cylindrical shell by the second locking screws and the second locking nut thereon, and the inner conical surface of the conductive cone sleeve is precisely matched with the conductive outer conical surface on the cylindrical shell; the conductive nozzle provided with the second conical hole is installed in the conductive nozzle seat and fixed by the third locking screw; The cleaning welding gun device also includes a first driving device, a first gear, a second driving device, a second gear, a third gear, a fourth gear, a fifth gear, a gear ring, an inclined plate, a slag cleaning brush, a driving shaft, a limiting ring, a C-shaped spring, an induction ring, a limiting circular hole, an L-shaped plate, and a fixed shaft hole, wherein the first driving device is installed on the gun head device through a fixed plate; a T-shaped circular ring is installed on the inner circular surface of the gear ring, and the gear ring is installed on the gun head device through the T-shaped circular ring, and the gear ring is meshed with the first gear installed on the first driving device; four fixed shaft holes linearly arranged from top to bottom are provided on the inclined plate, and a limiting circular hole is provided in each fixed shaft hole; one end of the inclined plate is fixedly installed on the lower end surface of the gear ring; the four driving shafts are rotatably matched in the corresponding fixed shaft holes, and the limiting circular rings provided on the driving shafts are rotatably matched with the limiting circular holes; The second gear, the third gear, the fourth gear, and the fifth gear are linearly installed on four corresponding driving shafts from top to bottom, and the second gear is meshed with the third gear, the third gear is meshed with the fourth gear, and the fourth gear is meshed with the fifth gear; The second driving device is connected to the driving shaft that fixes the second gear among the four driving shafts, and the second driving device is fixedly mounted on the inclined plate through an L-shaped plate; four slag cleaning bristles are fixedly mounted on the corresponding driving shafts; the induction ring is nested on the outside of the slag cleaning bristles, and is connected to the inclined plate through a C-shaped spring.

2. The automatic cleaning water-cooled welding gun for a flux-cored welding wire according to claim 1, characterized in that: The fixed annular block is installed on the first connecting shaft through the spiral cooperation of the first locking screw and the first locking nut.

3. The automatic cleaning water-cooled welding gun for a flux-cored welding wire according to claim 1, characterized in that: The gear ring is installed by means of a T-shaped circular ring installed thereon and a conductive cone sleeve with a T-shaped ring groove arranged on its outer circumferential surface through rotational fit.

4. The automatic cleaning water-cooled welding gun for a flux-cored welding wire according to claim 1, characterized in that: One end of the fixing plate is fixedly mounted on the lower end surface of the fixing ring.

5. The automatic cleaning water-cooled welding gun for a flux-cored welding wire according to claim 1, characterized in that: The first threading hole, the second threading hole, the third threading hole, and the inner hole on the conductive nozzle are all concentrically connected.

Citation Information

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