Laser cutting device and process for preventing deformation of steel components
By designing auxiliary cutting components and preheating systems in the laser cutting device, the temperature unevenness caused by welding slag splash is solved, and efficient, precise cutting and deformation reduction of steel components are achieved.
Patent Information
- Application Number
- CN202510069587.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-16
AI Technical Summary
During the laser cutting process of steel components, high-temperature welding slag splashes into the inside of the pipe fittings, causing local temperature to rise, resulting in uneven temperatures in the area to be cut, which in turn causes thermal stress and deformation.
An auxiliary cutting assembly is designed, including a curved bearing plate, a second partition grid, a metal grid and a cleaning board. Through these components, the potential energy of the welding slag is absorbed and intercepted, so as to prevent the welding slag from contacting the inner wall of the pipe fittings, and to assist in preheating the pipe fittings through the air pump and the electric heating plate to evenly distribute heat.
It effectively prevents the problem of temperature unevenness caused by the splash of welding slag, reduces deformation of steel components, improves cutting efficiency and accuracy, and reduces energy consumption.
Smart Images

Figure CN119457507B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laser cutting, and in particular to a laser cutting device and process for preventing deformation of steel components. Background Art
[0002] The steel component system has comprehensive advantages such as light weight, factory manufacturing, quick installation, short construction period, good seismic performance, fast investment recovery and less environmental pollution. Compared with reinforced concrete structures, it has unique advantages in the three aspects of "high, large and light". On a global scale, especially in developed countries and regions, steel components are reasonably and widely used in the field of construction engineering.
[0003] When currently steel structures are recycled, for reasons of transportation and storage, they need to be cut first, and then the cut connecting seats, side rods, and main bodies are classified for storage and utilization. For such steel structures, the side rods, connecting seats, and main bodies need to be manually cut apart, and then the main body is cut. Manual cutting is inefficient, time-consuming, labor-intensive, and has a low degree of automation. At the same time, manual cutting operations are also dangerous.
[0004] A Chinese patent document discloses a steel member cutting device and its use method (Announcement No. CN115889894A), which includes a lifting seat and a base arranged at intervals; a rotating table mounted on the lifting seat, on which is mounted a driving mechanism for rotating a clamping mechanism; a linear slide mounted on the base, a mounting seat mounted on the slider of the linear slide, a clamping mechanism 2 rotatably mounted on the mounting seat, and a three-axis linkage mechanism disposed between the lifting seat and the base, on which a cutting mechanism 1 is mounted; however, the following defects still exist during implementation:
[0005] Although the device in the above-mentioned document can automatically cut the side rods on the main body of the steel component, and after the side rods are cut, the main body connected to the connecting seat can be placed on the receiving seat and clamped by the clamping block, and the main body can also be driven to move to the set length as required, so that it can be cut into several sections of fixed length, and each section of the rod body can be automatically pushed into the collection frame, but the device in the above-mentioned document generates a large amount of high-temperature welding slag during the laser cutting process. The welding slag splashes inside the pipe fitting, causing the temperature of the part of the pipe fitting steel component opposite to the laser cutting head to rise during the cutting process, causing the local temperature of the pipe fitting to rise, resulting in a temperature difference in the part to be cut. Due to the uneven internal temperature distribution, thermal stress will be generated. At the same time, the material will expand thermally after being heated, further aggravating the deformation. Summary of the Invention
[0006] The purpose of the present invention is to provide a laser cutting device and process for preventing deformation of steel components, so as to solve the problem raised in the above background technology that high-temperature welding slag is sprayed inside the pipe and causes local temperature increase.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0008] The laser cutting device for preventing deformation of steel components comprises a device body; a loading box is fixedly connected to one side of the device body, an operating table is fixedly connected to the front end of the device body, a lathe chuck is fixedly connected to the inner wall of the device body, a laser cutting head is fixedly connected to the top of the inner wall of the device body, a pipe fitting is inserted into the inner wall of the lathe chuck, and an auxiliary cutting component is provided on the inner wall of the pipe fitting, and the auxiliary cutting component is used to reduce the deformation phenomenon during cutting of steel components; the auxiliary cutting component comprises an arc-shaped receiving plate provided on the inner wall of the pipe fitting, an electric push rod is fixedly connected to one side of the arc-shaped receiving plate, a second partition net is movably connected to the middle position of the arc-shaped receiving plate, a metal mesh is fixedly connected to the bottom of the second partition net, a first partition net is fixedly connected to the bottom of the metal mesh, an arc piece is fixedly connected to both sides of the second partition net, the arc piece and the arc receiving plate are slidably connected, a tension rope is provided on both sides of the arc piece, the tension rope is fixedly connected to the inner wall of the arc-shaped receiving plate, and a partition plate is fixedly connected to one side of the arc-shaped receiving plate.
[0009] The above-mentioned technical solution is adopted, in which an auxiliary cutting component is placed inside the pipe. The high-temperature welding slag generated during the cutting process splashes downward and first contacts the second partition net. The second partition net is installed inside the arc-shaped receiving plate through the arc-shaped pieces on both sides, and the arc-shaped pieces are fixed to the inner side of the arc-shaped receiving plate through the tension rope at the top. Under the action of the tension rope, the second partition net has a movable space. Combined with the flexibility of the second partition net itself, the potential energy of the welding slag splashing when the welding slag splashes on the surface of the second partition net is absorbed. At the same time, a metal mesh and a first partition net are provided at the bottom of the second partition net to further improve the interception effect of the second partition net on the welding slag. It should be noted that the arc-shaped receiving plate is semi-arc-shaped, and the top expands to both sides, so that the range of intercepting the welding slag is wider, avoiding the problem of uneven temperature caused by the welding slag splashing to the inner wall of the pipe fitting.
[0010] A further improvement of the technical solution of the present invention is that: the bottom of the first partition net is fixedly connected with a plurality of baffles No. 1 and No. 2 distributed in a linear array, and the baffles No. 1 and No. 2 are installed interspersed, and the bottom of the first partition net is slidably connected with a cleaning plate, one side of the cleaning plate is fixedly connected with an elastic rope, a magnet is inserted into the inside of the cleaning plate, the top of the cleaning plate is set in an inclined surface, the bottom of the arc-shaped receiving plate is inserted with an arch plate, the top of the arch plate and the bottom of the cleaning plate are slidably connected, the bottom of the arch plate is slidably connected with a chip collecting groove, and the side of the partition plate close to the arc-shaped receiving plate is fixedly connected with a limiting inclined plate, and the limiting inclined plate is set in an inclined surface.
[0011] The above-mentioned technical solution is adopted, in which the first partition net, the metal mesh and the second partition net are an integrated structure. When there is a lot of welding slag accumulated on the surface, the cleaning plate can be moved to clean the welding slag remaining on the surface. Specifically, the top of the cleaning plate is set at an angle, and it will hit the first baffle and the second baffle during the movement. Combined with the mesh setting of the second partition net, the second partition net will vibrate in a wavy shape under the impact of the cleaning plate.
[0012] A further improvement of the technical solution of the present invention is that: a storage box is provided on the inner wall of the device body, the storage box is connected to the external air pump through a pipeline, an electric heating plate is fixedly connected to the inner wall of the storage box, the bottom of the storage box is fixedly connected to the No. 1 air supply pipe and the No. 2 air supply pipe, the side of the partition plate away from the arc-shaped receiving plate is fixedly connected to the No. 1 conical cylinder, the bottom of the No. 1 conical cylinder is fixedly connected to the No. 2 air supply pipe, and the inner walls of the No. 1 air supply pipe and the No. 2 air supply pipe are both provided with solenoid valves.
[0013] The above-mentioned technical solution is adopted, in which an electric heating plate is provided in the storage box. When the air pump transports gas into the storage box, it is first heated by the electric heating plate and then blown into the inside of the pipe through the No. 1 air supply pipe. During the blowing process, the welding slag splashed during cutting can also be blown into the inside of the pipe to assist the preheating of the pipe and reduce energy consumption.
[0014] A further improvement of the technical solution of the present invention is that: a No. 2 conical cylinder is screwed to one side of the No. 1 conical cylinder by bolts, a drainage plate is fixedly connected to the inside of the No. 2 conical cylinder, and a drainage rod is fixedly connected to the side of the drainage plate close to the No. 1 conical cylinder, and both the No. 2 conical cylinder and the drainage rod are conically arranged.
[0015] The above technical solution is adopted, in which the gas enters the No. 2 conical cylinder along with the No. 1 conical cylinder. The No. 2 conical cylinder is set in a conical shape, and the opening diameter of the end away from the No. 1 conical cylinder is larger than the end close to the No. 1 conical cylinder. After the airflow enters the No. 2 conical cylinder, under its conical contour, it cooperates with the conical guide rod to guide the airflow to disperse on the inner wall of the No. 2 conical cylinder.
[0016] A further improvement of the technical solution of the present invention is that: a protective tube is fixedly connected to the side of the No. 2 conical tube away from the No. 1 conical tube, a blocking base is fixedly connected to the inner wall of the protective tube, two corrugated baffles are fixedly connected to the inner wall of the blocking base, and a blocking plate is fixedly connected at the middle position of the two corrugated baffles.
[0017] The above technical solution is adopted. In this solution, a protective tube and a barrier base are also provided at the rear end of the No. 2 conical tube to prevent heat from continuing to spread. The corrugated baffle inside the barrier base is corrugated in shape to increase the heating area. Together with the barrier plate, heat is accumulated in the preheating area, making the preheating effect better.
[0018] A further improvement of the technical solution of the present invention is that: a plurality of support frames distributed in a circular array are fixedly connected to the outer wall of the partition plate, a No. 1 spring is fixedly connected to the inner wall of the support frame, the top of the No. 1 spring is fixedly connected to the limiting base, the top of the limiting base is fixedly connected to an arc-shaped extrusion plate, a weakening groove is provided in the middle position of the arc-shaped extrusion plate, and the arc-shaped extrusion plate is arranged in an arc surface.
[0019] The above technical solution is adopted, in which the arc-shaped extrusion plate is set in an arc shape and fits with the inner wall of the pipe fitting. During the cutting process, it cooperates with the No. 1 spring, the limit base and the support frame to make it fit more closely with the inside of the pipe fitting, thereby supporting the pipe fitting from the inside.
[0020] A further improvement of the technical solution of the present invention is that: the output end of the electric push rod is fixedly connected to a connecting plate, one side of the connecting plate is fixedly connected to a piston rod, the end of the piston rod away from the connecting plate is fixedly connected to the piston plate, the outer wall of the piston plate is slidably connected to a piston cylinder, the piston cylinder and the piston plate are fitted together, the outer wall of the piston cylinder is fixedly connected to a transport tube, one end of the transport tube is fixedly connected to a limiting box, an airbag is fixedly connected to the inner wall of the limiting box, one side of the airbag is fixedly connected to a limiting baffle, one side of the limiting baffle is fixedly connected to a lower material piece, the inner wall of the lower material piece is fixedly connected to an anti-slip sheet, the side of the limiting baffle close to the lower material piece is fixedly connected to a No. 2 spring, and the side of the No. 2 spring away from the limiting baffle is fixedly connected to the inner wall of the limiting box.
[0021] The above technical solution is adopted. In this solution, after the cutting is completed, the electric push rod is reset and drives the piston rod to move. At this time, the piston plate moves in the piston cylinder and squeezes the gas into the transport tube. The airbag connected to it expands and squeezes the lower sheet to move.
[0022] A further improvement of the technical solution of the present invention is that: a collection box is fixedly connected to the inner wall of the device body, a filter plate is fixedly connected to the top of the collection box, a chip box is slidably connected to the inner wall of the collection box, the filter plate is inclined, and a slide groove is provided on the surface of the filter plate.
[0023] The above technical solution is adopted. In this solution, the steel pipe falls under the action of the blanking piece and slides into the collection box along with the filter plate, and the debris falls into the chip collection box along with the filter plate for centralized processing.
[0024] Due to the adoption of the above technical solution, the present invention has the following technical advancements compared to the prior art:
[0025] 1. The present invention provides a laser cutting device and process for preventing deformation of steel components. An auxiliary cutting component is arranged inside the pipe. The high-temperature welding slag generated during the cutting process splashes downward and first contacts the second partition net. The second partition net is installed inside the arc-shaped receiving plate through the arc-shaped pieces on both sides, and the arc-shaped pieces are fixed to the inner side of the arc-shaped receiving plate through the tension rope at the top. Under the action of the tension rope, the second partition net has a movable space. When the welding slag splashes on the surface of the second partition net, the second partition net absorbs the potential energy of the welding slag splashing with its own flexibility. At the same time, a metal mesh and a first partition net are provided at the bottom of the second partition net to further improve the interception effect of the second partition net on the welding slag. It should be noted that the arc-shaped receiving plate is semi-arc-shaped, and the top expands to both sides, so that the range of intercepting the welding slag is wider, avoiding the problem of uneven temperature caused by the welding slag splashing to the inner wall of the pipe.
[0026] 2. The present invention provides a laser cutting device and process for preventing deformation of steel components. The first partition, metal mesh and second partition are arranged as an integrated structure. When there is a lot of welding slag accumulated on the surface, the cleaning plate can be moved to clean the welding slag remaining on the surface. Specifically, the top of the cleaning plate is arranged in an inclined surface, and it will hit the first baffle and the second baffle during the movement. Combined with the mesh setting of the second partition, the second partition will vibrate in a wavy shape under the impact of the cleaning plate, thereby keeping the surface of the second partition clean. At the same time, the cleaning plate will return to its original position under the action of the elastic rope, and the magnet inside it can quickly absorb iron-containing slag, improve the recycling rate, and increase the effect of rapid cooling of the welding slag.
[0027] 3. The present invention provides a laser cutting device and process for preventing deformation of steel components. An electric heating plate is provided in a storage box. When the air pump transports gas into the storage box, it is first heated by the electric heating plate and then blown into the interior of the pipe through the No. 1 air supply pipe. During the blowing process, the welding slag splashed during cutting can also be blown into the interior of the pipe to assist the preheating of the pipe, reduce energy consumption, and improve cutting efficiency. At the same time, the partition plate can prevent the welding slag from entering the interior of the pipe and maintain the cleanliness of the pipe.
[0028] 4. The present invention provides a laser cutting device and process for preventing deformation of steel components. The gas is set to enter the No. 2 conical cylinder along with the No. 1 conical cylinder. The No. 2 conical cylinder is set in a cone shape, and the opening diameter of the end away from the No. 1 conical cylinder is larger than the end close to the No. 1 conical cylinder. After the airflow enters the No. 2 conical cylinder, under its conical contour, it cooperates with the conical guide rod to guide the airflow to disperse on the inner wall of the No. 2 conical cylinder. A guide plate is also provided at the opening of the No. 2 conical cylinder. The part of the guide plate close to the inner wall of the No. 2 conical cylinder is arc-shaped, so that the gas can fit more closely to the inner wall of the pipe, thereby improving the uniformity of the preheating of the pipe and further reducing the probability of deformation of the pipe during the cutting process.
[0029] 5. The present invention provides a laser cutting device and process for preventing deformation of steel components. When in use, the electric push rod is provided to first send the arc-shaped receiving plate into the pipe for cutting. After the cutting is completed, the electric push rod resets and drives the piston rod to move. At this time, the piston plate moves in the piston cylinder and squeezes the gas into the transport pipe. The airbag connected to it expands and squeezes the blank to move. It should be noted that the top of the blank is an outward-turned arc surface, and an anti-slip sheet is also provided on the arc surface. When the piston cylinder moves, the cut steel pipe can be squeezed, which is convenient for quick blanking and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention will be further described below with reference to the accompanying drawings.
[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0032] Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle;
[0033] Figure 3 Schematic diagram of the front view of the pipe fitting and the arc-shaped receiving plate in the present invention;
[0034] Figure 4 This is a schematic diagram of the three-dimensional structure of the arc-shaped receiving plate and the second partition net in the present invention;
[0035] Figure 5 This is a schematic diagram of the three-dimensional structure of the second partition net and the arc-shaped sheet in the present invention;
[0036] Figure 6 This is a schematic diagram of the three-dimensional structure of the No. 1 baffle, the No. 2 baffle and the cleaning plate in the present invention;
[0037] Figure 7 Schematic diagram of the cross-sectional three-dimensional structure of the arc-shaped receiving plate and the chip collecting groove in the present invention;
[0038] Figure 8 Schematic diagram of the three-dimensional structure of the limiting inclined plate and the chip collecting groove in the present invention;
[0039] Figure 9 This is a schematic diagram of the three-dimensional structure of the protective tube, the partition plate and the second conical tube in the present invention;
[0040] Figure 10 This is a schematic diagram of the three-dimensional structure of the No. 2 conical cylinder and the guide plate in the present invention;
[0041] Figure 11 This is a schematic diagram of the three-dimensional structure of the drainage rod and the drainage plate in the present invention;
[0042] Figure 12 This is a schematic diagram of the three-dimensional structure of the arc-shaped extrusion plate and the partition plate in the present invention;
[0043] Figure 13 Schematic diagram of the overall structure of the protective tube in the present invention;
[0044] Figure 14 Schematic diagram of the overall structure of the storage box in the present invention;
[0045] Figure 15 This is a schematic diagram of the three-dimensional structure of the electric push rod and the arc-shaped receiving plate in the present invention;
[0046] Figure 16 This is a schematic diagram of the three-dimensional structure of the piston cylinder and the limit box body in the present invention;
[0047] Figure 17 It is a schematic diagram of the overall structure of the collection box in the present invention.
[0048] In the figure: 1. Device body; 2. Loading box; 3. Operating table; 4. Lathe chuck; 5. Laser cutting head; 6. Pipe fitting; 7. Collection box; 8. Arc receiving plate; 9. Arc extrusion plate; 10. Protective cylinder; 11. First screen; 12. Metal mesh; 13. Second screen; 14. Separator; 15. Chip collecting trough; 16. Arch plate; 17. Arc sheet; 18. No. 1 baffle; 19. No. 2 baffle; 20. Cleaning plate; 21. Elastic rope; 22. Magnet; 23. Limiting inclined plate; 24. Support frame; 25. No. 1 cone; 26. No. 2 cone shaped cylinder; 27. Anti-slip sheet; 28. Drainage plate; 29. Drainage rod; 30. Limiting base; 31. Spring No. 1; 32. Blocking base; 33. Corrugated baffle; 34. Blocking plate; 35. Storage box; 36. Air supply pipe No. 1; 37. Electric push rod; 38. Limiting box; 39. Air supply pipe No. 2; 40. Electric heating plate; 41. Piston cylinder; 42. Connecting plate; 43. Piston rod; 44. Piston plate; 45. Transport pipe; 46. Air bag; 47. Unloading sheet; 48. Spring No. 2; 49. Limiting baffle; 50. Chip box; 51. Filter plate. DETAILED DESCRIPTION
[0049] The present invention is described in further detail below in conjunction with the embodiments:
[0050] Example 1
[0051] like Figure 1 、 Figure 3 and Figure 5As shown, the present invention provides a laser cutting device and process for preventing deformation of steel components, comprising a device body 1; a loading box 2 is fixedly connected to one side of the device body 1, an operating table 3 is fixedly connected to the front end of the device body 1, a lathe chuck 4 is fixedly connected to the inner side wall of the device body 1, a laser cutting head 5 is fixedly connected to the top of the inner side wall of the device body 1, a pipe 6 is plugged into the inner side wall of the lathe chuck 4, an auxiliary cutting component is provided on the inner side wall of the pipe 6, and the auxiliary cutting component is used to reduce the deformation phenomenon when cutting steel components; the auxiliary cutting component includes a tool provided inside the pipe 6 The arc-shaped receiving plate 8 on the side wall is fixedly connected to an electric push rod 37 on one side of the arc-shaped receiving plate 8, and a second partition net 13 is movably connected at the middle position of the arc-shaped receiving plate 8. The bottom of the second partition net 13 is fixedly connected to a metal mesh 12, and the bottom of the metal mesh 12 is fixedly connected to the first partition net 11. Both sides of the second partition net 13 are fixedly connected to an arc-shaped piece 17, and the arc-shaped piece 17 and the arc-shaped receiving plate 8 are slidingly connected. Tension ropes are provided on both sides of the arc-shaped piece 17, and the tension ropes are fixedly connected to the inner wall of the arc-shaped receiving plate 8. One side of the arc-shaped receiving plate 8 is fixedly connected to a partition plate 14.
[0052] In this embodiment, an auxiliary cutting assembly is provided and placed inside the pipe 6. The high-temperature welding slag generated during the cutting process splashes downward and first contacts the second partition net 13. The second partition net 13 is installed inside the arc-shaped receiving plate 8 through the arc-shaped pieces 17 on both sides, and the arc-shaped pieces 17 are fixed to the inner side of the arc-shaped receiving plate 8 through the tension rope at the top. Under the action of the tension rope, the second partition net 13 has a movable space. Combined with the flexibility of the second partition net 13 itself, when the welding slag splashes on the surface of the second partition net 13, the potential energy of the welding slag splashing is absorbed. At the same time, a metal mesh 12 and a first partition net 11 are also provided at the bottom of the second partition net 13 to further improve the interception effect of the second partition net 13 on the welding slag. It should be noted that the arc-shaped receiving plate 8 is semi-arc-shaped, and the top expands to both sides, so that the range of intercepting the welding slag is wider, avoiding the problem of uneven temperature caused by the welding slag splashing to the inner wall of the pipe 6.
[0053] Example 2
[0054] like Figure 5 、 Figure 6 and Figure 7As shown, on the basis of Example 1, the present invention provides a technical solution: preferably, the bottom of the first partition net 11 is fixedly connected with a plurality of baffles No. 18 and baffles No. 2 19 distributed in a linear array, and the baffles No. 18 and the baffles No. 2 19 are installed in an interlaced manner, and the bottom of the first partition net 11 is slidably connected with a cleaning plate 20, one side of the cleaning plate 20 is fixedly connected with an elastic rope 21, a magnet 22 is inserted into the interior of the cleaning plate 20, the top of the cleaning plate 20 is set in an inclined surface, the bottom of the arc-shaped receiving plate 8 is inserted with an arch plate 16, the top of the arch plate 16 and the bottom of the cleaning plate 20 are slidably connected, the bottom of the arch plate 16 is slidably connected with a chip collecting groove 15, and the side of the partition plate 14 close to the arc-shaped receiving plate 8 is fixedly connected with a limiting inclined plate 23, and the limiting inclined plate 23 is set in an inclined surface.
[0055] After long-term use, welding slag will accumulate on the surface of the second screen 13, causing the welding slag temperature to dissipate slowly, thereby causing the bottom temperature of the arc-shaped receiving plate 8 to be higher, resulting in uneven temperature inside the pipe 6, affecting subsequent cutting work.
[0056] In this embodiment, the first partition screen 11, the metal mesh 12 and the second partition screen 13 are formed into an integrated structure. When there is a lot of welding slag accumulated on the surface, the cleaning plate 20 can be moved to clean the welding slag remaining on the surface. Specifically, the top of the cleaning plate 20 is set at an angle, and it will hit the first baffle 18 and the second baffle 19 during the movement. Combined with the mesh setting of the second partition screen 13, the second partition screen 13 vibrates in a corrugated shape under the impact of the cleaning plate 20, thereby keeping the surface of the second partition screen 13 clean. At the same time, the cleaning plate 20 will return to its original position under the action of the elastic rope 21, and the magnet 22 inside it can quickly absorb iron-containing slag, improve the recycling rate, and increase the effect of rapid cooling of the welding slag.
[0057] When the cleaning plate 20 is reset, part of the debris is pushed into the chip collecting groove 15 and falls on the limiting inclined plate 23 inside the chip collecting groove 15. The debris slides into the chip collecting groove 15 according to the inclination angle of the limiting inclined plate 23 and is collected in a centralized manner.
[0058] Example 3
[0059] like Figure 2 、 Figure 14 and Figure 15As shown, on the basis of Example 1, the present invention provides a technical solution: preferably, a storage box 35 is provided on the inner wall of the device body 1, and the storage box 35 is connected to the external air pump through a pipeline, and an electric heating plate 40 is fixedly connected to the inner wall of the storage box 35, and the bottom of the storage box 35 is fixedly connected to the No. 1 air supply pipe 36 and the No. 2 air supply pipe 39, and the side of the partition plate 14 away from the arc-shaped receiving plate 8 is fixedly connected to the No. 1 conical cylinder 25, and the bottom of the No. 1 conical cylinder 25 is fixedly connected to the No. 2 air supply pipe 39, and the inner walls of the No. 1 air supply pipe 36 and the No. 2 air supply pipe 39 are both provided with solenoid valves.
[0060] Since the tube 6 is cut by laser, which results in differences in local temperature, the part to be cut needs to be preheated in advance to improve the cutting accuracy.
[0061] In this embodiment, an electric heating plate 40 is provided in the storage box 35. When the air pump transports gas into the storage box 35, it is first heated by the electric heating plate 40 and then blown into the interior of the pipe 6 through the No. 1 air supply pipe 36. During the blowing process, the welding slag splashed during cutting can also be blown into the interior of the pipe 6 to assist in the preheating of the pipe 6, reduce energy consumption, and improve cutting efficiency. At the same time, the partition plate 14 can prevent the welding slag from entering the interior of the pipe 6, thereby maintaining the cleanliness of the pipe 6.
[0062] Specifically, the gas can also enter the No. 1 conical cylinder 25 through the No. 2 air supply pipe 39, and discharge the welding slag from the pipe 6 in the opposite direction, further improving the above-mentioned cleaning effect of the second partition 13.
[0063] like Figure 10 and Figure 11 As shown, preferably, one side of the No. 1 conical cylinder 25 is screwed with the No. 2 conical cylinder 26 by bolts, the interior of the No. 2 conical cylinder 26 is fixedly connected with a guide plate 28, and the side of the guide plate 28 close to the No. 1 conical cylinder 25 is fixedly connected with a guide rod 29, and the No. 2 conical cylinder 26 and the guide rod 29 are both conically arranged.
[0064] Since gas blowing is used to assist the preheating of the pipe 6, the hot air is blown to the same part of the pipe 6, resulting in uneven preheating of the pipe 6 during the preheating work, thereby affecting the cutting effect of the pipe 6.
[0065] In this embodiment, the gas is set to enter the No. 2 conical cylinder 26 along with the No. 1 conical cylinder 25. The No. 2 conical cylinder 26 is set in a conical shape, and the opening diameter of the end away from the No. 1 conical cylinder 25 is larger than the end close to the No. 1 conical cylinder 25. After the airflow enters the No. 2 conical cylinder 26, under its conical profile, it cooperates with the conical guide rod 29 to guide the airflow to disperse on the inner wall of the No. 2 conical cylinder 26. A guide plate 28 is also provided at the opening of the No. 2 conical cylinder 26. The part of the guide plate 28 close to the inner wall of the No. 2 conical cylinder 26 is arc-shaped, so that the gas can fit more closely to the inner wall of the pipe 6, thereby improving the uniformity of the preheating of the pipe 6 and further reducing the probability of deformation of the pipe 6 during the cutting process.
[0066] like Figure 13 As shown, preferably, a protective tube 10 is fixedly connected to the side of the No. 2 conical tube 26 away from the No. 1 conical tube 25, a blocking base 32 is fixedly connected to the inner wall of the protective tube 10, two corrugated baffles 33 are fixedly connected to the inner wall of the blocking base 32, and a blocking plate 34 is fixedly connected at the middle position of the two corrugated baffles 33.
[0067] Since the preheating work of the auxiliary pipe 6 is performed by the No. 1 air supply pipe 36, the scope of action is larger, resulting in heat loss.
[0068] In this embodiment, a protective tube 10 and a blocking base 32 are provided at the rear end of the second conical tube 26 to prevent heat from continuing to spread. The corrugated baffle 33 inside the blocking base 32 is corrugated in shape to increase the heated area. In conjunction with the blocking plate 34, heat is accumulated in the preheating area, thereby improving the preheating effect.
[0069] like Figure 9 and Figure 12 As shown, preferably, a plurality of support frames 24 distributed in a circular array are fixedly connected to the outer wall of the partition plate 14, and a No. 1 spring 31 is fixedly connected to the inner wall of the support frame 24. The top of the No. 1 spring 31 is fixedly connected to the limiting base 30, and the top of the limiting base 30 is fixedly connected to the arc-shaped extrusion plate 9. A weakening groove is provided at the middle position of the arc-shaped extrusion plate 9, and the arc-shaped extrusion plate 9 is arranged in an arc surface.
[0070] Since the pipe 6 may be slightly deformed during the cutting process, the cutting accuracy is affected.
[0071] In this embodiment, the arc-shaped extrusion plate 9 is arranged in an arc shape and fits against the inner wall of the pipe 6. During the cutting process, it cooperates with the No. 1 spring 31, the limiting base 30 and the support frame 24 to make it fit more closely against the inside of the pipe 6, supporting the pipe 6 from the inside, and further reducing the probability of deformation of the pipe 6 during cutting.
[0072] Example 4
[0073] like Figure 15 and Figure 16 As shown, on the basis of Example 1, the present invention provides a technical solution: preferably, the output end of the electric push rod 37 is fixedly connected to the connecting plate 42, and one side of the connecting plate 42 is fixedly connected to the piston rod 43, and the end of the piston rod 43 away from the connecting plate 42 is fixedly connected to the piston plate 44, and the outer wall of the piston plate 44 is slidably connected to the piston cylinder 41, and the piston cylinder 41 and the piston plate 44 fit together. The outer wall of the piston cylinder 41 is fixedly connected to the transport tube 45, and one end of the transport tube 45 is fixedly connected to the limiting box 38, and an air bag 46 is fixedly connected to the inner side wall of the limiting box 38, and one side of the air bag 46 is fixedly connected to the limiting baffle 49, and one side of the limiting baffle 49 is fixedly connected to the lower sheet 47, and the inner side wall of the lower sheet 47 is fixedly connected to the anti-slip sheet 27, and the side of the limiting baffle 49 close to the lower sheet 47 is fixedly connected to the No. 2 spring 48, and the side of the No. 2 spring 48 away from the limiting baffle 49 is fixedly connected to the inner side wall of the limiting box 38.
[0074] Since the auxiliary cutting assembly is placed inside the pipe fitting 6 when the pipe fitting 6 is cut, the pipe fitting 6 cannot be quickly unloaded after being cut, thereby reducing the efficiency of cutting the pipe fitting 6.
[0075] In this embodiment, the electric push rod 37 is provided to first send the arc-shaped receiving plate 8 into the pipe 6 for cutting when in use. After the cutting is completed, the electric push rod 37 is reset and drives the piston rod 43 to move. At this time, the piston plate 44 moves in the piston cylinder 41 and squeezes the gas into the transport pipe 45. The airbag 46 connected to it expands and squeezes the blanking piece 47 to move. It should be noted that the top of the blanking piece 47 is an outward-turned arc surface, and an anti-slip sheet 27 is also provided on the arc surface. When the piston cylinder 41 moves, the cut steel pipe can be squeezed, which is convenient for quick blanking and improves work efficiency.
[0076] like Figure 1 and Figure 17 As shown, preferably, a collecting box 7 is fixedly connected to the inner wall of the device body 1, a filter plate 51 is fixedly connected to the top of the collecting box 7, a chip box 50 is slidably connected to the inner wall of the collecting box 7, the filter plate 51 is inclined, and a slide groove is provided on the surface of the filter plate 51.
[0077] Since the pipe 6 generates debris during the cutting process, the accumulation of debris affects the cutting of the equipment and is time-consuming and labor-intensive to clean up. At the same time, the debris in the air affects the health of the workers.
[0078] In this embodiment, the steel pipe falls under the action of the lower sheet 47 and slides into the collection box 7 along with the filter plate 51, and the debris falls along with the filter plate 51 into the chip box 50 for centralized processing.
[0079] The steel component is fixed in the lathe chuck 4 through the loading box 2, and the power range of the equipment is adjusted to between 2000W and 4000W through the operating table 3, and the speed range of the equipment is adjusted to between 28m / min and 35m / min. The arc-shaped receiving plate 8 is placed under the part to be cut of the steel component, and the steel component is cut using the laser cutting head 5.
[0080] The working principle of the laser cutting device and process for preventing deformation of steel components is described in detail below.
[0081] like Figures 1-17 As shown, first, the pipe 6 is fixed in the lathe chuck 4, and the arc-shaped receiving plate 8 is sent into the pipe 6 by the electric push rod 37. At this time, the pipe 6 is cut by the laser cutting head 5. The high-temperature welding slag generated during the cutting process splashes downward and first contacts the second partition 13. The second partition 13 is installed in the interior of the arc-shaped receiving plate 8 through the arc-shaped pieces 17 on both sides, and the arc-shaped piece 17 is fixed to the inner side of the arc-shaped receiving plate 8 through the tension rope at the top. Under the action of the tension rope, the second partition 13 has a movable space, which cooperates with the second partition 13 itself. The flexibility of the second screen 13 absorbs the potential energy of the welding slag when the welding slag splashes on the surface of the second screen 13. At the same time, the bottom of the second screen 13 is also provided with a metal mesh 12 and a first screen 11, which further improves the interception effect of the second screen 13 on the welding slag. When there is a lot of welding slag accumulated on its surface, the cleaning plate 20 can be moved to clean the welding slag remaining on the surface. Specifically, the top of the cleaning plate 20 is set in an inclined surface. During the movement, it will collide with the first baffle 18 and the second baffle 19, and cooperate with the mesh setting of the second screen 13 to make the second screen 13 hit the cleaning plate 20. The second screen 13 is kept clean by shaking in a wavy shape when struck. At the same time, the cleaning plate 20 returns to its original position under the action of the elastic rope 21. The magnet 22 inside it can quickly absorb the iron-containing slag, improve the recycling rate, and increase the effect of rapid cooling of the welding slag. At this time, the air pump transports the gas to the storage box 35, heats it through the electric heating plate 40, and then blows it into the pipe 6 through the No. 1 air supply pipe 36. During the blowing process, the welding slag splashed during cutting can also be blown into the pipe 6 to assist the preheating of the pipe 6. The gas is blown into the pipe 6 with the No. 1 conical cylinder 25 enters the second conical cylinder 26. The second conical cylinder 26 is conical in shape. The opening diameter of the end away from the first conical cylinder 25 is larger than the end close to the first conical cylinder 25. After the airflow enters the second conical cylinder 26, under its conical profile, it cooperates with the conical guide rod 29 to guide the airflow to be dispersed on the inner wall of the second conical cylinder 26. A guide plate 28 is also provided at the opening of the second conical cylinder 26. The part of the guide plate 28 close to the inner wall of the second conical cylinder 26 is arc-shaped, so that the gas can be more closely attached to the inner wall of the pipe 6, thereby improving the uniformity of the preheating of the pipe 6.
[0082] After the cutting is completed, the electric push rod 37 resets and drives the piston rod 43 to move. At this time, the piston plate 44 moves in the piston cylinder 41 and squeezes the gas into the transport tube 45. The air bag 46 connected to it expands and squeezes the blanking piece 47 to move. It should be noted that the top of the blanking piece 47 is an outward-turned arc surface, and an anti-slip sheet 27 is also provided on the arc surface. When the piston cylinder 41 moves, it can squeeze the cut steel pipe, which is convenient for rapid material unloading and improves work efficiency.
[0083] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made based on the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A laser cutting device for preventing deformation of a steel member, comprising a device body (1); characterized in that: A loading box (2) is fixedly connected to one side of the device body (1), an operating table (3) is fixedly connected to the front end of the device body (1), a lathe chuck (4) is fixedly connected to the inner wall of the device body (1), a laser cutting head (5) is fixedly connected to the top of the inner wall of the device body (1), a pipe fitting (6) is plugged into the inner wall of the lathe chuck (4), and an auxiliary cutting component is arranged on the inner wall of the pipe fitting (6), and the auxiliary cutting component is used to reduce deformation when cutting steel components; The auxiliary cutting assembly comprises an arc-shaped receiving plate (8) arranged on the inner wall of the pipe (6), one side of the arc-shaped receiving plate (8) is fixedly connected to an electric push rod (37), a second partition net (13) is movably connected at the middle position of the arc-shaped receiving plate (8), the bottom of the second partition net (13) is fixedly connected to a metal mesh (12), the bottom of the metal mesh (12) is fixedly connected to a first partition net (11), both sides of the second partition net (13) are fixedly connected to arc-shaped sheets (17), the arc-shaped sheets (17) and the arc-shaped receiving plate (8) are slidably connected, both sides of the arc-shaped sheets (17) are provided with tension ropes, the tension ropes are fixedly connected to the inner wall of the arc-shaped receiving plate (8), and one side of the arc-shaped receiving plate (8) is fixedly connected to a partition plate (14); The output end of the electric push rod (37) is fixedly connected to a connecting plate (42), one side of the connecting plate (42) is fixedly connected to a piston rod (43), one end of the piston rod (43) away from the connecting plate (42) is fixedly connected to a piston plate (44), the outer wall of the piston plate (44) is slidably connected to a piston cylinder (41), the piston cylinder (41) and the piston plate (44) are in contact with each other, the outer wall of the piston cylinder (41) is fixedly connected to a transport pipe (45), one end of the transport pipe (45) is fixedly connected to a limiting box (38), An airbag (46) is fixedly connected to the inner wall of the limit box (38), one side of the airbag (46) is fixedly connected to a limit baffle (49), one side of the limit baffle (49) is fixedly connected to a lower sheet (47), an anti-slip sheet (27) is fixedly connected to the inner wall of the lower sheet (47), a side of the limit baffle (49) close to the lower sheet (47) is fixedly connected to a No. 2 spring (48), and a side of the No. 2 spring (48) away from the limit baffle (49) is fixedly connected to the inner wall of the limit box (38).
2. The laser cutting device for preventing deformation of steel components according to claim 1, characterized in that: The bottom of the first partition net (11) is fixedly connected to a plurality of first baffle plates (18) and second baffle plates (19) distributed in a linear array, and the first baffle plates (18) and the second baffle plates (19) are installed in an interlaced manner. The bottom of the first partition net (11) is slidably connected to a cleaning plate (20), one side of the cleaning plate (20) is fixedly connected to an elastic rope (21), the interior of the cleaning plate (20) is plugged with a magnet (22), the top of the cleaning plate (20) is arranged in an inclined surface, the bottom of the arc-shaped receiving plate (8) is plugged with an arch plate (16), the top of the arch plate (16) and the bottom of the cleaning plate (20) are slidably connected, the bottom of the arch plate (16) is slidably connected to a chip collecting groove (15), and the partition plate (14) is fixedly connected to a side of the arc-shaped receiving plate (8) with a limiting inclined plate (23), and the limiting inclined plate (23) is arranged in an inclined surface.
3. The laser cutting device for preventing deformation of steel components according to claim 2, characterized in that: A storage box (35) is provided on the inner side wall of the device body (1), and the storage box (35) is connected to an external air pump through a pipeline. An electric heating plate (40) is fixedly connected to the inner side wall of the storage box (35), and a first air supply pipe (36) and a second air supply pipe (39) are fixedly connected to the bottom of the storage box (35). A first conical cylinder (25) is fixedly connected to the side of the partition plate (14) away from the arc-shaped receiving plate (8), and the bottom of the first conical cylinder (25) is fixedly connected to the second air supply pipe (39), and the inner walls of the first air supply pipe (36) and the second air supply pipe (39) are both provided with solenoid valves.
4. The laser cutting device for preventing deformation of steel components according to claim 3, characterized in that: A second conical cylinder (26) is screwed to one side of the first conical cylinder (25) by means of bolts, a guide plate (28) is fixedly connected to the interior of the second conical cylinder (26), a guide rod (29) is fixedly connected to the side of the guide plate (28) close to the first conical cylinder (25), and the second conical cylinder (26) and the guide rod (29) are both arranged in a conical shape.
5. The laser cutting device for preventing deformation of steel components according to claim 4, characterized in that: A protective tube (10) is fixedly connected to the side of the second conical tube (26) away from the first conical tube (25); a blocking base (32) is fixedly connected to the inner side wall of the protective tube (10); two corrugated baffles (33) are fixedly connected to the inner side wall of the blocking base (32); and a blocking plate (34) is fixedly connected at the middle position of the two corrugated baffles (33).
6. The laser cutting device for preventing deformation of steel components according to claim 5, characterized in that: A plurality of support frames (24) distributed in a circumferential array are fixedly connected to the outer side wall of the partition plate (14); a No. 1 spring (31) is fixedly connected to the inner side wall of the support frame (24); the top of the No. 1 spring (31) is fixedly connected to a limit base (30); the top of the limit base (30) is fixedly connected to an arc-shaped extrusion plate (9); a weakening groove is provided at the middle position of the arc-shaped extrusion plate (9); and the arc-shaped extrusion plate (9) is arranged in an arc surface.
7. The laser cutting device for preventing deformation of steel components according to claim 6, characterized in that: A collecting box (7) is fixedly connected to the inner side wall of the device body (1), a filter plate (51) is fixedly connected to the top of the collecting box (7), and a chip collecting box (50) is slidably connected to the inner side wall of the collecting box (7).
8. The laser cutting device for preventing deformation of steel components according to claim 7, characterized in that: The filter plate (51) is arranged in an inclined manner, and a sliding groove is provided on the surface of the filter plate (51).
9. A laser cutting process for preventing deformation of steel components, applicable to the laser cutting device according to any one of claims 7-8, characterized in that: The steel component is fixed in a lathe chuck (4) through a loading box (2), the power range of the equipment is adjusted to between 2000W and 4000W through an operating table (3), and the speed range of the equipment is adjusted to between 28m / min and 35m / min, and an arc-shaped receiving plate (8) is placed under the part of the steel component to be cut, and the steel component is cut using a laser cutting head (5).
Citation Information
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