Welding equipment for hydraulic engineering pipeline support

By using the moving force of the welding machine to flip the chamfer knife and the welding machine in the welding equipment for pipeline support for water conservancy engineering, and using high-pressure airflow and tooth meshing technology to achieve synchronous fixation and rotation of the pipeline, the pipeline centering fixation in the prior art is solved The synchronous rotation problem improves welding efficiency and equipment operation convenience.

CN119457870AActive Publication Date: 2025-02-18ZHENGZHOU UNIV
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Patent Information

Application Number
CN202411818968.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-02-18
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

In the prior art, the two pipes cannot be rotated simultaneously at the same time, resulting in low welding efficiency and frequent equipment replacement.

Method used

By using the force in the direction of movement of the welding machine close to the pipes on both sides, the chamfering knife and the welding machine can be turned around, ensuring the independence and non-interference between welding and chamfering operations. Use a high-pressure airflow-driven chamfering knife for chamfering and welding, and synchronous fixing and rotation of the pipes on both sides is achieved through tooth engagement.

Benefits of technology

The independent operation of welding and chamfer is achieved, the welding efficiency is improved, the need for equipment replacement is avoided, and the synchronization of the pipes on both sides is ensured during chamfering and welding.

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Abstract

The welding equipment for the hydraulic engineering pipeline support comprises a base, one side of the top wall of the base is fixedly connected with a lifting assembly, the lifting assembly comprises a lifting support fixedly connected to one side of the top wall of the base, the lifting support is arranged in an L shape, and the top wall of the lifting support is symmetrically and fixedly connected with lifting pneumatic telescopic rods; the telescopic end of the lifting pneumatic telescopic rod is fixedly connected with a lifting plate; during welding, the chamfering tool and the welding machine are turned over through the force close to the pipeline, independence and non-interference between welding and chamfering are guaranteed, the working process of firstly chamfering and then welding is achieved, the chamfering tool is driven to chamfer the pipelines on the two sides, meanwhile, sweeps can be blown off, high-pressure and high-pressure airflow drives the fixed tooth columns on the two sides to rotate, and the welding efficiency is improved in a tooth meshing mode. And the pipelines on the two sides can be synchronously fixed and can also be synchronously rotated, and the synchronism between the pipelines on the two sides in the chamfering and welding process is guaranteed.
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Description

Technical Field

[0001] The invention belongs to the technical field of pipeline welding, and specifically refers to welding equipment for a pipeline support of a water conservancy project. Background Art

[0002] Various pipes are widely used in water conservancy projects to collect, transport, distribute and regulate water resources. There are many ways to connect pipes, among which welding is one of the most common connection methods, which can provide a strong connection effect.

[0003] When welding pipes, it is crucial to ensure that the two pipes are in a coaxial position, which requires the two pipes to be aligned. However, the prior art cannot synchronize the two pipes while fixing them in the center. This requires workers to drill under the pipes for welding, which is inconvenient. In addition, during the welding process, the pipes on both sides need to be chamfered, and it is necessary to switch between the chamfering equipment and the welding equipment, resulting in low welding efficiency.

[0004] Therefore, there is a need for a welding device for a water conservancy project pipeline support to solve the technical problems in the prior art that two pipelines cannot be fixed and rotated synchronously at the same time and that the equipment needs to be replaced, resulting in low welding efficiency. Summary of the invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a welding device for a water conservancy project pipeline support. During the welding process, the force of the welding machine in the moving direction close to the pipelines on both sides is cleverly used to realize the flipping of the chamfering knife and the welding machine, thereby ensuring the independence and non-interference of the welding and chamfering operations, so that the work flow of chamfering first and then welding can be smoothly realized, and there is no need to replace the equipment during the welding process, which solves the technical problem of low welding efficiency caused by the need to replace the equipment in the prior art. The chamfering knife is driven by high-pressure airflow to chamfer the pipelines on both sides. The high-pressure airflow not only cools the chamfering knife, but also effectively blows off the waste chips. After the welding is completed, the high-pressure airflow drives the chamfering knife to remove the burrs of the weld and cool the weld. The high-pressure airflow drives the fixed tooth columns on both sides to rotate. Through the tooth meshing method, the connecting tubes on both sides can rotate synchronously, thereby realizing the synchronous fixation and rotation of the pipelines on both sides. During the chamfering and welding process, the synchronization between the pipelines on both sides solves the technical problem that the two pipelines cannot be fixed and rotated synchronously at the same time in the prior art.

[0006] In order to solve the above technical problems, the technical scheme adopted by the present invention is as follows: a welding device for a water conservancy project pipe support proposed in this scheme comprises a base, a lifting assembly is fixedly connected to one side of the top wall of the base, the lifting assembly comprises a lifting bracket fixedly connected to one side of the top wall of the base, the lifting bracket is arranged in an L shape, the top wall of the lifting bracket is symmetrically fixedly connected to a lifting pneumatic telescopic rod, the telescopic end of the lifting pneumatic telescopic rod is fixedly connected to a lifting plate, the side wall of the lifting bracket is fixedly connected to an air pump, the output end of the air pump is connected to the base end of the lifting pneumatic telescopic rod through an air pipe, one side of the lifting plate is fixedly connected to a one-way rotating assembly, one end of the one-way rotating assembly is connected to a pneumatic chamfering assembly and a welding machine, and the input end of the pneumatic chamfering assembly The base is connected with a movable component, which includes a connecting seat fixedly connected to the bottom wall of the base, and movable pneumatic telescopic rods are fixedly connected on both sides of the connecting seat. The base end of the movable pneumatic telescopic rod is connected to the output end of the air pump through the air pipe, and the output end of the movable pneumatic telescopic rod is fixedly connected to a movable plate, and the movable plate is slidably connected in the base, and the top wall of the movable plate is fixedly connected to a push plate, and the bottom wall of the push plate is slidably connected to the top wall of the base, and the top wall of the push plate is fixedly connected to a pipeline fixing component, and one side of the lifting bracket is fixedly connected with a pneumatic transmission component, and the input end of the pneumatic transmission component is connected to the output end of the air pump through an air pipe, and the pneumatic transmission component is arranged for transmission with the pipeline fixing component.

[0007] Preferably, the one-way rotating component includes a connecting frame, a rotating rack and a rotating gear, the side wall of the connecting frame is fixedly connected to the side wall of the lifting plate, the side wall of the rotating gear is rotatably connected to the other side wall of the connecting frame, the side wall of the lifting bracket is fixedly connected with a rotating rack, the rotating rack is meshed with the rotating gear, the number of teeth of the rotating rack is equal to half the number of teeth of the rotating gear, a guide groove in an annular shape is provided on one side of the rotating gear, rubber strips are fixedly connected to the circumferential walls on both sides of the guide groove, a rotating ring is rotatably connected to the inner wall of the guide groove, and the circumferential walls on both sides of the rotating ring are in contact with the circumferential walls of the rubber strips on both sides.

[0008] Preferably, the one-way rotating assembly also includes a rotating ratchet, a connecting rod, a ratchet, a connecting spring and a rotating plate, the side wall of the rotating ratchet is fixedly connected to the side wall of the rotating ring, the other side wall of the rotating ratchet is rotatably connected to the inner side wall of the connecting frame, the rotating plate is coaxially fixedly connected to the rotating ratchet, the side wall of the rotating plate is rotatably connected to the side wall of the rotating gear, the side wall of the rotating plate is fixedly connected to a flip plate, the bottom wall of the welding machine is fixedly connected to the side wall of the flip plate, the side wall of the connecting frame is hinged with a connecting rod, the other side of the connecting rod is fixedly connected to a ratchet, the ratchet is arranged in coordination with the rotating ratchet, the side wall of the connecting rod is fixedly connected to a connecting spring, and the other end of the connecting spring is fixedly connected to the side wall of the connecting frame.

[0009] Preferably, the pneumatic transmission assembly includes a transmission housing, a transmission impeller, a transmission driving gear, a support rod, a fixed gear column, a driven driven gear and a transmission shaft, the side wall of the transmission housing is fixedly connected to the side wall of the lifting bracket, the transmission housing is hollow, the input end of the transmission housing is connected to the output end of the air pump through an air pipe, the side wall of the transmission impeller is rotatably connected to the inner side wall of the transmission housing, the side wall of the transmission driving gear is rotatably connected to the side wall of the transmission housing, the side wall of the transmission driving gear is coaxially fixedly connected to the side wall of the transmission impeller, the support rods are symmetrically fixedly connected to both sides of the top wall of the base, the support rods on both sides are rotatably connected with the transmission shaft, the two ends of the transmission shaft are coaxially fixedly connected with fixed gear columns, the outer edge of one side of the fixed gear column is arranged in a beveled shape, the driven driven gear is fixedly connected to the transmission shaft, and the driven driven gear is meshed with the transmission driving gear.

[0010] Preferably, the pipe fixing assembly includes a support frame symmetrically fixedly connected to the top wall of the push plate, the side wall of the support frame is rotatably connected to a driving shell, the driving shell is arranged in a hollow ring shape, and driving gear rings are fixedly connected to the outer circumferential walls of the driving shells on both sides, the outer edge of one side of the driving gear ring is arranged in a beveled shape, and the driving gear ring is meshed with a fixed gear column during the movement.

[0011] Preferably, the pipe fixing assembly also includes a planar thread fixedly connected to the inner wall of the driving shell, one side wall of the driving shell is slidably connected to a driving rod in a ring array, the side wall of the driving rod is movably engaged with the planar thread, the planar thread pushes the driving rod to move toward the axial position of the driving shell, the other side wall of the driving rod is fixedly connected to a fixing claw, and the other end of the fixing claw is arranged in an arc shape.

[0012] Preferably, the pneumatic chamfering assembly includes a tool housing, a chamfering impeller, a rotating ring, an air outlet pipe and a chamfering knife. The side wall of the tool housing is fixedly connected to the side wall of the flip plate, the tool housing is hollow, one side of the circumferential wall of the tool housing is rotatably connected to a rotating ring, the other end of the rotating ring is connected to the output end of the air pump through an air pipe, the other side of the circumferential wall of the tool housing is fixedly connected to an air outlet pipe, the inner bottom wall of the tool housing is rotatably connected to the chamfering impeller, the bottom wall of the tool housing is rotatably connected to the chamfering knife, one end of the chamfering knife is conically set, and the other end of the chamfering knife is coaxially and fixedly connected to the chamfering impeller.

[0013] The beneficial effects achieved by the present invention using the above structure are as follows: 1. The present application utilizes a mobile pneumatic telescopic rod to drive the welding machine to move, thereby realizing the flipping of the chamfering knife and the welding machine, the independence and non-interference between welding and chamfering, and the high-pressure airflow drives the chamfering knife to rotate, chamfers the pipes on both sides, increases the welding area and reduces welding defects. The high-pressure airflow can also blow off the waste chips generated by chamfering, and air-cool the chamfering knife. After welding is completed, the burrs of the weld can be removed, and the weld can be cooled. The high-pressure airflow drives the fixed tooth columns on both sides to rotate, and utilizes the tooth meshing method to drive the connecting tubes on both sides to rotate synchronously, synchronously fix the pipes on both sides, and can also synchronously rotate the pipes, ensuring the synchronization between the pipes on both sides during the chamfering and welding process; 2. The rotating rack and the rotating gear mesh with each other in a toothed manner. When the ratchet does not catch the rotating ratchet, the friction between the rubber strip and the rotating ring is used to drive the rotating ratchet to rotate, thereby changing the direction of the welding machine and the chamfering cutter. When the ratchet catches the rotating ratchet, the rotating ratchet does not drive the rotating ring and the flip plate to flip, and does not change the direction of the welding machine and the chamfering cutter, thereby meeting the needs of chamfering and welding. 3. Use high-pressure airflow to drive the chamfering impeller to rotate, and then drive the chamfering knife to rotate, chamfer the welding position of the pipe. The high-pressure airflow is discharged through the air outlet pipe to blow off the waste chips generated by the chamfering, and the chamfering knife is cooled by air. After the welding is completed, the burrs generated at the welding position can be removed, and the high-pressure airflow is used to cool the welding position during the removal process; 4. Use high-pressure airflow to drive the transmission impeller and the transmission driving gear to rotate. Use the transmission between the transmission driving gear and the driven gear to drive the fixed gear column to rotate. At the same time, move the pneumatic telescopic rod to start, and drive the support frame to move through the moving plate and the pushing plate, drive the pipes on both sides and the driving gear ring to move. During the movement, the fixed gear column engages with the driving gear ring, and the driving gear ring is driven to rotate. During the rotation, the driving shell drives the driving rod and the fixed claw to coaxially fix the pipeline through the flat thread. After the pipeline is fixed, it drives the pipelines on both sides to rotate synchronously and move to the appropriate position, so as to adjust the gap between the pipelines on both sides according to different welding requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present solution and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention.

[0015] Figure 1 This is a schematic diagram of the overall structure of a welding device for a water conservancy project pipe support proposed by the present invention; Figure 2 This is a schematic diagram of the overall structure of a one-way rotating assembly of a welding device for a water conservancy project pipe support proposed by the present invention; Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure of the middle part; Figure 4 A cross-sectional schematic diagram of a one-way rotating assembly connection structure of a welding device for a water conservancy project pipeline support proposed by the present invention; Figure 5 A partial cross-sectional structural diagram of a pneumatic transmission assembly of a welding device for a water conservancy project pipeline support proposed by the present invention; Figure 6 for Figure 5 Schematic diagram of the enlarged structure of B; Figure 7 This is a schematic diagram of the overall structure of a welding device for a water conservancy project pipe support proposed by the present invention from another perspective; Figure 8 A schematic cross-sectional view of the local structure of a welding device for a water conservancy project pipeline support proposed by the present invention; Fig. 9 A schematic cross-sectional view of the local structure of a pipe fixing assembly of a welding device for a water conservancy project pipe support proposed by the present invention; Fig.10 This is a schematic cross-sectional view of another partial structure of a pipe fixing assembly of a welding device for a water conservancy project pipe support proposed by the present invention.

[0016] In the accompanying drawings: 1, base, 2, moving component, 3, pipeline fixing component, 4, lifting component, 5, one-way rotation component, 6, pneumatic chamfering component, 7, pneumatic transmission component, 8, air pump, 9, welding machine, 201, connecting seat, 202, mobile pneumatic telescopic rod, 203, mobile plate, 204, push plate, 301, support frame, 303, drive gear ring, 304, drive shell, 306, drive rod, 307, fixed claw, 308, flat thread, 401, lifting bracket, 402, lifting pneumatic telescopic rod, 403, lifting plate, 501, connecting frame, 502, lifting pneumatic telescopic rod, 503, lifting plate, 504, lifting frame, 505, lifting frame, 506, lifting frame, 507, lifting frame, 508, lifting frame, 509, lifting frame, 510, lifting frame, 511, lifting frame, 512, lifting frame, 513, lifting frame, 514, lifting frame, 515, lifting frame, 516, lifting frame, 517, lifting frame, 518, lifting frame, 519, lifting frame, 520, lifting frame, 521, lifting frame, 522, lifting pneumatic telescopic rod, 523, lifting plate, 524, lifting frame, 525, lifting frame, 526, lifting frame, 527, lifting frame, 528, lifting frame 02. Rotating rack, 503. Rotating gear, 504. Rotating ratchet, 505. Connecting rod, 506. Ratchet, 507. Connecting spring, 508. Rotating plate, 509. Guide groove, 510. Rubber strip, 511. Rotating ring, 512. Flip plate, 601. Tool housing, 602. Chamfering impeller, 603. Rotating ring, 604. Exhaust pipe, 605. Chamfering knife, 701. Transmission housing, 702. Transmission impeller, 703. Transmission driving gear, 704. Support rod, 705. Fixed gear column, 706. Drive driven gear, 707. Transmission shaft.

[0017] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] Embodiment 1, as Figure 1-Figure 10 As shown, a welding device for a water conservancy project pipeline support proposed in this scheme includes a base 1, a lifting component 4 is fixedly connected to one side of the top wall of the base 1, the lifting component 4 includes a lifting bracket 401 fixedly connected to one side of the top wall of the base 1, the lifting bracket 401 is arranged in an L shape, the top wall of the lifting bracket 401 is symmetrically fixedly connected with a lifting pneumatic telescopic rod 402, the telescopic end of the lifting pneumatic telescopic rod 402 is fixedly connected with a lifting plate 403, the side wall of the lifting bracket 401 is fixedly connected with an air pump 8, the output end of the air pump 8 is connected to the base end of the lifting pneumatic telescopic rod 402 through an air pipe, one side of the lifting plate 403 is fixedly connected with a one-way rotating component 5, one end of the one-way rotating component 5 is connected to a pneumatic chamfering component 6 and a welding machine 9, the input end of the pneumatic chamfering component 6 is connected to the output end of the air pump 8 through an air pipe, A moving component 2 is connected to the base 1, and the moving component 2 includes a connecting seat 201 fixedly connected to the bottom wall of the base 1, and mobile pneumatic telescopic rods 202 are fixedly connected on both sides of the connecting seat 201, and the base end of the mobile pneumatic telescopic rod 202 is connected to the output end of the air pump 8 through an air pipe, and the output end of the mobile pneumatic telescopic rod 202 is fixedly connected to a moving plate 203, and the moving plate 203 is slidably connected in the base 1, and the top wall of the moving plate 203 is fixedly connected to a push plate 204, and the bottom wall of the push plate 204 is slidably connected to the top wall of the base 1, and the top wall of the push plate 204 is fixedly connected to a pipeline fixing component 3, and a pneumatic transmission component 7 is fixedly connected to one side of the lifting bracket 401, and the input end of the pneumatic transmission component 7 is connected to the output end of the air pump 8 through an air pipe, and the pneumatic transmission component 7 is arranged for transmission with the pipeline fixing component 3.

[0020] like Figure 1-Figure 4As shown, the one-way rotating component 5 includes a connecting frame 501, a rotating rack 502 and a rotating gear 503. The side wall of the connecting frame 501 is fixedly connected to the side wall of the lifting plate 403, and the side wall of the rotating gear 503 is rotatably connected to the other side wall of the connecting frame 501. The side wall of the lifting bracket 401 is fixedly connected with a rotating rack 502, and the rotating rack 502 is meshed with the rotating gear 503. The number of teeth of the rotating rack 502 is equal to half of the number of teeth of the rotating gear 503. A guide groove 509 arranged in an annular shape is provided on one side of the rotating gear 503. The circumferential walls on both sides of the guide groove 509 are fixedly connected with rubber strips 510. The inner wall of the guide groove 509 is rotatably connected with a rotating ring 511. The circumferential walls on both sides of the rotating ring 511 are in contact with the circumferential walls of the rubber strips 510 on both sides. The one-way rotating component 5 also includes a rotating ratchet 5 04, connecting rod 505, ratchet 506, connecting spring 507 and rotating plate 508, the side wall of the rotating ratchet 504 is fixedly connected to the side wall of the rotating ring 511, the other side wall of the rotating ratchet 504 is rotatably connected to the inner wall of the connecting frame 501, the rotating plate 508 is coaxially fixedly connected to the rotating ratchet 504, the side wall of the rotating plate 508 is rotatably connected to the side wall of the rotating gear 503, the side wall of the rotating plate 508 is fixedly connected with a flip plate 512, the bottom wall of the welding machine 9 is fixedly connected to the side wall of the flip plate 512, the side wall of the connecting frame 501 is hinged with a connecting rod 505, the other side of the connecting rod 505 is fixedly connected with a ratchet 506, the ratchet 506 is matched with the rotating ratchet 504, the side wall of the connecting rod 505 is fixedly connected with a connecting spring 507, and the other end of the connecting spring 507 is fixedly connected to the side wall of the connecting frame 501.

[0021] like Figure 1 and Figure 5-Figure 7 As shown, the pneumatic transmission assembly 7 includes a transmission housing 701, a transmission impeller 702, a transmission driving gear 703, a support rod 704, a fixed tooth column 705, a driven gear 706 and a transmission shaft 707. The side wall of the transmission housing 701 is fixedly connected to the side wall of the lifting bracket 401. The transmission housing 701 is hollow. The input end of the transmission housing 701 is connected to the output end of the air pump 8 through an air pipe. The side wall of the transmission impeller 702 is rotatably connected to the inner wall of the transmission housing 701. The side wall of the transmission driving gear 703 is connected to the transmission housing 7 01 side wall is rotatably connected, the side wall of the driving transmission gear 703 is coaxially fixedly connected with the side wall of the driving impeller 702, the support rod 704 is symmetrically fixedly connected to the two sides of the top wall of the base 1, and the support rods 704 on both sides are rotatably connected with a transmission shaft 707, and the two ends of the transmission shaft 707 are coaxially fixedly connected with a fixed tooth column 705, and the outer edge of one side of the fixed tooth column 705 is set in a beveled shape, and the driven driven gear 706 is fixedly connected to the transmission shaft 707, and the driven driven gear 706 is meshed with the driving transmission gear 703.

[0022] like Figure 1 and Figure 7-Figure 10 As shown, the pipe fixing component 3 includes a support frame 301 symmetrically fixedly connected to the top wall of the pushing plate 204, and the side wall of the support frame 301 is rotatably connected to a driving shell 304, and the driving shell 304 is in a hollow annular configuration, and driving toothed rings 303 are fixedly connected to the outer circumferential walls of the driving shell 304 on both sides, and the outer edge of one side of the driving toothed ring 303 is in a beveled configuration, and the driving toothed ring 303 is meshed with a fixed tooth column 705 during the movement; the pipe fixing component 3 also includes a plane thread 308 fixedly connected to the inner side wall of the driving shell 304, and a driving rod 306 is slidably connected to one side wall of the driving shell 304 in an annular array, and the side wall of the driving rod 306 is movably engaged with the plane thread 308, and the plane thread 308 pushes the driving rod 306 to move toward the axial position of the driving shell 304, and the other side wall of the driving rod 306 is fixedly connected to a fixing claw 307, and the other end of the fixing claw 307 is in an arc configuration.

[0023] like Figure 1-Figure 2 and Figure 4-Figure 5 As shown, the pneumatic chamfering assembly 6 includes a tool housing 601, a chamfering impeller 602, a rotating ring 603, an air outlet pipe 604 and a chamfering knife 605. The side wall of the tool housing 601 is fixedly connected to the side wall of the flip plate 512, and the tool housing 601 is hollow. One side of the circumferential wall of the tool housing 601 is rotatably connected to the rotating ring 603, and the other end of the rotating ring 603 is connected to the output end of the air pump 8 through an air pipe. The other side of the circumferential wall of the tool housing 601 is fixedly connected to the air outlet pipe 604, the inner bottom wall of the tool housing 601 is rotatably connected to the chamfering impeller 602, and the bottom wall of the tool housing 601 is rotatably connected to the chamfering knife 605, one end of the chamfering knife 605 is conically set, and the other end of the chamfering knife 605 is coaxially fixedly connected to the chamfering impeller 602.

[0024] Place the device at a suitable position, pass the pipe through the hollow position on the support frame 301 and the driving shell 304, then start the air pump 8, and the high-pressure airflow enters the transmission shell 701, driving the transmission impeller 702 to rotate, the transmission impeller 702 drives the transmission driving gear 703 to rotate, the transmission driving gear 703 drives the driven gear 706 to rotate, drives the transmission shaft 704 to rotate on the support rod 704, drives the fixed gear column 705 to rotate, and at the same time, the mobile pneumatic telescopic rod 202 is started, the mobile pneumatic telescopic rod 202 drives the moving plate 203 and the pushing plate 204 to move, and the pushing plate 204 drives the support frame 301 to move, driving the two sides As the pipeline approaches, the support frame 301 pushes the driving shell 304 to move, and pushes the driving gear ring 303 to move. During the movement of the driving gear ring 303, the beveled edge of one side of the driving gear ring 303 gradually approaches the side of the fixed gear column 705, and then the driving gear ring 303 engages with the fixed gear column 705, and the fixed gear column 705 drives the driving gear ring 303 to rotate, and the driving gear ring 303 drives the driving shell 304 to rotate, and the driving shell 304 drives the plane thread 308 to rotate, and the plane thread 308 pushes the driving rod 306 and the fixed claw 307 to move centripetally, and the arc-shaped end of the fixed claw 307 coaxially fixes the pipeline. After the pipeline is fixed, the driving gear ring 303 drives The driving shell 304 continues to rotate, and drives the pipeline to rotate through the driving rod 306 and the fixing claw 307. At this time, the pipelines on both sides are coaxially fixed and rotate at a uniform speed at the same time. The pipelines on both sides gradually approach each other, and the lifting pneumatic telescopic rod 402 is started, driving the lifting plate 403 to move away from the lifting bracket 401, driving the connecting frame 501 to move, driving the rotating gear 503 to move, and the rotating gear 503 is meshed with the rotating rack 502. The rotating gear 503 drives the guide groove 509 and the rubber strip 510 to rotate, and the ratchet 506 does not get stuck on the rotating ratchet 504. The ratchet 506 drives the connecting rod 505 to swing on the connecting frame 501. The connecting rod 505 and the connecting rack 502 are meshed. The connecting frame 501 compresses the connecting spring 507, and the rotating ratchet 504 drives the rotating ring 511 not to rotate with the rubber strip 510. The friction between the rubber strip 510 and the rotating ring 511 drives the rotating ratchet 504 to rotate, and then the rotating gear 503 drives the rotating ratchet 504 to rotate, and the rotating ratchet 504 drives the rotating plate 508 to rotate, and the rotating plate 508 drives the flip plate 512 to rotate. The welding machine 9 faces the pipes on both sides. When the welding machine 9 approaches the pipes on both sides, the lifting pneumatic telescopic rod 402 stops, which is convenient for adjusting the weld distance according to welding requirements. When the gap between the pipes on both sides moves to the welding requirements, the moving pneumatic telescopic rod 202 stops.

[0025] Embodiment 2: This embodiment is based on the previous embodiment and performs chamfering and welding.

[0026] Specifically, the lifting pneumatic telescopic rod 402 is started, driving the lifting plate 403 to move away from the lifting bracket 401, driving the connecting frame 501 to move, driving the rotating gear 503 to move, the rotating gear 503 is engaged with the rotating rack 502, the rotating gear 503 drives the guide groove 509 and the rubber strip 510 to rotate, the ratchet 506 does not get stuck on the rotating ratchet 504, the ratchet 506 drives the connecting rod 505 to swing on the connecting frame 501, the connecting rod 505 and the connecting frame 501 compress the connecting spring 507, and the rotating ratchet 504 drives the rotating ring 511 not to The rubber strip 510 rotates, and the friction between the rubber strip 510 and the rotating ring 511 drives the rotating ratchet 504 to rotate, and then the rotating gear 503 drives the rotating ratchet 504 to rotate, and the rotating ratchet 504 drives the rotating plate 508 to rotate, and the rotating plate 508 drives the flip plate 512 to rotate, and the chamfering knife 605 faces the pipes on both sides, and the air pump inputs high-pressure airflow into the tool housing 601, drives the chamfering impeller 602 to rotate, drives the chamfering knife 605 to rotate, and the chamfering knife 605 is close to the pipes on both sides. When it moves to a suitable chamfering depth, the lifting and lowering The pneumatic telescopic rod 402 stops, and as the pipes on both sides continue to rotate, the welding positions of the pipes on both sides are chamfered. At the same time, the high-pressure airflow in the tool housing 601 is discharged from the tool housing 601 through the air outlet pipe 604, and the waste chips generated by the chamfering are blown off. After the chamfering is completed, the lifting pneumatic telescopic rod 402 is started, driving the lifting plate 403 to move close to the lifting bracket 401, and the air pump stops inputting the high-pressure airflow into the tool housing 601, and the rotating gear 503 is meshed with the rotating rack 502, and the rotating gear 503 rotates in the opposite direction, and the rotating gear 503 drives the guide groove 509 and the rubber strip 510 rotate, the ratchet 506 clamps the rotating ratchet 504, the ratchet 506 does not drive the connecting rod 505 to swing on the support frame 301, the connecting spring 507 pulls the ratchet 506 and the connecting rod 505, further clamps the rotating ratchet 504, the rotating ratchet 504 drives the rotating ring 511 and the rubber strip 510 to rotate, the rotating gear 503 does not drive the rotating ratchet 504 to rotate, the rotating ratchet 504 does not drive the rotating plate 508 to rotate, the rotating plate 508 does not drive the flip plate 512 to rotate, and the chamfering knife 605 faces the pipes on both sides; The lifting pneumatic telescopic rod 402 is started, driving the lifting plate 403 to move away from the lifting bracket 401, driving the connecting frame 501 to move, driving the rotating gear 503 to move, the rotating gear 503 is meshed with the rotating rack 502, the rotating gear 503 drives the guide groove 509 and the rubber strip 510 to rotate, and then the rotating gear 503 drives the rotating ratchet 504 to rotate, the ratchet 506 does not get stuck on the rotating ratchet 504, the ratchet 506 drives the connecting rod 505 to swing on the connecting frame 501, the connecting rod 505 and the connecting frame 501 compress the connecting spring 507, the rotating ratchet 504 drives the rotating ring 511 not to rotate with the rubber strip 510, the friction between the rubber strip 510 and the rotating ring 511 drives the rotating ratchet 504 to rotate, and then the rotating gear 503 drives the rotating ratchet 50 4 rotates, the rotating ratchet 504 drives the rotating plate 508 to rotate, the rotating plate 508 drives the flip plate 512 to rotate, the welding machine 9 faces the pipes on both sides, and when it moves to the appropriate position, the lifting pneumatic telescopic rod 402 stops, the welding machine 9 starts, and as the pipes on both sides continue to rotate, the welding positions of the pipes on both sides after chamfering are welded. After the welding is completed, the lifting pneumatic telescopic rod 402 starts, drives the lifting plate 403 to move close to the lifting bracket 401, the rotating gear 503 does not drive the rotating ratchet 504 to rotate, the rotating ratchet 504 does not drive the rotating plate 508 to rotate, the rotating plate 508 does not drive the flip plate 512 to rotate, the welding machine 9 faces the pipes on both sides, the lifting pneumatic telescopic rod 402 stops, and the pipes on both sides continue to rotate after the welding is completed, and the pipe welding positions are cooled down; The lifting pneumatic telescopic rod 402 is started, driving the lifting plate 403 to move away from the lifting bracket 401, driving the connecting frame 501 to move, driving the rotating gear 503 to move, the rotating gear 503 is meshed with the rotating rack 502, and the rotating gear 503 drives the guide groove 509 and the rubber strip 510 to rotate, and then the rotating gear 503 drives the rotating ratchet 504 to rotate, the ratchet 506 does not get stuck with the rotating ratchet 504, the ratchet 506 drives the connecting rod 505 to swing on the connecting frame 501, the connecting rod 505 and the connecting frame 501 compress the connecting spring 507, the rotating ratchet 504 drives the rotating ring 511 not to rotate with the rubber strip 510, the friction between the rubber strip 510 and the rotating ring 511 drives the rotating ratchet 504 to rotate, and then the rotating gear 503 drives the rotating ratchet 504 to rotate, the rotating ratchet 504 drives the rotating plate 508 to rotate, and the rotating plate 508 drives the flip plate 512 to rotate, and the welding machine 9 faces the pipes on both sides. When it moves to the appropriate position, the lifting pneumatic telescopic rod 402 stops, and the air pump inputs high-pressure airflow into the tool housing 601, driving the chamfering impeller 602 to rotate, driving the chamfering knife 605 to rotate, and the chamfering knife 605 is close to the pipes on both sides. When it moves to the appropriate chamfering depth, the lifting pneumatic telescopic rod 402 stops. As the pipes on both sides continue to rotate, the burrs are removed from the welding completion position. At the same time, the high-pressure airflow in the tool housing 601 is discharged from the tool housing 601 through the air outlet pipe 604, and the waste chips generated by the burr removal are blown off, and the temperature is further reduced. After the burr removal is completed, the lifting pneumatic telescopic rod 402 is started, driving the lifting plate 403 to move close to the lifting bracket 401, and the air pump stops inputting high-pressure airflow into the tool housing 601, the rotating gear 503 does not drive the rotating ratchet 504 to rotate, the rotating ratchet 504 does not drive the rotating plate 508 to rotate, the rotating plate 508 does not drive the flip plate 512 to rotate, and the chamfering knife 605 faces the pipes on both sides.

[0027] Embodiment 3: This embodiment is based on the previous embodiment and is used to loosen the pipeline.

[0028] Specifically, the air pump 8 extracts air from the transmission housing 701, and the external air enters the transmission housing 701, driving the transmission impeller 702 to rotate in the opposite direction, the transmission impeller 702 drives the transmission driving gear 703 to rotate in the opposite direction, the transmission driving gear 703 drives the driven gear 706 to rotate in the opposite direction, the driven gear drives the transmission shaft 704 to rotate in the opposite direction on the support rod 704, the transmission shaft 707 drives the fixed gear column 705 to rotate in the opposite direction, the fixed gear column 705 drives the gear ring 303 to rotate in the opposite direction, drives the driving housing 304 to rotate in the opposite direction, the driving housing 304 drives the plane thread 308 to rotate in the opposite direction, and the plane thread 308 pushes the driving rod 307 to rotate in the opposite direction. 06 and the fixed claw 307 move centrifugally, the fixed claw 307 loosens the pipeline, the air pump 8 stops extracting the air in the transmission shell 701, and then the mobile pneumatic telescopic rod 202 is started, the mobile pneumatic telescopic rod 202 drives the moving plate 203 and the pushing plate 204 to move, and the pushing plate 204 drives the support frame 301 to move away from the welding position of the pipelines on both sides, the support frame 301 drives the driving shell 304 and the connecting tube 302 to move, and the connecting tube 302 drives the driving gear ring 303 to move, driving the driving gear ring 303 and the fixed gear column 705 to disengage, and then the mobile pneumatic telescopic rod stops, thereby realizing the role of loosening and supporting the pipeline after welding is completed.

[0029] The present invention and its implementation methods are described above, which is not restrictive. The drawings are only one of the implementation methods of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention, they should all fall within the protection scope of the present invention.

Claims

1. A welding device for a hydraulic engineering pipeline support, comprising a base (1), characterized in that: A lifting component (4) is fixedly connected to one side of the top wall of the base (1). The lifting component (4) comprises a lifting bracket (401) fixedly connected to one side of the top wall of the base (1). The lifting bracket (401) is arranged in an L shape. A lifting pneumatic telescopic rod (402) is symmetrically fixedly connected to the top wall of the lifting bracket (401). The telescopic end of the lifting pneumatic telescopic rod (402) is fixedly connected to a lifting plate (403). An air pump (8) is fixedly connected to the side wall of the lifting bracket (401). The output end of the air pump (8) is connected to the base end of the lifting pneumatic telescopic rod (402) via an air pipe. A one-way rotating component (5) is fixedly connected to one side of the lifting plate (403). One end of the one-way rotating component (5) is connected to a pneumatic chamfering component (6) and a welding machine (9). The input end of the pneumatic chamfering component (6) is connected to the output end of the air pump (8) via an air pipe. A moving component (2) is connected to the base (1). The moving assembly (2) comprises a connecting seat (201) fixedly connected to the bottom wall of the base (1); a moving pneumatic telescopic rod (202) is fixedly connected to both sides of the connecting seat (201); a base end of the moving pneumatic telescopic rod (202) is connected to an output end of an air pump (8) via an air pipe; a moving plate (203) is fixedly connected to the output end of the moving pneumatic telescopic rod (202); the moving plate (203) is slidably connected to the inside of the base (1); a pushing plate (204) is fixedly connected to the top wall of the moving plate (203); a bottom wall of the pushing plate (204) is slidably connected to the top wall of the base (1); a pipeline fixing assembly (3) is fixedly connected to the top wall of the pushing plate (204); a pneumatic transmission assembly (7) is fixedly connected to one side of the lifting bracket (401); an input end of the pneumatic transmission assembly (7) is connected to an output end of the air pump (8) via an air pipe; and the pneumatic transmission assembly (7) and the pipeline fixing assembly (3) are arranged for transmission.

2. A welding device for a water conservancy project pipe support according to claim 1, characterized in that: The one-way rotating component (5) comprises a connecting frame (501), a rotating rack (502) and a rotating gear (503); a side wall of the connecting frame (501) is fixedly connected to a side wall of the lifting plate (403); a side wall of the rotating gear (503) is rotatably connected to another side wall of the connecting frame (501); a rotating rack (502) is fixedly connected to the side wall of the lifting bracket (401); the rotating rack (502) is meshed with the rotating gear (503); the number of teeth of the rotating rack (502) is equal to half the number of teeth of the rotating gear (503); a guide groove (509) arranged in an annular shape is provided on one side of the rotating gear (503); rubber strips (510) are fixedly connected to the circumferential walls on both sides of the guide groove (509); a rotating ring (511) is rotatably connected to the inner wall of the guide groove (509); and the circumferential walls on both sides of the rotating ring (511) are in contact with the circumferential walls of the rubber strips (510) on both sides.

3. A welding device for a water conservancy project pipe support according to claim 2, characterized in that: The one-way rotating assembly (5) further comprises a rotating ratchet (504), a connecting rod (505), ratchet teeth (506), a connecting spring (507) and a rotating plate (508); a side wall of the rotating ratchet (504) is fixedly connected to a side wall of a rotating ring (511); another side wall of the rotating ratchet (504) is rotatably connected to an inner side wall of a connecting frame (501); the rotating plate (508) is coaxially fixedly connected to the rotating ratchet (504); a side wall of the rotating plate (508) is rotatably connected to a side wall of a rotating gear (503); The side wall of the rotating plate (508) is fixedly connected to a flip plate (512); the bottom wall of the welding machine (9) is fixedly connected to the side wall of the flip plate (512); the side wall of the connecting frame (501) is hinged with a connecting rod (505); the other side of the connecting rod (505) is fixedly connected to a ratchet (506); the ratchet (506) is arranged in cooperation with the rotating ratchet (504); the side wall of the connecting rod (505) is fixedly connected to a connecting spring (507); the other end of the connecting spring (507) is fixedly connected to the side wall of the connecting frame (501).

4. A welding device for a water conservancy project pipe support according to claim 3, characterized in that: The pneumatic transmission assembly (7) comprises a transmission housing (701), a transmission impeller (702), a transmission driving gear (703), a support rod (704), a fixed tooth column (705), a driven gear (706) and a transmission shaft (707); the side wall of the transmission housing (701) is fixedly connected to the side wall of the lifting bracket (401); the transmission housing (701) is hollow; the input end of the transmission housing (701) is connected to the output end of the air pump (8) via an air pipe; the side wall of the transmission impeller (702) is rotatably connected to the inner side wall of the transmission housing (701); the side wall of the transmission driving gear (703) is connected to the transmission housing ( The side wall of the driving gear (703) is rotatably connected to the side wall of the driving impeller (702), the side wall of the driving gear (703) is coaxially fixedly connected to the side wall of the driving impeller (702), the support rods (704) are symmetrically fixedly connected to the two sides of the top wall of the base (1), the support rods (704) on both sides are rotatably connected to the driving shaft (707), the two ends of the driving shaft (707) are coaxially fixedly connected to fixed tooth columns (705), one side of the fixed tooth column (705) is arranged with a beveled edge, the driven driven gear (706) is fixedly connected to the driving shaft (707), and the driven driven gear (706) is meshed with the driving gear (703).

5. The welding equipment for a water conservancy project pipe support according to claim 4 is characterized in that: The pipeline fixing assembly (3) comprises a support frame (301) symmetrically fixedly connected to the top wall of the push plate (204); the side wall of the support frame (301) is rotatably connected to a driving shell (304); the driving shell (304) is in a hollow ring shape; driving tooth rings (303) are fixedly connected to the outer circumferential walls of the driving shells (304) on both sides; the outer edge of one side of the driving tooth ring (303) is in a bevel shape; and the driving tooth ring (303) is meshed with a fixed tooth column (705) during movement.

6. The welding equipment for a water conservancy project pipe support according to claim 5, characterized in that: The pipe fixing assembly (3) further comprises a planar thread (308) fixedly connected to the inner side wall of the driving shell (304); a driving rod (306) is slidably connected to one side wall of the driving shell (304) in a ring array; the side wall of the driving rod (306) is movably engaged with the planar thread (308); the planar thread (308) pushes the driving rod (306) to move toward the axial center position of the driving shell (304); a fixing claw (307) is fixedly connected to the other side wall of the driving rod (306); the other end of the fixing claw (307) is arranged in an arc shape.

7. The welding equipment for a water conservancy project pipe support according to claim 6, characterized in that: The pneumatic chamfering assembly (6) comprises a tool housing (601), a chamfering impeller (602), a rotating ring (603), an air outlet pipe (604) and a chamfering knife (605); the side wall of the tool housing (601) is fixedly connected to the side wall of the flip plate (512); the tool housing (601) is hollow; one side of the circumferential wall of the tool housing (601) is rotatably connected to the rotating ring (603); the other end of the rotating ring (603) is connected to the output end of the air pump (8) via an air pipe; the other side of the circumferential wall of the tool housing (601) is fixedly connected to the air outlet pipe (604); the inner bottom wall of the tool housing (601) is rotatably connected to the chamfering impeller (602); the bottom wall of the tool housing (601) is rotatably connected to the chamfering knife (605); one end of the chamfering knife (605) is conically arranged; the other end of the chamfering knife (605) is coaxially and fixedly connected to the chamfering impeller (602).

Citation Information

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