Pressurized internal mixer for rubber processing
By using spline suspension shaft and sliding sleeve in the pressurized mixer to drive the pressurized plate to rotate, and combined with the design of the driving gear and feed side plate, the problem of difficult pressing and feeding are solved, and the problem of the simultaneous operation of pressurization and feeding is achieved. Efficient rubber processing.
Patent Information
- Application Number
- CN202411595269.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-18
AI Technical Summary
When used, the existing pressurized mixers are difficult to carry out pressurization and feeding at the same time, resulting in poor processing efficiency.
By connecting the spline suspension shaft with the sliding sleeve and the crossbar, the pressurized plate is driven to rotate and run, and the material is effectively input through the vertical operation of the driving gear, limit rack and feed side plate, while mixing and stirring The strip, shock absorbing spring seat, wheel frame and rotary support wheel are stirred and pressurized.
The rotating operation of the pressurized plate and the effective input of materials are realized, the processing efficiency of the equipment is improved, and the stirring and pressurization operations can be completed simultaneously.
Smart Images

Figure CN119458654A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber processing, in particular to a pressure-type internal mixer for rubber processing. Background Art
[0002] Rubber processing is the process of making rubber into rubber products. The basic process of processing various rubber products includes basic processes such as plasticizing, mixing, calendering or extrusion (i.e. extrusion), molding and vulcanization. Each process has different requirements for the products and is coordinated with several auxiliary operations. In order to add various required compounding agents to the rubber, the raw rubber must first be plasticized to improve its plasticity; then, carbon black and various rubber additives are evenly mixed with the rubber to form a rubber compound through mixing; the rubber compound is extruded to form a blank of a certain shape; then it is combined with a textile material (or metal material) that has been calendered with glue or coated with glue to form a semi-finished product; finally, the plastic semi-finished product is made into a highly elastic final product through vulcanization. In the entire processing process, the action mechanism of mixing and vulcanization is the most complex, and it also has a greater impact on the quality of rubber products. Molding is to stick the rubber semi-finished products of various shapes and sizes with the textile materials impregnated or coated with glue according to the different requirements of the products. The rubber is first molded into a semi-finished product for vulcanization, which is also a key process in rubber processing. Different types of rubber products have different molding methods and equipment. The traditional processing method is to first mold a semi-finished product into a certain shape, and then vulcanize it into a finished product. Even the simplest molded product requires the preparation of a rubber blank, and then molded and vulcanized on a flat vulcanizer (see molding). Rubber processing refers to the process of processing, molding, and vulcanizing rubber raw materials to make various rubber products. Rubber, as an important industrial raw material, is widely used in many industries. Rubber processing is one of the most important application areas in the automotive industry. Various parts such as tires, shock absorbers, and gaskets of automobiles require the use of rubber. It can be said that rubber is the lifeline of the automotive industry. Rubber processing is widely used in many industries. The automotive, construction, electric power, medical, and aviation industries all need to use rubber to manufacture various parts to ensure product performance and safety.
[0003] The existing pressurized internal mixer, such as the application number CN202222367839.1, relates to the field of rubber processing technology, and is particularly a pressurized internal mixer for rubber processing, comprising an internal mixer body, the upper end of which is provided with a feed port, a frame is installed on the rear side of the internal mixer body, a hydraulic column is installed on the upper end of the frame, a sealing component is connected to the lower end of the hydraulic column, and the sealing component comprises a connecting plate, and the lower end of the connecting plate is connected with a sealing block, by arranging the connecting plate, the sealing block, the first rubber ring, the rubber clip strip, the second rubber ring and Embedded groove, the rubber strip on the outer surface of the side end of the connecting plate is embedded in the embedded groove on the side wall of the second rubber ring to form a bite state, so that the sealing effect of the internal mixer body is better. By setting a receiving tray, a handle, a connecting seat, a roller, a ball, a movable groove and a limiting slide groove, it is beneficial to make the material fall on the receiving tray, and there is no need to use other receiving devices to receive the material, thereby preventing the material from falling to the ground; however, in the above technology, it is not convenient to carry out pressurization and feeding at the same time, and it needs to be carried out in steps, so the processing efficiency is not good. For this reason, we propose a pressurized internal mixer for rubber processing to solve the above problems. Summary of the invention
[0004] In view of the above problems, the present invention proposes a pressurized internal mixer for rubber processing. The pressurized internal mixer for rubber processing mainly utilizes a spline hanging shaft in conjunction with a sliding sleeve and a cross bar to connect the spline hanging shaft to a pressure plate, and the output operation of the chassis base, the first chassis, the transmission pulley, the active pulley, and the driving motor can drive the pressure plate to rotate. The vertical operation of the active gear, the limit rack, and the feed side plate can effectively input the material to the bottom of the pressure plate, so that the spline hanging shaft, the sliding sleeve, and the cross bar can be raised and lowered after the output operation of the threaded rod, the threaded barrel, the second chassis, the transmission motor, the split gear group, and the transmission belt group, so that the pressure plate can cooperate with the mixing and stirring bar, the shock-absorbing spring seat, the wheel frame, and the rotating support wheel to achieve both stirring and pressurization and facilitate feeding, thereby improving the processing efficiency of the equipment.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A pressurized internal mixer for rubber processing includes a tower heating component and a material discharging output component. A sleeve-mounted feed bearing assembly is arranged on the inner side above the tower heating component, and a bolt-sleeved pressurized mixing mechanism is arranged on the inner side of the feed bearing assembly. A bolt-sleeved feed output component is arranged on the output end of the feed bearing assembly.
[0007] As a further technical solution, the tower heating component includes a pad, a lifting frame, a cross arm cabin, an end-to-end frame, an annular rod, an insulation board, an annular sleeve cabin and a heating wire rod. The top side of the pad is provided with a lifting frame assembled with bolts, and the top end of the lifting frame is provided with a cross arm cabin assembled with bolts.
[0008] As a further technical solution, end-to-end frames assembled with bolts are arranged above both ends of the cross arm cabin, and annular rods penetrating and sleeved are arranged on the inner side of the end-to-end frames, a heat insulation plate is arranged on the inner side above the end-to-end frames, and an annular sleeve cabin is arranged on the inner side of the heat insulation plate, and annularly distributed heating wire rods are arranged on the inner side of the annular sleeve cabin.
[0009] As a further technical solution, the feed bearing assembly includes a bearing tank body, a slope block, an upper top cover, a lifting base, a duct cabin, a hydraulic cylinder, a telescopic push rod, a sealing cover, a transverse cabin, a feed port, a feed plug cover, an inlet valve plate, an auger motor and a spiral auger. The bearing tank body is arranged on the inner side of the annular sleeve cabin, and a slope block is arranged on the inner bottom side of the bearing tank body. The top of the bearing tank body is provided with an upper top cover which is bolted, and a lifting base is arranged above the upper top cover. A duct cabin which is sleeved and installed is arranged on the inner side of one end of the upper top cover, and a hydraulic cylinder is arranged on the top of the duct cabin, a telescopic push rod is arranged at the output end of the hydraulic cylinder, and a sealing cover is arranged at the output end of the telescopic push rod.
[0010] As a further technical solution, a sleeve-mounted transverse compartment is provided on the outer side of the duct compartment, and a feed port is provided above one end of the transverse compartment, a snap-fitted feed plug cover is provided above the feed port, a sleeve-mounted water inlet valve plate is provided above the middle part of the transverse compartment, an auger motor is provided at the outer end of the transverse compartment, and a spiral auger is provided at the output end of the auger motor.
[0011] As a further technical solution, the pressurized mixing mechanism includes a chassis base, a first chassis, a transmission pulley, a driving pulley, a driving motor, a bevel gear set, a splined suspension shaft, a sliding sleeve, a cross bar, a threaded rod, a threaded cylinder, a second chassis, a transmission motor, a directional gear set, a transmission belt set, a pressure plate, a driving gear, a limit rack, a feed side plate, a mixing and stirring bar, a shock-absorbing spring seat, a wheel frame and a rotating support wheel. The chassis base is bolted to the upper middle part of the lifting base, and the first chassis is provided on the top side of the chassis base, and a transmission pulley is provided at one end of the first chassis, and a driving pulley connected to the transmission is provided at one end of the transmission pulley, and an output end connected to the driving motor is provided on one side of the driving pulley, and a bevel gear set connected to the output end of the transmission pulley is provided inside the first chassis, and a splined suspension shaft is provided at the output end of the bevel gear set.
[0012] As a further technical solution, a sliding sleeve is provided on the outer side of the spline suspension shaft, and a cross bar is provided on the outer side of the sliding sleeve, threaded rods are provided above both ends of the cross bar, and a threaded barrel with a threaded connection is provided on the outer side of the threaded rod, a second chassis is provided at the top of the threaded barrel, and an output end connected to a transmission motor is provided above the second chassis, the output end of the transmission motor is provided with a split gear group, and the output end of the split gear group is provided with a transmission belt group.
[0013] As a further technical solution, a pressure plate is provided at the output end of the spline suspension shaft, and a driving gear is provided at the output end of the pressure plate, a limiting rack is provided at the output end of the driving gear, and a feed side plate is provided at the outer end of the limiting rack, a mixing and stirring bar is provided on the inner bottom side of the pressure plate, and a shock-absorbing spring seat is provided below the mixing and stirring bar, a wheel frame is provided at the bottom end of the shock-absorbing spring seat, and a rotating support wheel is provided below the side of the wheel frame.
[0014] As a further technical solution, the discharging output component includes a through duct pipe, a bucket-shaped cabin, a discharge port, a fin group, a piston cover, an upper hinged base, a telescopic strip, a lower hinged base, a hydraulic telescopic rod and a cylinder base. The bucket-shaped cabin is sleeved and connected to the inner bottom side of the supporting tank body. The bottom end of the through duct pipe is provided with a through duct pipe assembled with bolts, and a discharge port is provided below the through duct pipe. A ring-distributed fin group is provided on the outer side of the discharge port, a piston cover is provided below the discharge port, and upper hinged bases are provided at both ends of the piston cover, a hinge-connected telescopic strip is provided at the outer end of the upper hinged base, and a lower hinged base is provided at one end of the telescopic strip, a hinge-connected hydraulic telescopic rod is provided on the upper side of the telescopic strip, and a hinge-connected cylinder base is provided at the upper end of the hydraulic telescopic rod.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The device of the invention mainly utilizes a spline hanging shaft in conjunction with a sliding sleeve to connect with a cross bar, so that the spline hanging shaft is connected to a pressure plate, and the output operation through the chassis base, the first chassis, the transmission pulley, the active pulley, and the driving motor can drive the pressure plate to rotate, and the vertical operation of the active gear, the limit rack, and the feed side plate can effectively input the material to the bottom of the pressure plate, so that the output operation of the threaded rod, the threaded barrel, the second chassis, the transmission motor, the directional gear group, and the transmission belt group can make the spline hanging shaft, the sliding sleeve, and the cross bar be raised and lowered, so that the pressure plate can cooperate with the mixing and stirring bar, the shock-absorbing spring seat, the wheel frame, and the rotating support wheel to achieve both stirring and pressurization and facilitate feeding, thereby improving the processing efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a pressure-type internal mixer for rubber processing;
[0018] Figure 2 It is a schematic diagram of the structure of the present invention from a side view;
[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention;
[0020] Figure 4 It is a schematic diagram of the structure of the tower heating component in the present invention;
[0021] Figure 5 It is a structural schematic diagram of the feed bearing assembly in the present invention;
[0022] Figure 6 It is a structural schematic diagram of the pressurized mixing mechanism in the present invention;
[0023] Figure 7 It is a schematic diagram of the structure of the directional gear set and the transmission belt set in the present invention;
[0024] Figure 8 It is a schematic diagram of the structure of the driving gear and the limiting rack in the present invention;
[0025] Fig. 9 It is a schematic diagram of the structure of the discharging and outputting component in the present invention.
[0026] In the figure: 1. Tower heating component; 101. Pad; 102. Lifting frame; 103. Cross arm cabin; 104. End-to-end frame; 105. Ring rod; 106. Heat insulation board; 107. Ring sleeve cabin; 108. Heating wire rod; 2. Feed bearing assembly; 201. Bearing tank; 202. Inclined block; 203. Upper cover; 204. Lifting base; 205. Duct cabin; 206. Hydraulic cylinder; 207, telescopic push rod; 208, plug cover; 209, transverse compartment; 2010, feed port; 2011, feed plug cover; 2012, water inlet valve plate; 2013, auger motor; 2014, spiral auger; 3, pressurized mixing mechanism; 301, chassis base; 302, first chassis; 303, drive pulley; 304, driving pulley; 305, drive motor; 306, bevel gear set; 307, splined suspension shaft; 308, sliding sleeve; 309, crossbar; 3010, threaded rod; 3011, threaded barrel; 3012, second chassis; 3013, transmission motor; 3014, split gear set; 3015, transmission belt set; 3016, pressure plate; 3017, driving gear; 3018, limit rack; 3019, feed side plate; 3020, mixing Combined stirring bar; 3021, shock-absorbing spring seat; 3022, wheel frame; 3023, rotating support wheel; 4, discharge output component; 401, through duct pipe; 402, bucket-shaped cabin; 403, discharge port; 404, fin group; 405, piston cover; 406, upper hinged base; 407, telescopic bar; 408, lower hinged base; 409, hydraulic telescopic rod; 4010, cylinder base. DETAILED DESCRIPTION
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-9 In an embodiment of the present invention, a pressurized internal mixer for rubber processing includes a tower heating component 1 and a discharging output component 4, a feed bearing assembly 2 which is sleeved and installed is arranged on the inner side above the tower heating component 1, and a pressurized mixing mechanism 3 which is sleeved and installed with bolts is arranged on the inner side of the feed bearing assembly 2, and a discharging output component 4 which is sleeved and installed with bolts is arranged on the output end of the feed bearing assembly 2.
[0031] The tower heating component 1 includes a pad 101, a lifting frame 102, a cross arm cabin 103, an end frame 104, an annular rod 105, an insulation board 106, an annular sleeve cabin 107 and a heating wire rod 108. The top side of the pad 101 is provided with a lifting frame 102 assembled with bolts, and the top end of the lifting frame 102 is provided with a cross arm cabin 103 assembled with bolts.
[0032] In the embodiment of the present invention, when in use, the cushion block 101 is installed on the processed ground, and the lifting frame 102 is set on the top side of the cushion block 101 to effectively carry and set the cross arm cabin 103, so that the cross arm cabin 103 cooperates with the lifting frame 102 to assemble and combine various components.
[0033] Bolt-assembled end frames 104 are arranged above both ends of the cross arm cabin 103, and an annular rod 105 penetrating and sleeved is arranged on the inner side of the end frame 104, a heat insulation plate 106 is arranged on the inner side above the end frame 104, and an annular sleeve cabin 107 is arranged on the inner side of the heat insulation plate 106, and annularly distributed heating wire rods 108 are arranged on the inner side of the annular sleeve cabin 107.
[0034] In an embodiment of the present invention, after the product is fully mixed and stirred, the annular chamber 107 cooperates with the insulation plate 106 to allow the heating wire rod 108 to output and operate to generate high temperature for the supporting tank body 201 and the inclined block 202 to achieve high-temperature heating effect for the product.
[0035] The feed bearing assembly 2 includes a bearing tank body 201, a ramp block 202, an upper cover 203, a lifting base 204, a duct cabin 205, a hydraulic cylinder 206, a telescopic push rod 207, a sealing cover 208, a transverse cabin 209, a feed port 2010, a feed plug cover 2011, a water inlet valve plate 2012, an auger motor 2013 and a spiral auger 2014. The bearing tank body 201 is arranged on the inner side of the annular sleeve cabin 107. 1 is provided with an inclined plane block 202, the top of the supporting tank body 201 is provided with an upper cover 203 which is sleeved with bolts, and a lifting base 204 is provided above the upper cover 203, a sleeved duct cabin 205 is provided inside one end of the upper cover 203, and a hydraulic cylinder 206 is provided at the top of the duct cabin 205, a telescopic push rod 207 is provided at the output end of the hydraulic cylinder 206, and a sealing cover 208 is provided at the output end of the telescopic push rod 207.
[0036] In an embodiment of the present invention, when it is necessary to carry materials, the hydraulic cylinder 206 on the top side of the duct cabin 205 is used to output power to drive the output end to operate, so that after the hydraulic cylinder 206 outputs power and operates, the telescopic push rod 207 can be telescoped and adjusted to allow the sealing cover 208 to open the duct cabin 205, and the materials can be input into the carrying tank body 201 through the duct cabin 205 for carrying.
[0037] A sleeve-mounted transverse compartment 209 is provided on the outer side of the duct compartment 205, and a feed port 2010 is provided above one end of the transverse compartment 209, a snap-fitted feed plug cover 2011 is provided above the feed port 2010, a sleeve-mounted water inlet valve plate 2012 is provided above the middle of the transverse compartment 209, an auger motor 2013 is provided at the outer end of the transverse compartment 209, and a spiral auger 2014 is provided at the output end of the auger motor 2013.
[0038] In an embodiment of the present invention, when feeding is required, the feed plug cover 2011 is used to open it. After opening, the feed port 2010 allows a sufficient amount of material to be input into the transverse compartment 209, and the auger motor 2013 outputs power to drive the output end to operate, so that after the auger motor 2013 outputs and operates, it can drive the spiral auger 2014 to perform spiral operation and then input the material, and cooperate with the water inlet valve plate 2012 above the middle of the transverse compartment 209 to input a sufficient amount of water.
[0039] The pressurized mixing mechanism 3 includes a chassis base 301, a first chassis 302, a transmission pulley 303, a driving pulley 304, a driving motor 305, a bevel gear set 306, a splined suspension shaft 307, a sliding sleeve seat 308, a cross bar 309, a threaded rod 3010, a threaded cylinder 3011, a second chassis 3012, a transmission motor 3013, a split gear set 3014, a transmission belt set 3015, a pressurized plate 3016, a driving gear 3017, a limit rack 3018, a feed side plate 3019, a mixing and stirring bar 3020, a damping spring seat 3021, and a wheel frame 3030. 022 and a rotating support wheel 3023, the chassis base 301 is bolted to the upper middle part of the lifting base 204, a first chassis 302 is arranged on the top side of the chassis base 301, and a transmission pulley 303 is arranged at one end of the first chassis 302, a driving pulley 304 for transmission connection is arranged at one end of the transmission pulley 303, and an output end connected to the driving pulley 304 is arranged at one side of the driving pulley 304, a bevel gear set 306 connected to the output end of the transmission pulley 303 is arranged inside the first chassis 302, and a spline hanging shaft 307 is arranged at the output end of the bevel gear set 306.
[0040] In an embodiment of the present invention, when stirring and mixing is required, the drive motor 305 is used to output power to drive the output end to operate, so that the transmission pulley 303 and the active pulley 304 perform output transmission operation, so that after the transmission operation of the transmission pulley 303 and the active pulley 304, the bevel gear set 306 in the first chassis 302 can be driven to perform output transmission operation to drive the spline suspension shaft 307 to rotate.
[0041] A sliding sleeve 308 is arranged on the outer side of the spline suspension shaft 307, and a cross bar 309 is arranged on the outer side of the sliding sleeve 308, threaded rods 3010 are arranged above both ends of the cross bar 309, and a threaded cylinder 3011 with a threaded connection is arranged on the outer side of the threaded rod 3010, a second chassis 3012 is arranged on the top of the threaded cylinder 3011, and an output end connected to a transmission motor 3013 is arranged above the second chassis 3012, a split gear set 3014 is arranged at the output end of the transmission motor 3013, and a transmission belt set 3015 is arranged at the output end of the split gear set 3014.
[0042] In the embodiment of the present invention, when pressurization is required, the transmission motor 3013 on the top side of the second chassis 3012 is used to output power to drive the output end to operate, so that after the output of the split gear group 3014 and the transmission belt group 3015 inside the second chassis 3012 is running, the threaded rod 3010 and the threaded barrel 3011 can be spirally operated to drive the spline suspension shaft 307 to descend, so that the descent of the pressure plate 3016 produces a high-pressure effect on the inside of the equipment to accelerate the refining of the product.
[0043] A pressure plate 3016 is provided at the output end of the spline suspension shaft 307, and a driving gear 3017 is provided at the output end of the pressure plate 3016, a limiting rack 3018 is provided at the output end of the driving gear 3017, and a feed side plate 3019 is provided at the outer end of the limiting rack 3018, a mixing and stirring bar 3020 is provided on the inner bottom side of the pressure plate 3016, and a shock-absorbing spring seat 3021 is provided below the mixing and stirring bar 3020, a wheel frame 3022 is provided at the bottom end of the shock-absorbing spring seat 3021, and a rotating support wheel 3023 is provided below the side of the wheel frame 3022.
[0044] In an embodiment of the present invention, when the spline suspension shaft 307 is rotating, the active gear 3017 on the pressure plate 3016 is output and running, so that the active gear 3017 can drive the limit rack 3018 to adjust, and the limit rack 3018 can drive the feed side plate 3019 to shrink, and after shrinkage, the product falls under the pressure plate 3016, and the active gear 3017 drives the limit rack 3018 to adjust, and the limit rack 3018 drives the feed side plate 3019 to close, and the product can be fully mixed and stirred after the mixing and stirring bar 3020, the shock-absorbing spring seat 3021, the wheel frame 3022 and the rotating support wheel 3023 rotate.
[0045] The discharge output component 4 includes a through duct pipe 401, a bucket-shaped cabin 402, a discharge port 403, a fin group 404, a piston cover 405, an upper hinged base 406, a telescopic strip 407, a lower hinged base 408, a hydraulic telescopic rod 409 and a cylinder base 4010. The bucket-shaped cabin 402 is sleeved and connected to the inner bottom side of the supporting tank body 201. The bottom end of the through duct pipe 401 is provided with a through duct pipe 401 assembled with bolts, and a discharge port 403 is provided below the through duct pipe 401. The discharge port 403 is provided at the bottom of the through duct pipe 401. A ring-shaped fin group 404 is arranged on the outer side of 03, a piston cover 405 is arranged below the discharge port 403, and upper hinged bases 406 are arranged at both ends of the piston cover 405, a hinged telescopic strip 407 is arranged at the outer end of the upper hinged base 406, and a lower hinged base 408 is arranged at one end of the telescopic strip 407, a hinged hydraulic telescopic rod 409 is arranged on the upper side of the telescopic strip 407, and a hinged cylinder base 4010 is arranged at the upper end of the hydraulic telescopic rod 409.
[0046] In an embodiment of the present invention, when the product is successfully refined, the hydraulic telescopic rod 409 on one side of the cylinder base 4010 outputs power to drive the output end to operate, so that after the hydraulic telescopic rod 409 outputs and operates, it can drive the telescopic bar 407 to cooperate with the upper piston cover 405, the upper hinged base 406, and the telescopic bar 407 to adjust so that the discharge port 403 is opened. After opening, the material is allowed to pass through the feed bearing assembly 2 and the pressurized mixing mechanism 3 and finally pass through the duct pipe 401, the bucket cabin 402, and the discharge port 403 output device to facilitate discharge.
[0047] The working principle of the present invention is as follows: when in use, the cushion block 101 is installed on the processing ground, and the lifting frame 102 is set on the top side of the cushion block 101 to effectively carry the cross arm cabin 103, so that the cross arm cabin 103 cooperates with the lifting frame 102 to assemble and combine various components. When feeding is needed, the feed plug cover 2011 is used to open it. After opening, the feed port 2010 allows a sufficient amount of material to be input into the transverse cabin 209, and the auger motor 2013 outputs power to drive the output end to operate, so that after the auger motor 2013 outputs and operates, it can drive the spiral auger 2014 to spirally operate and then input the material, and cooperate with the water inlet valve plate 2012 above the middle of the transverse cabin 209. A sufficient amount of water is input. When it is necessary to carry materials, the hydraulic cylinder 206 on the top side of the duct chamber 205 is used to output power to drive the output end to operate, so that after the hydraulic cylinder 206 outputs power and operates, the telescopic push rod 207 can be telescopically adjusted to allow the sealing cover 208 to open the duct chamber 205, and the materials can be input into the carrying tank 201 through the duct chamber 205 for carrying. When stirring and mixing is required, the drive motor 305 is used to output power to drive the output end to operate, so that the transmission pulley 303 and the active pulley 304 perform output transmission operation, so that after the transmission operation of the transmission pulley 303 and the active pulley 304, the bevel gear set 306 in the first chassis 302 can be driven to perform output transmission. The spline hanging shaft 307 is driven to rotate when the spline hanging shaft 307 is rotating. When the spline hanging shaft 307 is rotating, the driving gear 3017 on the pressure plate 3016 is output and operated, so that the driving gear 3017 can drive the limit rack 3018 to adjust, and the limit rack 3018 drives the feed side plate 3019 to shrink. After shrinkage, the product falls under the pressure plate 3016, and the driving gear 3017 drives the limit rack 3018 to adjust, and the limit rack 3018 drives the feed side plate 3019 to close. Through the rotation of the mixing and stirring bar 3020, the shock-absorbing spring seat 3021, the wheel frame 3022 and the rotating support wheel 3023, the product can be fully mixed and stirred. When the product is filled After the mixing and stirring, the annular capsule 107 cooperates with the heat insulation plate 106 to make the heating wire rod 108 output and operate to generate high temperature for the supporting tank 201 to cooperate with the upper inclined surface block 202 to achieve the high temperature heating effect for the product. When pressurization is required, the transmission motor 3013 on the top side of the second chassis 3012 is used to output power to drive the output end to operate, so that after the output operation of the split gear group 3014 and the transmission belt group 3015 inside the second chassis 3012, the threaded rod 3010 and the threaded barrel 3011 can be spirally operated to drive the spline suspension shaft 307 to descend, so that the descending of the pressure plate 3016 produces a high pressure effect inside the equipment to accelerate the refining of the product. When the product is successfully refined,The hydraulic telescopic rod 409 on one side of the oil cylinder base 4010 outputs power to drive the output end to operate, so that after the hydraulic telescopic rod 409 outputs and operates, it can drive the telescopic bar 407 to cooperate with the upper piston cover 405, the upper hinged base 406, and the telescopic bar 407 to adjust so that the discharge port 403 is opened. After opening, the material is allowed to pass through the feed bearing assembly 2 and the pressurized mixing mechanism 3 and finally pass through the duct pipe 401, the bucket cabin 402, and the discharge port 403 output device for easy discharge.
[0048] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A pressure mixer for rubber processing, comprising a tower heating component (1) and a material output component (4), characterized in that: A sleeve-mounted feed bearing assembly (2) is provided on the inner side above the tower heating component (1), and a bolt-sleeved pressurized mixing mechanism (3) is provided on the inner side of the feed bearing assembly (2), and a bolt-sleeved discharge output component (4) is provided at the output end of the feed bearing assembly (2).
2. A pressure mixer for rubber processing according to claim 1, characterized in that: The tower heating component (1) comprises a cushion block (101), a lifting frame (102), a cross arm cabin (103), an end-to-end frame (104), an annular rod (105), a heat insulation board (106), an annular sleeve cabin (107) and a heating wire rod (108); the top side of the cushion block (101) is provided with a lifting frame (102) assembled with bolts, and the top end of the lifting frame (102) is provided with a cross arm cabin (103) assembled with bolts.
3. A pressure mixer for rubber processing according to claim 2, characterized in that: End frames (104) assembled with bolts are arranged above both ends of the cross arm cabin (103), and an annular rod (105) penetrating and sleeved is arranged on the inner side of the end frames (104), a heat insulation plate (106) is arranged on the inner side of the upper end frames (104), and an annular sleeve cabin (107) is arranged on the inner side of the heat insulation plate (106), and annular heating wire rods (108) distributed in an annular manner are arranged on the inner side of the annular sleeve cabin (107).
4. A pressure mixer for rubber processing according to claim 2, characterized in that: The feed bearing assembly (2) comprises a bearing tank body (201), a ramp block (202), an upper cover (203), a lifting base (204), a duct cabin (205), a hydraulic cylinder (206), a telescopic push rod (207), a sealing cover (208), a transverse cabin (209), a feed port (2010), a feed plug cover (2011), an inlet valve plate (2012), an auger motor (2013) and a spiral auger (2014). The bearing tank body (201) is arranged on the inner side of the annular casing cabin (107). A slope block (202) is arranged on the inner bottom side of the support tank (201), an upper cover (203) which is sleeved with bolts is arranged on the top of the support tank body (201), and a lifting base (204) is arranged above the upper cover (203), a duct cabin (205) which is sleeved and installed is arranged on the inner side of one end of the upper cover (203), and a hydraulic cylinder (206) is arranged on the top of the duct cabin (205), a telescopic push rod (207) is arranged at the output end of the hydraulic cylinder (206), and a sealing cover (208) is arranged at the output end of the telescopic push rod (207).
5. A pressure mixer for rubber processing according to claim 4, characterized in that: The outer side of the duct compartment (205) is provided with a sleeve-mounted transverse compartment (209), and a feed port (2010) is provided above one end of the transverse compartment (209), a snap-fitted feed plug cover (2011) is provided above the feed port (2010), a sleeve-mounted water inlet valve plate (2012) is provided above the middle of the transverse compartment (209), an auger motor (2013) is provided at the outer end of the transverse compartment (209), and a spiral auger (2014) is provided at the output end of the auger motor (2013).
6. A pressure mixer for rubber processing according to claim 4, characterized in that: The pressurized mixing mechanism (3) comprises a chassis base (301), a first chassis (302), a transmission pulley (303), a driving pulley (304), a driving motor (305), a bevel gear set (306), a splined suspension shaft (307), a sliding sleeve (308), a crossbar (309), a threaded rod (3010), a threaded cylinder (3011), a second chassis (3012), a transmission motor (3013), a directional gear set (3014), a transmission belt set (3015), a pressurized plate (3016), a driving gear (3017), a limit rack (3018), a feed side plate (3019), a mixing and stirring bar (3020), a shock absorbing spring seat (3021), a wheel frame (302 2) and a rotating support wheel (3023), the chassis base (301) is bolted to the upper middle part of the lifting base (204), a first chassis (302) is arranged on the top side of the chassis base (301), and a transmission pulley (303) is arranged at one end of the first chassis (302), a driving pulley (304) for transmission connection is arranged at one end of the transmission pulley (303), and an output end connected to a driving motor (305) is arranged on one side of the driving pulley (304), a bevel gear set (306) connected to the output end of the transmission pulley (303) is arranged inside the first chassis (302), and a spline suspension shaft (307) is arranged at the output end of the bevel gear set (306).
7. A pressure mixer for rubber processing according to claim 6, characterized in that: A sliding sleeve (308) is arranged on the outer side of the spline suspension shaft (307), and a cross bar (309) is arranged on the outer side of the sliding sleeve (308), threaded rods (3010) are arranged above both ends of the cross bar (309), and a threaded barrel (3011) connected by a thread is arranged on the outer side of the threaded rod (3010), a second housing (3012) is arranged at the top of the threaded barrel (3011), and an output end connected to a transmission motor (3013) is arranged above the second housing (3012), a split gear set (3014) is arranged at the output end of the transmission motor (3013), and a transmission belt set (3015) is arranged at the output end of the split gear set (3014).
8. A pressure-type internal mixer for rubber processing according to claim 6, characterized in that: A pressure plate (3016) is provided at the output end of the spline suspension shaft (307), and a driving gear (3017) is provided at the output end of the pressure plate (3016), a limit rack (3018) is provided at the output end of the driving gear (3017), and a feed side plate (3019) is provided at the outer end of the limit rack (3018), a mixing and stirring bar (3020) is provided on the inner bottom side of the pressure plate (3016), and a shock-absorbing spring seat (3021) is provided below the mixing and stirring bar (3020), a wheel frame (3022) is provided at the bottom end of the shock-absorbing spring seat (3021), and a rotating support wheel (3023) is provided below the side of the wheel frame (3022).
9. A pressure-type internal mixer for rubber processing according to claim 4, characterized in that: The discharging and outputting component (4) comprises a through-duct pipe (401), a bucket-shaped cabin (402), a discharging port (403), a fin group (404), a piston cover (405), an upper hinged base (406), a telescopic strip (407), a lower hinged base (408), a hydraulic telescopic rod (409) and a cylinder base (4010), wherein the bucket-shaped cabin (402) is sleeve-connected to the inner bottom side of the supporting tank body (201), a through-duct pipe (401) assembled with bolts is provided at the bottom end of the through-duct pipe (401), and a discharging port (403) is provided below the through-duct pipe (401), and the discharging port (403) is provided at the bottom of the through-duct pipe (401). A fin group (404) distributed in an annular manner is arranged on the outer side of the material port (403), a piston cover (405) is arranged below the material port (403), and upper hinged bases (406) are arranged at both ends of the piston cover (405), a hinged telescopic strip (407) is arranged at the outer end of the upper hinged base (406), and a lower hinged base (408) is arranged at one end of the telescopic strip (407), a hinged hydraulic telescopic rod (409) is arranged on the upper side of the telescopic strip (407), and a hinged cylinder base (4010) is arranged at the upper end of the hydraulic telescopic rod (409).
Citation Information
Patent Citations
Pressurized internal mixer for rubber processing
CN218196193U