Continuous aluminum-plastic separator

By designing a continuous aluminum-plastic separator, using a multi-layer reaction tank and separator supply system, efficient separation of aluminum-plastic composite packaging waste and recycling of separator are achieved, and the problem of lack of effective separation equipment in the prior art is solved. , realize efficient utilization of resources and environmentally friendly processing.

CN119458689APending Publication Date: 2025-02-18DINGZHOU CHUANGFENG MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202411401559.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The lack of mature special equipment in the prior art can efficiently peel off the aluminum foil and plastic in the aluminum-plastic composite film, making it difficult to effectively recycle and utilize the aluminum-plastic composite packaging waste.

Method used

A continuous aluminum-plastic separator is designed, including a multi-layer reaction tank and a separator supply system, and the continuous separation reaction of aluminum-plastic material is achieved by injecting the separator and using a screw thrust shaft and a rotary groove dispenser.

Benefits of technology

It realizes efficient separation of aluminum-plastic composite packaging waste, and is in and out at the same time, filling the gap in industry equipment, and recycling and utilization of separators, avoiding resource waste and ensuring environmental protection of the treatment process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of waste recycling, and provides a continuous aluminum-plastic separator which comprises a feeding hopper, a reaction box, a motor frame, a motor and a bottom supporting frame, multiple layers and multiple columns of reaction grooves are formed in the reaction box, a separating agent and an aluminum-plastic material can be continuously reacted, feeding and discharging are carried out at the same time, the equipment blank in the industry field is filled, and the production efficiency is improved. And the redundant separating agent is recycled through the separating agent collecting bin, so that the waste of resources is avoided, and the environmental protection property in the treatment process can be ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of waste recycling, in particular to a continuous aluminum-plastic separator. Background Art

[0002] Aluminum-plastic composite packaging is a new type of packaging material formed by bonding two or more layers of aluminum foil, PE, PET, PA, PP and other materials together. Because aluminum-plastic composite flexible packaging has unique properties such as light protection, oxygen isolation, moisture isolation, and corrosion resistance, it has become an indispensable item in life and is widely used in food, medicine, chemical, electronics and other industries or fields. A large amount of scraps and other wastes are generated during the packaging production process, or these packages become waste after use. The current recycling and treatment methods are basically incineration, cracking and oiling or creating plastic particles. So far, no mature special separation equipment has been found on the market that can peel off the aluminum foil and plastic of the aluminum-plastic composite film. Summary of the invention

[0003] The purpose of the present invention is to provide a continuous aluminum-plastic separator to overcome the problems existing in the prior art.

[0004] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:

[0005] The present invention provides a continuous aluminum-plastic separator, comprising a feed hopper, a reaction box, a motor frame, a motor and a bottom support frame, wherein the feed hopper is fixedly mounted on the top of the reaction box, the bottom support frame is fixedly mounted on the bottom of the reaction box, the bottom of the motor frame is fixedly connected to the bottom support frame, the motor frame is located in front of the reaction box, and the motor is threadedly connected to the motor frame;

[0006] The reaction box is provided with reaction grooves inside, and the reaction grooves are respectively a first layer reaction groove group, a second layer reaction groove group and a third layer reaction groove group from top to bottom. The reaction grooves on the same layer are fixedly connected by a groove transfer device, and the groove transfer device is used for material transfer between the reaction grooves on the same layer. The reaction grooves are used for aluminum-plastic separation reaction.

[0007] Furthermore, a heat-insulating layer is attached to the outside of the reaction tank. The reaction tank has three layers, each layer has three reaction tanks, and the number of reaction tanks is 9. The reaction tanks in different layers are connected by a connecting plate at the bottom of the tank.

[0008] Furthermore, a separation agent supply pipe is provided at the top of the reaction tank, the bottom of which extends to the interior of the reaction tank, and the separation agent supply pipe is used for spraying the separation agent.

[0009] Furthermore, a separation agent collecting bin is provided at the bottom of the reaction tank, the bottom of the separation agent collecting bin is an open structure, the top of the separation agent collecting bin is fixedly connected to the bottom of the reaction tank, and the bottom of the tank is provided with a separation agent collecting hole.

[0010] Furthermore, the third reaction tank of the first-layer reaction tank group and the fourth reaction tank of the second-layer reaction tank group are connected through a vertical transfer trough, the sixth reaction tank of the second-layer reaction tank group and the seventh reaction tank of the third-layer reaction tank group are connected through a vertical transfer trough, and a discharge port is provided at the bottom of the ninth reaction tank of the third-layer reaction tank group. Materials are transferred between reaction tanks of different layers by falling through the vertical transfer trough, and the nine reaction tanks are connected in series end to end through a transfer tank dispenser and a vertical transfer trough. The discharge port at the bottom of the ninth reaction tank is used for the final discharge, and the third-layer reaction tank group is fixedly mounted above the bottom support frame through a connecting plate.

[0011] Furthermore, a collecting pipe is provided on the back of the bottom of the reaction tank, and the collecting pipe is fixedly connected to the separating agent collecting bin, and the collecting pipe can collect the separating agent for recycling.

[0012] Furthermore, a driven sprocket is installed on a bearing on one side of the reaction tank close to the motor, a base is provided at the bottom of the driven sprocket, the base is fixedly connected to the side wall of the reaction tank and is used to support the driven sprocket, a driving sprocket is installed on a bearing on one side of the motor, the driving sprocket is connected to the driven sprocket via a chain, and the driven sprockets between the reaction tanks on the same layer are connected via a chain.

[0013] Furthermore, a spiral push shaft is provided inside the reaction tank, and the spiral push shaft extends to the outside of the reaction tank and is connected to the driven sprocket bearing. The spiral push shaft is provided with spiral blades, which can stir the material in the reaction tank.

[0014] Furthermore, the trough-turning material tapper comprises a frame, a material tapping shaft and a material tapping tooth. The material tapping shaft is installed inside the frame, and the shaft head extends to the outside and is connected to the shaft wheel bearing. The material tapping shaft is provided with a material tapping tooth.

[0015] Furthermore, a transmission device is connected to the shaft wheel.

[0016] Beneficial effects:

[0017] The present invention provides a continuous aluminum-plastic separator, comprising a feed hopper, a reaction box, a motor frame, a motor and a bottom support frame. The reaction box is provided with multi-layer and multi-row reaction tanks, which can continuously react a separator with aluminum-plastic materials, with both feeding and discharging, thus filling the equipment gap in the industry. Excess separators can be recovered and recycled through a separator collection bin, thus avoiding waste of resources and ensuring environmental protection during the treatment process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The accompanying drawing is a schematic diagram of the overall structure of the continuous aluminum-plastic separator of the present invention;

[0019] Figure 2 The accompanying drawing is an internal structure diagram of the continuous aluminum-plastic separator of the present invention;

[0020] Figure 3 The accompanying drawing is a schematic diagram of the connection structure between the reaction tanks of the present invention;

[0021] Figure 4 The accompanying drawing is a schematic structural diagram of a single reaction tank of the present invention;

[0022] Figure 5 The accompanying drawing is a schematic diagram of the connection structure of the motor and the reaction tank of the present invention;

[0023] Figure 6 The accompanying drawing is a structural cross-sectional view of the swivel material transfer device of the present invention. DETAILED DESCRIPTION

[0024] The technical solutions provided by the present invention are described in detail below in conjunction with the embodiments, but they should not be construed as limiting the protection scope of the present invention.

[0025] Example 1

[0026] The present invention provides a continuous aluminum-plastic separator, comprising a feed hopper 1, a reaction box 2, a motor frame 3, a motor 4 and a bottom support frame 5, wherein the feed hopper 1 is fixedly installed on the top of the reaction box 2, the bottom support frame 5 is fixedly installed on the bottom of the reaction box 2, the bottom of the motor frame 3 and the bottom support frame 5 are fixedly connected by threads, the motor frame 3 is located in front of the reaction box 2, the motor frame 3 has 3 layers, each layer has a motor 4, and the motor 4 is threadedly connected to the motor frame 3.

[0027] The interior of the reaction box 2 is provided with three layers of reaction tanks 7, each layer has three reaction tanks 7, a total of nine, the outside of the reaction tank 7 is attached with an insulation layer to insulate the reaction tank 7, the reaction tank 7 is sequentially composed of a first layer reaction tank group 8, a second layer reaction tank group 9 and a third layer reaction tank group 10 from top to bottom, the reaction tank 7 is a device for reaction, and the reaction tanks 7 of different layers are connected by a connecting plate 14 at the bottom of the tank, the upper part of the connecting plate 14 is welded to the bottom of the reaction tank 7, and the lower part of the connecting plate 14 is welded to the top of the reaction tank 7.

[0028] The first layer reaction tank group 8 includes a first reaction tank 801, a second reaction tank 802 and a third reaction tank 803, wherein the first reaction tank 801 is the reaction tank 7 close to the feed hopper 1, the second layer reaction tank group 9 includes a fourth reaction tank 904, a fifth reaction tank 905 and a sixth reaction tank 906, and the third layer reaction tank group 10 includes a seventh reaction tank 107, an eighth reaction tank 108 and a ninth reaction tank 109, wherein the third reaction tank 803, the fourth reaction tank 904 and the ninth reaction tank 109 are in the same vertical direction, and the first reaction tank 801, the sixth reaction tank 906 and the seventh reaction tank 107 are in the same vertical direction.

[0029] A separating agent supply pipe 15 is connected to the top of each reaction tank 7 in a socket-type manner. The bottom of the separating agent supply pipe 15 extends to the inside of the reaction tank 7 for spraying the separating agent into the reaction tank 7 .

[0030] A separation agent collecting bin 13 is welded to the bottom of each reaction tank 7. The bottom of the separation agent collecting bin 13 is an open structure. A separation agent collecting hole is provided at the top of the separation agent collecting bin 13 and the bottom of the tank where the reaction tank 7 is connected. A collection pipe 21 is provided on the back of the bottom of each reaction tank 7. The collection pipe 21 is fixedly connected to the separation agent collecting bin 13. The separation agent in the separation agent collecting bin 13 will flow into the collection pipe 21, and the collection pipe 21 can collect the separation agent for recycling.

[0031] The third reaction tank 803 and the fourth reaction tank 904 are connected via a vertical transfer chute 17, the sixth reaction tank 906 and the seventh reaction tank 107 are connected via a vertical transfer chute 17, a discharge port 12 is provided at the bottom of the ninth reaction tank 109, and materials are transferred by falling between the reaction tanks 7 on different layers via the vertical transfer chute 17.

[0032] The reaction grooves 7 on the same layer are fixedly connected by the rotating groove material picker 11, and the reaction grooves 7 on the same layer are connected in series head to tail through the rotating groove material picker 11. The rotating groove material picker 11 and the reaction groove 7 are fixedly connected. The rotating groove material picker 11 includes a frame 16, a material picking shaft 24 and a material picking tooth 25. The material picking shaft 24 is installed inside the frame 16, and the shaft head extends to the outside and is connected to the bearing of the shaft wheel 26. The material picking shaft 24 is provided with a material picking tooth 25, and the shaft wheel 26 can be connected to a transmission device to drive the shaft wheel 26 to rotate, and further drive the material picking shaft 24 and the material picking tooth 25 to rotate to complete the material picking.

[0033] The 9 reaction tanks are connected in series end to end through a tank transfer device 11 and a vertical transfer tank 17, wherein the discharge port 12 at the bottom of the ninth reaction tank 109 is used for the final discharge, and the third layer reaction tank group 10 is fixedly installed above the bottom support frame 5 through a connecting plate 14 with threads.

[0034] A driving sprocket 6 is installed on the output end bearing of the motor 4, and a driven sprocket 19 is installed on the side bearing of the reaction tank 7 close to the motor 4. The driven sprocket 19 consists of two sprockets, one in front and one in the back. The bottom of the driven sprocket 19 is fixedly installed above the base 20. The base 20 is fixedly connected to the side wall of the reaction tank 7 for supporting the driven sprocket 19. The driving sprocket 6 on the motor 4 is connected to the driven sprocket 19 through a chain 23, and the driven sprockets 19 between the reaction tanks 7 on the same layer are connected through the chain 23.

[0035] A spiral push shaft 18 is provided inside the reaction tank 7. The spiral push shaft 18 extends to the outside of the reaction tank 7 and is connected to a driven sprocket 19 by a bearing. A spiral blade 22 is provided on the spiral push shaft 18 to stir the material in the reaction tank.

[0036] The motor 4 can control the driving sprocket 6 to rotate, thereby driving the driven sprocket 19 of each layer to rotate through the chain 3, and further driving the spiral push shaft 18 to rotate, and the spiral blades 22 stir the material.

[0037] The specific working process is as follows: the crushed aluminum-plastic flake material enters the first reaction tank 801 of the first layer reaction tank group 8 from the feed hopper 1, and the separation agent is sprayed from the separation agent supply pipe 15 at the top of the reaction tank 7. The separation agent is uniformly mixed with the material in the first reaction tank 801, and the spiral blade 22 on the spiral push shaft 18 pushes the material toward the outlet. When it reaches the first and second interface, the rotating groove material feeder 11 pushes the material to the second reaction tank 802 of the same layer, and the spiral push shaft 18 of the second reaction tank 802 rotates to send the material to the next reaction tank. Tank 7 is the third reaction tank 803 and the separating agent is sprayed into the tank at the same time. A vertical transfer tank 17 is provided between the third reaction tank 803 and the fourth reaction tank 904 of the second-layer reaction tank group 9. The material naturally falls to the fourth reaction tank 904 through the vertical transfer tank 17. Accordingly, the material reacts from the first reaction tank 801 to the ninth reaction tank 109 in turn. The excess separating agent flows from the separating agent collecting hole at the bottom of the tank to the separating agent collecting bin 13, and is collected by the collecting pipe 15 and recycled. After the separation of the material is completed, it arrives at the discharge port 12 of the third-layer reaction tank group and enters the next process.

[0038] The present invention provides a continuous aluminum-plastic separator, comprising a feed hopper, a reaction box, a motor frame, a motor and a bottom support frame. The reaction box is provided with multi-layer and multi-row reaction tanks, which can continuously react a separator with aluminum-plastic materials, with both feeding and discharging, thus filling the equipment gap in the industry. Excess separators can be recovered and recycled through a separator collection bin, thus avoiding waste of resources and ensuring environmental protection during the treatment process.

[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A continuous aluminum-plastic separator, characterized in that: The invention comprises a feed hopper (1), a reaction box (2), a motor frame (3), a motor (4) and a bottom support frame (5), wherein the feed hopper (1) is fixedly mounted on the top of the reaction box (2), the bottom support frame (5) is fixedly mounted on the bottom of the reaction box (2), the bottom of the motor frame (3) is fixedly connected to the bottom support frame (5), the motor frame (3) is located in front of the reaction box (2), and the motor (4) is threadedly connected to the motor frame (3); The reaction box (2) is provided with reaction grooves (7) inside. The reaction grooves (7) are sequentially divided into a first layer reaction groove group (8), a second layer reaction groove group (9) and a third layer reaction groove group (10) from top to bottom. The reaction grooves (7) on the same layer are fixedly connected by a groove transfer device (11). The groove transfer device (11) is used for transferring materials between the reaction grooves (7) on the same layer. The reaction grooves (7) are used for performing an aluminum-plastic separation reaction.

2. A continuous aluminum-plastic separator according to claim 1, characterized in that: The outside of the reaction tank (7) is attached with a heat-insulating layer. The reaction tank (7) has three layers, each layer has three reaction tanks (7), and the number of reaction tanks (7) is 9. The reaction tanks (7) in different layers are connected via a connecting plate (14) at the bottom of the tank.

3. A continuous aluminum-plastic separator according to claim 1, characterized in that: A separation agent supply pipe (15) is provided at the top of the reaction tank (7), and the bottom of the separation agent supply pipe (15) extends into the interior of the reaction tank (7). The separation agent supply pipe (15) is used to spray the separation agent.

4. A continuous aluminum-plastic separator according to claim 1, characterized in that: The bottom of the reaction tank (7) is provided with a separation agent collection bin (13), the bottom of the separation agent collection bin (13) is an open structure, the top of the separation agent collection bin (13) is fixedly connected to the bottom of the reaction tank (7), and the bottom of the tank is provided with a separation agent collection hole.

5. The continuous aluminum-plastic separator according to claim 1, characterized in that: The third reaction tank (803) of the first-layer reaction tank group (8) and the fourth reaction tank (904) of the second-layer reaction tank group (9) are connected via a vertical transfer trough (17); the sixth reaction tank (906) of the second-layer reaction tank group (9) and the seventh reaction tank (107) of the third-layer reaction tank group (10) are connected via a vertical transfer trough (17); a discharge port (12) is provided at the bottom of the ninth reaction tank (109) of the third-layer reaction tank group (10); materials are transferred between reaction tanks (7) of different layers via the vertical transfer trough (17); the nine reaction tanks are connected end to end in series via a transfer tank material selector (11) and the vertical transfer trough (17); the discharge port (12) at the bottom of the ninth reaction tank (109) is used for final discharge; and the third-layer reaction tank group (10) is fixedly mounted above the bottom support frame (5) via a connecting plate (14).

6. A continuous aluminum-plastic separator according to claim 4, characterized in that: A collecting pipe (21) is provided on the back of the bottom of the reaction tank (7), and the collecting pipe (21) is fixedly connected to the separating agent collecting bin (13). The collecting pipe (21) can collect the separating agent for recycling.

7. The continuous aluminum-plastic separator according to claim 1, characterized in that: A driven sprocket (19) is installed on a bearing on one side of the reaction tank (7) close to the motor (4); a base (20) is provided at the bottom of the driven sprocket (19); the base (20) is fixedly connected to the side wall of the reaction tank (7) and is used to support the driven sprocket (19); a driving sprocket (6) is installed on a bearing on one side of the motor (4); the driving sprocket (6) is connected to the driven sprocket (19) via a chain (23); and the driven sprockets (19) between the reaction tanks (7) on the same layer are connected via the chain (23).

8. A continuous aluminum-plastic separator according to claim 7, characterized in that: A spiral push shaft (18) is provided inside the reaction tank (7), and the spiral push shaft (18) extends to the outside of the reaction tank (7) and is connected to the driven sprocket (19) bearing. A spiral blade (22) is provided on the spiral push shaft (18) to stir the material in the reaction tank.

9. The continuous aluminum-plastic separator according to claim 1, characterized in that: The trough-turning material selector (11) comprises a frame (16), a material selector shaft (24) and a material selector tooth (25); the material selector shaft (24) is installed inside the frame (16), the shaft head extends to the outside and is connected to the bearing of the shaft wheel (26); and the material selector shaft (24) is provided with a material selector tooth (25).

10. The continuous aluminum-plastic separator according to claim 9, characterized in that: The shaft wheel (26) is connected with a transmission device.