Mosaic block layout and film pasting machine

Abstract

The application discloses a mosaic block layout and film pasting machine, which comprises a rack, a feeding mechanism installed on the rack, a rotary table rotatably installed on the rack, a code feeding disc arranged on the rotary table, an arrangement mechanism installed on the rack and located on the periphery of the rotary table, used for receiving the mosaic blocks output by the feeding mechanism and guiding the mosaic blocks to be arranged, a transfer conveying mechanism slidably installed on the rack and provided with a suction disc, the suction disc being used for sucking the mosaic blocks arranged on the arrangement mechanism and placing the mosaic blocks on the code feeding disc, so that the mosaic blocks are arranged in a matrix on the code feeding disc, and a film pasting mechanism used for pasting films on the mosaic blocks arranged in a matrix on the code feeding disc. Through the cooperative work of the feeding mechanism, the rotary table, the arrangement mechanism, the transfer conveying mechanism and the film pasting mechanism, the mosaic block automatic arrangement and automatic film pasting are realized, and the production efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of mosaic block pasting film, in particular to a mosaic block layout pasting film machine. BACKGROUND

[0002] The conveying pipeline in the chemical industry and mining field has a short service life due to wear and corrosion, and often leaks, which causes great difficulty in maintenance and maintenance. For this reason, relevant enterprises have developed an alumina ceramic mosaic which is pasted on the inside of the conveying pipeline through epoxy resin glue to increase the wear resistance and corrosion resistance of the pipeline. After research and development and gradual promotion, a wear-resistant ceramic mosaic industry has been gradually formed for general use in steel plants, thermal power plants, cement plants and other high-wear and high-corrosion environments. At present, in the production process of mosaic blocks, layout and film pasting are completed manually, relying on manual operation, which not only has low efficiency, but also cannot guarantee the quality of film pasting, has high labor intensity, and as the application of mosaic is more and more widely, the labor cost is higher and higher, and the traditional manual operation cannot meet the requirements. SUMMARY

[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application proposes a mosaic block layout pasting film machine.

[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows:

[0005] A mosaic block layout pasting film machine, comprising: a rack, a feeding mechanism is installed; a rotating table is rotatably installed on the rack, and a material stacking disc is arranged on the rotating table; an arrangement mechanism is installed on the rack and located on the side of the rotating table, used for receiving the mosaic blocks output by the feeding mechanism and guiding the arrangement of the mosaic blocks; a transfer conveying mechanism is slidably installed on the rack and provided with a suction cup, the suction cup is used to suck the mosaic blocks arranged on the arrangement mechanism and place the mosaic blocks on the material stacking disc, so that the mosaic blocks are arranged in a matrix on the material stacking disc; a film pasting mechanism is used to paste a film on the mosaic blocks arranged in a matrix on the material stacking disc.

[0006] Further, the overall profile of the material stacking disc is rectangular, two adjacent sides of the material stacking disc are provided with a blocking bar, the rack is provided with an alignment driving mechanism on the other two adjacent sides of the material stacking disc, the alignment driving mechanism is provided with a movable end, the movable end is connected with an alignment plate, and the alignment plate can move with the movable end to approach or move away from the corresponding blocking bar.

[0007] Further, the arrangement mechanism comprises an arrangement strip and a limiting driving mechanism, the arrangement strip is fixedly installed on the rack, the arrangement strip is provided with an arrangement groove which is connected with the output port of the feeding mechanism, the limiting driving mechanism is installed on the rack, the limiting driving mechanism has a rotatable rotating end, the rotating end is connected with a cover plate, the cover plate has an open state which opens the space above the arrangement groove and a limiting state which blocks the arrangement groove to limit the mosaic blocks in the arrangement groove, the gap between the cover plate in the limiting state and the bottom wall of the arrangement groove only allows a single mosaic block to pass through.

[0008] Further, the film pasting mechanism comprises a mounting frame which is slidingly installed on the rack, the mounting frame is installed with a film roller, the mounting frame is hingedly connected with a film guiding and pressing frame, the mounting frame is installed with a film pressing driving mechanism which is used to drive the film guiding and pressing frame to rotate, the film guiding and pressing frame is provided with a guiding roller and a pressing roller which is close to the rotating table, the film guiding and pressing frame is movably installed with a cutter which can move along the axis of the pressing roller.

[0009] Further, the film guiding and pressing frame is provided with an upper pressing plate, the film guiding and pressing frame is installed with a first telescopic driving mechanism, the telescopic active end of the first telescopic driving mechanism is connected with a second telescopic driving mechanism, the telescopic active end of the second telescopic driving mechanism is connected with a lower pressing plate which is located below the upper pressing plate, the lower pressing plate can clamp or release the film material which passes through the gap between the upper pressing plate and the lower pressing plate, the cutter is located between the pressing roller and the upper pressing plate, the first telescopic driving mechanism is used to drive the film material on the lower pressing plate to the position below the pressing roller.

[0010] Further, it further comprises an automatic material lifting mechanism, the arrangement mechanism, the film pasting mechanism and the automatic material lifting mechanism are distributed along the rotating direction of the rotating table, the automatic material lifting mechanism is used to lift the edge of the mosaic block matrix after film pasting.

[0011] Further, the automatic material lifting mechanism comprises a lifting plate and a height control ring, the lifting plate has a lifting state and a retracted state, the lifting plate is elastically movably installed on the rack, the height control ring is connected with the rotating table, the height control ring can control the lifting plate to lift to switch the lifting state and the retracted state along with the rotation of the rotating table, the rotating table is provided with a first through hole through which the lifting plate passes, the material stacking disc is provided with a second through hole through which the lifting plate passes, the upper end of the lifting plate in the lifting state passes through the first through hole and the second through hole to lift the edge of the mosaic block matrix, the lifting plate in the retracted state avoids the rotating path of the rotating table.

[0012] Further, the lifting plate bottom side is provided with a roller, the height control ring is provided with a low position section, a high position section and a transition section, the high position section is higher than the low position section, the high position section is connected with the end of the adjacent low position section through the transition section, the high position section is aligned with the first and second perforations, the roller rolls along the bottom surface of the height control ring, when the roller contacts the high position section, the lifting plate is in the ejection state, and when the roller contacts the low position section, the lifting plate is in the shrinkage state.

[0013] Further, the lifting plate bottom side is provided with a roller, the height control ring is provided with a low position section, a high position section and a transition section, the high position section is higher than the low position section, the high position section is connected with the end of the adjacent low position section through the transition section, the high position section is aligned with the first and second perforations, the roller rolls along the bottom surface of the height control ring, when the roller contacts the high position section, the lifting plate is in the ejection state, and when the roller contacts the low position section, the lifting plate is in the shrinkage state.

[0014] Further, the height control ring is connected and fixed with the rotating table through the spaced distribution of the vertical column.

[0015] The present application has the following beneficial effects:

[0016] Through the cooperative work of the feeding mechanism, the rotating table, the arrangement mechanism, the transfer conveying mechanism and the film pasting mechanism, the automatic arrangement and automatic film pasting of the mosaic block are realized, the production efficiency is greatly improved, compared with the traditional manual operation, the automatic device can work continuously and is not affected by human factors, and the film pasting task can be quickly and accurately completed; the automatic film pasting device reduces the dependence on manual work, reduces the labor intensity and labor cost. The operator only needs to perform simple monitoring and maintenance, so that the normal operation of the device can be ensured; it has high stability and reliability, and can be stably operated for a long time. The production interruption and quality problems caused by human operation errors are reduced, and the continuity and stability of production are improved.

[0017] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings constituting a part of this application are used to provide a further understanding of the present application, the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:

[0019] Figure 1 is a schematic diagram of the overall structure of the present application;

[0020] Figure 2 is a schematic diagram of the installation structure of the film pasting mechanism;

[0021] Figure 3 is a sectional view of the film guide and film pressing frame;

[0022] Figure 4is a structural schematic diagram of a film pasting mechanism;

[0023] Figure 5 is a partial view of the present application;

[0024] Figure 6 is a schematic diagram of the principle in the ejection state;

[0025] Figure 7 is a partial view of the automatic ejection mechanism;

[0026] Figure 8 is an exploded state partial view of the automatic ejection mechanism;

[0027] Figure 9 is a structural schematic diagram of the cooperation of the lifting plate and the height control ring;

[0028] Figure 10 is a cooperation schematic diagram of the lifting plate and the height control ring in the ejection state;

[0029] Figure 11 is another exploded state partial view of the automatic ejection mechanism.

[0030] Legend:

[0031] frame 100, mosaic block 101, feeding mechanism 110, alignment driving mechanism 120, alignment plate 121, vertical column 130, threaded column 131, nut 132, compression spring 140;

[0032] rotary table 200, material stacking disc 210, blocking strip 211, second perforation 212, first perforation 220;

[0033] arrangement mechanism 300, arrangement strip 310, arrangement groove 311, limiting driving mechanism 320, cover plate 321;

[0034] transfer conveying mechanism 400, suction disc 410;

[0035] film pasting mechanism 500, mounting frame 510, film roller 520, film material 521, film guiding and pressing frame 530, guide roller 531, pressing roller 532, cutter 533, film pressing driving mechanism 540, upper pressing plate 550, second telescopic driving mechanism 560, lower pressing plate 561, first telescopic driving mechanism 570;

[0036] automatic ejection mechanism 600, lifting plate 610, roller 611, circular hole 612, base 613, height control ring 620, low position section 621, high position section 622, transition section 623, vertical column 630. DETAILED DESCRIPTION

[0037] It should be understood that the specific embodiments described herein are merely exemplary for the purpose of explanation and are not intended to limit the present application.

[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0039] It should be noted that all directional indications, such as up, down, left, right, front, back, etc., in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.

[0040] In addition, the description of "first", "second", etc. in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person of ordinary skill in the art can realize it, and when the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection required by the present application.

[0041] Please refer to Figure 1 and Figure 2 In a preferred embodiment of the present application, a mosaic block layout and film pasting machine is provided, which comprises a rack 100, a rotating table 200, an arrangement mechanism 300, a transfer conveying mechanism 400 and a film pasting mechanism 500.

[0042] The rack 100 is provided with a feeding mechanism 110, and the rack 100 is provided with an operation table. The rotating table 200, the arrangement mechanism 300, the transfer conveying mechanism 400 and the film pasting mechanism 500 are all installed on the operation table. The rotating table 200 is rotatably installed on the rack 100. It can be understood that a rotating driving mechanism is installed on the rack 100 to drive the rotating table 200 to rotate, and the rotating driving mechanism can be a motor. The rotating table 200 is provided with a material loading disc 210 for carrying and placing the mosaic blocks 101.

[0043] The arrangement mechanism 300 is installed on the rack 100, and the arrangement mechanism 300 is located on the side of the rotating table 200. The arrangement mechanism 300 is used to receive the mosaic blocks 101 output by the feeding mechanism 110 and guide the arrangement and placement of the mosaic blocks 101, so as to facilitate the subsequent transfer of the rows of mosaic blocks 101 to the material loading disc 210 to form the matrix arrangement of the mosaic blocks 101. The feeding mechanism 110 can be a rotary vibration discharge sieve.

[0044] The transfer conveying mechanism 400 is slidingly installed on the rack 100, and the rack 100 is provided with a sliding rail, and the transfer conveying mechanism 400 comprises a base frame which is slidingly installed on the sliding rail. A driving mechanism for driving the transfer conveying mechanism 400 to slide is installed on the sliding rail, and the driving mechanism can be a telescopic motor, a motor matched with a screw nut pair or a telescopic cylinder, etc. The transfer conveying mechanism 400 is provided with a suction cup 410 which is arranged on the base frame and is used for sucking the mosaics 101 arranged on the arrangement mechanism 300 and placing the mosaics 101 on the stacking disc 210, so that the mosaics 101 are arranged in a matrix on the stacking disc 210. It can be understood that, in order to realize the overall suction of the arranged mosaics 101, the suction cup 410 is also arranged in multiple to realize the suction of one row of mosaics 101 at a time, thereby improving the transfer efficiency.

[0045] The film pasting mechanism 500 is used for pasting a film on the mosaics 101 arranged in a matrix on the stacking disc 210. The surface of the film material 521 which is pasted with the mosaics 101 is adhesive so as to be pasted and adhered with the mosaics 101.

[0046] The mosaic block layout and film pasting machine provided by the application realizes the automatic arrangement and automatic film pasting of the mosaics through the cooperation of the feeding mechanism 110, the rotating table 200, the arrangement mechanism 300, the transfer conveying mechanism 400 and the film pasting mechanism 500, thereby greatly improving the production efficiency. Compared with the traditional manual operation, the automatic device can work continuously and is not affected by human factors, and can quickly and accurately complete the film pasting task. The automatic film pasting device reduces the dependence on manual work, reduces the labor intensity and labor cost. The operator only needs to perform simple monitoring and maintenance, so as to ensure the normal operation of the device. The device has high stability and reliability, and can be stably operated for a long time. The production interruption and quality problems caused by human operation errors are reduced, and the continuity and stability of production are improved.

[0047] Reference Figure 7In some embodiments of the present application, the overall profile of the pallet 210 is rectangular, and the pallet 210 and the rotating table 200 are provided with corresponding hole positions to be connected and fixed by fasteners. Two adjacent sides of the pallet 210 are provided with blocking strips 211, and the other two adjacent sides of the pallet 210 are provided with alignment driving mechanisms 120 of the rack 100. The alignment driving mechanisms 120 are provided with movable ends, and the movable ends are connected with alignment plates 121. The alignment plates 121 can move with the movable ends to approach or move away from the corresponding blocking strips 211. The alignment driving mechanisms 120 can be air cylinders or telescopic motors, and the movable ends are push rods of the air cylinders, so as to drive the alignment plates 121 to approach or move away from the blocking strips 211 opposite to them. When the alignment plates 121 approach the blocking strips 211, the mosaic blocks 101 located between the two can be arranged in order and closely. The alignment driving mechanisms 120 and the blocking strips 211 are provided with two groups, so as to realize the alignment and arrangement of the mosaic blocks 101 from the horizontal and vertical directions, and make the mosaic blocks 101 arranged closely.

[0048] With reference to Figure 5 In some embodiments of the present application, the arrangement mechanism 300 includes arrangement strips 310 and limiting driving mechanisms 320. The arrangement strips 310 are fixedly installed on the rack 100, and the arrangement strips 310 are provided with arrangement grooves 311 which are connected with the output ports of the feeding mechanisms 110, so as to receive the mosaic blocks 101 output from the output ports of the feeding mechanisms 110. In order to realize the arrangement of the mosaic blocks 101, the width of the arrangement grooves 311 is matched with the mosaic blocks 101. The limiting driving mechanisms 320 are installed on the rack, and the limiting driving mechanisms 320 have rotatable movable ends. The limiting driving mechanisms 320 can be motors, and the movable ends are rotating output shafts of the motors. The movable ends are connected with cover plates 321. The cover plates 321 have an open state which opens the space above the arrangement grooves 311, and a limiting state which blocks the arrangement grooves 311 to limit the mosaic blocks 101 in the arrangement grooves 311. The gap between the cover plates 321 in the limiting state and the bottom walls of the arrangement grooves 311 only allows a single mosaic block 101 to pass, so as to avoid the mosaic blocks 101 from being stacked up and down after entering the arrangement grooves 311. When the arrangement grooves 311 are filled with a row of mosaic blocks 101, the limiting driving mechanisms 320 can drive the cover plates 321 in the limiting state to rotate to the open state. At this time, the cover plates 321 do not block the space above the arrangement grooves 311, so that the suction cups 410 can suck the mosaic blocks 101 in the arrangement grooves 311.

[0049] With reference to Figure 2 and Figure 3In further embodiments of the present application, the film pasting mechanism 500 comprises a mounting rack 510 slidingly mounted on the frame 100. Specifically, the frame 100 is provided with a sliding rail for sliding mounting, and the sliding rail is provided with a driving mechanism for driving the mounting rack 510 to slide. The driving mechanism can be a telescopic motor, a motor matched with a screw-nut pair, or a telescopic cylinder, etc. The mounting rack 510 is provided with a film roller 520, and a roll of film material 521 can be placed on the film roller 520. The mounting rack 510 is hingedly provided with a film guiding and pressing rack 530, and the film guiding and pressing rack 530 is provided with a guiding roller 531 and a pressing roller 532 close to the rotating table 200. The guiding roller 531 is used for winding and extending the film material, so that the film material is in a tensioned state and does not sag. The mounting rack 510 is provided with a film pressing driving mechanism 540 for driving the film guiding and pressing rack 530 to rotate and move, so that the pressing roller 532 can be driven to press the film to be combined with the mosaic blocks 101. In combination with the sliding of the mounting rack 510, the pressing roller 532 presses the film material 521 to be combined with the mosaic blocks 101 and slides along the sliding direction of the mounting rack 510, so that the film material 521 is combined with the mosaic blocks 101 arranged in a matrix. The film guiding and pressing rack 530 is movably provided with a cutter 533 movable along the axis of the pressing roller 532, so that after the film material 521 is combined with the mosaic blocks 101 arranged in a matrix, the cutter 533 can be used to cut the film material 521. The cutter 533 can be provided with a sliding rack sliding along a sliding rail on the film guiding and pressing rack 530. The film guiding and pressing rack 530 is provided with a driving mechanism for driving the cutter 533 to slide. The driving mechanism can be a telescopic motor, a motor matched with a screw-nut pair, or a telescopic cylinder, etc.

[0050] With reference to Figures 2 to 4In further embodiments of the present application, the film guide and pressing frame 530 is provided with an upper pressing plate 550, and the film guide and pressing frame 530 is provided with a first telescopic driving mechanism 570, the telescopic movable end of the first telescopic driving mechanism 570 is connected with a second telescopic driving mechanism 560, the telescopic movable end of the second telescopic driving mechanism 560 is connected with a lower pressing plate 561 located below the upper pressing plate 550, the lower pressing plate 561 can clamp or release the film material passing between the upper pressing plate 550 and the lower pressing plate 561, and the cutter 533 is located between the pressing roller 532 and the upper pressing plate 550, and the first telescopic driving mechanism 570 is used to drive the film material on the lower pressing plate to below the pressing roller 532. The first telescopic driving mechanism and the second telescopic driving mechanism can be air cylinders or telescopic motors, and the telescopic movable end is the telescopic push rod of the air cylinder or the telescopic motor, so as to drive the connected components to telescopically move, and the second telescopic driving mechanism 560 drives the lower pressing plate 561 to telescopically move, so as to change the distance between the lower pressing plate 561 and the upper pressing plate 550, thereby realizing clamping or releasing the film material 521. The lower pressing plate 561 can clamp or release the film material passing between the upper pressing plate 550 and the lower pressing plate 561, and the cutter 533 is located between the pressing roller 532 and the upper pressing plate 550. When the pressing roller 532 presses the film material 521 to adhere to the mosaic block 101 and slides along the sliding direction of the mounting frame 510, so as to adhere the film material 521 to the mosaic block 101 arranged in a matrix, the lower pressing plate 561 and the upper pressing plate 550 release the film material 521, so as to avoid the output of the film material 521 being blocked by the lower pressing plate 561, and at other times, the lower pressing plate 561 and the upper pressing plate 550 clamp the film material 521, so as to avoid the film material 521 being folded due to large shaking when the mounting frame 510 and the film guide and pressing frame 530 move. The film material 521 has adhesion on the bottom surface, so the film material 521 is adhered to the lower pressing plate 561, when the film needs to be adhered, the first telescopic driving mechanism 570 drives the lower pressing plate 561 to move towards the pressing roller 532, so as to move the film material to below the pressing roller 532, thereby facilitating the film material being pressed onto the mosaic block by the pressing roller 532.

[0051] Referring to Figure 1In some embodiments of the present application, the automatic material ejection mechanism 600 is further included, and the arrangement mechanism 300, the film pasting mechanism 500 and the automatic material ejection mechanism 600 are arranged at intervals along the rotation direction of the rotating table 200. The automatic material ejection mechanism 600 is used to eject the edges of the mosaic block 101 matrix after film pasting. In order to improve the processing efficiency, the arrangement mechanism 300 and the transfer conveying mechanism 400 are provided with two groups and are arranged adjacently. The two groups of arrangement mechanism 300 and transfer conveying mechanism 400, the film pasting mechanism 500 and the automatic material ejection mechanism 600 are evenly arranged around the side of the rotating table 200, corresponding to four processing positions. Correspondingly, the material stacking disc 210 is evenly arranged with four, so as to correspond to four processing positions. That is, the rotating table 200 rotates 90 degrees each time to realize the position switching of the material. The material stacking disc 210 passes through the arrangement mechanism 300 and the transfer conveying mechanism 400 twice in turn to realize the arrangement and stacking of the mosaic block 101. Then, the material stacking disc 210 passes through the film pasting mechanism 500 to paste the film, and finally passes through the automatic material ejection mechanism 600 to be ejected, so as to facilitate manual unloading. The material stacking disc 210 passes through the arrangement mechanism 300 and the transfer conveying mechanism 400 twice, and each time realizes the arrangement of half of the number of mosaic blocks 101, so as to realize the matrix arrangement of the predetermined number of mosaic blocks 101 through 2 times of arrangement and stacking. Thus, the number of mosaic blocks 101 that need to be arranged and stacked by one group of arrangement mechanism 300 and transfer conveying mechanism 400 is reduced, and the processing efficiency is improved. Moreover, the uniform arrangement of the material stacking disc 210 and the four processing positions makes the four material stacking discs 210 simultaneously correspond to one of the processing positions, so that the four material stacking discs 210 correspond to different processing steps, that is, two material stacking discs 210 correspond to the arrangement and stacking of the two groups of arrangement mechanism 300 and transfer conveying mechanism 400, and the other two material stacking discs 210 correspond to the film pasting mechanism 500 and the automatic material ejection mechanism 600 respectively, so as to realize film pasting and unloading, thereby ensuring the continuous work of each mechanism and improving the processing efficiency.

[0052] Referring to Figures 7 to 11 In further embodiments of the present application, the automatic material ejection mechanism 600 includes a lifting plate 610 and a height control ring 620. The lifting plate 610 has an ejection state and a retracted state, and is elastically and movably installed on the rack 100. The elastic force is used to push the lifting plate 610 to move from the retracted state to the ejection state. The height control ring 620 is connected with the rotating table 200, and can control the lifting of the lifting plate 610 to realize the switching between the ejection state and the retracted state. When the material stacking disc 210 moves to the upper side of the lifting plate 610, the height control ring 620 controls the lifting plate 610 to rise to the ejection state, so as to eject the edges of the mosaic block 101 after film pasting, thereby facilitating the taking of the material. Figure 6As shown, at this time, the lifting plate 610 is in the ejection state, the edges of the mosaic block 101 which is pasted together are lifted up, so that the edges of the whole plate mosaic block 101 are lifted up higher than the blocking strip 211, so as to facilitate taking out the whole plate mosaic block 101 from this side, and if there is no automatic ejection mechanism 600, when taking out, the whole plate mosaic block 101 is pasted flat on the stacking disc 210, and the edges are hindered by the blocking strip 211 and the alignment plate 121, and it is not convenient to pinch the edges of the whole plate mosaic block 101 to take it out. The rotating table 200 is provided with a first through hole 220 through which the lifting plate 610 passes, and the stacking disc 210 is provided with a second through hole 212 through which the lifting plate 610 passes, the upper end of the lifting plate 610 in the ejection state passes through the first through hole 220 and the second through hole 212 to lift up the edges of the mosaic block 101 matrix, and the lifting plate 610 in the retracted state avoids the rotating path of the rotating table 200, so as to avoid interfering with the rotation of the rotating table 200. The height control ring 620 is used to control the lifting of the lifting plate 610 with the rotating table 200, so that the lifting of the lifting plate 610 is coordinated and synchronized with the rotation of the rotating table 200, only when the rotating table 200 rotates to the stacking disc 210 located above the lifting plate 610, the lifting plate 610 will reach the ejection state, and no additional driving mechanism is needed to control the lifting of the lifting plate 610, reducing the equipment cost and control complexity, using the synchronization of the mechanism structure to make the action coordinated and accurate.

[0053] With reference to Figures 8 to 11In further embodiments of the present application, the bottom side of the lifting plate 610 is provided with a roller 611, the height control ring 620 is provided with a low section 621, a high section 622 and a transition section 623, the height of the high section 622 is higher than that of the low section 621, the two ends of the high section 622 are connected with the ends of the adjacent low section 621 through the transition section 623, the high section 622 is aligned with the first perforation 220 and the second perforation 212, the roller 611 rolls along the bottom surface of the height control ring 620, when the roller 611 contacts the high section 622, the lifting plate 610 is in the ejecting state; when the roller 611 contacts the low section 621, the lifting plate 610 is in the shrinking state. It can be understood that the height change of the lifting plate 610 and the roller 611 cannot be sudden, in order to achieve smooth movement during height change, the transition section 623 is provided, the height change of the transition section 623 gradually changes reversely along the extension of the ring. It can be understood that the transition section 623 is an inclined plate arranged obliquely, thereby guiding the gradual change of the height of the lifting plate 610 and the roller 611. The height change of the height control ring 620 is used to control the height change of the lifting plate 610, and then the roller 611 is used to reduce the friction, so that the wear between structures is reduced, and the resistance and wear are reduced. In addition, the number and position of the high section 622 and the transition section 623 need to be correspondingly arranged according to the position and number of the material stacking disc 210, so that when each material stacking disc 210 passes above the lifting plate 610, the lifting plate 610 will be lifted to lift a whole plate of the mosaic block 101 on the position. In addition, it can be understood that since the height change of the lifting plate 610 is gradual, the lifting plate 610 rotates while the height changes. In order to avoid structural interference, the width of the lifting plate 610 is less than the first perforation 220 and the second perforation 212, and the upper end of the lifting plate 610 is chamfered on both sides, so as to avoid interference between the lifting plate 610 and the edges of the first perforation 220 and the second perforation 212 when the lifting plate 610 rotates and changes in height.

[0054] Referring to Figure 8 In further embodiments of the present application, the bottom of the lifting plate 610 is provided with a circular hole 612, the rack 100 is provided with a vertical column 130, the vertical column 130 is provided with two, the vertical column 130 penetrates into the circular hole 612, and the vertical column 130 and the circular hole 612 cooperate to realize lifting guidance. The vertical column 130 is sleeved with a compression spring 140, the two ends of the compression spring 140 respectively abut against the lifting plate 610 and the rack 100, thereby providing the lifting plate 610 with an upward elastic force. Specifically, the bottom of the lifting plate 610 is provided with a base 613, and the circular hole 612 is arranged on the base 613. In order to limit the lifting height of the lifting plate 610 and avoid the lifting plate 610 from being separated from the vertical column 130, the upper end of the vertical column 130 penetrates through the circular hole 612 and is provided with a threaded column 131, and a nut 132 is threadedly connected on the threaded column 131.

[0055] In the specific embodiment of the present application, the height control ring 620 is connected and fixed with the rotating table 200 through the spaced distribution of the columns 630, and the connection of the columns 630 with the height control ring 620 and the rotating table 200 can be welding or connection and fixation through fasteners, so that the height control ring 620 rotates synchronously with the rotating table 200.

[0056] The above merely describes the preferred embodiments of the present application, but is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A mosaic block layout and film pasting machine, characterized in that, The utility model relates to a mosaic block matrix arrangement device and method, including: Rack (100) is installed with feeding mechanism (110); Rotary table (200) is rotatably installed in rack (100), and the rotary table (200) is equipped with the material stacking tray (210); Arrangement mechanism (300) is installed in rack (100) and is located in the lateral side of rotary table (200), is used to receive the mosaic block (101) of feeding mechanism (110) output and guide mosaic block (101) arrangement and place; Transfer conveying mechanism (400) is slidably installed in rack (100) and is equipped with suction disc (410), and the suction disc (410) is used to suck the mosaic block (101) arranged on arrangement mechanism (300) and places mosaic block (101) in material stacking tray (210), so that mosaic block (101) matrix arrangement is arranged on material stacking tray (210); Film pasting mechanism (500) is used for pasting film to the mosaic block (101) of matrix arrangement on material stacking tray (210); The film pasting mechanism (500) includes the mounting frame (510) slidably installed in rack (100), the mounting frame (510) is installed with film roll (520), the mounting frame (510) is hinged with film guide and film pressing frame (530), the mounting frame (510) is installed with the film pressing drive mechanism (540) for driving the rotary activity of film guide and film pressing frame (530), film guide and film pressing frame (530) are equipped with guide roller (531) and the pressing roller (532) close to rotary table (200), and the cutting knife (533) of movable installation is equipped on film guide and film pressing frame (530) can move along the axis of pressing roller (532);Film guide and film pressing frame (530) are equipped with upper pressing plate (550), and the first telescopic drive mechanism (570) is installed on film guide and film pressing frame (530), the telescopic movable end of first telescopic drive mechanism (570) is connected with second telescopic drive mechanism (560), and the telescopic movable end of second telescopic drive mechanism (560) is connected with lower pressing plate (561) located below upper pressing plate (550), and lower pressing plate (561) can be clamped or loosened film material passing through the middle of upper pressing plate (550), the cutting knife (533) is located between pressing roller (532) and upper pressing plate (550), and the first telescopic drive mechanism (570) is used to drive the film material on lower pressing plate to send to the lower side of pressing roller (532).

2. The tile row layout and film pasting machine according to claim 1, characterized in that, The overall profile of the material stacking tray (210) is rectangular, two adjacent sides of the material stacking tray (210) are provided with a baffle (211), the rack (100) is provided with an alignment drive mechanism (120) on the other two adjacent sides of the material stacking tray (210), the alignment drive mechanism (120) is provided with a movable end, the movable end is connected with an alignment plate (121), and the alignment plate (121) can move with the movable end to approach or move away from the corresponding baffle (211).

3. The tile row layout and film pasting machine according to claim 1, characterized in that, The arrangement mechanism (300) comprises an arrangement strip (310) and a limiting driving mechanism (320), the arrangement strip (310) is fixedly installed on the rack (100), the arrangement strip (310) is provided with an arrangement groove (311) which is connected with the output port of the feeding mechanism (110), the limiting driving mechanism (320) is installed on the rack, the limiting driving mechanism (320) has a rotatable rotating end, the rotating end is connected with a cover plate (321), the cover plate (321) has an open state which opens the space above the arrangement groove (311) and a limiting state which covers the arrangement groove (311) to limit the mosaic block (101) in the arrangement groove (311), the gap between the cover plate (321) in the limiting state and the bottom wall of the arrangement groove (311) only allows a single mosaic block (101) to pass through.

4. The tile row layout and film pasting machine according to claim 1, characterized in that, It also comprises an automatic ejection mechanism (600), the arrangement mechanism (300), the film pasting mechanism (500) and the automatic ejection mechanism (600) are distributed along the rotating direction of the rotating table (200), the automatic ejection mechanism (600) is used for lifting the edge of the mosaic block (101) matrix after film pasting.

5. The tile row layout and film pasting machine according to claim 4, characterized in that, The automatic ejection mechanism (600) comprises a lifting plate (610) and a height control ring (620), the lifting plate (610) has an ejection state and a contraction state, the lifting plate (610) is elastically installed on the rack (100), the height control ring (620) is connected with the rotating table (200), the height control ring (620) can control the lifting plate (610) to realize the switching of the ejection state and the contraction state by rotating with the rotating table (200), the rotating table (200) is provided with a first perforation (220) for the lifting plate (610) to pass through, the code material disc (210) is provided with a second perforation (212) for the lifting plate (610) to pass through, the upper end of the lifting plate (610) in the ejection state passes through the first perforation (220) and the second perforation (212) to lift the edge of the mosaic block (101) matrix, the lifting plate (610) in the contraction state avoids the rotating path of the rotating table (200).

6. The tile row layout and film pasting machine according to claim 5, characterized in that, The bottom side of the lifting plate (610) is provided with a roller (611), the height control ring (620) is provided with a low position section (621), a high position section (622) and a transition section (623), the high position section (622) is higher than the low position section (621), the two ends of the high position section (622) are connected with the end of the adjacent low position section (621) through the transition section (623), the high position section (622) is aligned with the first perforation (220) and the second perforation (212), the roller (611) rolls along the bottom surface of the height control ring (620), when the roller (611) contacts the high position section (622), the lifting plate (610) is in the ejection state, when the roller (611) contacts the low position section (621), the lifting plate (610) is in the contraction state.

7. The tile row layout and film pasting machine according to claim 5, characterized in that, The lifting plate (610) is provided with a circular hole (612) at the bottom of two sides, the rack (100) is provided with a vertical column (130), the vertical column (130) penetrates into the circular hole (612), a compression spring (140) is sleeved on the vertical column (130), and the two ends of the compression spring (140) are respectively abutted with the lifting plate (610) and the rack (100).

8. The tile row layout and film pasting machine according to claim 5, characterized in that, The height control ring (620) and the rotating table (200) are connected and fixed through the stand columns (630) which are distributed at intervals.

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