Code spraying device

By designing a printing device installed at the outlet of the steel pipe conveying lift roller, the current solution is to use mobile components and printing marking components (including injection docks and UV curing lamps) to achieve efficient and accurate printing marking on the steel pipes. In the art, there are problems of poor adhesion effect of printing information and information defects and blurred information, which improves the identification accuracy and durability of the mark.

CN119459150APending Publication Date: 2025-02-18BAOSHAN IRON & STEEL CO LTD +1
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Patent Information

Application Number
CN202411949766.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing printing pipe material information has poor adhesion effect, and the pipe material information printed during the steel pipe operation is prone to defect and blur, resulting in difficulty in manually identifying the subsequent stations, resulting in incorrect steel pipe information and missed information.

Method used

A injection coding device is designed to be installed at the outlet of the steel pipe conveying lift roller, including a frame, a control cabinet, a moving assembly and a injection coding identification assembly. The moving component drives the ink marking assembly to move forward and backward along the X-axis and up and downward along the Z-axis through the linear modules of the X-axis. The ink marking assembly includes a injection dock and a UV curing lamp for injection and curing the marking on the steel pipe. code.

Benefits of technology

It realizes efficient and accurate ink-code marking on steel pipes, ensuring the durability and clarity of the identification code, avoiding defects and blurring of the printing information, and improving the identification accuracy of subsequent stations.

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    Figure CN119459150A_ABST
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Abstract

The invention relates to the technical field of steel pipe identification, and discloses a code spraying device which is installed at an outlet of a steel pipe conveying lifting roller way and used for spraying codes on conveyed steel pipes. The code spraying device comprises a rack, a control cabinet arranged at one end of the rack, a moving assembly arranged at the other end of the rack and a code spraying identification assembly arranged on the moving assembly. The moving assembly is used for driving the code spraying identification assembly to move to the position, where codes are to be sprayed, of the steel pipe. The code spraying and identifying assembly is used for conducting code spraying and identifying on the conveyed steel pipes. The control assembly is used for controlling the moving assembly to drive the code spraying identification assembly to move. By means of the method and device, the problems that an existing jet printing pipe material information attachment effect is poor, jet printing pipe material information is defective and fuzzy after a steel pipe is washed and rubbed in the running process, and steel pipe information cannot be traced and tracked can be solved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel pipe marking, and in particular to a coding device. Background Art

[0002] The steel pipe finishing production line prints the pipe material information (pipe number) on the surface of the steel pipe end after flying sawing. The pipe material information is recorded in the form of manual reports, and the operators of each subsequent station manually identify and register the pipe material information (pipe number) of the steel pipe. At present, due to the large amount of emulsion and water vapor in the flying sawing process of the steel pipe finishing line, the adhesion effect of the printed pipe material information is poor, and the steel pipe is washed by 1CT, the transverse chain, the material dispenser, and the friction of the finishing line stand during operation, resulting in the printed pipe material information (pipe number) being defective, causing the subsequent stations to manually identify the pipe material information fuzzy and incomplete, and often there will be errors such as mismatched steel pipe information and missing information, resulting in the inability to trace back the steel pipe information, which brings many tedious tasks to the operators and causes great inconvenience in production.

[0003] Therefore, there is an urgent need for a new type of inkjet coding device that can realize online operation of steel pipes. Summary of the invention

[0004] The present invention is made to solve the above-mentioned technical problems, and its purpose is to provide a coding device to solve the problem that the existing printing of pipe material information has poor adhesion effect and the pipe material information printed during the operation of the steel pipe is easily damaged and blurred.

[0005] In order to achieve the above-mentioned purpose, the present invention provides a coding device, which is installed at the exit of the steel pipe conveying lifting roller, and is used to realize coding on the transported steel pipe. The coding device comprises: a frame, a control cabinet arranged at one end of the frame, a moving component arranged at the other end of the frame, and a coding identification component arranged on the moving component; wherein,

[0006] The moving component is used to drive the coding marking component to move to the position of the steel pipe to be coded;

[0007] The coding and marking component is used to perform coding and marking on the transported steel pipe;

[0008] The control component is used to control the moving component to drive the inkjet marking component to move.

[0009] Preferably, the moving assembly comprises: an X-axis linear module and a Z-axis linear module; wherein,

[0010] The Z-axis linear module is arranged on one side of the frame end, and the X-axis linear module is arranged on one side of the Z-axis linear module;

[0011] The X-axis linear module is used to drive the inkjet marking component to move forward and backward along the X-axis;

[0012] The Z-axis linear module is used to drive the inkjet marking component to move up and down along the Z-axis.

[0013] Preferably, the X-axis linear module comprises: an X-axis slide rail, a first slider disposed on the X-axis slide rail, and a first motor disposed at one end of the X-axis slide rail; wherein,

[0014] The first motor drives the first slider to move along the X-axis slide rail;

[0015] The inkjet marking component is arranged on the first sliding block;

[0016] The Z-axis linear module includes: a Z-axis slide rail, a second slider disposed on the Z-axis slide rail, and a second motor disposed at one end of the Z-axis slide rail; wherein,

[0017] The second motor drives the second slider to move along the Z-axis slide rail;

[0018] The X-axis slide rail is arranged on the second sliding block.

[0019] Preferably, the inkjet marking component comprises: a spray terminal and a UV curing lamp; wherein,

[0020] The spray terminal and the UV curing lamp are arranged on the first slider;

[0021] The spraying terminal is used to spray the identification code on the steel pipe;

[0022] The UV curing lamp is used to cure the identification code on the steel pipe.

[0023] Preferably, a wind knife is provided on one side of the spray terminal, and the wind knife is used to dry the moisture on the surface of the steel pipe.

[0024] Preferably, the air knife comprises a nozzle, and the number of the nozzles is at least two.

[0025] Preferably, a sensor is provided on one side of the wind knife, and the sensor is used to detect the operating status of the steel pipe.

[0026] Preferably, a display screen is provided on the control cabinet.

[0027] Preferably, an encoder is provided on the conveying lifting roller, wherein:

[0028] The encoder is electrically connected to the control cabinet;

[0029] The encoder is used to detect the real-time speed of steel pipe transportation.

[0030] Preferably, the sensor, the air knife, the spray terminal and the UV curing lamp are arranged in sequence opposite to the running direction of the steel pipe.

[0031] According to the above description and practice, the coding device described in the present invention is installed at the exit of the steel pipe conveying lifting roller. The operation of the moving component and the coding identification component is regulated by the control cabinet. The moving component drives the coding identification component to move according to the diameter of the steel pipe. The coding identification component sprays the required identification information on the steel pipe. The control cabinet makes it easier to control the moving component and the coding identification component, ensuring that the coding operation can fully cover the designated area of ​​the steel pipe and can achieve precise control of the coding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the structure of a coding device involved in one embodiment of the present invention.

[0033] Figure 2 It is a top view of the coding device involved in one embodiment of the present invention.

[0034] The reference numerals in the figure are:

[0035] 1. Frame; 2. Spraying station; 3. UV curing lamp; 4. X-axis linear module; 5. Z-axis linear module; 6. Air knife; 7. Encoder; 8. Sensor; 9. Control cabinet; 10. Display screen; 11. Steel pipe; 12. Conveying and lifting roller. DETAILED DESCRIPTION

[0036] The exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that the disclosure will be more comprehensive and complete and fully convey the concepts of the exemplary embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0037] In addition, the accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated descriptions will be omitted. It should be noted that in the present disclosure, the terms "including", "configured with", and "set in" are used to express the meaning of open-ended inclusion, and mean that in addition to the listed elements / components / etc., there may be other elements / components / etc.; the terms "first", "second", etc. are only used as marks, and are not restrictions on the number or order of their objects; the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0038] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] In view of the problems that the conventional inkjet device in the prior art has poor adhesion effect of printing pipe material information and the pipe material information printed during the operation of the steel pipe is easily damaged and blurred, the present invention proposes a inkjet device.

[0040] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0041] In this embodiment, a coding device is disclosed. Figure 1 The entire three-dimensional structure of the coding device is shown. Figure 2 The top view structure of the coding device is shown.

[0042] Please refer to Figure 1 and Figure 2The inkjet device in the present invention includes: a frame 1, a control cabinet 9 arranged at one end of the frame 1, a moving component arranged at the other end of the frame 1, and a inkjet identification component arranged on the moving component; wherein the moving component is used to drive the inkjet identification component to move to the position of the steel pipe 11 to be inkjetted; the inkjet identification component is used to perform inkjet identification on the transported steel pipe 11; and the control component is used to control the moving component to drive the inkjet identification component to move. Among them, the steel pipe 11 is the material that needs to be inkjet-marked; the conveying and lifting roller 12 is the conveying equipment for the original steel pipe 11 material on site, and the lifting height can be adjusted according to the size of the production steel pipe 11. The frame 1 is a slide rail bridge structure, and the moving component and the inkjet identification component are integrated and installed on the slide rail crossbeam of the frame 1, so that the integrated standby position of the inkjet identification component can be adjusted.

[0043] Furthermore, the moving component includes: an X-axis linear module 4 and a Z-axis linear module 5; wherein, the Z-axis linear module 5 is arranged on one side of the frame end, and the X-axis linear module 4 is arranged on one side of the Z-axis linear module 5; the X-axis linear module 4 is used to realize driving the inkjet marking component to move forward and backward along the X-axis; the Z-axis linear module 5 is used to realize driving the inkjet marking component to move up and down along the Z-axis. The X-axis linear module 4 includes: an X-axis slide rail, a first slider arranged on the X-axis slide rail, and a first motor arranged at one end of the X-axis slide rail; wherein the first motor drives the first slider to move along the X-axis slide rail; the inkjet marking component is arranged on the first slider; the Z-axis linear module 5 includes: a Z-axis slide rail, a second slider arranged on the Z-axis slide rail, and a second motor arranged at one end of the Z-axis slide rail; wherein the second motor drives the second slider to move along the Z-axis slide rail; the X-axis slide rail is arranged on the second slider. The X-axis linear module 4 and the Z-axis linear module 5 respectively realize the front and rear lateral movement of the inkjet marking component in the X-axis direction and the up and down movement in the Z-axis direction, which greatly improves the flexibility and accuracy of the inkjet operation.

[0044] Furthermore, the inkjet marking component includes: a spray terminal 2 and a UV curing lamp 3; wherein the spray terminal 2 and the UV curing lamp 3 are arranged on the first slider; the spray terminal 2 is used to spray the identification code on the steel pipe 11; and the UV curing lamp 3 is used to cure the identification code on the steel pipe 11. The spray terminal 2 is responsible for quickly and accurately spraying the identification code on the steel pipe 11, and the UV curing lamp 3 follows closely, using ultraviolet rays to quickly cure the identification code to ensure the durability and clarity of the identification. The spray terminal 2 adopts an industrial-grade modular ink circuit, and the continuous negative pressure ink supply is stable and reliable. It adopts UV ink and meets environmental protection requirements. It supports a variety of fonts, can print numbers, characters, icons, and can also print QR codes, barcodes and other contents, supports variable data document printing, and provides an interface for docking with the system. The UV curing lamp 3 is installed at the rear of the spray terminal 2, and is used to irradiate the identification code sprayed on the steel pipe 11 with a UV cold light lamp, which dries instantly before the ink spreads and will not penetrate into the steel pipe 11, so that the ink adhesion is greatly improved, which can effectively improve the recognition rate. The spray terminal 2 and the UV curing lamp 3 are installed on the X-axis linear module 4, and synchronously realize the lateral movement with the X-axis linear module 4.

[0045] Furthermore, a wind knife 6 is provided on one side of the spray terminal 2, and the wind knife 6 is used to blow dry the moisture on the surface of the steel pipe 11. The wind knife 6 includes a nozzle, and the number of nozzles is at least two to ensure the uniformity and comprehensiveness of wind coverage. A sensor 8 is provided on one side of the wind knife 6, and the sensor 8 is used to detect the operating status of the steel pipe 11. The sensor 8 is installed in the front of the wind knife 6, and is used to detect whether there is incoming steel pipe 11, and detect the distance of the steel pipe 11. The signal is transmitted to the control cabinet 9, and it sends a signal to turn on the wind knife 6 and determine the adaptive lateral movement distance of the spray terminal 2. The wind knife 6 is installed in front of the spray terminal 2 and behind the sensor 8. Since there is water vapor in the flying saw production process section of the steel pipe 11, which affects the reliability of the inkjet coding, when the sensor 8 detects the incoming steel pipe 11, the wind knife 6 is started to blow compressed air on the surface of the incoming steel pipe 11 to dry the moisture on the surface of the steel pipe 11 and ensure the clear effect of inkjet coding.

[0046] Furthermore, a display screen 10 is provided on the control cabinet 9. The display screen 10 can intuitively display the operating status of the system and various parameter information, providing great convenience and safety for the operator. An encoder 7 is provided on the conveying and lifting roller 12, wherein the encoder 7 is electrically connected to the control cabinet 9; the encoder 7 is used to detect the real-time conveying speed of the steel pipe 11. The encoder 7 is installed on the end of the transmission shaft of the original conveying and lifting roller 12, and is used to detect the real-time conveying speed of the steel pipe 11, and transmit it to the control cabinet 9 of the inkjet device, so that the inkjet terminal 2 automatically matches the speed of inkjet according to the conveying speed, ensuring that the sprayed identification code is not deformed.

[0047] Furthermore, the sensor 8, the air knife 6, the spray terminal 2 and the UV curing lamp 3 are arranged in sequence against the running direction of the steel pipe 11, forming an efficient and orderly working system, ensuring the smooth progress of the entire coding operation.

[0048] In summary, the present invention adopts a modularly designed inkjet device, which adopts a negative pressure ink supply system and UV ink technology. After the inkjet printer sprays the identification information, it is immediately irradiated with a UV cold light lamp, and the ink is quickly solidified before it spreads, and will not penetrate into the steel pipe 11. In addition, the ink adhesion is greatly improved by using UV technology. The modularly designed inkjet device supports a variety of fonts, can print numbers, characters, icons, and can also print QR codes, barcodes and other content. It supports variable data document printing and provides an interface to connect with the system to achieve traceability management of enterprise products.

[0049] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A coding device, installed at the exit of a steel pipe conveying lifting roller, used to implement coding on the transported steel pipe, characterized in that: include: A frame, a control cabinet arranged at one end of the frame, a moving component arranged at the other end of the frame, and a coding identification component arranged on the moving component; wherein, The moving component is used to drive the coding marking component to move to the position of the steel pipe to be coded; The coding and marking component is used to perform coding and marking on the transported steel pipe; The control component is used to control the moving component to drive the inkjet marking component to move.

2. The coding device according to claim 1, characterized in that: The moving assembly includes: an X-axis linear module and a Z-axis linear module; wherein, The Z-axis linear module is arranged on one side of the frame end, and the X-axis linear module is arranged on one side of the Z-axis linear module; The X-axis linear module is used to drive the inkjet marking component to move forward and backward along the X-axis; The Z-axis linear module is used to drive the inkjet marking component to move up and down along the Z-axis.

3. The coding device according to claim 2, characterized in that: The X-axis linear module includes: an X-axis slide rail, a first slider disposed on the X-axis slide rail, and a first motor disposed at one end of the X-axis slide rail; wherein, The first motor drives the first slider to move along the X-axis slide rail; The inkjet marking component is arranged on the first sliding block; The Z-axis linear module includes: a Z-axis slide rail, a second slider disposed on the Z-axis slide rail, and a second motor disposed at one end of the Z-axis slide rail; wherein, The second motor drives the second slider to move along the Z-axis slide rail; The X-axis slide rail is arranged on the second sliding block.

4. The coding device according to claim 3, characterized in that: The inkjet marking component includes: an inkjet terminal and a UV curing lamp; wherein, The spray terminal and the UV curing lamp are arranged on the first slider; The spraying terminal is used to spray the identification code on the steel pipe; The UV curing lamp is used to cure the identification code on the steel pipe.

5. The coding device according to claim 4, characterized in that: A wind knife is arranged on one side of the spraying platform, and the wind knife is used to dry the moisture on the surface of the steel pipe.

6. The coding device according to claim 5, characterized in that: The air knife includes a nozzle, and the number of the nozzles is at least two.

7. The coding device according to claim 5, characterized in that: A sensor is arranged on one side of the wind knife, and the sensor is used to detect the running state of the steel pipe.

8. The coding device according to claim 1, characterized in that: A display screen is arranged on the control cabinet.

9. The coding device according to claim 1, characterized in that: An encoder is provided on the conveying lifting roller, wherein: The encoder is electrically connected to the control cabinet; The encoder is used to detect the real-time speed of steel pipe transportation.

10. The coding device according to claim 7, characterized in that: The sensor, the air knife, the spray terminal and the UV curing lamp are arranged in sequence against the running direction of the steel pipe.

Citation Information

Patent Citations

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  • Automatic code spraying equipment for multi-specification large-diameter nodular cast iron pipes

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