A power-on detection assembly device for table lamp production

By designing the power-on detection assembly device for table lamp production, the lack of power-on detection of light bulbs in the prior art has been solved, and the automatic loading and power-on detection of light bulbs has been realized, and assembly efficiency and finished product quality have been improved.

CN119460690BActive Publication Date: 2025-03-21HUIZHOU QIQING TECH CO LTD
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Patent Information

Application Number
CN202510065080.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-03-21
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

During the assembly process of desk lamps, the prior art lacks power-on detection of the lamp, resulting in improper installation of the lamp that affects the service life of the lamp.

Method used

A power-on detection assembly device for table lamp production is designed, including a detection table, a lamp charging assembly and a detection assembly. The device realizes simultaneous power-on detection of multiple bulbs by detecting slots and support frames, and improves efficiency through automated loading and sorting systems.

Benefits of technology

Automatic feeding and power-on detection of the lamp is realized, the assembly efficiency and finished product quality are improved, and damage to the lamp during assembly and manual operation errors are avoided.

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Abstract

The present invention discloses a power-on detection assembly device for desk lamp production, and specifically relates to the technical field of desk lamp production. The present invention sets a bulb loading component and a pushing unit, and several bulbs are stored in a placement sponge. The interior of the placement sponge is designed to be open, and the opening on the top is small, which is easy to wrap the bulb and prevent the bulb from falling during flipping. Then the flip plate is docked with the rotating seat. At this time, the placement sponge is connected to the hole groove of the supporting sponge. The driving end of the lifting cylinder drives the transmission plate to move toward one side of the placement seat, and the push pad enters the corresponding hole groove in the placement sponge to push the bulb. The bulb is moved out from the interior of the placement sponge and enters the supporting sponge. At this time, the placement sponge returns to its original shape after the bulb is moved out. The whole process does not require manual loading of the bulb, and automatic loading of the bulb is realized. Then, power-on detection is performed on multiple bulbs to improve detection efficiency. Unqualified bulbs are directly dropped from the detection slot into a waste box.
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Description

Technical Field

[0001] The invention relates to the technical field of table lamp production, in particular to a power-on detection assembly device for table lamp production. Background Art

[0002] During the assembly process of the desk lamp, it is necessary to remove the fixing ring from the lamp holder, then install the lampshade, and then retighten the fixing ring. However, the existing solution does not perform power-on detection on the bulb, and usually the bulb that has not been tested after production is directly installed on the lamp holder, which affects the service life of the desk lamp.

[0003] After searching, the invention patent with publication number CN115008388B discloses an automated assembly machine for producing desk lamps. The device installs normally emitting light bulbs on the lamp holders of desk lamps, eliminating the need for workers to manually install the bulbs, reducing the workload of workers and preventing bad bulbs from being installed on the lamp holders, affecting the quality of the finished product.

[0004] In the above scheme, the light bulb is placed directly in the lamp box. A new light bulb needs to be placed every time the desk lamp is assembled, and only a single light bulb can be assembled each time, which is inefficient. In addition, the light bulb is inspected by clamping the light bulb with a clamp. If the clamping force is too large, the surface of the light bulb will be damaged. Unqualified light bulbs after inspection need to be re-clamped and transferred to the waste box, which increases the operation steps and increases the assembly time of the desk lamp. Summary of the invention

[0005] The purpose of the present invention is to provide a power-on detection assembly device for table lamp production to solve the problem mentioned in the above background technology that when assembling a table lamp, a new bulb needs to be re-placed and only a single bulb can be assembled.

[0006] The present invention can be implemented through the following technical scheme: a power-on detection assembly device for table lamp production, comprising an assembly table, a detection table is arranged on one side of the upper surface of the assembly table, and a downwardly recessed assembly groove is arranged on the upper surface of the assembly table, a plurality of detection slot holes for light bulbs to enter are arranged on one side of the detection table, and a light bulb loading assembly is slidably arranged on the other side of the detection table, a support frame is arranged below the detection slot holes, a detection assembly for simultaneously powering on a plurality of light bulbs is installed inside the support frame, and a waste box pushed by a reciprocating cylinder is slidably installed inside the support frame and below the detection assembly;

[0007] The bulb loading assembly includes a support base sliding on the upper surface of the detection table, the end of the support base is connected to a rotating seat by a flip motor, a bearing sponge for loading bulbs is arranged inside the rotating seat, a mounting seat fixed on the external platform is arranged on one side of the rotating seat, and the end of the mounting seat is connected to a pushing unit by a flip motor;

[0008] The pushing unit includes a flip plate, a transmission plate is movably installed on the upper surface of the flip plate, a placement seat is arranged above the transmission plate, a placement sponge is arranged inside the placement seat for multiple light bulbs to be inserted, and two lifting cylinders are installed at the end of the upper surface of the placement seat, and the pushing end of each lifting cylinder is fixed to the upper surface of the transmission plate, a limit rod that slides with the transmission plate is installed on the upper surface of the flip plate, and a push pad that pushes the movement of multiple light bulbs is arranged on the upper surface of the transmission plate.

[0009] A further technical improvement of the present invention is that a through hole is provided on the surface of the flip plate, a sliding rod passing through the through hole is provided on the lower surface of the transmission plate, the sliding rod is arranged as a T-shaped structure, and a spring 1 is sleeved on the outer surface of the T-shaped end of the sliding rod, one end of the spring 1 is fixed to the T-shaped end of the sliding rod, and the other end of the spring 1 is fixed to the flip plate.

[0010] A further technical improvement of the present invention is that a vacant groove for the slide rod and the spring to enter is provided on the surface of the mounting seat.

[0011] A further technical improvement of the present invention is that a sliding groove is provided on the upper surface of the detection table, a push block sliding in the sliding groove is installed on the bottom surface of the support base, a linear cylinder 1 is installed on the outer wall surface of one side of the support frame, and the pushing end of the linear cylinder 1 is fixed to the surface of the push block.

[0012] A further technical improvement of the present invention is that the detection component includes a linear cylinder 2 installed in a support frame, the pushing end of the linear cylinder 2 is connected to a track plate, the upper surface of the track plate is provided with a lifting plate pushed by the lifting cylinder 2, and a plurality of lamp holders are installed on the lifting plate, and sliding frame plates are provided at both ends of the interior of the support frame above the waste box, and the track plate slides in cooperation with the two sliding frame plates.

[0013] A further technical improvement of the present invention is that a plurality of photosensitive sensors are arranged above one side of the detection platform, and the photosensitive sensors are located above the detection slots.

[0014] A further technical improvement of the present invention is that a plurality of driving units are installed on the inner wall surface of the detection slot, each driving unit comprises two synchronous cylinders, and each pushing end of the synchronous cylinder is connected with a fitting splint, the end of the fitting splint is movably arranged with the detection table, and the other end of the fitting splint is in contact with the bottom of the bulb.

[0015] A further technical improvement of the present invention is that a supporting top plate is arranged above the assembly table, a linear guide rail is arranged on the lower surface of the supporting top plate, an electric push rod 2 is arranged for external sliding movement of the linear guide rail, a plurality of self-locking motors are connected to the pushing end of the electric push rod 2, and an electric clamp is installed on the driving end of each self-locking motor.

[0016] A further technical improvement of the present invention is that: multiple groups of clamps for clamping the lamp holder chassis are installed inside the assembly groove, each group of clamps is provided with two clamping seats 1, and a spring 2 is installed on the outer wall surface of each clamping seat 1, and the top opening of the inner wall surface of the clamping seat 1 becomes larger, and the end of the spring 2 is fixed to the inner wall surface of the assembly groove.

[0017] A further technical improvement of the present invention is that a side panel is arranged on the upper surface of the detection platform and above the assembly groove, the inner wall surface of the side panel is flush with the inner wall surface of the assembly groove, and an electric push rod 1 is installed on the inner wall surface of the side panel, the pushing end of the electric push rod 1 is connected to a movable plate, and a clamping seat 2 for fixing the lamp pole is installed on the inner wall surface of the movable plate, and the clamping seat 2 and the clamping seat 1 are at the same center in the vertical direction.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. By setting up a bulb loading assembly and a pushing unit, several bulbs are stored in the placement sponge. The interior of the placement sponge is designed to be open, and the opening on the top is small, which is easy to wrap the bulb to prevent the bulb from falling during flipping. One end of the bearing sponge is open and the other end is closed. Before transferring the bulb, the flip plate rotates 90 degrees clockwise, and the flip plate and the mounting seat are in a vertical state. The support base slides on the test bench toward the mounting seat. During the sliding process, the rotating seat rotates 90 degrees counterclockwise and is in a vertical state with the support base until the end face of the rotating seat fits with the end face of the placement seat. At this time, the placement sponge and the hole groove of the bearing sponge are connected, and then the driving end of the lifting cylinder drives the transmission plate to move toward one side of the placement seat. While the transmission plate moves, it drives the push pad to enter the corresponding hole groove in the placement sponge and then pushes When the bulb is moved, the transmission plate and the limit rod slide within the limit position. Since the interior of the placement sponge and the bearing sponge is filled with a large number of pores, the placement sponge and the bearing sponge are deformed when squeezed, and the bulb is moved out from the interior of the placement sponge and enters the bearing sponge. At this time, the placement sponge returns to its original shape after the bulb is moved out, the flip plate flips and resets, and a new bulb is loaded into the placement seat using a loading manipulator. Then the support base slides toward the side close to the detection slot hole. During the sliding process, the rotating seat flips and resets, and the bulb is neatly installed in the rotating seat for easy clamping. The entire process does not require manual loading of the bulb, and automatic loading of the bulb is realized. Then, multiple bulbs are powered on for testing to improve testing efficiency. If the bulb is qualified, it is moved to the assembly slot for assembly, and if it is unqualified, it falls directly from the detection slot hole into the waste box;

[0020] 2. After multiple sets of drive units are set and multiple bulbs are installed into the detection slots, the synchronous cylinder pushes the fitting splint to make it move in the detection table, and the other end of the fitting splint is fixed to the upper part of the mounting head at the bottom of the bulb, which facilitates the subsequent precise docking and installation of the bulb and the lamp holder, avoiding damage to the bulb shell;

[0021] 3. By setting up the detection component, the linear cylinder 2 pushes the track plate to slide within the two sliding frame plates to the lower middle part of the detection slot. At this time, the lamp holder is aligned with the bulb, and then the lifting cylinder 2 automatically pushes the lifting plate upward. The lead of the bulb is inserted into the contact point of the lamp holder. The bulb can be installed without rotating it, which is convenient for subsequent brightness detection and improves detection efficiency. When the bulb is unqualified, that is, the corresponding photosensitive sensor does not receive light, it controls the synchronous cylinder to work, and the synchronous cylinder pushes the corresponding fitting splint to retract. At this time, the bulb falls directly from the detection slot into the waste box, which improves the sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the external structure of the present invention;

[0024] Figure 2 It is a structural schematic diagram of the rotating seat and the placement seat of the present invention when they are in a docking state;

[0025] Figure 3 It is a structural schematic diagram of the three-dimensional installation state of the sliding rod and the flip plate of the present invention;

[0026] Figure 4 For the present invention Figure 1 A partial enlarged view of point B in the middle;

[0027] Figure 5 It is a schematic diagram of the installation structure of the lamp holder and the support frame of the present invention;

[0028] Figure 6 For the present invention Figure 5 A partial enlarged view of point C in the middle.

[0029] In the figure: 1. assembly table; 2. support top plate; 3. linear guide; 4. electric clamp; 5. detection table; 6. detection slot; 7. support frame; 8. sliding frame plate; 9. waste box; 10. side plate; 11. sliding slot; 12. linear cylinder one; 13. push block; 14. support base; 15. rotating seat; 16. bearing sponge; 17. mounting seat; 18. flip plate; 19. transmission plate; 20. slide rod; 21. push pad; 22. placement seat; 23. placement sponge; 24. lifting cylinder one; 25. spring one; 29. ​​photosensitive sensor; 30. linear cylinder two; 31. track plate; 32. lamp holder; 33. assembly slot; 34. clamping seat one; 35. spring two; 36. electric push rod one; 37. moving plate; 38. clamping seat two; 39. synchronous cylinder; 40. fitting splint. DETAILED DESCRIPTION

[0030] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0031] See also Figure 1-Figure 6As shown, the present invention provides a power-on detection assembly device for table lamp production, including an assembly table 1, a detection table 5 is arranged on one side of the upper surface of the assembly table 1, and the upper surface of the assembly table 1 is provided with an assembly groove 33 which is recessed downward, a plurality of detection slot holes 6 for bulbs to enter are arranged on one side of the detection table 5, and a bulb loading assembly is slidably arranged on the other side of the detection table 5, a support frame 7 is arranged below the detection slot holes 6, a detection assembly for simultaneously powering on a plurality of bulbs is installed inside the support frame 7, and a waste box 9 pushed by a reciprocating cylinder is slidably installed inside the support frame 7 and below the detection assembly, and a buffer cotton is arranged on the bottom surface and inner wall surface of the inner cavity of the waste box 9 for buffering and protecting unqualified bulbs;

[0032] The bulb loading assembly includes a support base 14 sliding on the upper surface of the detection table 5, the end of the support base 14 is connected to a rotating seat 15 by a flip motor, a bearing sponge 16 for loading the bulb is arranged inside the rotating seat 15, a mounting seat 17 fixed on the external platform is arranged on one side of the rotating seat 15, and the end of the mounting seat 17 is connected to a pushing unit by a flip motor;

[0033] The pushing unit includes a flip plate 18, on the upper surface of which a transmission plate 19 is movably mounted, a placement seat 22 is arranged above the transmission plate 19, a placement sponge 23 for multiple light bulbs to be inserted is arranged inside the placement seat 22, and two lifting cylinders 24 are installed at the end of the upper surface of the placement seat 22, and the pushing end of each lifting cylinder 24 is fixed to the upper surface of the transmission plate 19, a limit rod slidingly matched with the transmission plate 19 is installed on the upper surface of the flip plate 18, and a push pad 21 for pushing multiple light bulbs to move is arranged on the upper surface of the transmission plate 19.

[0034] Before assembling the desk lamp, the electrical performance of the bulb will be tested first. First, the bulb is loaded. Initially, the flip plate 18 and the mounting seat 17 are not flipped over and are in a parallel state, and the rotating seat 15 and the supporting base 14 are also not rotated. On the side of the supporting base 14 close to the detection slot 6, several bulbs are stored in the placement sponge 23. The interior of the placement sponge 23 is designed to be open, and the opening at the top is small, which is easy to wrap the bulb, and one end of the supporting sponge 16 is open and the other end is closed. Before transferring the bulb, the flip plate 18 is rotated 90 degrees clockwise, and the flip plate 18 and the mounting seat 17 are in a vertical state. The setting of the placement sponge 23 is used to prevent the bulb from falling during the flipping. Then the supporting base 14 slides on the testing table 5 toward the mounting seat 17. During the sliding process, the rotating seat 15 rotates 90 degrees counterclockwise and is in a vertical state with the supporting base 14 until the end face of the rotating seat 15 fits with the end face of the placement seat 22. At this time, the hole slots of the placement sponge 23 and the supporting sponge 16 are connected. The driving end of the lifting cylinder 24 drives the transmission plate 19 to move toward one side of the placement seat 22. While the transmission plate 19 moves, it drives the push pad 21 to enter the corresponding hole groove in the placement sponge 23 to push the bulb. The transmission plate 19 and the limit rod slide in a limited manner. Since the interior of the placement sponge 23 and the supporting sponge 16 is full of a large number of pores, when squeezed, the placement sponge 23 and the supporting sponge 16 are deformed, and the bulb moves out of the interior of the placement sponge 23 and enters the supporting sponge 16. At this time, the placement sponge 23 returns to its original shape after the bulb is moved out, and the flip plate 18 flips and resets. A new bulb is loaded into the placement seat 22 by a loading manipulator, and then the support base 14 slides toward the side close to the detection slot 6. During the sliding process, the rotating seat 15 flips and resets. The whole process does not require manual loading of the bulb, and automatic loading of the bulb is realized. Then, multiple bulbs are powered on for detection. If the bulb is qualified, it moves to the assembly slot 33 for assembly, and if it is unqualified, it directly falls from the detection slot 6 into the waste box 9.

[0035] See also Figure 2 and Figure 3As shown, a through hole is provided on the surface of the flip plate 18, and a slide bar 20 passing through the through hole is provided on the lower surface of the transmission plate 19. The slide bar 20 is set to a T-shaped structure, and a spring 25 is sleeved on the outer surface of the T-shaped end of the slide bar 20. One end of the spring 25 is fixed to the T-shaped end of the slide bar 20, and the other end of the spring 25 is fixed to the flip plate 18. When pushing the light bulb, the pushing end (i.e., the piston rod) of the lifting cylinder 24 retracts to drive the transmission plate 19 toward the direction of the placement seat 22. The transmission plate 19 slides with the limit rod and at the same time drives the slide bar 20 to move through the through hole, squeezing the spring 25 to ensure the stable pushing of the transmission plate 19. The transmission plate 19 fits with the end surface of the placement seat 22. At this time, the push pad 21 enters the placement sponge 23 to push the corresponding light bulb. When the lifting cylinder 24 is powered off, the piston rod of the lifting cylinder 24 extends under the elastic recovery of the spring 25.

[0036] See also Figure 2 As shown, a vacant groove for the slide bar 20 and the spring 1 25 to enter is provided on the surface of the mounting seat 17. When the flip plate 18 is not flipped, the slide bar 20 and the spring 1 25 are both located in the vacant groove.

[0037] See also Figure 2 As shown, a sliding groove 11 is provided on the upper surface of the testing table 5, and a push block 13 sliding in the sliding groove 11 is installed on the bottom surface of the supporting base 14. A linear cylinder 12 is installed on the outer wall of one side of the supporting frame 7. The pushing end of the linear cylinder 12 is fixed to the surface of the push block 13. When the light bulb is loaded into the rotating seat 15, the linear cylinder 12 pushes the push block 13 to slide in the sliding groove 11, and the push block 13 drives the supporting base 14 to move together, so that the supporting base 14 approaches the direction of the mounting seat 17, which is convenient for the docking of the placement seat 22 and the rotating seat 15.

[0038] See also Figure 1 and Figure 5 As shown, the detection component includes a bracket seat arranged on the outer wall of one side of the support frame 7, the bracket seat is located below the linear cylinder 12, and a linear cylinder 2 30 is installed on the bracket seat, the pushing end of the linear cylinder 2 30 is connected to a track plate 31, the upper surface of the track plate 31 is provided with a lifting plate pushed by the lifting cylinder 2, and a plurality of lamp holders 32 are installed on the lifting plate, and the interior of the support frame 7 is located above the waste box 9 and both ends are provided with sliding frame plates 8, the track plate 31 is slidably matched with the two sliding frame plates 8, when a plurality of light bulbs are loaded into the detection slot 6, the linear cylinder 2 30 pushes the track plate 31 to slide in the two sliding frame plates 8 to the lower middle part of the detection slot 6, and then the lifting cylinder 2 automatically pushes the lifting plate upward to a certain height, and the lead of the light bulb is inserted into the contact point of the lamp holder 32, and the installation can be achieved without rotating the light bulb, which is convenient for subsequent brightness detection.

[0039] See also Figure 5 and Figure 6 As shown, the inner wall surface of the detection slot 6 is equipped with multiple groups of driving units, each group of driving units includes two synchronous cylinders 39, and the pushing end of each synchronous cylinder 39 is connected to a fitting clamp 40, the end of the fitting clamp 40 is movably arranged with the detection table 5, and the other end of the fitting clamp 40 is in contact with the bottom of the light bulb, and a plurality of photosensitive sensors 29 are arranged above one side of the detection table 5, and the photosensitive sensor 29 is located above the detection slot 6. When the light bulb is powered on for testing, the upper part of the light bulb installation position is pushed by the synchronous cylinder 39 to make the fitting clamp 40 move in the detection table 5, and the fitting clamp The other end of 40 is fixed facing the upper part of the mounting head at the bottom of the bulb, which is convenient for the subsequent precise docking and installation of the bulb and the lamp holder 32. When the photosensitive sensor 29 emits light at the position corresponding to the bulb, it means that the bulb is emitting light normally; on the contrary, the bulb is unqualified. When it is unqualified, that is, the corresponding photosensitive sensor 29 does not receive the light, it controls the synchronization cylinder 39 to work, and the synchronization cylinder 39 pushes the corresponding fitting splint 40 to retract. At this time, the bulb falls from the detection slot 6 to the waste box 9. When the bulbs in the waste box 9 are full, the reciprocating cylinder pushes the waste box 9 forward, which is convenient for processing the unqualified bulbs in the waste box 9.

[0040] See also Figure 1 As shown, a supporting top plate 2 is arranged above the assembly table 1, and a linear guide rail 3 is arranged on the lower surface of the supporting top plate 2. An electric push rod 2 is arranged for external sliding of the linear guide rail 3, and a plurality of self-locking motors are connected to the pushing end of the electric push rod 2. An electric clamp 4 is installed at the driving end of each self-locking motor, and the electric clamp 4 clamps the outside of the bulb and moves the bulb to the detection position. After the detection is qualified, the electric clamp 4 clamps the bulb and moves it to the position of the assembly slot 33 for centralized assembly.

[0041] See also Figure 4 As shown, multiple groups of clamps for clamping the lamp holder chassis are installed inside the assembly groove 33, and each group of clamps is provided with two clamping seats 1 34, and a spring 2 35 is installed on the outer wall surface of each clamping seat 1 34, and the top opening of the inner wall surface of the clamping seat 1 34 becomes larger, and the end of the spring 2 35 is fixed to the inner wall surface of the assembly groove 33;

[0042] A side plate 10 is arranged on the upper surface of the testing table 5 and above the assembly groove 33. The inner wall surface of the side plate 10 is flush with the inner wall surface of the assembly groove 33, and an electric push rod 1 36 is installed on the inner wall surface of the side plate 10. The pushing end of the electric push rod 1 36 is connected to a moving plate 37. The inner wall surface of the moving plate 37 is installed with a clamping seat 2 38 fixed to the lamp pole. The clamping seat 2 38 and the clamping seat 1 34 are at the same center in the vertical direction. When assembling the table lamp, the two clamping seats 2 38 are in an open state, and the table lamp base is passed through the opened clamping seat 2 38 by a manipulator. The table lamp base is inserted between the two clamping seats 1 34, and the table lamp base moves downward along the top of the inner wall of the clamping seat 1 34. In this process, the clamping seat 1 34 moves outward, squeezing the spring 2 35, and using the tensioning force of the spring 2 35 to fix the table lamp base. Then the electric push rod 1 36 pushes the moving plate 37 to move until the two clamping seats 2 38 contact the table lamp pole. At this time, the clamping seat 2 38 and the clamping seat 1 34 are at the same center, which facilitates the stable connection between the light bulb and the table lamp base. After the light bulb is installed, the subsequent installation of the lampshade is completed with the help of a robot.

[0043] When the present invention is in use, by setting a bulb loading assembly and a pushing unit, a plurality of bulbs are stored in the placement sponge 23. The interior of the placement sponge 23 is designed to be open, and the opening at the top is small, which is easy to wrap the bulb and prevent the bulb from falling during flipping. One end of the supporting sponge 16 is open and the other end is closed. Before transferring the bulb, the flip plate 18 rotates 90 degrees clockwise, and the flip plate 18 is in a vertical state with the mounting seat 17. The supporting base 14 slides on the detection table 5 toward the mounting seat 17. During the sliding process, the rotating seat 15 rotates 90 degrees counterclockwise and is in a vertical state with the supporting base 14 until the end face of the rotating seat 15 fits with the end face of the placement seat 22. At this time, the placement sponge 23 is connected with the hole groove of the supporting sponge 16. Then, the pushing end of the lifting cylinder 24 drives the transmission plate 19 to move toward one side of the placement seat 22. While the transmission plate 19 moves, it drives the pushing unit 16 to move. The pad 21 enters into the corresponding hole groove in the placement sponge 23 and then pushes the bulb, and the transmission plate 19 and the limit rod slide in a limited manner. Since the interior of the placement sponge 23 and the supporting sponge 16 is full of a large number of pores, the placement sponge 23 and the supporting sponge 16 are deformed when squeezed, and the bulb moves out of the placement sponge 23 and enters the supporting sponge 16. At this time, the placement sponge 23 returns to its original shape after the bulb is moved out, and the flip plate 18 flips and resets. A new bulb is loaded into the placement seat 22 by a loading manipulator, and then the support base 14 slides toward the side close to the detection slot 6. During the sliding process, the rotating seat 15 flips and resets. The whole process does not require manual loading of the bulb, and automatic loading of the bulb is realized. Then, multiple bulbs are powered on for detection. If the bulb is qualified, it is moved to the assembly slot 33 for assembly. If it is unqualified, it will directly fall from the detection slot 6 into the waste box 9.

[0044] By setting up the detection component, after multiple light bulbs are loaded into the detection slot 6, the linear cylinder 2 30 pushes the track plate 31 to slide within the two sliding frame plates 8 to the lower middle part of the detection slot 6. At this time, the lamp holder 32 is aligned with the light bulb, and then the lifting cylinder 2 automatically pushes the lifting plate upward to a certain height. The lead of the light bulb is inserted into the contact point of the lamp holder 32, and the installation can be achieved without rotating the light bulb, which is convenient for subsequent brightness detection. If the light bulb is unqualified, that is, the corresponding photosensitive sensor 29 does not receive light, it controls the synchronization cylinder 39 to work, and the synchronization cylinder 39 pushes the corresponding fitting splint 40 to retract. At this time, the light bulb falls directly from the detection slot 6 into the waste box 9, thereby improving the sorting efficiency.

[0045] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A power-on detection assembly device for table lamp production, comprising an assembly table (1), a detection table (5) is arranged on one side of the upper surface of the assembly table (1), and an assembly groove (33) is arranged on the upper surface of the assembly table (1) and is recessed downward, characterized in that: A plurality of detection slots (6) for light bulbs to enter are provided on one side of the detection platform (5), and a light bulb loading assembly is slidably provided on the other side of the detection platform (5), a support frame (7) is provided below the detection slots (6), a detection assembly for simultaneously powering on a plurality of light bulbs is installed inside the support frame (7), and a waste box (9) driven by a reciprocating cylinder is slidably installed inside the support frame (7) and below the detection assembly; The light bulb loading assembly comprises a support base (14) sliding on the upper surface of the detection platform (5), the end of the support base (14) being rotatably connected to a rotating seat (15) via a flip motor, a bearing sponge (16) for loading the light bulb being arranged inside the rotating seat (15), a mounting seat (17) fixed on an external platform being arranged on one side of the rotating seat (15), and the end of the mounting seat (17) being rotatably connected to a pushing unit via a flip motor; The pushing unit comprises a flip plate (18), a transmission plate (19) is movably mounted on the upper surface of the flip plate (18), a placement seat (22) is arranged above the transmission plate (19), a placement sponge (23) for multiple light bulbs to be inserted is arranged inside the placement seat (22), and two lifting cylinders (24) are installed at the end of the upper surface of the placement seat (22), and the pushing end of each lifting cylinder (24) is fixed to the upper surface of the transmission plate (19), a limiting rod that is slidably matched with the transmission plate (19) is installed on the upper surface of the flip plate (18), and a push pad (21) for pushing the multiple light bulbs to move is arranged on the upper surface of the transmission plate (19).

2. The power-on detection assembly device for desk lamp production according to claim 1, characterized in that: A through hole is provided on the surface of the flip plate (18), and a slide bar (20) passing through the through hole is provided on the lower surface of the transmission plate (19). The slide bar (20) is provided in a T-shaped structure, and a spring (25) is sleeved on the outer surface of the T-shaped end of the slide bar (20), one end of the spring (25) is fixed to the T-shaped end of the slide bar (20), and the other end of the spring (25) is fixed to the flip plate (18).

3. The power-on detection assembly device for desk lamp production according to claim 2, characterized in that: A vacant groove for the slide bar (20) and spring 1 (25) to enter is provided on the surface of the mounting seat (17).

4. The power-on detection assembly device for desk lamp production according to claim 1, characterized in that: The upper surface of the detection table (5) is provided with a sliding groove (11), the bottom surface of the support base (14) is provided with a push block (13) that slides in the sliding groove (11), and the outer wall surface of one side of the support frame (7) is provided with a linear cylinder (12), and the push end of the linear cylinder (12) is fixed to the surface of the push block (13).

5. The power-on detection assembly device for desk lamp production according to claim 1, characterized in that: The detection assembly comprises a second linear cylinder (30) installed in a support frame (7), the pushing end of the second linear cylinder (30) is connected to a track plate (31), the upper surface of the track plate (31) is provided with a lifting plate pushed by the second lifting cylinder, and a plurality of lamp holders (32) are installed on the lifting plate, and sliding frame plates (8) are provided at both ends of the interior of the support frame (7) above the waste box (9), and the track plate (31) is slidably matched with the two sliding frame plates (8).

6. The power-on detection assembly device for desk lamp production according to claim 1, characterized in that: A plurality of photosensitive sensors (29) are arranged above one side of the detection platform (5), and the photosensitive sensors (29) are located above the detection slots (6).

7. The power-on detection assembly device for desk lamp production according to claim 1, characterized in that: The inner wall surface of the detection slot hole (6) is equipped with a plurality of drive units, each drive unit comprising two synchronous cylinders (39), the pushing end of each synchronous cylinder (39) being connected to a fitting clamp (40), the end of the fitting clamp (40) being movably arranged with the detection table (5), and the other end of the fitting clamp (40) being in contact with the upper part of the mounting head at the bottom of the bulb.

8. The power-on detection assembly device for desk lamp production according to claim 1, characterized in that: A supporting top plate (2) is arranged above the assembly table (1), a linear guide rail (3) is arranged on the lower surface of the supporting top plate (2), an electric push rod (2) is slidably arranged outside the linear guide rail (3), a pushing end of the electric push rod (2) is connected to a plurality of self-locking motors, and an electric clamp (4) is installed on the driving end of each self-locking motor.

9. The power-on detection assembly device for desk lamp production according to claim 1, characterized in that: A plurality of groups of clamps for clamping the lamp holder chassis are installed inside the assembly groove (33), and each group of clamps is provided with two clamping seats (34). A spring (35) is installed on the outer wall surface of each clamping seat (34), and the top opening of the inner wall surface of the clamping seat (34) becomes larger. The end of the spring (35) is fixed to the inner wall surface of the assembly groove (33).

10. The power-on detection assembly device for table lamp production according to claim 9, characterized in that: A side plate (10) is provided on the upper surface of the inspection table (5) and above the assembly groove (33); the inner wall surface of the side plate (10) is flush with the inner wall surface of the assembly groove (33); an electric push rod (36) is installed on the inner wall surface of the side plate (10); the pushing end of the electric push rod (36) is connected to a movable plate (37); a clamping seat (38) for fixing the lamp pole is installed on the inner wall surface of the movable plate (37); the clamping seat (38) and the clamping seat (34) are co-centered in the vertical direction.

Citation Information

Patent Citations

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    CN115008388B

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    CN108655725A

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    CN214054969U