Rapid loading device for carrier plate glass

By designing a quick plate-mounted glass device, the AGV cart and annular partition block are used to achieve automated plate-mounted sheets, solving the problems of low efficiency and high cost of traditional plate-mounted sheet devices, and achieving efficient and low-cost automated plate-mounted sheets.

CN119460730APending Publication Date: 2025-02-18SICHUAN SHUWANG CHENSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411605578.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The traditional plate-mounted glass plate-mounted device is inefficient and costly, and manual or robot plated requires tedious debugging, which is time-consuming and labor-intensive.

Method used

A quick plate-mounted glass plate-mounted device is designed, including a load-mounted mechanism and a palletized plate-mounted mechanism, using an AGV trolley as the load-mounted mechanism, and is equipped with an annular partition block and a material pushing mechanism to realize automated plate-mounted.

Benefits of technology

Through automated sheet-up operation, the sheet-up efficiency of the carrier glass is improved, equipment costs are reduced, and the docking process between the robot and the station is simplified.

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Abstract

The rapid loading device comprises a bearing mechanism and a stacking and loading mechanism, the stacking and loading mechanism is installed on the bearing mechanism, the bearing mechanism is an AGV trolley, the stacking and loading mechanism comprises a protection frame and loading devices surrounding the protection frame in three directions, an opening is formed in the side, without the loading devices, of the protection frame, and the loading devices are arranged in the opening. The sheet feeding device comprises a plurality of annular separation blocks which are connected in series, the separation blocks are driven by a sheet feeding motor to move up and down, and the separation blocks are used for placing carrier glass; a pushing mechanism is arranged at the top of the protection frame and used for driving the carrier glass to move out through the opening. After the carrying mechanism is transferred to a required station, the separation block is driven by the loading motor to synchronously move, the carrying plate glass is gradually upwards propped against the pushing mechanism, and the carrying plate glass at the topmost part is sequentially pushed by the pushing mechanism to move out of the device, so that the carrying plate glass is separated by the separation block and is prevented from being damaged by mutual friction and extrusion. And the automatic sheet feeding operation is completed.
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Description

Technical Field

[0001] The present application belongs to the field of industrial automation, and in particular relates to a fast loading device for carrier glass. Background Art

[0002] In the production process of carrier glass, since the cut carrier glass needs to be transported to a designated location for cleaning, testing, lamination, etc., it is necessary to use equipment such as a transfer rack to transport it.

[0003] Traditional transfer racks and other devices are mostly manual racks or automated transfer vehicles, and are loaded manually or by robots. Manual loading is inefficient and can easily cause scratches on personnel and glass. If robots are used for automated loading, corresponding robots need to be installed at each workstation, which greatly increases the cost. In addition, the docking of robots and workstations requires tedious debugging, which is time-consuming and labor-intensive.

[0004] Therefore, there is a need for a fast loading device for carrier glass that can solve the above problems. Summary of the invention

[0005] In order to solve the deficiencies of the prior art, the present application provides a rapid loading device for carrier glass, which can automatically transfer and load the carrier glass, thereby improving efficiency and greatly reducing equipment costs.

[0006] The technical effects to be achieved by this application are achieved through the following solutions:

[0007] According to the first aspect of the present application, there is provided a device for rapid loading of carrier glass, comprising a carrying mechanism and a stacking loading mechanism, wherein the stacking loading mechanism is mounted on the carrying mechanism, wherein the carrying mechanism is an AGV trolley, wherein the stacking loading mechanism comprises a protective frame and a loader surrounding the protective frame in three directions, wherein an opening is provided on the side of the protective frame where the loader is not provided, wherein the loader comprises a plurality of partition blocks connected in series in a ring shape, wherein the partition blocks are driven up and down by a loading motor, and wherein the partition blocks are used for stacking carrier glass; a pushing mechanism is provided on the top of the protective frame, wherein the pushing mechanism is used for driving the carrier glass to move out through the opening.

[0008] Through this solution, the carrier glass stack is placed on the loader and separated by the partition blocks to avoid mutual friction, squeezing and damage. After the carrying mechanism is transferred to the required workstation, the loading motor drives the partition blocks to move synchronously, and the carrier glass is gradually pushed upward to the pushing mechanism, and the pushing mechanism pushes the topmost carrier glass out of the device in turn, completing the automated loading operation.

[0009] Preferably, the partition block is mounted on a link of a driving chain to form a ring, the driving chain is mounted on a chain plate, the chain plate rotates to a driving frame, and the driving frame is fixed to the supporting mechanism.

[0010] Through this solution, the chain drives the partition block to move up and down, and the loading motor drives the chain plate to rotate, thereby completing the precise movement of the carrier glass.

[0011] Preferably, the partition block includes a partition frame and a partition plate, the partition frame is fixed to the chain link, the partition plate is fixed to the partition frame, and the distance between upper and lower adjacent partition plates is consistent with the thickness of the carrier glass.

[0012] Through this solution, gaps are provided between the partition plates, which can support the carrier glass and prevent damage caused by squeezing, collision or friction between adjacent carrier glass plates.

[0013] Preferably, a sliding sheet is provided on the partition plate, and the sliding sheet is a nylon sheet.

[0014] Through this solution, the sliding sheet can reduce the friction between the sliding sheet and the carrier glass, and has a low hardness, thereby avoiding wear of the carrier glass.

[0015] Preferably, the bottom of the pushing mechanism is flush with the uppermost horizontally arranged partition block.

[0016] According to the present invention, since the partition block will flip over when it moves to the chain plate and continues to move upward, the partition block arranged horizontally at the top can push the material in time to prevent the partition block from tilting and causing scratches or squeezing damage to the carrier glass.

[0017] Preferably, the pushing mechanism comprises a pushing motor and a pushing roller, and the pushing roller can rotate toward the opening under the drive of the pushing motor, and the sheet loader pushes the carrier glass to the bottom of the pushing roller.

[0018] Through this solution, the rotation of the push roller can push the carrier glass to move toward the opening, and the use of a roller instead of a push rod can avoid scratches caused by the back and forth movement.

[0019] Preferably, the push roller comprises a roller body and a rubber ring, and the rubber ring is arranged outside the roller body and is provided with a plurality of protrusions.

[0020] Through this solution, the rubber ring can avoid scratches and can improve friction, thereby ensuring the reliability of pushing materials; the protrusion can further improve friction.

[0021] Preferably, at least two of the sheet loaders are respectively arranged on both sides of the opening, and the sheet loaders located on the same side are driven by the same stepping motor.

[0022] Through this solution, multiple loaders can improve the stability of the carrier glass and avoid overturning during transportation or pushing.

[0023] According to one embodiment of the present application, the rapid loading device for glass carrier can be used to separate the plates through a simple mechanical structure, avoiding collision and friction between the plates, and can automatically rise to the opening for automatic loading, thereby greatly reducing costs while ensuring loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0025] Figure 1 This is a schematic structural diagram of a fast loading device for a carrier glass in one embodiment of the present application;

[0026] Figure 2 for Figure 1 Schematic diagram of the top view of the middle film loader;

[0027] Figure 3 for Figure 2 The structural diagram of the middle film loader;

[0028] Figure 4 for Figure 2 A schematic diagram of the side view of the film loader located at the side;

[0029] Figure 5 for Figure 3 Schematic diagram of the structure between the middle partition blocks;

[0030] Figure 6 for Figure 5 The structural diagram of the middle partition block;

[0031] Figure 7 for Figure 1 Schematic diagram of the structure of the middle push mechanism. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0033] like Figures 1 to 5 As shown, a device for quickly loading a plate glass 30 in an embodiment of the present application comprises a supporting mechanism 10 and a stacking loading mechanism, wherein the stacking loading mechanism is mounted on the supporting mechanism 10, and the supporting mechanism 10 is an AGV trolley, and the stacking loading mechanism comprises a protective frame 300 and a loader 200 in three directions around the protective frame 300, and an opening is provided on one side of the protective frame 300 where the loader 200 is not provided, and the loader 200 comprises a plurality of partition blocks 210 connected in series in a ring shape, and the partition blocks 210 are driven up and down by a loading motor, and the partition blocks 210 are used to stack the plate glass 30; a pushing mechanism 310 is provided on the top of the protective frame 300, and the pushing mechanism 310 is used to drive the plate glass 30 to move out through the opening.

[0034] Through the scheme of this embodiment, the stacked glass carriers 30 are placed on the loader 200 and separated by the partition blocks 210 to avoid mutual friction, squeezing and damage. After the supporting mechanism 10 is transferred to the required workstation, the loading motor drives the partition blocks 210 to move synchronously, and the glass carriers 30 are gradually pushed upward to the pushing mechanism 310, and the pushing mechanism 310 pushes the topmost glass carrier 30 out of the device in turn, completing the automated loading operation.

[0035] The protective frame 300 is made of metal, and its inner side is covered with a cushion such as a sponge pad to prevent damage caused by collision of the carrier glass 30. The width and height of the opening are not less than the width and thickness of the carrier glass 30, ensuring that the carrier glass 30 can be smoothly inserted and removed.

[0036] When placing the carrier glass 30 into the device, it can be inserted sequentially from the opening, or the top pushing mechanism 310 can be opened (bolted or snap-fitted), and the carrier glass 30 can be placed in the loader 200 from the top, and the stacking is completed as the loading motor slowly moves downward.

[0037] In one embodiment of the present application, the partition block 210 is mounted on the link of the driving chain 220 to form a ring, the driving chain 220 is mounted on the chain plate 230, the chain plate 230 rotates to the driving frame 240, and the driving frame 240 is fixed to the supporting mechanism 10. The chain drives the partition block 210 to move up and down, and the loading motor drives the chain plate 230 to rotate, thereby completing the precise movement of the carrier glass 30.

[0038] The driving frame 240 is made of metal to ensure strength and to support the driving chain 220 . The sheet loading motor is fixed to the bottom of the driving frame 240 and is connected to the chain plate 230 .

[0039] In one embodiment of the present application, the partition block 210 includes a partition frame 211 and a partition plate 212. The partition frame 211 is fixed to the chain link, and the partition plate 212 is fixed to the partition frame 211. The distance between the upper and lower adjacent partition plates 212 is consistent with the thickness of the carrier glass 30. There is a gap between the partition plates 212, which can support the carrier glass 30 and prevent adjacent carrier glasses 30 from being squeezed, collided or rubbed to cause damage.

[0040] The partition plate 212 is made of nylon, for example, which is light and has a certain strength to avoid scratching the carrier glass 30 .

[0041] In one embodiment of the present application, a sliding sheet 213 is disposed on the partition plate 212 , and the sliding sheet 213 is a nylon sheet. The sliding sheet 213 can reduce the friction between the sliding sheet 213 and the carrier glass 30 , and has a low hardness, thereby avoiding abrasion of the carrier glass 30 .

[0042] In one embodiment of the present application, the bottom of the pushing mechanism 310 is flush with the topmost horizontally arranged partition block 210. Since the partition block 210 will flip when it moves to the chain plate 230 and continues to move upward, the topmost horizontally arranged partition block 210 pushes the material in time to prevent the partition block 210 from tilting up and causing scratches or squeeze damage to the carrier glass 30.

[0043] In one embodiment of the present application, the pushing mechanism 310 includes a pushing motor 311 and a pushing roller 312. The pushing roller 312 can rotate toward the opening under the drive of the pushing motor 311, and the loader 200 pushes the carrier glass 30 to the bottom of the pushing roller 312. The rotation of the pushing roller 312 can push the carrier glass 30 toward the opening. The use of a roller instead of a push rod can avoid scratches caused by back and forth movement.

[0044] In one embodiment of the present application, the push roller 312 includes a roller body and a rubber ring, and the rubber ring is arranged outside the roller body and is provided with a plurality of protrusions 313. The rubber ring can avoid scratches and can increase friction to ensure the reliability of pushing the material; the protrusions 313 can further increase friction.

[0045] In one embodiment of the present application, at least two loader devices 200 are respectively arranged on both sides of the opening, and the loader devices 200 on the same side are driven by the same stepping motor. Multiple loader devices 200 can improve the stability of the carrier glass 30 and avoid tipping during transportation or pushing.

[0046] This embodiment also includes a number of sensors and control mechanisms, which can detect the position of the carrier glass 30 and the number of the carrier glass 30. The control mechanism collects these data and performs loading and unloading operations.

[0047] According to this embodiment, the rapid loading device for glass carrier plates can be used to separate the plates through a simple mechanical structure, avoiding collision and friction between the plates, and can automatically rise to the opening for automatic loading, thereby greatly reducing costs while ensuring loading efficiency.

[0048] It should be noted that the above detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs.

[0049] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0050] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0051] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products, or apparatuses.

[0052] For ease of description, spatially relative terms, such as "above", "above", "on the upper surface of", "above", etc., may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0053] In the above detailed description, reference is made to the accompanying drawings, which form a part of this document. In the accompanying drawings, similar symbols typically identify similar components unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.

[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fast loading device for plate glass, comprising a bearing mechanism and a stacking loading mechanism, wherein the stacking loading mechanism is mounted on the bearing mechanism, and the bearing mechanism is an AGV trolley, characterized in that: The stacking loading mechanism includes a protective frame and a loader around the protective frame in three directions. An opening is provided on the side of the protective frame where the loader is not provided. The loader includes a plurality of ring-shaped partition blocks connected in series. The partition blocks are driven up and down by a loading motor. The partition blocks are used to stack the carrier glass. A pushing mechanism is provided on the top of the protective frame. The pushing mechanism is used to drive the carrier glass to move out through the opening.

2. The fast loading device for carrier glass according to claim 1, characterized in that: The partition block is installed on the chain link of the driving chain to form a ring shape, the driving chain is installed on the chain plate, the chain plate is rotated to the driving frame, and the driving frame is fixed to the bearing mechanism.

3. The fast loading device for carrier glass according to claim 2, characterized in that: The partition block includes a partition frame and a partition plate. The partition frame is fixed to the chain link, and the partition plate is fixed to the partition frame. The distance between upper and lower adjacent partition plates is consistent with the thickness of the carrier glass.

4. The fast loading device for carrier glass according to claim 2, characterized in that: The partition plate is provided with a sliding sheet, which is a nylon sheet.

5. The fast loading device for carrier glass according to claim 3, characterized in that: The bottom of the pushing mechanism is flush with the uppermost horizontally arranged partition block.

6. The fast loading device for carrier glass according to claim 3, characterized in that: The pushing mechanism comprises a pushing motor and a pushing roller. The pushing roller can rotate toward the opening under the drive of the pushing motor. The sheet loading device pushes the carrier glass to the bottom of the pushing roller.

7. The fast loading device for carrier glass according to claim 6, characterized in that: The push roller comprises a roller body and a rubber ring. The rubber ring sleeve is arranged outside the roller body and is provided with a plurality of protrusions.

8. The fast loading device for carrier glass according to claim 1, characterized in that: At least two of the sheet loaders are respectively arranged on both sides of the opening, and the sheet loaders located on the same side are driven by the same stepping motor.

Citation Information

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