Container dry bulk cargo weight balancing device and weight balancing method
By designing a container dry bulk cargo uniform weight device and using a hydraulic table and a vibration table to achieve automated weight operation, the problem of time-consuming and labor-intensive dry bulk cargo uniform weight operation in the prior art is solved, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202410500903.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-18
AI Technical Summary
In the prior art, dry bulk cargo in containers is time-consuming and labor-intensive, has low efficiency, and poses a risk of safety hazards and equipment damage.
Design a container dry bulk cargo equalization device, including a hydraulic table, a weighing gauge, a small vibration table, a large vibration table and a support table. The container lifting and lowering are driven by the hydraulic table, and the small vibration table and a large vibration table are vibrated, and the weighing is used. The gauge and indicator lights achieve automated weight-balance operation.
It realizes rapid and labor-saving equalization of dry bulk cargo in containers, improves transportation safety and equipment service life, and reduces the labor intensity of operators.
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Figure CN119460798A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a container dry bulk cargo weighing device and a weighing method, belonging to the technical field of containers. Background Art
[0002] A container is a large cargo container with certain strength, rigidity and specifications for turnover. When using containers to transport goods, the goods can be loaded directly at the shipper's warehouse and unloaded at the consignee's warehouse. When changing vehicles or ships in the middle of the journey, there is no need to take the goods out of the container for reloading. It is very convenient and efficient to use. Therefore, the container is a great invention. As a standard transportation unit, containers have been extended into various types of special transportation containers according to the goods they transport and the restrictions of the conditions, including dry cargo containers, open-top containers, platform and platform containers, ventilated containers, refrigerated containers, bulk containers, tank containers, and special containers.
[0003] Dry cargo containers are used to load dry bulk cargo, which is often unevenly distributed in the container, with some locations being heavier and some locations being lighter. Unevenly weighted containers pose certain safety risks when being lifted, transferred, or transported using transportation vehicles, and may damage lifting equipment and transportation vehicles.
[0004] In order to prevent uneven weight of dry bulk cargo in the container, special attention should be paid when loading dry bulk cargo, and try to load the dry bulk cargo evenly in the container; once uneven weight of dry bulk cargo in the container occurs, equipment and tools can be used to enter the container to perform an even weight operation on the dry bulk cargo. The above two weighing methods are time-consuming and labor-intensive, and have low efficiency. Summary of the invention
[0005] The purpose of the present invention is to solve the technical problem that the weighing operation of dry bulk cargo in a container is time-consuming and labor-intensive in the prior art, and to provide a container dry bulk cargo weighing device and weighing method.
[0006] The present invention is achieved through the following technical solutions: That is, a container dry bulk cargo weighing device, comprising a bottom plate, four corners of the bottom plate are respectively fixed with a hydraulic platform, the hydraulic platform is a box structure, at least one hydraulic oil cylinder is fixedly arranged in the hydraulic platform, the piston rod of the hydraulic oil cylinder is fixedly connected to the top plate of the hydraulic platform, a weighing meter is arranged in the hydraulic platform, and has an independent weighing function, a small vibration platform is arranged on the inner side of each hydraulic platform, a large vibration platform is arranged between the two hydraulic platforms on the same side, and two pairs of support platforms are arranged between the two large vibration platforms; The heights of the small vibration table, the large vibration table and the supporting table are equal, the lowest height of the liftable hydraulic table is lower than the height of the small vibration table, and the highest height of the liftable hydraulic table is higher than the height of the small vibration table.
[0007] The container is transferred to the weighing device of the present invention. The hydraulic table can drive the container to rise and fall. The small vibration table and the large vibration table play a vibrating role, and the dry bulk cargo in the container can be weighed evenly. A weighing scale is provided in the hydraulic table. The degree of weighing evenness of the dry bulk cargo in the container can be known according to the numerical display of the four weighing scales. Whether the weighing is qualified or not is displayed by the indicator light. If it is unqualified, the hydraulic table drives the container to descend, and the container falls on the small vibration table and the large vibration table for vibration. After the vibration, the hydraulic table drives the container to rise, and weighs again until the indicator light shows that the weighing is qualified. Using the weighing device of the present invention to weigh the container is time-saving, labor-saving and efficient.
[0008] More preferably, the bottom plate is in a rectangular shape.
[0009] Further preferably, the small vibration table and the large vibration table are box structures, and vibration elements are arranged inside the small vibration table and the large vibration table.
[0010] It is further preferred that the area of the top plate of the large vibration platform is larger than that of the top plate of the small vibration platform, and the vibration frequency and amplitude of the vibration element in the large vibration platform are larger than those in the small vibration platform. The vibration required in the length direction of the container is more intense, and the vibration required in the width direction of the container is not as intense as in the length direction. The arrangement of the vibration elements as described above is very reasonable, and the weight balancing efficiency is higher.
[0011] The present invention also provides a method for weighing dry bulk cargo in a container, comprising the following steps: S1: Use lifting equipment to lift the container loaded with dry bulk cargo onto the weighing device; S2: The hydraulic platform weighs the container. If the weight of the container is evenly distributed, the indicator light turns green and the container is lifted and transferred using the lifting equipment; S3: If the weight of the container is unevenly distributed, the indicator light turns red, and the hydraulic platform descends until the container is placed on the small vibration platform and the large vibration platform. The small vibration platform and the large vibration platform start the small vibration platform and the large vibration platform around the heaviest part according to the weight measured by the hydraulic platform at different parts and the weight display of the weighing scale in the hydraulic platform; S4: After the vibration weighing, the hydraulic platform rises again for weighing. After the weighing passes, the indicator light turns green, and the container weighing is completed; S5: Use lifting equipment to lift and transfer the container.
[0012] Further preferably, the weighing scales in the four hydraulic platforms respectively display a weight value, and when the difference between the four weighing scales is greater than a preset value, the indicator light turns red, and when the difference between the four weighing scales is less than or equal to the preset value, the indicator light turns green.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The container is transferred to the weighing device of the present invention. The hydraulic table can drive the container to rise and fall. The small vibration table and the large vibration table play a vibrating role, and the dry bulk cargo in the container can be weighed evenly. A weighing scale is provided in the hydraulic table. The degree of weighing evenness of the dry bulk cargo in the container can be known according to the numerical display of the four weighing scales. Whether the weighing is qualified or not is displayed by the indicator light. If it is unqualified, the hydraulic table drives the container to descend, and the container falls on the small vibration table and the large vibration table for vibration. After the vibration, the hydraulic table drives the container to rise, and weighs again until the indicator light shows that the weighing is qualified. Using the weighing device of the present invention to weigh the container is time-saving, labor-saving and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the weighing device of the present invention.
[0016] In the figure: 1. Hydraulic table; 2. Small vibration table; 3. Support table; 4. Large vibration table; 5. Base plate; 6. Indicator light. DETAILED DESCRIPTION
[0017] The specific implementation modes of the present invention are further described in detail below with reference to the accompanying drawings.
[0018] like Figure 1 A container dry bulk cargo weighing device shown in the figure comprises a rectangular bottom plate 5, a hydraulic platform 1 is fixedly provided on each of the four corners of the bottom plate 5, two hydraulic platforms 1 are provided at the center of the bottom plate 5, the hydraulic platform 1 is a box structure, at least one hydraulic oil cylinder is fixedly provided in the hydraulic platform 1, the piston rod of the hydraulic oil cylinder is fixedly connected to the top plate of the hydraulic platform 1, all the hydraulic oil cylinders can be synchronously lifted and lowered, a weighing meter is provided in the hydraulic platform 1, and it has an independent weighing function, a small vibration platform 2 is provided on the inner side of each hydraulic platform 1, a large vibration platform 4 is provided between the two hydraulic platforms 1 on the same side, and two pairs of support platforms 3 are provided between the two large vibration platforms 4; The heights of the small vibration table 2 , the large vibration table 4 and the support table 3 are equal, the lowest height of the liftable hydraulic table 1 is lower than the height of the small vibration table 2 , and the highest height of the liftable hydraulic table 1 is higher than the height of the small vibration table 2 .
[0019] The container is transferred to the weighing device of the present invention. The hydraulic platform 1 can drive the container to rise and fall. The small vibration table 2 and the large vibration table 4 play a vibrating role, which can make the dry bulk cargo in the container weighed evenly. A weighing scale is provided in the hydraulic platform 1. The degree of weighing evenly of the dry bulk cargo in the container can be known according to the numerical display of the four weighing scales. Whether the weighing is qualified or not is displayed by the indicator light 6. If it is unqualified, the hydraulic platform 1 drives the container to descend, and the container falls on the small vibration table 2 and the large vibration table 4 for vibration. After the vibration, the hydraulic platform 1 drives the container to rise and weigh again until the indicator light 6 shows that the weighing is qualified. Using the weighing device of the present invention to weigh the container is time-saving, labor-saving and efficient.
[0020] Among them, the small vibration table 2 and the large vibration table 4 are box structures, and vibration elements are arranged in the small vibration table 2 and the large vibration table 4. The area of the top plate of the large vibration table 4 is larger than that of the top plate of the small vibration table 2. The vibration frequency and amplitude of the vibration element in the large vibration table 4 are larger than those in the small vibration table 2. The vibration required in the length of the container is more intense, and the vibration required in the width direction of the container is not as intense as that in the length direction. The arrangement of the vibration elements as described above is very reasonable, and the weight balancing efficiency is higher.
[0021] The present invention also provides a method for weighing dry bulk cargo in a container, comprising the following steps: S1: Use lifting equipment to lift the container loaded with dry bulk cargo onto the weighing device; S2: The hydraulic platform 1 weighs the container. If the weight of the container is evenly distributed, the indicator light 6 turns green and the container is lifted and transferred using the lifting equipment. S3: If the weight of the container is unevenly distributed, the indicator light 6 turns red, and the hydraulic platform 1 descends until the container is placed on the small vibration platform 2 and the large vibration platform 4. The small vibration platform 2 and the large vibration platform 4 start the small vibration platform 2 and the large vibration platform 4 around the heaviest part according to the weight measured by the hydraulic platform 1 at different parts and the weight display of the weighing scale in the hydraulic platform 1; S4: After the vibration weighing, the hydraulic platform 1 is raised again for weighing. After the weighing is passed, the indicator light 6 turns green, and the container weighing is completed; S5: Use lifting equipment to lift and transfer the container.
[0022] Among them, the weighing scales in the four hydraulic platforms 1 respectively display a weight value. When the difference between the four weighing scales is greater than the preset value, the indicator light 6 lights up red. When the difference between the four weighing scales is less than or equal to the preset value, the indicator light 6 lights up green.
[0023] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referenced to each other.
[0024] The terms "upper", "lower", "outer side", "inner side", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish the relative relationship in position if they exist, and do not need to be qualitative. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present invention described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.
[0025] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A container dry bulk cargo weighing device, characterized in that: The invention comprises a bottom plate (5), wherein a hydraulic platform (1) is fixedly provided on each of the four corners of the bottom plate (5), the hydraulic platform (1) is a box structure, at least one hydraulic cylinder is fixedly provided in the hydraulic platform (1), the piston rod of the hydraulic cylinder is fixedly connected to the top plate of the hydraulic platform (1), a weighing scale is provided in the hydraulic platform (1), and has an independent weighing function, a small vibration platform (2) is provided on the inner side of each hydraulic platform (1), a large vibration platform (4) is provided between two hydraulic platforms (1) on the same side, and two pairs of support platforms (3) are provided between the two large vibration platforms (4); The small vibration table (2), the large vibration table (4) and the support table (3) are of equal height, the lowest height of the liftable hydraulic table (1) is lower than the height of the small vibration table (2), and the highest height of the liftable hydraulic table (1) is higher than the height of the small vibration table (2).
2. A container dry bulk cargo weight balancing device according to claim 1, characterized in that: The bottom plate (5) is in the shape of a rectangle.
3. A container dry bulk cargo weight balancing device according to claim 1, characterized in that: The small vibration table (2) and the large vibration table (4) are box structures, and vibration elements are arranged inside the small vibration table (2) and the large vibration table (4).
4. A container dry bulk cargo weight balancing device according to claim 3, characterized in that: The area of the top plate of the large vibration table (4) is greater than the area of the top plate of the small vibration table (2), and the vibration frequency and amplitude of the vibration element in the large vibration table (4) are greater than the vibration frequency and amplitude of the vibration element in the small vibration table (2).
5. A method for weighing dry bulk cargo in a container, characterized in that: The following steps are involved: S1: Use lifting equipment to lift the container loaded with dry bulk cargo onto the weighing device; S2: The hydraulic platform (1) weighs the container. If the weight of the container is evenly distributed, the indicator light (6) turns green and the container is lifted and transferred using a lifting device. S3: If the weight of the container is unevenly distributed, the indicator light (6) turns red, and the hydraulic platform (1) descends until the container is placed on the small vibration platform (2) and the large vibration platform (4). The small vibration platform (2) and the large vibration platform (4) start the small vibration platform (2) and the large vibration platform (4) around the heaviest part according to the weight measured by the hydraulic platform (1) at different parts and the weight displayed on the weighing scale in the hydraulic platform (1); S4: After the vibration weighing, the hydraulic platform (1) is raised again for weighing. After the weighing passes, the indicator light (6) turns green, and the container weighing is completed; S5: Use lifting equipment to lift and transfer the container.
6. A method for weighing dry bulk cargo in a container according to claim 5, characterized in that: The weighing scales in the four hydraulic platforms (1) respectively display a weight value. When the difference between the four weighing scales is greater than a preset value, the indicator light (6) lights up red. When the difference between the four weighing scales is less than or equal to the preset value, the indicator light (6) lights up green.
Citation Information
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