Composite panel production lifting equipment

Abstract

The present application proposes a composite plate production and lifting equipment, comprising: a traveling frame, a clamping and lifting mechanism, a first lifting mechanism and a plurality of auxiliary components, wherein the traveling frame is provided with a second through slot; the clamping and lifting mechanism comprises two sets of drive components and a plate body, wherein the two sets of drive components are symmetrically arranged on the traveling frame; the plate body is threadedly connected to the two sets of drive components, and the plate body is provided with a first through slot; the first lifting mechanism comprises a pulling component and two clamping plate components, wherein the pulling component is installed on the traveling frame, the pulling end of the pulling component passes through the second through slot and the first through slot, and the pulling end of the pulling component is connected to the two clamping plate components. The composite plate production and lifting equipment of the embodiment of the present application can not only realize automatic operation and improve operating efficiency, but also apply a clamping force to the composite plate while applying a pulling force to the composite plate, so as to ensure that the composite plate is evenly stressed, avoid decoupling, and achieve the purpose of safe production.

Description

Technical Field

[0001] The present application relates to the technical field of composite board production, and in particular to a composite board production lifting device. Background Art

[0002] Composite slabs, as precast concrete components, are widely used in the construction industry, particularly in prefabricated buildings. The production process for composite slabs includes multiple steps, including concrete pouring, curing, demolding, stacking, and transportation. Lifting of composite slabs is a critical step in the production process, directly impacting production efficiency, product quality, and construction safety.

[0003] In traditional composite panel production, lifting typically involves a combination of manual and mechanical methods. Due to the heavy weight of composite panels and the low efficiency of manual operation, mechanized lifting has become the mainstream, with commonly used equipment including overhead cranes, gantry cranes, and specialized lifting equipment. However, most of this equipment only provides upward pulling force during lifting, resulting in uneven force on the composite panels, making them prone to uncoupling and posing a significant safety hazard. Summary of the Invention

[0004] The present application aims to solve at least one of the technical problems in the above-mentioned technology to a certain extent.

[0005] To this end, one of the purposes of this application is to propose a composite plate production and lifting equipment, which can not only realize automatic operation and improve operational efficiency, but also apply clamping force to the composite plate while applying pulling force to it, so as to ensure that the composite plate is evenly stressed and avoid unhooking, thereby effectively achieving the purpose of safe production.

[0006] To achieve the above-mentioned objectives, the first embodiment of the present application proposes a composite plate production and lifting equipment, including: a traveling frame, a clamping and lifting mechanism, a first lifting mechanism and a plurality of auxiliary components, wherein a second through slot is provided on the traveling frame; the clamping and lifting mechanism includes two groups of drive components and a plate body, wherein the two groups of the drive components are symmetrically arranged on the traveling frame; the plate body is threadedly connected to the two groups of the drive components, and a first through slot is provided on the plate body; the first lifting mechanism includes a pulling component and two splint components, wherein the pulling component is installed on the traveling frame, the traction end of the pulling component passes through the second through slot and the first through slot, and the traction end of the pulling component is connected to the two splint components; the plurality of auxiliary components are respectively arranged between the traveling frame and the corresponding splint components.

[0007] In addition, the composite panel production and lifting equipment proposed in the above embodiments of the present application may also have the following additional technical features:

[0008] In one embodiment of the present application, the pulling assembly includes a second driving device, a brake device, two pulling ropes and a winding frame, wherein the second driving device and the winding frame are respectively installed on the walking frame, and the output shaft of the second driving device is connected to the winding frame; the brake device is installed on the winding frame; one end of the two pulling ropes is wound around the winding frame, and the other end of the two pulling ropes passes through the second through slot and the first through slot, and the other end of the two pulling ropes is respectively connected to the corresponding splint assembly.

[0009] In one embodiment of the present application, the splint assembly includes a transverse plate, two hooks, a handle and a pull ear, wherein the two hooks are symmetrically arranged on the transverse plate; the handle is installed on the transverse plate; the pull ear is connected to the transverse plate, and the other end of the pulling rope is wrapped around the pull ear.

[0010] In one embodiment of the present application, the auxiliary component includes a limit rod, a ring body and a spring rope, wherein the limit rod is arranged on the inner side wall of the walking frame; the ring body is sleeved on the limit rod; one end of the spring rope is connected to the ring body, and the other end of the spring rope is connected to the cross plate.

[0011] In one embodiment of the present application, the inner side wall of the first through groove is rotatably connected to two limiting rollers, and the pulling rope is in conflict with the outer wall of the limiting roller.

[0012] In one embodiment of the present application, the drive assembly includes a frame, a reciprocating screw and a first drive device, wherein the frame is mounted on the inner side wall of the traveling frame; the reciprocating screw is rotatably connected to the interior of the frame, one end of the reciprocating screw passes through the upper part of the traveling frame and is rotatably connected to the traveling frame, one end of the plate body extends to the interior of the frame, and the reciprocating screw is threadedly connected to the plate body; the first drive device is mounted on the traveling frame, and the output shaft of the first drive device is connected to one end of the reciprocating screw.

[0013] In one embodiment of the present application, the walking frame includes a C-shaped frame, multiple support plates, multiple walking wheels, a third drive device, a transmission assembly and multiple supporting connecting plates, wherein the multiple support plates are respectively connected to the C-shaped frame; the multiple walking wheels are respectively installed on the corresponding support plates; the third drive device is arranged on the outer wall of the C-shaped frame, and the third drive device is connected to one of the walking wheels through the transmission assembly; one end of the multiple supporting connecting plates is connected to the C-shaped frame, and the other end of the multiple supporting connecting plates is connected to the corresponding support plate.

[0014] Compared with the prior art, the present application has the following beneficial effects: in the composite plate production and lifting equipment of the embodiment of the present application, when the plate body is close to the top of the traveling frame, the splint assembly is placed at the bottom of the traveling frame, and the plate body is driven to move by the driving assembly, and the two splint assemblies approach each other and move upward, and the splint assemblies are placed on the outer walls on both sides of the composite plate to clamp it, and at the same time the composite plate is separated from the ground. The above-mentioned embodiment can not only realize automatic operation and improve operational efficiency, but also apply clamping force to the composite plate while applying pulling force to it, so as to ensure that the overall force of the composite plate is uniform, avoid unhooking during lifting, and thus achieve the purpose of safe production.

[0015] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0017] Figure 1 This is a structural diagram of a lifting device for producing composite panels according to one embodiment of the present application;

[0018] Figure 2 This is a schematic structural diagram of a first lifting mechanism of a composite panel production lifting equipment according to one embodiment of the present application;

[0019] Figure 3 This is a schematic structural diagram of auxiliary components of a composite panel production and lifting equipment according to one embodiment of the present application;

[0020] Figure 4 This is a schematic diagram of the plate structure of a composite plate production and lifting equipment according to one embodiment of the present application;

[0021] Figure 5 This is a schematic diagram of the structure of the traveling frame of the composite panel production lifting equipment according to one embodiment of the present application.

[0022] Figure numerals: 1. Traveling frame; 11. U-shaped frame; 12. Support plate; 13. Traveling wheel; 14. Third driving device; 15. Transmission assembly; 16. Support connecting plate; 2. Clamping and lifting mechanism; 21. Driving assembly; 211. Frame; 212. Reciprocating screw; 213. First driving device; 22. Plate body; 23. First through groove; 3. First lifting mechanism; 30. Second through groove; 31. Pulling assembly; 311. Second driving device; 312. Braking device; 313. Pulling rope; 314. Winding frame; 32. Clamping plate assembly; 321. Horizontal plate; 322. Hook body; 323. Handle; 324. Pull ear; 4. Auxiliary assembly; 41. Limiting rod; 42. Ring body; 43. Spring rope; 51. Limiting roller. DETAILED DESCRIPTION

[0023] The following describes in detail embodiments of the present application, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0024] The following describes the composite plate production and lifting equipment according to an embodiment of the present application with reference to the accompanying drawings.

[0025] like Figure 1-Figure 5 As shown, the composite plate production lifting equipment of the embodiment of the present application may include: a walking frame 1, a clamping and lifting mechanism 2, a first lifting mechanism 3 and multiple auxiliary components 4.

[0026] A second through slot 30 is provided on the traveling frame 1 , and the traveling frame 1 is used to drive the composite plate to move.

[0027] It should be noted that the inner wall of the second through groove 30 described in this embodiment is an arc-shaped structure.

[0028] It is understandable that the arc-shaped inner wall of the second through groove 30 can increase the contact area between the pulling component 31 and the second through groove 30 when the pulling component 31 passes through the second through groove 30, thereby reducing the pressure and the force between the two.

[0029] The clamping and lifting mechanism 2 includes two groups of drive components 21 and a plate body 22, wherein the two groups of drive components 21 are symmetrically arranged on the walking frame 1, the plate body 22 is threadedly connected to the two groups of drive components 21, and a first through groove 23 is provided on the plate body 22. The drive component 21 is used to drive the plate body 22 to move up and down, and the plate body 22 is used to limit the traction end of the pulling component 31 to change the position of the traction end of the pulling component 31 and the direction of the force.

[0030] The first lifting mechanism 3 includes a pulling assembly 31 and two splint assemblies 32, wherein the pulling assembly 31 is installed on the walking frame 1, the traction end of the pulling assembly 31 passes through the second through groove 30 and the first through groove 23, and the traction end of the pulling assembly 31 is connected to the two splint assemblies 32. The pulling assembly 31 is used to provide traction to the splint assembly 32, and the splint assembly 32 is used to be clamped on the outer walls on both sides of the composite plate.

[0031] Multiple auxiliary components 4 are respectively arranged between the walking frame 1 and the corresponding splint components 32. The auxiliary components 4 are used to limit the initial position of the splint components 32 to ensure that the splint components 32 can be accurately engaged on the outer wall of the composite plate during the lifting process.

[0032] In an embodiment of the present application, a controller (not shown in the figure) is installed on the walking frame 1, the clamping lifting mechanism 2 and the first lifting mechanism 3 are respectively connected to the controller, and an external remote control device is also connected to the controller. Relevant technicians can send operating signals to the equipment through the remote control device.

[0033] Specifically, before lifting a batch of composite panels, the equipment is first moved above the composite panels to be lifted, and the initial position of the clamping plate assembly 32 is adjusted through the auxiliary assembly 4 so that the clamping plate assembly 32 is close to one side of the composite panels to be lifted.

[0034] Initially, the plate body 22 is placed on the upper part of the walking frame 1, and the two splint assemblies 32 are respectively placed on both sides of the composite plate to be lifted. A signal is sent to the controller through the remote control device, and the controller sends an operation signal to the drive assembly 21. The drive assembly 21 drives the plate body 22 to move downward, and the plate body 22 moves toward the splint assembly 32.

[0035] It can be understood that when the plate body 22 is placed on the upper part of the walking frame 1, the traction end of the pulling assembly 31 can be regarded as the hypotenuse of the triangle. When the plate body 22 moves downward, the traction end of the pulling assembly 31 can look at the other two sides of the triangle. According to the principle that the sum of the two sides of the triangle is greater than the third side, during the movement of the plate body 22, the traction end of the pulling assembly 31 will drive the splint assembly 32 to move diagonally upward, thereby applying upward traction and clamping force to the composite plate to be lifted.

[0036] In addition, the force threshold between the clamping plate assembly 32 and the laminated plate can be obtained by arranging a pressure sensor, and its specific working principle has been disclosed in the prior art, so it will not be described in detail here.

[0037] The plate body 22 moves toward the direction of the splint assembly 32, and the splint assembly 32 applies upward traction and clamping force to the composite plate to be lifted, and the composite plate is separated from the ground. The relevant technicians operate the remote control device to operate the walking frame 1, thereby realizing the movement of the composite plate. The above embodiment can not only realize automatic operation and improve operating efficiency, but also apply clamping force to the composite plate while applying pulling force to it, so as to ensure that the overall force of the composite plate is uniform, avoid unhooking during the lifting process, and thus achieve the purpose of safe production.

[0038] When the composite panels need to be stacked or continued to be lifted during the lifting process to improve the passability of the composite panels during movement, at this time, the relevant technicians operate the remote control device, and the controller sends an operation signal to the pulling component 31 and the driving component 21. The pulling component 31 and the driving component 21 operate at the same time, and the height of the composite panels is further lifted, thereby realizing the stacking of the composite panels.

[0039] In one embodiment of the present application, Figure 1 and Figure 2 As shown, the pulling assembly 31 includes a second driving device 311 , a brake device 312 , two pulling ropes 313 and a winding frame 314 .

[0040] Among them, the second driving device 311 and the winding frame 314 are respectively installed on the walking frame 1, the output shaft of the second driving device 311 is connected to the winding frame 314, the brake device 312 is installed on the winding frame 314, one end of the two pulling ropes 313 is wound around the winding frame 314, and the other end of the two pulling ropes 313 passes through the second through groove 30 and the first through groove 23, and the other end of the two pulling ropes 313 is respectively connected to the corresponding splint assembly 32.

[0041] It should be noted that the brake device 312 described in this embodiment may adopt the working principle of a hydraulic brake, and its specific structure has been disclosed in the prior art, so it will not be described in detail here.

[0042] In one embodiment of the present application, Figure 1 and Figure 2 As shown, the splint assembly 32 includes a horizontal plate 321 , two hooks 322 , a handle 323 and a pull ear 324 .

[0043] The two hooks 322 are symmetrically arranged on the horizontal plate 321 , the handle 323 is installed on the horizontal plate 321 , the pull ear 324 is connected to the horizontal plate 321 , and the other end of the pulling rope 313 is wound around the pull ear 324 .

[0044] Specifically, during the operation of the pulling assembly 31, the second driving device 311 can drive the winding frame 314 to rotate, one end of the pulling rope 313 is wound around the winding frame 314, and the other end of the pulling rope 313 is wrapped around the pulling ear 324, and the pulling rope 313 can pull the splint assembly 32.

[0045] When the splint assembly 32 contacts both sides of the composite plate, if the splint assembly 32 cannot face the outer walls of both sides of the composite plate, the relevant technicians can use the handle 323 to assist the splint assembly 32 to face the two sides of the composite plate, thereby ensuring that the composite plate can be placed between the hook body 322 and the horizontal plate 321.

[0046] In one embodiment of the present application, Figure 1 and Figure 3 As shown, the auxiliary component 4 includes a limiting rod 41 , a ring body 42 and a spring rope 43 .

[0047] The limiting rod 41 is arranged on the inner side wall of the walking frame 1 , the ring body 42 is sleeved on the limiting rod 41 , one end of the spring rope 43 is connected to the ring body 42 , and the other end of the spring rope 43 is connected to the transverse plate 321 .

[0048] Specifically, according to the different positions of the two sides of the laminated plate, relevant technicians can arbitrarily change the length of the spring rope 43 so that before lifting the laminated plate, a clamping plate assembly 32 is placed obliquely below one side of the laminated plate.

[0049] After the lifting of a composite plate is completed, the plate body 22 is reset, and under the action of the spring rope 43, the splint assembly 32 can automatically detach from one side of the composite plate. If the two cannot be completely detached, the walking frame 1 can move slowly until the splint assembly 32 detaches from the composite plate.

[0050] In one embodiment of the present application, Figure 1 and Figure 4 As shown, the inner side wall of the first through slot 23 is rotatably connected to two limiting rollers 51 , and the pulling rope 313 contacts the outer wall of the limiting roller 51 .

[0051] It should be noted that the structure of the limiting roller 51 described in this embodiment is that the diameters at both ends are larger than the diameter in the middle, and the pulling rope 313 is placed in the middle of the limiting roller 51 .

[0052] It can be understood that during the movement of the pulling rope 313, the pulling rope 313 can drive the limiting roller 51 to rotate, and the two are connected by rolling friction, which reduces the friction between the pulling rope 313 and the limiting roller 51 and extends the service life of the device.

[0053] In one embodiment of the present application, Figure 1 As shown, the driving assembly 21 includes a frame 211 , a reciprocating screw 212 and a first driving device 213 .

[0054] Among them, the frame 211 is installed on the inner side wall of the walking frame 1; the reciprocating screw 212 is rotatably connected to the inside of the frame 211, one end of the reciprocating screw 212 passes through the upper part of the walking frame 1 and is rotatably connected to the walking frame 1, one end of the plate 22 extends to the inside of the frame 211, and the reciprocating screw 212 is threadedly connected to the plate 22; the first drive device 213 is installed on the walking frame 1, and the output shaft of the first drive device 213 is connected to one end of the reciprocating screw 212.

[0055] Specifically, when the driving assembly 21 drives the plate body 22 to move up and down, the first driving device 213 drives the reciprocating screw 212 to rotate. The reciprocating screw 212 is threadedly connected to the plate body 22, so that the plate body 22 moves up and down.

[0056] In one embodiment of the present application, Figure 1 and Figure 5 As shown, the traveling frame 1 includes a C-shaped frame 11, a plurality of support plates 12, a plurality of traveling wheels 13, a third driving device 14, a transmission assembly 15 and a plurality of supporting connecting plates 16.

[0057] Among them, multiple support plates 12 are respectively connected to the C-shaped frame 11, multiple running wheels 13 are respectively installed on the corresponding support plates 12, a third drive device 14 is arranged on the outer wall of the C-shaped frame 11, and the third drive device 14 is connected to a running wheel 13 through a transmission assembly 15. One end of multiple support connecting plates 16 is connected to the C-shaped frame 11, and the other end of the multiple support connecting plates 16 is connected to the corresponding support plate 12.

[0058] It should be noted that the transmission assembly 15 in this embodiment includes two gears and a toothed chain. The two gears are connected via a toothed chain transmission. The specific structure has been disclosed in the prior art and will not be described in detail here.

[0059] As a possible situation, in order to ensure the stability of the running of the walking frame 1, relevant technicians can lay ground rails on the ground, and the walking wheels 13 can move along the path of the ground rails.

[0060] As another possible situation, in order to improve the passability of the walking frame 1, an infrared tracking module can be installed on the walking frame 1. Its working principle has been disclosed in the prior art and will not be described in detail here.

[0061] In summary, in the composite plate production and lifting equipment of the embodiment of the present application, when the plate body is close to the top of the traveling frame, the splint assembly is placed at the bottom of the traveling frame, and the plate body is driven to move by the driving assembly. The two splint assemblies approach each other and move upward, and the splint assemblies are placed on the outer walls on both sides of the composite plate to clamp it, and at the same time the composite plate is separated from the ground. The above embodiment can not only realize automatic operation and improve operational efficiency, but also apply a clamping force to the composite plate while applying a pulling force to it, so as to ensure that the overall force of the composite plate is uniform, avoid unhooking during the lifting process, and thus achieve the purpose of safe production.

[0062] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0063] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0064] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.

Claims

1. A composite panel production and lifting equipment, characterized in that: include: A walking frame (1), a clamping and lifting mechanism (2), a first lifting mechanism (3) and a plurality of auxiliary components (4), wherein: The walking frame (1) is provided with a second through slot (30); The clamping and lifting mechanism (2) comprises two sets of driving components (21) and a plate body (22), wherein: Two groups of the driving components (21) are symmetrically arranged on the walking frame (1); The plate body (22) is threadably connected to the two sets of drive assemblies (21), and a first through slot (23) is formed on the plate body (22); The first lifting mechanism (3) comprises a pulling assembly (31) and two clamping plate assemblies (32), wherein: The pulling assembly (31) is mounted on the walking frame (1), the pulling end of the pulling assembly (31) passes through the second through slot (30) and the first through slot (23), and the pulling end of the pulling assembly (31) is connected to the two splint assemblies (32); A plurality of auxiliary components (4) are respectively arranged between the walking frame (1) and the corresponding splint components (32); The pulling assembly (31) includes a second driving device (311), a brake device (312), two pulling ropes (313) and a winding frame (314), wherein: The second driving device (311) and the winding frame (314) are respectively mounted on the traveling frame (1), and the output shaft of the second driving device (311) is connected to the winding frame (314); The brake device (312) is installed on the winding frame (314); One end of the two pulling ropes (313) is wound around the winding frame (314), the other end of the two pulling ropes (313) passes through the second through slot (30) and the first through slot (23), and the other end of the two pulling ropes (313) is respectively connected to the corresponding clamping plate assembly (32); The splint assembly (32) includes a transverse plate (321), two hooks (322), a handle (323) and a pull ear (324), wherein: The two hook bodies (322) are symmetrically arranged on the transverse plate (321); The handle (323) is mounted on the horizontal plate (321); The pull ear (324) is connected to the horizontal plate (321), and the other end of the pulling rope (313) is wound around the pull ear (324); The auxiliary component (4) comprises a limiting rod (41), a ring body (42) and a spring rope (43), wherein: The limiting rod (41) is arranged on the inner side wall of the walking frame (1); The ring body (42) is sleeved on the limiting rod (41); One end of the spring rope (43) is connected to the ring body (42), and the other end of the spring rope (43) is connected to the horizontal plate (321); The driving assembly (21) comprises a frame (211), a reciprocating screw (212) and a first driving device (213), wherein: The frame (211) is mounted on the inner side wall of the walking frame (1); The reciprocating screw (212) is rotatably connected to the interior of the frame (211), one end of the reciprocating screw (212) passes through the upper portion of the traveling frame (1) and is rotatably connected to the traveling frame (1), one end of the plate (22) extends to the interior of the frame (211), and the reciprocating screw (212) is threadedly connected to the plate (22); The first driving device (213) is mounted on the traveling frame (1), and the output shaft of the first driving device (213) is connected to one end of the reciprocating screw (212); The walking frame (1) comprises a U-shaped frame (11), a plurality of support plates (12), a plurality of walking wheels (13), a third driving device (14), a transmission assembly (15) and a plurality of supporting connecting plates (16), wherein: The plurality of support plates (12) are respectively connected to the U-shaped frame (11); The plurality of running wheels (13) are respectively mounted on the corresponding support plates (12); The third driving device (14) is arranged on the outer wall of the U-shaped frame (11), and the third driving device (14) is connected to one of the walking wheels (13) through the transmission assembly (15); One end of the plurality of support connecting plates (16) is connected to the U-shaped frame (11), and the other end of the plurality of support connecting plates (16) is connected to the corresponding support plate (12).

2. The composite board production and lifting equipment according to claim 1, characterized in that: The inner side wall of the first through slot (23) is rotatably connected to two limiting rollers (51), and the pulling rope (313) is in contact with the outer wall of the limiting roller (51).

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