An integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water washing liquid

By designing an integrated fly ash water washing liquid treatment device, using reaction regulation tanks, temperature exchange mechanisms and anti-blocking mechanisms, the problems of single equipment functions and high clogging rate during sodium and potassium extraction in traditional devices are solved, and efficient resource utilization is achieved and cost reduction is reduced.

CN119461540BActive Publication Date: 2025-05-16北京市弘洁蓝天科技股份有限公司
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411661027.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-05-16
Estimated Expiration
2044-11-20

AI Technical Summary

Technical Problem

During the process of sodium and potassium extraction, traditional fly ash water washing liquid treatment devices have problems such as single equipment functions, large area, high cost, high equipment blockage rate and high maintenance costs.

Method used

An integrated equipment system is designed, including a reaction regulating tank, a temperature exchange mechanism and an anti-blocking mechanism. By adjusting the pH value and temperature of the washing liquid, continuous operation of high-temperature sodium and low-temperature potassium is achieved, and crystal blockage is prevented through the scraping assembly and tumbling mechanism.

Benefits of technology

Continuous operation of high-temperature sodium and low-temperature potassium is achieved, which reduces equipment investment and operating costs, improves the application prospects and market competitiveness of fly ash washing liquid, and significantly reduces the risk of equipment blockage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119461540B_ABST
    Figure CN119461540B_ABST
Patent Text Reader

Abstract

The invention discloses an integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water washing liquid, relates to the technical field of fly ash water washing liquid, and aims to solve the technical problem of single function of existing sodium precipitation equipment. The invention comprises a mounting base. The invention improves the existing sodium and potassium precipitation equipment of fly ash water washing liquid, arranges a reaction regulating tank on the mounting base, adjusts key parameters such as pH value of the water washing liquid, heats or cools the water washing liquid through a temperature exchange mechanism, injects cold water or hot water into a temperature pipe, thereby achieving the effect of cooling or heating the water washing liquid. An anti-blocking mechanism is also arranged on the output tank to prevent the fly ash water washing liquid from clogging the output tank after the temperature is changed. The invention realizes continuous operation of high-temperature sodium precipitation and low-temperature potassium precipitation by optimizing the process flow, reduces equipment investment and operation cost, and is beneficial to improving the application prospect and market competitiveness of resource utilization of fly ash water washing liquid.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of fly ash water washing liquid, and more specifically to an integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water washing liquid. Background Art

[0002] With the enhancement of environmental awareness and the improvement of energy efficiency, the resource utilization of industrial waste has received more and more attention. Fly ash, as a kind of industrial waste, contains a certain amount of recyclable metal elements, such as sodium (Na) and potassium (K). However, traditional fly ash treatment devices have many limitations in extracting these metal elements, especially in the process of sodium and potassium precipitation.

[0003] At present, most fly ash water washing liquid treatment devices on the market adopt a single-function design in the sodium and potassium separation processes, that is, separate sodium separation equipment and potassium separation equipment are designed separately. This design not only increases the equipment footprint and cost investment, but also in actual operation, due to the complex and changeable composition of fly ash water washing liquid, a single device is difficult to adapt to various working conditions, resulting in a high equipment blockage rate and greatly increased maintenance costs.

[0004] Specifically, traditional sodium precipitation equipment operates under high temperature conditions, while potassium precipitation equipment needs to operate under low temperature conditions. Due to the lack of effective connection and coordination between equipment, the fly ash water wash liquid is prone to precipitation and crystallization during the transfer process, causing pipeline blockage. In addition, due to differences in operating temperature, pressure, flow rate and other parameters of different equipment, it also increases the difficulty of matching between equipment and reduces the operating efficiency of the entire system. In view of this, we propose an integrated equipment system for high-temperature sodium precipitation and low-temperature potassium precipitation of fly ash water wash liquid. Summary of the invention

[0005] The object of the present invention is to provide an integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water washing liquid, so as to solve the technical problem of single function of existing sodium precipitation equipment.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water washing liquid, comprising a mounting base, a reaction regulating tank is arranged on the mounting base, a mounting bracket is arranged on one side of the mounting base, a temperature exchange mechanism is arranged on the mounting bracket, the output end of the reaction regulating tank is connected to the input end of the temperature exchange mechanism, the temperature exchange mechanism is provided with an anti-blocking mechanism, a supporting frame is arranged on the side of the mounting bracket away from the mounting base, a precipitation tank is arranged on the supporting frame, the input end of the precipitation tank is connected to the output end of the temperature exchange mechanism, and the precipitation tank is provided with a tumbling machine The top of the precipitation tank is provided with an overflow pipe on one side away from the temperature exchange mechanism, and the bottom of the precipitation tank is connected with a precipitation pipe; the temperature exchange mechanism comprises an input tank, an exchange tank, a temperature pipe and an output tank, the input tank is arranged at one end of the mounting bracket, the input end of the input tank is connected to the output end of the reaction adjustment tank, the output tank is arranged at the other end of the mounting bracket, the output end of the output tank is connected to the input end of the precipitation tank, one end of the exchange tank is connected to the output end of the input tank, the other end of the exchange tank is connected to the input end of the output tank, the temperature pipe is connected to the exchange tank, and the anti-blocking mechanism is arranged on the output tank.

[0007] Preferably, the exchange tank comprises a tank body, an exchange chamber, a communicating hole and a communicating tube, the tank body is connected between the input tank and the output tank, the exchange chamber is arranged inside the tank body, a plurality of communicating holes are symmetrically opened at the end of the tank body, a plurality of communicating tubes are connected to the plurality of communicating holes, and the communicating tubes are communicated with the inside of the input tank and the output tank.

[0008] Preferably, the temperature pipe includes a cold water pipe, a hot water pipe and a water outlet pipe, the cold water pipe and the hot water pipe are both connected to the top of the tank body, the water outlet pipe is connected to the bottom of the tank body, and the cold water pipe, the hot water pipe, the tank body and the water outlet pipe are internally connected.

[0009] Preferably, the anti-blocking mechanism includes a scraping assembly and a driving assembly, the scraping assembly is connected between the output tank and the exchange tank, the driving assembly is connected to the output tank, and the scraping assembly, the exchange tank and the output tank are internally connected.

[0010] Preferably, the scraping assembly includes a bearing shell, a mounting groove, a spring, a limit block, a scraping ring, a limit groove and an inclined surface A. The bearing shell is connected to a position between the output tank and the exchange tank. The mounting groove is annularly arranged on the inner wall of the bearing shell at equal intervals. The spring is connected to the mounting groove. The limit block is connected to one end of the spring away from the mounting groove. The scraping ring is rotatably connected to the inside of the bearing shell. The limit groove is arranged on the outer wall of the scraping ring. The inclined surface A is arranged on the limit block. The limit groove is adapted to fit the limit block.

[0011] Preferably, the driving assembly includes a servo motor, a worm, a worm wheel, a rotating tube, a rotating shaft, a rotating arm, a tension spring and an inclined surface B. The servo motor is mounted on the outer wall of the output tank, the worm is connected to the output end of the servo motor, the rotating tube is rotatably inserted at the output end of the output tank, the worm wheel is sleeved on the rotating tube, the worm is meshingly connected to the worm wheel, the rotating shaft is connected to the inner wall of the rotating tube, the rotating arm is sleeved on the end of the rotating shaft away from the rotating tube, the inclined surface B is opened at the end of the rotating arm away from the rotating shaft, one end of the tension spring is connected to the end of the rotating arm close to the inclined surface B, the other end of the tension spring is connected to the scraping ring, and the inclined surface A is adapted to the inclined surface B.

[0012] Preferably, the tumbling mechanism includes a reduction motor, a driving rod, a rotating assembly and a fixed assembly, the reduction motor is arranged at the top of the precipitation tank, the driving rod is connected to the output end of the reduction motor, the rotating assembly is connected to the bottom end of the driving rod, and the fixed assembly is connected to the bottom end of the precipitation tank near the precipitation tube.

[0013] Preferably, the rotating assembly includes a rotating shell, a tumbling rod, a limiting rod and a tumbling plate, the rotating shell is connected to the bottom end of the driving rod, the tumbling rod is rotatably connected to the outer wall of the rotating shell in a circular shape with equal intervals, the limiting rod is symmetrically connected to the inner end of the tumbling rod, and the tumbling plate is connected to the outer end of the tumbling rod.

[0014] Preferably, the fixing assembly includes a fixing rod, a fixing shell, a positioning groove, a connecting arm and a rotating slide, the fixing rod is connected to the bottom end of the precipitation tank close to the precipitation tube, the fixing shell is connected to the top of the fixing rod, the positioning groove is opened in a circular shape at equal intervals at the bottom end of the fixing shell, the connecting arm is connected to the inner wall of the fixing shell in a circular shape at equal intervals, and the rotating slide is arranged between the positioning groove and the bottom end of the connecting arm.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention improves the existing sodium and potassium separation equipment of fly ash water washing liquid, arranges a reaction regulating tank on the mounting base, adjusts key parameters such as the pH value of the water washing liquid, and then heats or cools the water washing liquid through a temperature exchange mechanism, and injects cold water or hot water into the temperature pipe to achieve the effect of cooling or heating the water washing liquid. An anti-blocking mechanism is also provided on the output tank to prevent the fly ash water washing liquid from clogging the output tank after the temperature changes. The present invention realizes the continuous operation of high-temperature sodium separation and low-temperature potassium separation by optimizing the process flow, reduces equipment investment and operating costs, and is conducive to improving the application prospect and market competitiveness of resource utilization of fly ash water washing liquid.

[0017] 2. The present invention arranges a tank body between the input tank and the output tank, an exchange chamber is arranged inside the tank body, a plurality of connecting holes are opened at both ends of the tank body, and connecting pipes are connected between the connecting holes. The fly ash washing liquid is input into the connecting holes through the input tank and output to the output tank through the connecting pipe. During the transportation by the connecting pipe, cold water or hot water is injected into the temperature pipe to enter the exchange chamber, and the fly ash washing liquid in the connecting pipe is cooled or heated, thereby optimizing the heating crystallization and cooling crystallization processes, improving the energy utilization efficiency, reducing the energy consumption, efficiently producing high-quality sodium chloride and potassium chloride, and facilitating a new process of sodium and potassium precipitation of fly ash washing liquid.

[0018] 3. The present invention sets a bearing shell between the output tank and the exchange tank, drives the servo motor to drive the worm to rotate, the worm meshes with the worm wheel to rotate, the worm wheel drives the rotating tube to rotate at the output end of the output tank, the rotating tube drives the rotating shaft to rotate, the rotating shaft drives the rotating arm to rotate, the rotating arm drives the inclined surface B to contact the inclined surface A of the limit block, squeezes the limit block, and makes the limit block separate from the limit groove. Under the action of the tension spring, the scraping ring explodes and rotates to scrape away the sodium and potassium crystals precipitated at the output end of the tank body to prevent crystal condensation and blockage. Compared with the ordinary scraping mechanism, the anti-blocking mechanism of the present invention has the effect of powerfully scraping away crystals to prevent condensation and blockage, which significantly reduces the risk of blockage of the equipment during the sodium and potassium precipitation process.

[0019] 4. The present invention arranges a reduction motor at the top of the precipitation tank, drives the reduction motor to rotate the driving rod, drives the rotating shell to rotate, drives the tumbling rod, the limiting rod and the tumbling plate rotatably connected on the outer wall of the rotating shell to rotate, and the limiting rod rotates into the rotating slide formed by the positioning groove and the connecting arm of the fixed shell. Due to the limitation of the positioning groove and the limiting rod, the tumbling rod and the tumbling plate rotate, and when the solid-liquid separation precipitation operation is performed inside the precipitation tank, the crystals are tumbled up and down in a small range in the vertical direction at the bottom of the precipitation tank, so as to prevent the sodium and potassium crystals from sticking to each other and agglomerating, and further improve the performance. The vortex formed by the stirring rotation makes the precipitation tank form a vortex, which makes it impossible for the sodium and potassium crystals to precipitate, which greatly affects the separation effect. In addition, the stirring method has a poor effect on the adhesion treatment of the crystals, and cannot ensure the continuity and efficiency of the sodium and potassium precipitation processes. The tumbling plate of the present invention makes the crystals intermittently tumble up and down at the bottom of the precipitation tank, which not only prevents agglomeration and condensation, but also has an anti-blocking effect, and does not affect the separation efficiency, which is helpful to improve production efficiency and further optimize and reduce production interruptions and losses caused by equipment blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of one side of the present invention;

[0021] Figure 2 It is a schematic diagram of the overall structure of the other side of the present invention;

[0022] Figure 3 It is a front view structural schematic diagram of the present invention;

[0023] Figure 4 It is a partial cross-sectional structural schematic diagram of the temperature exchange mechanism in the present invention;

[0024] Figure 5 It is a structural schematic diagram of one side of the anti-blocking mechanism in the present invention;

[0025] Figure 6 It is a structural schematic diagram of the other side of the anti-blocking mechanism in the present invention;

[0026] Figure 7 It is a schematic diagram of the partial structure of the scraping assembly and the driving assembly in the present invention;

[0027] Figure 8 It is a schematic diagram of the structure of the precipitation tank, tumbling mechanism, overflow pipe and precipitation pipe in the present invention;

[0028] Fig. 9 It is a schematic diagram of the internal structure of the precipitation tank in the present invention;

[0029] Fig.10 It is a schematic diagram of the cross-sectional top surface structure of the tumbling mechanism in the present invention;

[0030] Fig.11 It is a schematic diagram of the cross-sectional bottom surface structure of the tumbling mechanism in the present invention;

[0031] Description of the numbers in the figure:

[0032] 1. Installation base; 2. Reaction adjustment tank; 3. Installation bracket; 4. Temperature exchange mechanism; 5. Anti-blocking mechanism; 6. Carrying frame; 7. Precipitation tank; 8. Tumbling mechanism; 9. Overflow pipe; 10. Precipitation pipe;

[0033] 401, input tank; 402, exchange tank; 403, temperature tube; 404, output tank;

[0034] 501, a crystal scraping assembly; 502, a driving assembly;

[0035] 801, reduction motor; 802, driving rod; 803, rotating assembly; 804, fixing assembly;

[0036] 4021, tank body; 4022, exchange chamber; 4023, connecting hole; 4024, connecting pipe;

[0037] 4031, cold water pipe; 4032, hot water pipe; 4033, outlet pipe;

[0038] 5011, bearing shell; 5012, mounting groove; 5013, spring; 5014, limit block; 5015, scraper ring; 5016, limit groove; 5017, inclined plane A;

[0039] 5021, servo motor; 5022, worm; 5023, worm wheel; 5024, rotating tube; 5025, rotating shaft; 5026, rotating arm; 5027, tension spring; 5028, inclined plane B;

[0040] 8031, rotating shell; 8032, flipping rod; 8033, limiting rod; 8034, flipping plate;

[0041] 8041, fixing rod; 8042, fixing shell; 8043, positioning groove; 8044, connecting arm; 8045, rotating slide. DETAILED DESCRIPTION

[0042] like Figures 1 to 11As shown, the present invention relates to an integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water washing liquid, comprising a mounting base 1, a reaction regulating tank 2 is provided on the mounting base 1, a mounting bracket 3 is provided on one side of the mounting base 1, a temperature exchange mechanism 4 is provided on the mounting bracket 3, the output end of the reaction regulating tank 2 is connected to the input end of the temperature exchange mechanism 4, the temperature exchange mechanism 4 is provided with an anti-blocking mechanism 5, a supporting frame 6 is provided on the side of the mounting bracket 3 away from the mounting base 1, a precipitation tank 7 is provided on the supporting frame 6, the input end of the precipitation tank 7 is connected to the output end of the temperature exchange mechanism 4, a tumbling mechanism 8 is provided on the precipitation tank 7, an overflow pipe 9 is provided on the top of the precipitation tank 7 away from the temperature exchange mechanism 4, and a precipitation pipe 10 is connected to the bottom end of the precipitation tank 7;

[0043] The temperature exchange mechanism 4 includes an input tank 401, an exchange tank 402, a temperature tube 403 and an output tank 404. The input tank 401 is arranged at one end of the mounting bracket 3, the input end of the input tank 401 is connected to the output end of the reaction adjustment tank 2, the output tank 404 is arranged at the other end of the mounting bracket 3, the output end of the output tank 404 is connected to the input end of the precipitation tank 7, one end of the exchange tank 402 is connected to the output end of the input tank 401, the other end of the exchange tank 402 is connected to the input end of the output tank 404, the temperature tube 403 is connected to the exchange tank 402, and the anti-blocking mechanism 5 is arranged on the output tank 404. The present invention improves the existing sodium and potassium precipitation equipment of fly ash water washing liquid, arranges a reaction regulating tank 2 on a mounting base 1, adjusts key parameters such as the pH value of the water washing liquid, and then heats or cools the water washing liquid through a temperature exchange mechanism 4, and injects cold water or hot water into a temperature pipe 403 to achieve the effect of cooling or heating the water washing liquid. An anti-blocking mechanism 5 is also provided on the output tank 404 to prevent the fly ash water washing liquid from clogging the output tank 404 after the temperature is changed. The present invention realizes the continuous operation of high-temperature sodium precipitation and low-temperature potassium precipitation by optimizing the process flow, reduces equipment investment and operating costs, and is conducive to improving the application prospects and market competitiveness of resource utilization of fly ash water washing liquid.

[0044] In an embodiment of the present invention, the exchange tank 402 includes a tank body 4021, an exchange chamber 4022, a connecting hole 4023 and a connecting pipe 4024. The tank body 4021 is connected between the input tank 401 and the output tank 404. The exchange chamber 4022 is arranged inside the tank body 4021. A plurality of connecting holes 4023 are symmetrically opened at the end of the tank body 4021. A plurality of connecting pipes 4024 are connected to the plurality of connecting holes 4023. The connecting pipes 4024 are connected to the inside of the input tank 401 and the output tank 404.

[0045] The temperature pipe 403 includes a cold water pipe 4031, a hot water pipe 4032 and a water outlet pipe 4033. The cold water pipe 4031 and the hot water pipe 4032 are both connected to the top of the tank body 4021, and the water outlet pipe 4033 is connected to the bottom of the tank body 4021. The cold water pipe 4031, the hot water pipe 4032, the tank body 4021 and the water outlet pipe 4033 are internally connected. The present invention arranges a tank body 4021 between an input tank 401 and an output tank 404, an exchange chamber 4022 is arranged inside the tank body 4021, a plurality of connecting holes 4023 are provided at both ends of the tank body 4021, and connecting pipes 4024 are connected between the connecting holes 4023. The fly ash washing liquid is input into the connecting holes 4023 through the input tank 401, and is output to the output tank 404 through the connecting pipe 4024. During the transportation process of the connecting pipe 4024, cold water or hot water is injected into the temperature pipe 403 to enter the exchange chamber 4022, so that the fly ash washing liquid in the connecting pipe 4024 is cooled or heated, thereby optimizing the heating crystallization and cooling crystallization processes, improving the energy utilization efficiency, reducing the energy consumption, efficiently producing high-quality sodium chloride and potassium chloride, and facilitating a new process of sodium-potassium precipitation of the fly ash washing liquid.

[0046] As another embodiment of the present invention, the anti-blocking mechanism 5 includes a scraping assembly 501 and a driving assembly 502. The scraping assembly 501 is connected to a position between the output tank 404 and the exchange tank 402. The driving assembly 502 is connected to the output tank 404. The scraping assembly 501, the exchange tank 402 and the output tank 404 are internally connected. The scraping assembly 501 includes a bearing shell 5011, a mounting groove 5012, a spring 5013, a limit block 5014, a scraping ring 5015, a limit groove 5016 and an inclined surface A5017. The bearing shell 5011 is connected to the position between the output tank 404 and the exchange tank 402. The mounting groove 5012 is arranged on the inner wall of the bearing shell 5011 in a circular shape and at equal intervals. The spring 5013 is connected to the mounting groove 5012. The limit block 5014 is connected to one end of the spring 5013 away from the mounting groove 5012. The scraping ring 5015 is rotatably connected to the inside of the bearing shell 5011. The limit groove 5016 is arranged on the outer wall of the scraping ring 5015. The inclined surface A5017 is arranged on the limit block 5014. The limit groove 5016 is adapted to the limit block 5014.

[0047] The driving assembly 502 includes a servo motor 5021, a worm 5022, a worm wheel 5023, a rotating tube 5024, a rotating shaft 5025, a rotating arm 5026, a tension spring 5027 and an inclined surface B5028. The servo motor 5021 is installed on the outer wall of the output tank 404, the worm 5022 is connected to the output end of the servo motor 5021, the rotating tube 5024 is rotatably inserted at the output end of the output tank 404, the worm wheel 5023 is sleeved on the rotating tube 5024, and the worm 5022 is meshed with the rotating tube 5024. The rotating arm 5026 is sleeved on the end of the rotating shaft 5025 away from the rotating tube 5024, the inclined surface B5028 is opened at the end of the rotating arm 5026 away from the rotating shaft 5025, one end of the tension spring 5027 is connected to the end of the rotating arm 5026 close to the inclined surface B5028, and the other end of the tension spring 5027 is connected to the scraping ring 5015, and the inclined surface A5017 is adapted to the inclined surface B5028.

[0048] The present invention sets a bearing shell 5011 between the output tank 404 and the exchange tank 402, drives the servo motor 5021 to drive the worm 5022 to rotate, the worm 5022 is meshed with the worm wheel 5023 to rotate, the worm wheel 5023 drives the rotating tube 5024 to rotate at the output end of the output tank 404, the rotating tube 5024 drives the rotating shaft 5025 to rotate, the rotating shaft 5025 drives the rotating arm 5026 to rotate, the rotating arm 5026 drives the inclined surface B5028 and the limit block 5014 The inclined surface A5017 contacts and squeezes the limit block 5014, so that the limit block 5014 is separated from the limit groove 5016. Under the action of the tension spring 5027, the scraper ring 5015 rotates explosively to scrape off the sodium and potassium crystals precipitated at the output end of the tank body 4021 to prevent the crystals from condensing and blocking the connecting hole 4023. Compared with the ordinary scraping mechanism, the anti-blocking mechanism 5 of the present invention has the effect of explosively and forcefully scraping off the crystals to prevent condensation and blockage, which significantly reduces the risk of blockage of the equipment during the sodium and potassium precipitation process.

[0049] As another embodiment of the present invention, the tumbling mechanism 8 includes a reduction motor 801, a driving rod 802, a rotating assembly 803 and a fixed assembly 804, the reduction motor 801 is arranged at the top of the precipitation tank 7, the driving rod 802 is connected to the output end of the reduction motor 801, the rotating assembly 803 is connected to the bottom of the driving rod 802, and the fixed assembly 804 is connected to the position of the bottom of the precipitation tank 7 near the precipitation tube 10. The rotating assembly 803 includes a rotating shell 8031, a tumbling rod 8032, a limiting rod 8033 and a tumbling plate 8034, the rotating shell 8031 ​​is connected to the bottom of the driving rod 802, the tumbling rod 8032 is annular and equidistantly rotated and connected to the outer wall of the rotating shell 8031, the limiting rod 8033 is symmetrically connected to the inner end of the tumbling rod 8032, and the tumbling plate 8034 is connected to the outer end of the tumbling rod 8032.

[0050] The fixing assembly 804 includes a fixing rod 8041, a fixing shell 8042, a positioning groove 8043, a connecting arm 8044 and a rotating slide 8045. The fixing rod 8041 is connected to the bottom end of the precipitation tank 7 near the precipitation tube 10, the fixing shell 8042 is connected to the top of the fixing rod 8041, the positioning groove 8043 is arranged in a circular shape at equal intervals at the bottom end of the fixing shell 8042, the connecting arm 8044 is connected to the inner wall of the fixing shell 8042 in a circular shape at equal intervals, and the rotating slide 8045 is arranged between the positioning groove 8043 and the bottom end of the connecting arm 8044.

[0051] The present invention arranges a reduction motor 801 at the top of the precipitation tank 7, drives the reduction motor 801 to rotate the driving rod 802, drives the rotating shell 8031 ​​to rotate, and the rotating shell 8031 ​​drives the tumbling rod 8032, the limiting rod 8033 and the tumbling plate 8034 connected to the outer wall thereof to rotate, and the limiting rod 8033 rotates and enters the rotating slideway 8045 formed by the positioning groove 8043 and the connecting arm 8044 of the fixed shell 8042. Due to the limitation of the positioning groove 8043 and the limiting rod 8033, the tumbling rod 8032 and the tumbling plate 8034 rotate, and when the solid-liquid separation precipitation operation is performed inside the precipitation tank 7, the crystals are vertically moved at the bottom of the precipitation tank 7. The tumbling plate 8034 of the present invention causes the crystals to tumble up and down intermittently at the bottom of the precipitation tank 7, which prevents agglomeration and condensation, and has an anti-blocking effect, without affecting the separation efficiency, thereby helping to improve production efficiency and further optimizing the reduction of production interruptions and losses caused by equipment blockage.

[0052] Working principle: This embodiment provides an integrated equipment system for high-temperature sodium precipitation and low-temperature potassium precipitation of fly ash water washing liquid. When in use, the fly ash water washing liquid is first injected into the reaction adjustment tank 2 to adjust its key parameters such as pH value. After adjustment, the water washing liquid in the reaction adjustment tank 2 is injected into the input tank 401 of the temperature exchange mechanism 4. Cold water or hot water is injected into the temperature tube 403 according to the need for potassium precipitation or sodium precipitation. The fly ash water washing liquid is heated or cooled through the connecting pipe 4024 to precipitate part of the sodium-potassium crystals. , driving the servo motor 5021 to drive the worm 5022 to rotate, the worm 5022 meshes with the worm wheel 5023 to rotate, the worm wheel 5023 drives the rotating tube 5024 to rotate at the output end of the output tank 404, the rotating tube 5024 drives the rotating shaft 5025 to rotate, the rotating shaft 5025 drives the rotating arm 5026 to rotate, the rotating arm 5026 drives the inclined surface B5028 to contact the inclined surface A5017 of the limit block 5014, and squeezes the limit block 5014 so that the limit block 5014 and the limit block 5014 are in contact. The position slot 5016 is disengaged, and under the action of the tension spring 5027, the scraper ring 5015 rotates explosively to scrape off the sodium and potassium crystals precipitated at the output end of the tank body 4021 to prevent crystal condensation and blockage. The output tank 404 outputs the cooled or heated fly ash washing liquid to the precipitation tank 7 for solid-liquid separation and precipitation operation. The precipitated sodium and potassium crystals are precipitated, and the waste liquid is discharged through the overflow pipe 9 at the top, driving the reduction motor 801 to rotate the driving rod 802, and the driving rod 802 drives the rotating shell 8031 ​​to rotate. The rotating shell 8031 ​​drives the tumbling rod 8032, the limiting rod 8033 and the tumbling plate 8034 rotatably connected on its outer wall to rotate, and the limiting rod 8033 rotates into the rotating slideway 8045 formed by the positioning groove 8043 and the connecting arm 8044 of the fixed shell 8042. Due to the limitation of the positioning groove 8043 and the limiting rod 8033, the tumbling rod 8032 and the tumbling plate 8034 rotate, preventing the sodium and potassium crystals from sticking to each other and agglomerating, and smoothly discharging from the precipitation tube 10 for collection.

[0053] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water washing liquid, characterized in that: The invention comprises a mounting base (1), wherein a reaction regulating tank (2) is provided on the mounting base (1), a mounting bracket (3) is provided on one side of the mounting base (1), a temperature exchange mechanism (4) is provided on the mounting bracket (3), an output end of the reaction regulating tank (2) is connected to an input end of the temperature exchange mechanism (4), an anti-blocking mechanism (5) is provided on the temperature exchange mechanism (4), a supporting frame (6) is provided on the side of the mounting bracket (3) away from the mounting base (1), a precipitation tank (7) is provided on the supporting frame (6), an input end of the precipitation tank (7) is connected to an output end of the temperature exchange mechanism (4), a tumbling mechanism (8) is provided on the precipitation tank (7), an overflow pipe (9) is provided on the top end of the precipitation tank (7) away from the temperature exchange mechanism (4), and a precipitation pipe (10) is connected to the bottom end of the precipitation tank (7); The temperature exchange mechanism (4) comprises an input tank (401), an exchange tank (402), a temperature tube (403) and an output tank (404); the input tank (401) is arranged at one end of the mounting bracket (3); the input end of the input tank (401) is connected to the output end of the reaction adjustment tank (2); the output tank (404) is arranged at the other end of the mounting bracket (3); the output end of the output tank (404) is connected to the input end of the precipitation tank (7); one end of the exchange tank (402) is connected to the output end of the input tank (401); the other end of the exchange tank (402) is connected to the input end of the output tank (404); the temperature tube (403) is connected to the exchange tank (402); and the anti-blocking mechanism (5) is arranged on the output tank (404); The anti-blocking mechanism (5) comprises a scraping assembly (501) and a driving assembly (502); the scraping assembly (501) comprises a bearing shell (5011), a mounting groove (5012), a spring (5013), a limit block (5014), a scraping ring (5015), a limit groove (5016) and an inclined surface A (5017); the bearing shell (5011) is connected to a position between the output tank (404) and the exchange tank (402); the mounting grooves (5012) are arranged in a circular shape and at equal intervals on the bearing shell (5011). 11) on the inner wall, the spring (5013) is connected to the mounting groove (5012), the limit block (5014) is connected to the end of the spring (5013) away from the mounting groove (5012), the scraping ring (5015) is rotatably connected to the inside of the bearing shell (5011), the limit groove (5016) is provided on the outer wall of the scraping ring (5015), the inclined surface A (5017) is provided on the limit block (5014), and the limit groove (5016) is adapted to the limit block (5014); The driving assembly (502) comprises a rotating tube (5024), a rotating shaft (5025), a rotating arm (5026), a tension spring (5027) and an inclined surface B (5028); the rotating tube (5024) is rotatably inserted into the output end of the output tank (404); the rotating shaft (5025) is connected to the inner wall of the rotating tube (5024); the rotating arm (5026) is sleeved on the rotating shaft (5025) and is away from the output tank (404). At one end of the rotating tube (5024), the inclined surface B (5028) is opened at the end of the rotating arm (5026) away from the rotating shaft (5025), one end of the tension spring (5027) is connected to the end of the rotating arm (5026) close to the inclined surface B (5028), and the other end of the tension spring (5027) is connected to the scraping ring (5015), and the inclined surface A (5017) is adapted to the inclined surface B (5028).

2. The integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water wash liquid according to claim 1, characterized in that: The exchange tank (402) comprises a tank body (4021), an exchange chamber (4022), a communication hole (4023) and a communication pipe (4024); the tank body (4021) is connected between the input tank (401) and the output tank (404); the exchange chamber (4022) is arranged inside the tank body (4021); a plurality of communication holes (4023) are symmetrically arranged at the end of the tank body (4021); a plurality of communication pipes (4024) are connected to the plurality of communication holes (4023); and the communication pipes (4024) are in communication with the inside of the input tank (401) and the output tank (404).

3. The integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water wash liquid according to claim 2, characterized in that: The temperature pipe (403) comprises a cold water pipe (4031), a hot water pipe (4032) and a water outlet pipe (4033); the cold water pipe (4031) and the hot water pipe (4032) are both connected to the top end of the tank body (4021); the water outlet pipe (4033) is connected to the bottom end of the tank body (4021); and the cold water pipe (4031), the hot water pipe (4032), the tank body (4021) and the water outlet pipe (4033) are internally connected.

4. The integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water wash liquid according to claim 3, characterized in that: The crystal scraping assembly (501) is connected to a position between the output tank (404) and the exchange tank (402), the driving assembly (502) is connected to the output tank (404), and the crystal scraping assembly (501), the exchange tank (402) and the output tank (404) are internally communicated.

5. The integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water wash liquid according to claim 4, characterized in that: The driving assembly (502) further comprises a servo motor (5021), a worm (5022), and a worm wheel (5023); the servo motor (5021) is mounted on the outer wall of the output tank (404); the worm (5022) is connected to the output end of the servo motor (5021); the worm wheel (5023) is sleeved on the rotating tube (5024); and the worm (5022) is meshingly connected to the worm wheel (5023).

6. The integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water wash liquid according to claim 5, characterized in that: The tumbling mechanism (8) includes a reduction motor (801), a driving rod (802), a rotating assembly (803) and a fixed assembly (804), wherein the reduction motor (801) is arranged at the top of the precipitation tank (7), the driving rod (802) is connected to the output end of the reduction motor (801), the rotating assembly (803) is connected to the bottom end of the driving rod (802), and the fixed assembly (804) is connected to the bottom end of the precipitation tank (7) near the precipitation tube (10).

7. The integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water wash liquid according to claim 6, characterized in that: The rotating assembly (803) comprises a rotating shell (8031), a tumbling rod (8032), a limiting rod (8033) and a tumbling plate (8034); the rotating shell (8031) is connected to the bottom end of the driving rod (802); the tumbling rod (8032) is rotatably connected to the outer wall of the rotating shell (8031) in a circular shape with equal spacing; the limiting rod (8033) is symmetrically connected to the inner end of the tumbling rod (8032); and the tumbling plate (8034) is connected to the outer end of the tumbling rod (8032).

8. The integrated equipment system for high-temperature sodium and low-temperature potassium precipitation of fly ash water wash liquid according to claim 7, characterized in that: The fixing assembly (804) comprises a fixing rod (8041), a fixing shell (8042), a positioning groove (8043), a connecting arm (8044) and a rotating slideway (8045), wherein the fixing rod (8041) is connected to a position at the bottom end of the precipitation tank (7) close to the precipitation tube (10), the fixing shell (8042) is connected to the top end of the fixing rod (8041), the positioning groove (8043) is formed in a circular shape and is evenly spaced at the bottom end of the fixing shell (8042), the connecting arm (8044) is formed in a circular shape and is evenly spaced at the inner wall of the fixing shell (8042), and the rotating slideway (8045) is provided at a position between the positioning groove (8043) and the bottom end of the connecting arm (8044).

Citation Information

Patent Citations

  • Fly ash water washing desalination and cement kiln combined co-processing system and method

    CN113353956A

  • Treatment device for removing dioxin in household garbage incineration fly ash

    CN117920730A

  • Integrated heat exchange device

    CN218034570U

  • Purification and recovery device for smelting flue gas in gold industry

    CN220834778U