A fully automatic ball cage quenching processing equipment and processing technology

By designing a relatively closed cover structure and rotary filtering mechanism in the ball cage quenching processing equipment, the problems of water splashing and uneven cooling for cooling are solved, and the centralized recovery and filtration of water are realized, ensuring the normal operation of the equipment and a more uniform cooling effect.

CN119464643BActive Publication Date: 2025-04-22ANHUI JINJUN INDUCTION HEATING EQUIP CO LTD
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Patent Information

Application Number
CN202510045504.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-04-22
Estimated Expiration
2045-01-13

AI Technical Summary

Technical Problem

During the water spraying and cooling process of existing ball cage quenching processing equipment, the cooling water splashes everywhere, causing the equipment to be damp, short-circuit or damaged, and the cooling is not uniform enough, which is easy to cause pollution.

Method used

A fully automatic ball cage quenching processing equipment is designed. By setting a rotating table and a relatively closed cover structure inside the shell, a relatively closed space is formed to prevent the splash of cooling water. Through the rotating filter mechanism and transmission assembly, the centralized recycling and filtration of cooling water and the spin drying of metal impurities are realized.

Benefits of technology

It effectively prevents the splash of water for cooling, realizes centralized recycling and filtration of water, reduces the recovery of water, ensures the normal operation and life of the equipment, and achieves a more uniform and comprehensive cooling effect through rotary cooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of quenching processing, and in particular to a fully automatic ball cage quenching processing equipment and a processing technology thereof, comprising a shell, a first conveying device, a second conveying device, a first manipulator, a second manipulator and a quenching device, wherein a column is bolted to the interior of the shell, and a transverse track is bolted to the top of the column; the present invention drives the first cover body and the second cover body to descend by opening a cylinder, so that the first cover body, the second cover body and the bottom cover below cooperate to form a relatively closed space to prevent cooling water from splashing everywhere, and by turning on the first motor, the inner cylinder and the filter cylinder can be driven to rotate under the cooperation of the inner ring body, the outer teeth, the inner teeth and the transmission gear, and the cooling water flows into the inside of the filter cylinder through the vertical pipe and finally falls into the recovery pool, thereby achieving the effect of filtering the cooling water, and the centrifugal force generated by the rotation can also be used to filter the metal impurities recovered inside, so as to recover the cooling water and impurities.
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Description

Technical Field

[0001] The invention relates to the technical field of quenching processing, in particular to a full-automatic ball cage quenching processing equipment and a processing technology thereof. Background Art

[0002] Ball cage quenching equipment is one of the indispensable and important equipment in the automotive industry. It is a special equipment used to quench automotive ball cages and other parts. This type of equipment uses induction heating to make the ball cage reach the required quenching temperature, and achieves hardening and strengthening of the material through rapid cooling.

[0003] The ball cage quenching processing equipment currently has automation functions. Through multiple stations combined with robots, automatic loading and unloading can be achieved. During the processing, the workpiece needs to be cooled by spraying water during quenching to achieve rapid cooling. However, in the cooling process, most of them use direct spraying of cooling water. The water spraying pressure is large, and the cooling water splashes everywhere. Water splashing onto the quenching equipment or other related equipment may cause the equipment to become damp, short-circuited or damaged, affecting the normal operation and life of the equipment, or easily causing large-scale rust on the internal equipment. Moreover, the workpiece is only cooled by spraying water in a static state, and the cooling is not uniform and comprehensive enough. In addition, during the quenching process, an oxide layer is easily generated on the surface, that is, metal debris or impurities. These debris enter the cooling water, resulting in the cooling water cannot be recycled on the spot. Direct discharge is also prone to pollution. If filtering is used to recover metal impurities, there is also a lot of internal moisture. Summary of the invention

[0004] The purpose of the present invention is to provide a fully automatic ball cage quenching processing equipment, which can form a relatively closed space during the water spray cooling process to prevent the cooling water from splashing everywhere, and can centrally recover and filter the cooling water, and can also dry the metal impurities to reduce the moisture inside the recovered metal impurities. It can also realize the rotation of the workpiece during the secondary water spray cooling process, and the water spray cooling is more comprehensive.

[0005] To achieve the above object, the present invention provides the following technical solution: a fully automatic ball cage quenching processing equipment, comprising a shell, a first conveying device, a second conveying device, a first manipulator, a second manipulator and a quenching device, wherein a column is bolted to the inside of the shell, a transverse track is bolted to the top of the column, and a displacement device is provided on the surface of the transverse track, and further comprising:

[0006] A rotating table is arranged inside the shell, a sleeve is arranged through the surface of the rotating table, a placement seat for fixing the workpiece is arranged above the sleeve, a bottom cover is bolted to the bottom of the placement seat, a vertical pipe is rotatably connected to the inner side of the sleeve, and the top end of the vertical pipe is connected to and fixed to the bottom cover, and a plurality of through holes are also arranged through the surface of the placement seat;

[0007] A recovery tank bolted to the lower part of the housing, wherein the inner and outer sides of the recovery tank are provided with a driving mechanism;

[0008] A first cover body is arranged on one side above the rotating table, the head end of the quenching device penetrates the first cover body and is slidably connected with the penetration point, a second cover body of the same size is arranged on one side of the first cover body, a lifting mechanism is also arranged inside the shell and between the first cover body and the second cover body, and a plurality of second rollers are bolted to the inner side of the bottom cover;

[0009] A rotary filter mechanism for filtering impurities in cooling water;

[0010] A transmission assembly used in conjunction with the rotary filtering mechanism to drive the vertical pipe to rotate;

[0011] A water delivery component is arranged on the surface of the first cover body and the second cover body.

[0012] Preferably, the rotary filtering mechanism comprises a supporting plate, an outer ring body and an inner ring body, the supporting plate being bolted to the top of the recovery pool, the other end of the supporting plate being bolted to the outer ring body, the inner ring body being fixed to the inner side of the outer ring body through a bearing seat, the inner and outer surfaces of the inner ring body being respectively fixed with inner teeth and outer teeth, the top of the supporting plate is also bolted to a first motor, the output shaft of the first motor is connected to the outer teeth through a gear transmission, the rotary filtering mechanism also comprises a connecting column bolted to the bottom of the rotating table, the lower end of the connecting column is bolted to an outer cylinder, the inner wall of the outer cylinder is rotatably connected to the inner cylinder, the bottom end of the vertical pipe extends to the interior of the inner cylinder and is rotatably connected to the inner cylinder, a transmission gear meshing with the inner teeth is fixed on the surface of the inner cylinder, a third cover body is bolted to the bottom of the outer cylinder, the bottom end of the inner cylinder is connected to a filter cylinder, and a sealing cover is provided at the bottom of the filter cylinder.

[0013] Preferably, the lifting mechanism includes a cylinder and a cross plate, the cylinder is fixed inside the shell, the cross plate is bolted to the output shaft of the cylinder, the two ends of the cross plate are respectively bolted with a first connecting rod and a second connecting rod, the other end of the first connecting rod is bolted to the first cover body, and the other end of the second connecting rod is bolted to the second cover body, a fixing rod is also bolted to one side of the outer ring body, the other end of the fixing rod is bolted to a sliding sleeve, and the second connecting rod is slidably connected to the inner wall of the sliding sleeve.

[0014] Preferably, the transmission assembly includes a movable sleeve, a vertical bar and a connecting plate. The vertical bars are in two groups and are welded to the surface of the vertical tube. The movable sleeve is slidably connected to the surface of the vertical bar. The connecting plate is welded to the surface of the vertical tube. A tension spring is fixed to the bottom of the connecting plate, and the other end of the tension spring is fixed to the top of the movable sleeve. A first friction plate is bolted to the bottom of the movable sleeve, and a second friction plate is also bolted to the top of the inner tube. The bottom of the second connecting rod is also bolted to a first roller that cooperates with the movable sleeve.

[0015] Preferably, the size of the first friction plate is the same as that of the second friction plate and the surfaces of both are of rough design.

[0016] Preferably, the driving mechanism includes a second motor fixed inside the shell, a transmission rod is fixed to the output shaft of the second motor, a rotating column is also rotatably connected to the inside of the recovery pool, and the top of the rotating column and the bottom of the rotating table are bolted to each other, and one end of the transmission rod away from the second motor is connected to the rotating column through a bevel gear transmission, and the driving mechanism also includes a support column bolted to the inside of the recovery pool, the other end of the support column is bolted to a vertical cylinder, and the rotating column is rotatably connected to the inner wall of the vertical cylinder.

[0017] Preferably, the water delivery assembly includes an annular tube, a nozzle and a hose line. The annular tube is in two groups and is respectively arranged on the surface of the first cover body and the second cover body. The nozzle is in several groups and is interconnected with the annular tube. The hose line is interconnected with the annular tube.

[0018] Preferably, a reflux pipe is also provided on one side of the recovery tank.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention drives the first cover body and the second cover body to descend by turning on the cylinder, so that the first cover body, the second cover body and the bottom cover below cooperate to form a relatively closed space to prevent cooling water from splashing everywhere. By turning on the first motor, the inner cylinder and the filter cylinder can be driven to rotate under the cooperation of the inner ring body, the outer teeth, the inner teeth and the transmission gear. The cooling water flows into the inside of the filter cylinder through the vertical pipe and finally falls into the recovery pool, thereby achieving the effect of filtering the cooling water. The centrifugal force generated by the rotation can also be used to filter the metal impurities recovered inside, so as to recover the cooling water and impurities.

[0021] 2. The present invention allows the first roller to descend and contact the movable sleeve through the action of the second cover body and the second connecting rod descending, so that the movable sleeve descends to allow the first friction plate to temporarily contact the second friction plate. In this way, the movable sleeve can also drive the vertical pipe, the placement seat and the workpiece located inside the second cover body to rotate during the rotation process. In the process of secondary water spray cooling, all-round cooling is achieved, making the cooling more comprehensive and thorough. Moreover, the rotation action at this location will not affect the workpieces on other workstations, allowing the equipment to maintain normal loading and unloading actions and quenching processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure inside the shell of the present invention;

[0024] Figure 3 It is a schematic diagram of the local structure in the present invention;

[0025] Figure 4 It is a structural schematic diagram of the lifting mechanism in the present invention;

[0026] Figure 5 is a cross-sectional view of the first cover body in the present invention;

[0027] Figure 6 is a cross-sectional view of the second cover body in the present invention;

[0028] Figure 7 It is a bottom view structural schematic diagram of the rotating platform in the present invention;

[0029] Figure 8 It is a schematic diagram of the structure of the recovery tank and the driving mechanism in the present invention;

[0030] Fig. 9 It is a partial structural schematic diagram of the rotary filtering mechanism in the present invention;

[0031] Fig.10 It is a schematic diagram of the structure of the transmission assembly in the present invention;

[0032] Fig.11 is a cross-sectional view of the sleeve in the present invention;

[0033] Fig.12 It is a schematic diagram of the local structure of the transmission assembly in the present invention;

[0034] Fig.13 It is a cross-sectional view of the outer cylinder and the third cover body in the present invention;

[0035] Fig.14 It is a cross-sectional view of the inner cylinder and the filter cylinder in the present invention;

[0036] Fig.15It is a structural schematic diagram of the sealing cover in the present invention;

[0037] Fig.16 It is a structural schematic diagram of the placement seat in the present invention;

[0038] Fig.17 It is a schematic structural diagram of the movable sleeve and its surface in the present invention.

[0039] In the figure: 1, shell; 2, first conveying device; 3, second conveying device; 4, column; 5, horizontal track; 6, displacement device; 7, first manipulator; 8, second manipulator; 9, quenching device; 10, rotating table; 11, sleeve; 12, placement seat; 13, bottom cover; 14, water storage tank; 15, first cover body; 16, second cover body; 17, water delivery assembly; 171, annular pipe; 172, nozzle; 173, hose line; 18, lifting mechanism; 181, cylinder; 182, horizontal plate; 183, first connecting rod; 184, second connecting rod; 185, first roller; 186, fixed rod; 187, sliding sleeve; 19, vertical pipe; 20, second roller; 21, rotating filtering mechanism; 2 11. Support plate; 212. Outer ring body; 213. Inner ring body; 214. Inner teeth; 215. Outer teeth; 216. First motor; 217. Connecting column; 218. Outer cylinder; 219. Inner cylinder; 2110. Transmission gear; 2111. Third cover body; 2112. Filter cylinder; 2113. Sealing cover; 22. Recovery tank; 23. Driving mechanism; 231. Second motor; 232. Transmission rod; 233. Rotating column; 234. Support column; 235. Vertical cylinder; 24. Transmission assembly; 241. Movable sleeve; 242. Vertical bar; 243. Connecting plate; 244. Tension spring; 245. First friction plate; 246. Second friction plate; 25. Through hole; 26. Reflux pipe. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] See also Figure 1-17A fully automatic ball cage quenching processing equipment includes a shell 1, a first conveying device 2, a second conveying device 3, a first manipulator 7, a second manipulator 8 and a quenching device 9. The first conveying device 2 and the second conveying device 3 are both prior art and are used to convey the workpiece into the equipment or convey the quenched workpiece out of the equipment. The inside of the shell 1 is also bolted with a column 4, and the top of the column 4 is bolted with a transverse track 5. The surface of the transverse track 5 is provided with a displacement device 6. The displacement device 6 can walk along the surface of the transverse track 5, and the displacement device 6 can control the lifting and horizontal position of the first manipulator 7, and the control method of the second manipulator 8 is the same as that of the first manipulator 7. The above first conveying device 2, the second conveying device 3, the first machine The manipulator 7, the second manipulator 8, the quenching device 9 and the displacement device 6 are all prior art and are not the focus of the device of the present invention. Therefore, the specific working method and structure of the above structure are not described in detail. The device also includes a rotary filtering mechanism 21, a transmission component 24 and a water delivery component 17. A rotating table 10 is arranged inside the shell 1. The surface of the rotating table 10 is penetrated by a sleeve 11. The number of sleeves 11 is six. A placement seat 12 for fixing the workpiece is arranged above the sleeve 11. The number of placement seats 12 is the same as the number of sleeves 11 and the distribution positions correspond. The bottom of the placement seat 12 is bolted with a bottom cover 13. The outer diameter of the bottom cover 13 is larger than the placement seat 12. The inner side of the sleeve 11 is rotatably connected with a vertical pipe 19, and the vertical pipe 19 The top of the housing 10 is connected to and fixed to the bottom cover 13, and a plurality of through holes 25 are also formed on the surface of the placement seat 12. A recovery pool 22 is bolted to the lower part of the housing 1, and a driving mechanism 23 is arranged on the inner and outer sides of the recovery pool 22. The driving mechanism 23 includes a second motor 231 fixed to the inside of the housing 1, and a transmission rod 232 is fixed to the output shaft of the second motor 231. The second motor 231 is a stepping motor. A rotating column 233 is also rotatably connected to the inside of the recovery pool 22, and the top of the rotating column 233 is bolted to the bottom of the rotating table 10, and the end of the transmission rod 232 away from the second motor 231 is connected to the rotating column 233 through a bevel gear transmission. When the second motor 231 is turned on, its output shaft drives the transmission rod 232 to rotate, and then the transmission rod 232 The rotating column 233 is driven to rotate by the bevel gear, thereby driving the rotating table 10 above to rotate and change the positions of different placement seats 12. The driving mechanism 23 also includes a support column 234, which is bolted to the inside of the recovery pool 22. The other end of the support column 234 is bolted to a vertical cylinder 235, and the rotating column 233 is rotatably connected to the inner wall of the vertical cylinder 235. The rotating column 233 and the inner wall of the vertical cylinder 235 are fixed by a bearing ring to achieve a rotatable connection. With the cooperation of the vertical cylinder 235 and the support column 234, the rotating column 233 is supported to increase the rotation stability of the rotating column 233. A first cover body 15 is provided on one side above the rotating table 10. The head end of the quenching device 9 passes through the first cover body 15 and is slidably connected to the penetration thereof.A second cover 16 is disposed on one side of the first cover 15. The size of the second cover 16 is the same as that of the first cover 15. A lifting mechanism 18 is disposed inside the housing 1 and between the first cover 15 and the second cover 16. The lifting mechanism 18 is used to control the up and down positions of the first cover 15 and the second cover 16. A plurality of second rollers 20 are bolted to the inner side of the bottom cover 13.

[0042] The water delivery assembly 17 includes an annular tube 171, a nozzle 172 and a hose line 173. The number of the annular tube 171 is two groups and they are respectively arranged on the surface of the first cover body 15 and the second cover body 16. The number of the nozzles 172 is several and they are interconnected with the annular tube 171. The hose line 173 is interconnected with the annular tube 171. The hose line 173 is connected to the water supply equipment of the equipment, that is, the water pump (the water pump and the connecting pipe are omitted in the figure, and the water pump is not the technical focus of this scheme). The water pump is connected to the water tank 14. When the water pump is turned on, the cooling water inside the water tank 14 can pass through the hose line 173 and the annular tube 171, and then be sprayed out by the nozzle 172. The sprayed cooling water cools the workpiece.

[0043] The lifting mechanism 18 includes a cylinder 181 and a cross plate 182. The cylinder 181 is fixed inside the shell 1. The cross plate 182 is bolted to the output shaft of the cylinder 181. The two ends of the cross plate 182 are bolted to the first connecting rod 183 and the second connecting rod 184 respectively. The other end of the first connecting rod 183 is bolted to the first cover body 15 to fix the first cover body 15 to the cross plate 182, and the other end of the second connecting rod 184 is bolted to the second cover body 16 to fix the second cover body 16 to the cross plate 182. When working, the workpiece to be processed is first transported to the inside of the equipment through the first conveying device 2, and then the workpiece on the surface of the first conveying device 2 is moved to the top of the rotating table 10 by the second manipulator 8, and placed in the inside of the placement seat 12, and then the second motor 231 is turned on, which drives the rotating table 10 to rotate. When the built-in monitoring facilities of the equipment (some cameras, sensors and the like) When it is detected that the placement seat 12 with the workpiece moves to the bottom of the first cover body 15, which is the quenching device 9, the second motor 231 is turned off. The second motor 231 is a stepping motor controlled by the computer and other automation facilities inside the equipment. Then the cylinder 181 is turned on to drive the cross plate 182 to descend. The cross plate 182 drives the first connecting rod 183 and the second connecting rod 184 to descend, thereby driving the first cover body 15 and the second cover body 16 to descend. At the same time, the head end of the quenching device 9 can also descend and contact with the surface of the workpiece for heating and quenching. At the same time, the bottom of the first cover body 15 is located on the inner side of the bottom cover 13 to form a relatively closed space, and the nozzle 172 can spray cooling water to cool the workpiece located inside the first cover body 15. At this time, the cooling water sprayed will not splash around under the cooperation of the first cover body 15 and the bottom cover 13, and the cooling water enters the vertical pipe 19 below.

[0044] The rotary filtering mechanism 21 includes a support plate 211, an outer ring body 212 and an inner ring body 213. The support plate 211 is bolted to the top of the recovery tank 22. The other end of the support plate 211 is bolted to the outer ring body 212. The inner ring body 213 is fixed to the inner side of the outer ring body 212 through a bearing seat, which enables the inner ring body 213 to rotate with the outer ring body 212. The inner and outer surfaces of the inner ring body 213 are respectively fixed with inner teeth 214 and outer teeth 215. The top of the support plate 211 is also bolted to a first motor 216. The output shaft of the first motor 216 is connected to the outer teeth 215 through a gear transmission. When the first motor 216 is turned on, the outer teeth 215 and the inner ring body 213 can be driven to rotate through the gears. The rotary filtering mechanism 21 also includes The bottom of the rotating table 10 is provided with a connecting column 217 bolted to the bottom of the rotating table 10, and the lower end of the connecting column 217 is bolted to an outer cylinder 218, and the inner wall of the outer cylinder 218 is rotatably connected to the inner cylinder 219, and the bottom end of the vertical pipe 19 extends to the inside of the inner cylinder 219 and is rotatably connected to the inner cylinder 219, and the surface of the inner cylinder 219 is fixed with a transmission gear 2110 that meshes with the inner teeth 214, and the bottom of the outer cylinder 218 is bolted to a third cover body 2111, and the bottom end of the inner cylinder 219 is connected to a filter cylinder 2112, and the filter cylinder 2112 is designed as a metal mesh, and a sealing cover 2113 is provided at the bottom of the filter cylinder 2112, and the bottom of the sealing cover 2113 is also designed as a metal mesh, and these sealing covers 2113 can also drain water downward, and during the quenching process, the cooling water and the quenching generated The impurities flow downward together, part of which flows downward from the gap between the first cover body 15 and the placement seat 12, and part of which can also flow downward from the through hole 25. The cooling water and impurities enter the interior of the filter cartridge 2112 through the vertical pipe 19. Turning on the first motor 216 can drive the inner ring body 213 to rotate, and the inner ring body 213 drives the transmission gear 2110 and the inner cylinder 219 to rotate, thereby driving the filter cartridge 2112 below to rotate. The cooling water can pass through the mesh on the surface of the sealing cover 2113 of the filter cartridge 2112, and the impurities can be retained in the filter cartridge 2112 and the sealing cover 2113, preventing metal impurities from flowing with the filter cartridge 2112 so as to recover the cooling water. The sealing cover 2113 and the bottom of the filter cartridge 2112 are connected by The threads are connected to each other. After the work is completed, the metal impurities inside can be poured out by unscrewing the sealing cover 2113, and the filter cartridge 2112 continues to rotate, and the impurities can be dried by centrifugal force, so as to recover the generated metal impurities. During the rotation of the filter cartridge 2112, the cooling water is thrown onto the inner wall of the third cover body 2111, and finally falls into the interior of the recovery pool 22. One side of the recovery pool 22 is also connected with a return pipe 26, and the return pipe 26 is externally connected to a water pump to transport the recovered cooling water back to the water storage tank 14, so as to recycle the cooling water, thereby realizing the recovery of cooling water and metal impurities. One side of the outer ring body 212 is also bolted with a fixing rod 186, and the other end of the fixing rod 186 is bolted with a sliding sleeve 187.The second connecting rod 184 is slidably connected to the inner wall of the sliding sleeve 187, which increases the stability of the up and down movement of the second connecting rod 184.

[0045] After the workpiece on the surface of the placement seat 12 is quenched, the cylinder 181 is turned on to drive the first cover body 15 and the second cover body 16 to rise, the second motor 231 is turned on again, and the position of the workpiece after quenching is changed, so that the next workpiece to be processed enters under the first cover body 15, and the workpiece after quenching can enter under the second cover body 16, the second motor 231 is turned off again, and then the cylinder 181 drives the first cover body 15 and the second cover body 16 to descend, and the workpiece after quenching enters the second cover body 16, and the nozzle 172 inside the second cover body 16 sprays cooling water to perform secondary water spray cooling on the workpiece to improve the cooling effect.

[0046] The transmission assembly 24 includes a movable sleeve 241, a vertical bar 242 and a connecting plate 243. The number of the vertical bars 242 is two groups and they are welded to the surface of the vertical tube 19. The movable sleeve 241 is slidably connected to the surface of the vertical bar 242. The connecting plate 243 is welded to the surface of the vertical tube 19. A tension spring 244 is fixed to the bottom of the connecting plate 243, and the other end of the tension spring 244 is fixed to the top of the movable sleeve 241. A first friction plate 245 is bolted to the bottom of the movable sleeve 241, and a second friction plate 246 is also bolted to the top of the inner cylinder 219. The size of the first friction plate 245 is the same as that of the second friction plate 246, and the surface of both is rough. Under the action, the movable sleeve 241 is always subjected to an upward force, which makes the movable sleeve 241 and the first friction plate 245 in a relatively high position, and the first friction plate 245 does not contact the second friction plate 246. When the placing seat 12 is located below the first cover body 15, that is, the quenching device 9, the placing seat 12, the bottom cover 13 and the vertical pipe 19 will not rotate, and the quenching process will not be affected. The bottom of the second connecting rod 184 is also bolted to the first roller 185 used in conjunction with the movable sleeve 241. When the workpiece is quenched and moved to the bottom of the second cover body 16, the corresponding movable sleeve 241 is also located below the first roller 185. The movable sleeve 241 will not be affected by the first roller 185 there. During the synchronous descent of the first cover body 15 and the second cover body 16, the first roller 185 can also contact the top of the movable sleeve 241 and press the movable sleeve 241 downward, so that the movable sleeve 241 follows the descent and stretches the tension spring 244. After that, the workpiece processed by the quenching process above is subjected to secondary water spraying cooling at this station inside the second cover body 16, and the first friction plate 245 and the second friction plate 246 below are in contact with each other. At this time, the inner cylinder 219 is constantly rotating, thereby being able to drive the second friction plate 246 to rotate together, and utilizing the friction between the second friction plate 246 and the first friction plate 245 , to drive the movable sleeve 241, the vertical pipe 19, the bottom cover 13 and the upper display seat 12 to rotate, so that the display seat 12 located inside the second cover body 16 is temporarily rotated, allowing the internal workpiece to rotate, and realizing all-round cooling. After the second water spray cooling, the rotating table 10 rotates again to move the workpiece after the second cooling to the next position, and then the first manipulator 7 moves the workpiece to the second conveying device 3 to realize automatic loading and unloading. A second roller 20 is also fixed inside the bottom cover 13. When the second cover body 16 is located inside the bottom cover 13, the second roller 20 can also contact the second cover body 16 to increase the sealing between each other without affecting its own rotation.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic ball cage quenching processing equipment, comprising a shell, a first conveying device, a second conveying device, a first manipulator, a second manipulator and a quenching device, wherein a column is bolted to the inside of the shell, a transverse track is bolted to the top of the column, and a displacement device is provided on the surface of the transverse track, characterized in that: Also includes: A rotating table is arranged inside the shell, a sleeve is arranged through the surface of the rotating table, a placement seat for fixing the workpiece is arranged above the sleeve, a bottom cover is bolted to the bottom of the placement seat, a vertical pipe is rotatably connected to the inner side of the sleeve, and the top end of the vertical pipe is connected to and fixed to the bottom cover, and a plurality of through holes are also arranged through the surface of the placement seat; A recovery tank bolted to the lower part of the housing, wherein the inner and outer sides of the recovery tank are provided with a driving mechanism; A first cover body is arranged on one side above the rotating table, the head end of the quenching device passes through the first cover body and is slidably connected with the penetration point, a second cover body of the same size is arranged on one side of the first cover body, a lifting mechanism is also arranged inside the shell and between the first cover body and the second cover body, a plurality of second rollers are bolted to the inner side of the bottom cover, the lifting mechanism includes a cylinder and a cross plate, the cylinder is fixed inside the shell, the cross plate is bolted to the output shaft of the cylinder, the two ends of the cross plate are bolted to the first connecting rod and the second connecting rod respectively, the other end of the first connecting rod is bolted to the first cover body, and the other end of the second connecting rod is bolted to the second cover body; A rotary filter mechanism for filtering impurities in cooling water; A transmission assembly used in conjunction with the rotary filtering mechanism to drive the vertical pipe to rotate, the transmission assembly comprising a movable sleeve, a vertical bar and a connecting plate, the vertical bars being in two groups and welded to the surface of the vertical pipe, the movable sleeve being slidably connected to the surface of the vertical bar, and the bottom of the second connecting rod being bolted to a first roller used in conjunction with the movable sleeve; A water delivery component is arranged on the surface of the first cover body and the second cover body, and the water delivery component includes an annular pipe, a nozzle and a hose line. The nozzle sprays cooling water to cool the workpiece.

2. The fully automatic ball cage quenching equipment according to claim 1 is characterized in that: The rotary filtering mechanism comprises a supporting plate, an outer ring body and an inner ring body, the supporting plate being bolted to the top of the recovery pool, the other end of the supporting plate being bolted to the outer ring body, the inner ring body being fixed to the inner side of the outer ring body through a bearing seat, the inner and outer surfaces of the inner ring body being respectively fixed with inner teeth and outer teeth, the top of the supporting plate is also bolted to a first motor, the output shaft of the first motor is connected to the outer teeth through a gear transmission, the rotary filtering mechanism also comprises a connecting column bolted to the bottom of the rotating table, the lower end of the connecting column is bolted to an outer cylinder, the inner wall of the outer cylinder is rotatably connected to the inner cylinder, the bottom end of the vertical pipe extends to the interior of the inner cylinder and is rotatably connected to the inner cylinder, a transmission gear meshing with the inner teeth is fixed on the surface of the inner cylinder, a third cover body is bolted to the bottom of the outer cylinder, the bottom end of the inner cylinder is connected to a filter cylinder, and a sealing cover is provided at the bottom of the filter cylinder.

3. The fully automatic ball cage quenching equipment according to claim 2 is characterized in that: A fixing rod is bolted to one side of the outer ring body, a sliding sleeve is bolted to the other end of the fixing rod, and the second connecting rod is slidably connected to the inner wall of the sliding sleeve.

4. The fully automatic ball cage quenching processing equipment according to claim 2 is characterized in that: The connecting plate is welded to the surface of the vertical pipe, a tension spring is fixed to the bottom of the connecting plate, and the other end of the tension spring is fixed to the top of the movable sleeve, a first friction plate is bolted to the bottom of the movable sleeve, and a second friction plate is also bolted to the top of the inner tube.

5. The fully automatic ball cage quenching equipment according to claim 4 is characterized in that: The size of the first friction plate is the same as that of the second friction plate, and the surfaces of both are of rough design.

6. The fully automatic ball cage quenching processing equipment according to claim 1 is characterized in that: The driving mechanism includes a second motor fixed inside the shell, a transmission rod is fixed to the output shaft of the second motor, a rotating column is also rotatably connected to the inside of the recovery pool, and the top of the rotating column and the bottom of the rotating table are bolted to each other, and one end of the transmission rod away from the second motor is connected to the rotating column through a bevel gear transmission. The driving mechanism also includes a support column bolted to the inside of the recovery pool, the other end of the support column is bolted to a vertical cylinder, and the rotating column is rotatably connected to the inner wall of the vertical cylinder.

7. The fully automatic ball cage quenching processing equipment according to claim 1 is characterized in that: There are two groups of annular tubes, which are respectively arranged on the surfaces of the first cover body and the second cover body. There are several nozzles, which are interconnected with the annular tubes. The hose line is interconnected with the annular tubes.

8. The fully automatic ball cage quenching processing equipment according to claim 1 is characterized in that: One side of the recovery pool is also connected with a reflux pipe.

9. A processing technology of fully automatic ball cage quenching equipment, characterized in that: A fully automatic ball cage quenching processing equipment as described in any one of claims 1-8 is used.

Citation Information

Patent Citations

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