A carbon fiber cloth laying device for strengthening the bottom of bridge beams
By designing a carbon fiber cloth laying equipment for reinforcement of the bottom of the bridge, the problem of time-consuming and labor-intensive handling in the prior art is solved, and a more efficient and safe reinforcement process is achieved.
Patent Information
- Application Number
- CN202510033858.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-01-09
AI Technical Summary
In the prior art, when the bottom of the bridge is reinforced, the moving operation is time-consuming and labor-intensive, affecting the repair efficiency and safety.
A carbon fiber cloth laying equipment including a fixed rigid hanging boom, an adjustable rigid hanging boom, a flexible hanging boom, a transverse hanging basket, a longitudinal hanging basket, a hoist placement platform and a cloth laying machine is designed. The vertical hanging basket is translated and the free movement of the cloth laying machine is realized through the driving structure, which improves the reinforcement efficiency and safety.
Through reasonable structural settings, the equipment improves the laying efficiency and stability of carbon fiber fabrics, reduces the intensity of labor, enhances applicability and practicality, and solves the problem of time-consuming and labor-intensive handling.
Smart Images

Figure CN119465822B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bridge maintenance and reinforcement, and in particular to a carbon fiber cloth laying device for reinforcing the bottom of a bridge beam. Background Art
[0002] A viaduct refers to a bridge that crosses a deep ravine instead of a high embankment, as well as a bridge that crosses a road in an urban bridge. It is supported by high-supported towers or pillars. Cracks will appear in the viaduct after long-term use. In order to improve the strength of the bridge bottom, it is generally necessary to repair the damaged position of the bridge bottom surface with structural technology for reinforcement. In the prior art, it mainly uses adhesives to stick carbon fiber to the damaged position of concrete to integrate the water-mixed soil base material. It uses the good compressive strength of carbon fiber cloth to achieve the bearing capacity of structural reinforcement damaged components. In the construction process, it needs to unload the load, position and lay out the line, base layer treatment, brush primer, stick carbon fiber cloth, surface protection and other steps. Although it can meet the general use requirements, it does not have more effective and ideal construction equipment, and mainly relies on manual handling operations. It is not only time-consuming and labor-intensive, but also affects the efficiency of repair and reinforcement, and also affects the safety of repair, so its applicability and practicality are limited. Summary of the invention
[0003] In view of this, the present invention provides a carbon fiber cloth laying device for strengthening the bottom of a bridge beam, which solves the technical problems in the prior art that the moving operation is time-consuming and labor-intensive and affects the repair efficiency.
[0004] The technical solution to achieve the purpose of the present invention is: a carbon fiber cloth laying device for strengthening the bottom of a bridge beam, comprising a fixed rigid hanger, an adjustable rigid hanger, a flexible hanger, a transverse hanging basket, a longitudinal hanging basket, a winch placement platform and a cloth spreading machine, wherein the fixed rigid hanger and the adjustable rigid hanger are fixed on the railings on both sides of the bridge beam;
[0005] The flexible suspension rod is fixed on the beam under the bridge;
[0006] There are two transverse hanging baskets which are arranged parallel to each other;
[0007] One end of the transverse hanging basket is connected to the bottom ends of the fixed rigid hanging rod and the adjustable rigid hanging rod, and the other end is connected to the bottom end of the flexible hanging rod;
[0008] A driving structure is fixed at both ends of the longitudinal hanging basket, and the two ends of the longitudinal hanging basket are respectively arranged on the transverse hanging basket in a translational manner through the driving structure;
[0009] A speed reducer gear adjustment motor is fixed on the cloth spreading machine, the cloth spreading machine is arranged on the longitudinal hanging basket and the speed reducer gear adjustment motor drives the cloth spreading machine to move freely on the longitudinal hanging basket;
[0010] The winch of the winch placement platform connects the transverse hanging basket to the part of the suspension rod of the bridge beam.
[0011] It is further preferred that: the spreading machine comprises a lower cross beam, a lower longitudinal beam, a steering disc, a guide rolling structure, an automatic glue brushing structure, an automatic scraping and cutting structure and a carbon fiber cloth unwinding structure;
[0012] The lower cross beam and the lower longitudinal beam are arranged in the inner cavity of the steering disc, the reducer gear adjustment motor is arranged on the lower longitudinal beam, and the reducer gear adjustment motor is located on the longitudinal hanging basket and is limited by the two ends of the lower cross beam;
[0013] The guide rolling structure, the automatic glue brushing structure and the carbon fiber cloth unloading structure are arranged on the steering disc;
[0014] The automatic scraping and cutting structure is arranged on the side of the guide rolling structure;
[0015] The top of the automatic glue-spraying structure is attached to the bottom surface of the bridge beam and glue is sprayed on the bottom surface of the bridge beam;
[0016] The carbon fiber cloth of the carbon fiber cloth laying structure is attached to the bottom surface of the bridge beam through the top end of the guide rolling structure, and the automatic scraping and cutting structure is used to scrape the carbon fiber cloth flat and cut it.
[0017] Further preferably, a steering motor reducer is fixed on the steering disc, and the steering motor reducer is fixed on the lower cross beam or the lower longitudinal beam;
[0018] The steering disc realizes steering adjustment under the action of the steering motor reducer.
[0019] It is further preferred that: the guide rolling structure comprises a lifting cylinder, a guide wheel, a roller wheel and a roller;
[0020] The lifting cylinder comprises an outer cylinder, an inner cylinder and a spring;
[0021] The bottom of the outer cylinder is arranged on the steering disc, the inner cylinder is inserted in the outer cylinder through a spring, the guide wheel is located at the top of the inner cylinder, and the roller wheel is located at the top of the inner cylinder, and the roller is located on the surface of the roller wheel;
[0022] The inner cylinder, under the action of the spring, causes the roller wheel and the guide wheel to roll and adhere to the bottom surface of the bridge beam, and the carbon fiber cloth is adhered to the bottom surface of the bridge beam through the roller wheel and the guide wheel.
[0023] It is further preferred that: the automatic glue-brushing structure comprises a glue storage tank, an automatic glue-brushing roller, a lifting component and a pump body;
[0024] The lifting component has the same structure as the lifting cylinder;
[0025] The glue storage tank is located on the steering disc, and the automatic glue brushing roller is located at the top of the lifting component;
[0026] The pump body is located in the glue storage tank, and the glue outlet of the pump body is located on the side of the automatic glue brushing roller;
[0027] The pump body sprays the glue in the glue storage tank onto the automatic glue-brushing roller, and the automatic glue-brushing roller coats the glue on the bottom surface of the bridge beam.
[0028] It is further preferred that: the automatic scraping and cutting structure comprises a support rod, a lower steel plate, a supporting steel plate, a pressure strip, a connecting spring body and a rubber scraper;
[0029] The bottom end of the support rod is fixed to the inner cylinder side wall of the lifting cylinder, and the upper part of the support rod is fixed to the upper part of the inner cylinder side wall of the lifting cylinder through a connecting spring body, and the connecting spring body makes the top of the support rod closely attached to the bottom surface of the carbon fiber cloth;
[0030] The support steel plate is fixed to the top end of the support rod, and the rubber scraper is fixed to the top surface of the support steel plate through the pressure strip;
[0031] The lower steel plate is arranged on the bottom surface of the supporting steel plate;
[0032] The rubber scraper scrapes the carbon fiber cloth flat on the bottom surface of the bridge beam;
[0033] The edges of the supporting steel plate and the lower steel plate are used to cut the carbon fiber cloth.
[0034] It is further preferred that: the bottom ends of the fixed rigid suspension rod and the adjustable rigid suspension rod are provided with a first turnbuckle bolt;
[0035] The flexible suspension rod is provided with a first steel wire rope, and a second turnbuckle bolt is fixed to the bottom end of the first steel wire rope;
[0036] One end of the transverse hanging basket is fixed to the bottom ends of the fixed rigid hanging rod and the adjustable rigid hanging rod through the first basket bolt, and one end of the transverse hanging basket is fixed to the bottom end of the first steel wire rope through the second basket bolt.
[0037] It is further preferred that: the driving structure comprises a transverse motor, a reduction gear set and a driving gear;
[0038] A transverse spur gear bar is fixed to the railing side of the transverse hanging basket;
[0039] The transverse motor is connected to the driving gear through the reduction gear unit, and the driving gear is meshed with the transverse spur gear bar;
[0040] The drive gear rotates and moves on a transverse spur gear bar.
[0041] It is further preferred that end rods for increasing the span of the longitudinal hanging basket are fixed at both ends of the longitudinal hanging basket.
[0042] It is further preferred that: the end rod is connected to the beam under the bridge through a third hanging basket bolt and a second steel wire rope.
[0043] The present invention has the following positive effects:
[0044] 1. The structure of the present invention is reasonable, including a fixed rigid suspension rod, an adjustable rigid suspension rod, a flexible suspension rod, a transverse hanging basket, a longitudinal hanging basket, a winch placement platform and a spreading machine, and the two ends of the longitudinal hanging basket are respectively arranged on the transverse hanging basket in a translational manner through a driving structure, which can effectively realize the translation of the longitudinal hanging basket, and can adjust the position as needed to improve its scope of application, and the spreading machine is arranged on the longitudinal hanging basket and the reducer gear adjusts the motor to drive the spreading machine to move freely on the longitudinal hanging basket; at the same time, the movement adjustment of the spreading machine can also be adjusted as needed, which is beneficial to improve the effectiveness and scope of its spreading, improve the efficiency and stability of spreading, and solve the technical problems in the prior art that the moving operation is time-consuming and labor-intensive and will affect the repair efficiency, and the spreading machine has strong applicability and good practicality.
[0045] 2. The spreading machine includes a lower cross beam, a lower longitudinal beam, a steering disc, a guide rolling structure, an automatic glue brushing structure, an automatic scraping and cutting structure and a carbon fiber cloth unloading structure. It can not only effectively and quickly realize the unloading operation of the carbon fiber cloth, but also cooperate with the guide rolling structure and the automatic glue brushing structure. When in use, glue is first sprayed on the bottom surface of the beam under the bridge, and then the carbon fiber cloth is pressed against the bottom surface of the beam under the bridge through the guide rolling structure, which improves the efficiency and stability and reliability of the spreading, while also reducing the labor intensity, improving the convenience of the spreading operation, and having strong practicality.
[0046] 3. A steering motor reducer is fixed on the steering disc, and the steering motor reducer is fixed on the lower cross beam or the lower longitudinal beam. It can adjust the spreading angle of the spreading mechanism as needed to meet the spreading requirements in different directions, thereby improving the convenience and effectiveness of operation.
[0047] 4. The guide rolling structure includes a lifting cylinder, a guide wheel, a roller wheel and a roller; the lifting cylinder includes an outer cylinder, an inner cylinder and a spring; the spring cooperates with the inner cylinder to ensure that the guide wheel, the roller wheel and the roller are closely attached to the bottom surface of the beam under the bridge, thereby ensuring the effectiveness and stability of the adhesion between the spread fiber cloth and the bottom surface of the beam under the bridge.
[0048] 5. The automatic glue-brushing structure includes a glue storage tank, an automatic glue-brushing roller, a lifting component and a pump body, which can ensure the uniformity and effectiveness of the glue-brushing and ensure the stability and reliability of the subsequent spreading operation.
[0049] 6. The automatic scraping and cutting structure includes a support rod, a lower steel plate, a supporting steel plate, a pressure strip, a connecting spring body and a rubber scraper; it can scrape the carbon fiber cloth on the bottom surface of the bridge beam through the rubber scraper, so as to ensure the stability and effectiveness of the bonding between the carbon fiber cloth and the bridge beam, and it can also realize the cutting of the carbon fiber cloth through the lower steel plate and the supporting steel plate, thereby improving the effectiveness and convenience of the spreading operation, and having strong practicality.
[0050] 7. One end of the transverse hanging basket is fixed to the bottom end of the fixed rigid hanging rod and the adjustable rigid hanging rod through the first flower basket bolt, and one end of the transverse hanging basket is fixed to the bottom end of the first wire rope through the second flower basket bolt. Through the above structure, the stability and reliability of the installation of the transverse hanging basket can be improved, and the degree of freedom can be adjusted as needed, which is conducive to improving its scope of application.
[0051] 8. End rods for increasing the span of the longitudinal hanging basket are fixed at both ends of the transverse hanging basket; the translation space of the longitudinal hanging basket can be increased to meet the use requirements of different widths of bridge beams, thereby improving its scope of application and having good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0053] Figure 1 This is a schematic diagram of the longitudinal structure of the present invention when it is installed and used;
[0054] Figure 2 This is a schematic diagram of the horizontal structure of the present invention when it is installed and used;
[0055] Figure 3 This is a schematic diagram of the top view of the structure of the present invention when it is installed and used;
[0056] Figure 4 It is a structural schematic diagram of the horizontal hanging basket in the present invention;
[0057] Figure 5 It is a schematic diagram of the planar structure of the horizontal hanging basket in the present invention;
[0058] Figure 6 This is a schematic diagram of a specific structure of the connection between the end rod and the longitudinal hanging beam in the present invention;
[0059] Figure 7 It is a schematic diagram of the specific structure of the winch placement platform in the present invention;
[0060] Figure 8 It is a schematic diagram of the specific structure of the spreading machine in the present invention;
[0061] Fig. 9 for Figure 8 AA cross-sectional structure diagram;
[0062] Fig.10 for Figure 8 Schematic diagram of the cross-sectional structure of the middle BB;
[0063] Fig.11 for Figure 8 Schematic diagram of the cross-sectional structure of the CC;
[0064] Fig.12 It is a schematic diagram of the planar structure of the spreading machine in the present invention.
[0065] Reference numerals:
[0066] 1. Fixed rigid boom;
[0067] 2. Adjustable rigid boom;
[0068] 3. Flexible suspension rod;
[0069] 4. Horizontal hanging basket;
[0070] 5. Longitudinal hanging basket;
[0071] 6. Winch placement platform;
[0072] 7. Spreading machine; 71. Lower cross beam; 72. Lower longitudinal beam; 73. Steering disc; 74. Guide rolling structure; 741. Lifting cylinder; 7411. Outer cylinder; 7412. Inner cylinder; 7413. Spring; 742. Guide wheel; 743. Roller wheel; 744. Roller; 75. Automatic glue brushing structure; 751. Glue storage tank; 752. Automatic glue brushing roller; 753. Lifting parts; 76. Automatic scraping and cutting structure; 761. Support rod; 762. Lower steel plate; 763. Support steel plate; 764. Layering strip; 765. Connecting spring body; 766. Rubber scraper; 77. Carbon fiber cloth unloading structure;
[0073] 8. Beam under the bridge;
[0074] 9. Driving structure;
[0075] 10. Reducer gear adjustment motor;
[0076] 11. Steering motor reducer;
[0077] 12. First turnbuckle bolt;
[0078] 13. First wire rope;
[0079] 14. Second turnbuckle bolt;
[0080] 15. Horizontal spur gear;
[0081] 16. End rod;
[0082] 17. Carbon fiber cloth. DETAILED DESCRIPTION
[0083] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0084] It should be noted that the following embodiments and features in the embodiments may be combined with each other in the absence of conflict; and, based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making any creative work are within the scope of protection of the present disclosure.
[0085] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein may be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present disclosure, it should be understood by those skilled in the art that an aspect described herein may be implemented independently of any other aspect, and two or more of these aspects may be combined in various ways. For example, any number of aspects described herein may be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein may be used to implement this device and / or practice this method. Example
[0086] like Figures 1 to 12 As shown, a carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam includes a fixed rigid hanger 1, an adjustable rigid hanger 2, a flexible hanger 3, a transverse hanging basket 4, a longitudinal hanging basket 5, a winch placement platform 6 and a spreading machine 7; the above structure can effectively realize the assembly and use of the transverse hanging basket 4, the longitudinal hanging basket 5 and the spreading machine 7, which is beneficial to reducing the labor intensity of manual labor and also beneficial to improving the efficiency of maintenance and reinforcement.
[0087] like Figures 1 to 4As shown, in this embodiment, the fixed rigid hanger 1 and the adjustable rigid hanger 2 are fixed on the railings on both sides of the bridge beam 8; the flexible hanger 3 is fixed on the bridge beam 8; and there are two transverse hanging baskets 4 that are arranged parallel to each other; one end of the transverse hanging basket 4 is connected to the bottom end of the fixed rigid hanger 1 and the adjustable rigid hanger 2, and the other end is connected to the bottom end of the flexible hanger 3; through the above structure, not only the installation stability of the transverse hanging basket 4 can be guaranteed, but also the length and balance of the transverse hanging basket 4 can be adjusted as needed, thereby ensuring the stability and effectiveness of the use of the overall structure.
[0088] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, in this embodiment, the two ends of the longitudinal hanging basket 5 are fixed with a driving structure 9, and the two ends of the longitudinal hanging basket 5 are respectively arranged on the transverse hanging basket 4 through the driving structure 9 in a translational manner; through the above-mentioned nailing, the longitudinal hanging basket 5 can be translated on the transverse hanging basket 4 through the driving structure 9, that is, the use range of the longitudinal hanging basket 5 can be improved, and in the actual application process, the driving structure 9 includes a transverse motor, a reduction gear unit and a driving gear; a transverse spur gear bar 15 is fixed on the railing side of the transverse hanging basket 4; the transverse motor is connected to a driving gear through the reduction gear unit, and the driving gear is meshed with the transverse spur gear bar 15; the driving gear rotates and moves on the transverse spur gear bar 15. By matching the driving gear with the transverse spur gear bar 15, the translation stability and effectiveness of the longitudinal hanging basket 5 can also be guaranteed.
[0089] like Figure 1 , Figure 3 As shown, in actual application, a speed reducer gear adjustment motor 10 is fixed on the cloth spreading machine 7, the cloth spreading machine 7 is arranged on the longitudinal hanging basket 5, and the speed reducer gear adjustment motor 10 drives the cloth spreading machine 7 to move freely on the longitudinal hanging basket 5; the winch of the winch placement platform 6 connects the transverse hanging basket 4 to the part of the suspension rod of the bridge beam 8. Through the above structure, the cloth spreading machine 7 can be translated on the longitudinal hanging basket 5, thereby improving the effectiveness and reliability of cloth spreading, and at the same time, it is also beneficial to improve the scope and efficiency of cloth spreading.
[0090] like Figure 1 , Figure 3 , Figure 8-Figure 12As shown, the spreading machine 7 includes a lower cross beam 71, a lower longitudinal beam 72, a steering disc 73, a guide rolling structure 74, an automatic glue brushing structure 75, an automatic scraping and cutting structure 76 and a carbon fiber cloth feeding structure 77; during assembly, the lower cross beam 71 and the lower longitudinal beam 72 are arranged in the inner cavity of the steering disc 73, the reducer gear adjustment motor 10 is arranged on the lower longitudinal beam 72, and the reducer gear adjustment motor 10 is on the longitudinal hanging basket 5 and is limited by the two ends of the lower cross beam 71; the guide rolling structure 74, the automatic glue brushing structure 75 and the carbon fiber cloth feeding structure 77 are arranged on the steering disc 73; the automatic scraping and cutting structure 76 is arranged on the side of the guide rolling structure 74; the top of the automatic glue brushing structure 75 is attached Glue is sprayed on the bottom surface of the bridge beam 8; the spreading machine 7 is placed on the longitudinal hanging basket 5 and limited at both ends of the lower cross beam 71, so as to ensure its position stability, and the direction of spreading can be adjusted through the steering disc 73, thereby improving its scope of application, and the automatic glue brushing structure 75 can automatically absorb glue and evenly apply it on the bottom surface of the bridge beam 8, which is conducive to the subsequent spreading, bonding and fixing, and the carbon fiber cloth discharging structure 77 can quickly realize the discharging operation of the carbon fiber cloth 17, thereby cooperating with the automatic leveling and cutting structure 76 to realize the leveling and cutting operations, thereby improving the tight and seamless bonding between the carbon fiber cloth 17 and the bottom surface of the bridge beam 8, and ensuring the effectiveness and reliability of subsequent operations.
[0091] like Figure 8-Figure 12 As shown, during the assembly process, the carbon fiber cloth 17 of the carbon fiber cloth laying structure 77 is attached to the bottom surface of the bridge beam 8 through the top of the guide rolling structure 74, and the automatic leveling and cutting structure 76 is used to level the carbon fiber cloth 17 and achieve cutting.
[0092] like Fig.12 As shown, in this embodiment, a steering motor reducer 11 is fixed on the steering disc 73, and the steering motor reducer 11 is fixed on the lower cross beam 71 or the lower longitudinal beam 72; the steering disc 73 realizes steering adjustment under the action of the steering motor reducer 11. The direction of the steering disc 73 can be adjusted by the steering motor reducer 11 to meet the use requirements of different directions and can adjust any required direction.
[0093] like Figure 8 and Fig. 9The guide rolling structure 74 shown includes a lifting cylinder 741, a guide wheel 742, a roller wheel 743 and a roller 744; the lifting cylinder 741 includes an outer cylinder 7411, an inner cylinder 7412 and a spring 7413; and the bottom of the outer cylinder 7411 is arranged on the steering disc 73, the inner cylinder 7412 is inserted into the outer cylinder 7411 through the spring 7413, the guide wheel 742 is at the top of the inner cylinder 7412, and the roller wheel 743 is at the top of the inner cylinder 7412, and the roller 744 is on the surface of the roller wheel 743; the inner cylinder 7412, under the action of the spring 7413, causes the roller wheel 743 and the guide wheel 742 to roll and adhere to the bottom surface of the bridge beam 8, and the carbon fiber cloth 17 passes through the roller wheel 743 and the guide wheel 742 and adheres to the bottom surface of the bridge beam 8. The elastic force of the spring 7413 can make the guide wheel 742 and the roller 744 fit tightly to the bottom surface of the bridge beam 8, and can roll and glue the carbon fiber cloth 17 to the bottom surface of the bridge beam 8.
[0094] like Figure 8 As shown, the automatic glue-brushing structure 75 includes a glue storage tank 751, an automatic glue-brushing roller 752, a lifting component 753 and a pump body; the lifting component 753 has the same structure as the lifting cylinder 741; the glue storage tank 751 is located on the steering disc 73, and the automatic glue-brushing roller 752 is located at the top of the lifting component 753; the pump body is in the glue storage tank 751, and the glue outlet of the pump body is located on the side of the automatic glue-brushing roller 752; the pump body sprays the glue in the glue storage tank 751 onto the automatic glue-brushing roller 752, and the automatic glue-brushing roller 752 applies the glue to the bottom surface of the bridge beam 8. When in use, glue is put into the glue storage tank 751, and the automatic glue brushing roller 752 rolls and adheres to the bottom surface of the bridge beam 8 under the action of the lifting component 753. When the pump body sprays glue onto the automatic glue brushing roller 752, the automatic glue brushing roller 752 rolls and evenly applies the glue to the bottom surface of the bridge beam 8, which is convenient for the subsequent bonding operation of the carbon fiber cloth 17.
[0095] like Figure 8 , Fig.11As shown, the automatic scraping and cutting structure 76 includes a support rod 761, a lower steel plate 762, a supporting steel plate 763, a pressure strip 764, a connecting spring body 765 and a rubber scraper 766; the bottom end of the support rod 761 is fixed to the side wall of the inner cylinder 7412 of the lifting cylinder 741, and the upper part of the support rod 761 is fixed to the upper part of the side wall of the inner cylinder 7412 of the lifting cylinder 741 through the connecting spring body 765, and the connecting spring body 765 makes the support rod 761 The top of the support steel plate 761 is closely attached to the bottom surface of the carbon fiber cloth 17; the support steel plate 763 is fixed to the top of the support rod 761, and the rubber scraper 766 is fixed to the top surface of the support steel plate 763 through the pressure strip 764; the lower steel plate 762 is set on the bottom surface of the support steel plate 763; the rubber scraper 766 scrapes the carbon fiber cloth 17 flat on the bottom surface of the bridge beam 8; the edges of the support steel plate 763 and the lower steel plate 762 realize the cutting of the carbon fiber cloth 17. The rubber scraper 766 is mainly used to scrape the carbon fiber cloth 17 flat, ensure that it is seamlessly connected with the bridge beam 8, and ensure the uniformity and effectiveness of the connection, while the support steel plate 763 and the lower steel plate 762 can also reciprocate on the carbon fiber cloth 17 to realize the cutting operation, which improves the convenience and effectiveness of the operation.
[0096] In actual application, it is connected to a control box, and one-button start can be achieved through the system in the control box. The specific action description is: after pressing the one-button start, the system will first turn on the self-check mode to detect whether each motion mechanism and monitoring equipment is in a normal state. If there is an abnormality, the corresponding part fault will be directly prompted in the system, so that the equipment can be repaired in time. At the same time, it detects whether the carbon fiber cloth 17 is installed in place and whether the glue in the glue storage tank 751 is sufficient, reminds to install the carbon fiber cloth 17 and replenish glue, and make full preparations before paving. After that, the work of spreading the carbon fiber cloth 17 officially begins. The automatic discharge port applies glue on the automatic glue brushing roller 752, and the reducer gear adjustment motor 10 on the spreading machine 7 drives the spreading machine 7 to move along the direction of the longitudinal spur gear on the longitudinal hanging basket 5. At the same time, the carbon fiber cloth 17 is automatically spread on a longitudinal line on the bottom surface of the bridge beam 8 under the action of the guide rolling structure 74. The encoder installed on the reducer gear adjustment motor 10 records the speed and distance of the spreading machine 7 in real time. After the spreading machine 7 has spread a stroke of the bottom surface of the bridge beam 8 in the longitudinal direction, the automatic leveling and cutting structure 76 cuts the carbon fiber cloth 17, and then the steering disc 73 rotates 180° under the action of the steering motor reducer 11, so that the spreading machine 7 automatically turns around. At the same time, the longitudinal hanging basket 5 automatically moves a distance of one grid of carbon fiber cloth along the direction of the transverse spur gear bar 15 under the action of the driving structures 9 at both ends, thus starting the spreading process of the next stroke of carbon fiber cloth, and this cycle is repeated until the entire bottom surface of the bridge beam 8 is covered.
[0097] like Figure 1 , Figure 2 and Figure 3 As shown in the actual application process, the bottom ends of the fixed rigid hanger 1 and the adjustable rigid hanger 2 are provided with a first basket bolt 12; the flexible hanger 3 is provided with a first steel wire rope 13, and the bottom end of the first steel wire rope 13 is fixed with a second basket bolt 14; one end of the transverse hanging basket 4 is fixed to the bottom ends of the fixed rigid hanger 1 and the adjustable rigid hanger 2 through the first basket bolt 12, and one end of the transverse hanging basket 4 is fixed to the bottom end of the first steel wire rope 13 through the second basket bolt 14. Through the above structure, the length and balance can be fine-tuned, and the stability and reliability of subsequent operations can be improved.
[0098] like Figure 6 As shown, end rods 16 for increasing the span of the longitudinal hanging basket 5 are fixed at both ends of the longitudinal hanging basket 5. The end rods 16 are connected to the bridge beam 8 through the third hanging basket bolt and the second steel wire rope. The connection stability and reliability of the end rods 16 can be improved, and the span of the longitudinal hanging basket 5 is also increased, thereby improving the scope of application.
[0099] Meanwhile, in actual application, the fixed rigid suspension rod 1 or the adjustable rigid suspension rod 2 is provided with a ladder for personnel to climb up and down, so as to facilitate the operation of the operator.
[0100] The embodiments of the present invention have the following beneficial technical effects:
[0101] 1. The structure of the present invention is reasonable, including a fixed rigid suspension rod, an adjustable rigid suspension rod, a flexible suspension rod, a transverse hanging basket, a longitudinal hanging basket, a winch placement platform and a spreading machine, and the two ends of the longitudinal hanging basket are respectively arranged on the transverse hanging basket in a translational manner through a driving structure, which can effectively realize the translation of the longitudinal hanging basket, and can adjust the position as needed to improve its scope of application, and the spreading machine is arranged on the longitudinal hanging basket and the reducer gear adjusts the motor to drive the spreading machine to move freely on the longitudinal hanging basket; at the same time, the movement adjustment of the spreading machine can also be adjusted as needed, which is beneficial to improve the effectiveness and scope of its spreading, improve the efficiency and stability of spreading, and solve the technical problems in the prior art that the moving operation is time-consuming and labor-intensive and will affect the repair efficiency, and the spreading machine has strong applicability and good practicality.
[0102] 2. The spreading machine includes a lower cross beam, a lower longitudinal beam, a steering disc, a guide rolling structure, an automatic glue brushing structure, an automatic scraping and cutting structure and a carbon fiber cloth unloading structure. It can not only effectively and quickly realize the unloading operation of the carbon fiber cloth, but also cooperate with the guide rolling structure and the automatic glue brushing structure. When in use, glue is first sprayed on the bottom surface of the beam under the bridge, and then the carbon fiber cloth is pressed against the bottom surface of the beam under the bridge through the guide rolling structure, which improves the efficiency and stability and reliability of the spreading, while also reducing the labor intensity and improving the convenience of the spreading operation.
[0103] 3. A steering motor reducer is fixed on the steering disc, and the steering motor reducer is fixed on the lower cross beam or the lower longitudinal beam. It can adjust the spreading angle of the spreading mechanism as needed to meet the spreading requirements in different directions, improve the convenience and effectiveness of operation, and has strong practicality.
[0104] 4. The guide rolling structure includes a lifting cylinder, a guide wheel, a roller wheel and a roller; the lifting cylinder includes an outer cylinder, an inner cylinder and a spring; the spring cooperates with the inner cylinder to ensure that the guide wheel, the roller wheel and the roller are closely attached to the bottom surface of the beam under the bridge, thereby ensuring the effectiveness and stability of the adhesion between the spread fiber cloth and the bottom surface of the beam under the bridge.
[0105] 5. The automatic glue-brushing structure includes a glue storage tank, an automatic glue-brushing roller, a lifting component and a pump body, which can ensure the uniformity and effectiveness of the glue-brushing and ensure the stability and reliability of the subsequent spreading operation.
[0106] 6. The automatic scraping and cutting structure includes a support rod, a lower steel plate, a supporting steel plate, a pressure strip, a connecting spring body and a rubber scraper; it can scrape the carbon fiber cloth on the bottom surface of the bridge beam through the rubber scraper, thereby ensuring the stability and effectiveness of the bonding between the carbon fiber cloth and the bridge beam, and it can also achieve cutting of the carbon fiber cloth through the lower steel plate and the supporting steel plate, thereby improving the effectiveness and convenience of the spreading operation.
[0107] 7. One end of the transverse hanging basket is fixed to the bottom end of the fixed rigid hanging rod and the adjustable rigid hanging rod through the first flower basket bolt, and one end of the transverse hanging basket is fixed to the bottom end of the first wire rope through the second flower basket bolt. Through the above structure, the stability and reliability of the installation of the transverse hanging basket can be improved, and the degree of freedom can be adjusted as needed, which is conducive to improving its scope of application.
[0108] 8. End rods for increasing the span of the longitudinal hanging basket are fixed at both ends of the transverse hanging basket; the translation space of the longitudinal hanging basket can be increased to meet the use requirements of different widths of bridge beams, thereby improving its scope of application and having good practicality.
[0109] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims
1. A carbon fiber cloth laying device for strengthening the bottom of a bridge beam, comprising a fixed rigid hanger (1), an adjustable rigid hanger (2), a flexible hanger (3), a transverse hanging basket (4), a longitudinal hanging basket (5), a winch placement platform (6) and a spreading machine (7), characterized in that: The fixed rigid hanger (1) and the adjustable rigid hanger (2) are fixed to the railings on both sides of the bridge lower beam (8); The flexible suspension rod (3) is fixed on the bridge lower beam (8); The number of the transverse hanging baskets (4) is two and they are arranged parallel to each other; One end of the transverse hanging basket (4) is connected to the bottom ends of the fixed rigid hanging rod (1) and the adjustable rigid hanging rod (2), and the other end is connected to the bottom end of the flexible hanging rod (3); Driving structures (9) are fixed at both ends of the longitudinal hanging basket (5), and the two ends of the longitudinal hanging basket (5) are respectively arranged on the transverse hanging basket (4) in a translationally movably manner through the driving structures (9); A speed reducer gear adjustment motor (10) is fixed to the cloth spreading machine (7), the cloth spreading machine (7) is arranged on the longitudinal hanging basket (5), and the speed reducer gear adjustment motor (10) is driven to freely move the cloth spreading machine (7) on the longitudinal hanging basket (5); The winch of the winch placement platform (6) connects the transverse hanging basket (4) to the suspension rod of the bridge beam (8); The spreading machine (7) comprises a lower cross beam (71), a lower longitudinal beam (72), a steering disc (73), a guide rolling structure (74), an automatic glue brushing structure (75), an automatic scraping and cutting structure (76) and a carbon fiber cloth unwinding structure (77); The lower cross beam (71) and the lower longitudinal beam (72) are arranged in the inner cavity of the steering disc (73), the reducer gear adjustment motor (10) is arranged on the lower longitudinal beam (72), and the reducer gear adjustment motor (10) is located on the longitudinal hanging basket (5) and is limited at both ends of the lower cross beam (71); The guide rolling structure (74), the automatic glue brushing structure (75) and the carbon fiber cloth unloading structure (77) are arranged on the steering disc (73); The automatic scraping and cutting structure (76) is arranged on the side of the guide rolling structure (74); The top of the automatic glue-spraying structure (75) is attached to the bottom surface of the underbridge beam (8) and glue is sprayed on the bottom surface of the underbridge beam (8); The carbon fiber cloth (17) of the carbon fiber cloth laying structure (77) is attached to the bottom surface of the bridge lower beam (8) through the top end of the guide rolling structure (74), and the automatic leveling and cutting structure (76) is used to level the carbon fiber cloth (17) and achieve cutting.
2. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 1 is characterized in that: A steering motor reducer (11) is fixed on the steering disc (73), and the steering motor reducer (11) is fixed on the lower cross beam (71) or the lower longitudinal beam (72); The steering disc (73) realizes steering adjustment under the action of the steering motor reducer (11).
3. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 2 is characterized in that: The guide rolling structure (74) comprises a lifting cylinder (741), a guide wheel (742), a roller wheel (743) and a roller (744); The lifting cylinder (741) comprises an outer cylinder (7411), an inner cylinder (7412) and a spring (7413); The bottom of the outer cylinder (7411) is arranged on the steering disc (73), the inner cylinder (7412) is inserted into the outer cylinder (7411) via the spring (7413), the guide wheel (742) is located at the top of the inner cylinder (7412), and the roller wheel (743) is located at the top of the inner cylinder (7412), and the roller (744) is located on the surface of the roller wheel (743); The inner cylinder (7412) causes the roller wheel (743) and the guide wheel (742) to roll and adhere to the bottom surface of the underbridge beam (8) under the action of the spring (7413), and the carbon fiber cloth (17) passes through the roller wheel (743) and the guide wheel (742) and adheres to the bottom surface of the underbridge beam (8).
4. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 3 is characterized in that: The automatic glue-brushing structure (75) comprises a glue storage tank (751), an automatic glue-brushing roller (752), a lifting component (753) and a pump body; The lifting component (753) has the same structure as the lifting cylinder (741); The glue storage tank (751) is located on the steering disc (73), and the automatic glue brushing roller (752) is located at the top end of the lifting component (753); The pump body is located in the glue storage tank (751), and the glue outlet of the pump body is located on the side of the automatic glue brushing roller (752); The pump body sprays the glue in the glue storage tank (751) onto the automatic glue-brushing roller (752), and the automatic glue-brushing roller (752) applies the glue to the bottom surface of the bridge lower beam (8).
5. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 4 is characterized in that: The automatic scraping and cutting structure (76) comprises a support rod (761), a lower steel plate (762), a supporting steel plate (763), a pressure strip (764), a connecting spring body (765) and a rubber scraper (766); The bottom end of the support rod (761) is fixed to the side wall of the inner cylinder (7412) of the lifting cylinder (741), and the upper part of the support rod (761) is fixed to the upper part of the side wall of the inner cylinder (7412) of the lifting cylinder (741) through the connecting spring body (765), and the connecting spring body (765) makes the top of the support rod (761) closely attached to the bottom surface of the carbon fiber cloth (17); The supporting steel plate (763) is fixed to the top end of the support rod (761), and the rubber scraper (766) is fixed to the top surface of the supporting steel plate (763) via the pressure strip (764); The lower steel plate (762) is arranged on the bottom surface of the supporting steel plate (763); The rubber scraper (766) scrapes the carbon fiber cloth (17) flat on the bottom surface of the bridge beam (8); The edges of the supporting steel plate (763) and the lower steel plate (762) are used to cut the carbon fiber cloth (17).
6. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 1 is characterized in that: The bottom ends of the fixed rigid suspension rod (1) and the adjustable rigid suspension rod (2) are provided with a first turnbuckle bolt (12); The flexible suspension rod (3) is provided with a first steel wire rope (13), and a second turnbuckle bolt (14) is fixed to the bottom end of the first steel wire rope (13); One end of the transverse hanging basket (4) is fixed to the bottom ends of the fixed rigid hanging rod (1) and the adjustable rigid hanging rod (2) via the first basket bolt (12), and one end of the transverse hanging basket (4) is fixed to the bottom end of the first steel wire rope (13) via the second basket bolt (14).
7. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 1 is characterized in that: The driving structure (9) comprises a transverse motor, a reduction gear unit and a driving gear; A transverse spur gear bar (15) is fixed to the railing side of the transverse hanging basket (4); The transverse motor is connected to the driving gear via the reduction gear assembly, and the driving gear is meshed with the transverse spur gear bar (15); The drive gear rotates and moves on a transverse spur gear bar (15).
8. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 1, characterized in that: End rods (16) for increasing the span of the longitudinal hanging basket (5) are fixed at both ends of the longitudinal hanging basket (5).
9. The carbon fiber cloth laying equipment for strengthening the bottom of a bridge beam according to claim 8, characterized in that: The end rod (16) is connected to the bridge lower beam (8) via a third hanging basket bolt and a second steel wire rope.
Citation Information
Patent Citations
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