Marine main engine generator fuel injector shelf
By designing a ship main generator fuel injector shelf with a placement mechanism, oil guide groove and collection system, the problems of small amount of existing shelves and inconvenient oil treatment are solved, and fuel injectors of different specifications are realized support and efficient collection and treatment of oil.
Patent Information
- Application Number
- CN202411450023.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-02-18
AI Technical Summary
When the existing fuel injector shelves are actually used, there are fewer nozzles placed, and only one type of fuel injector with the same specifications can be placed, which affects the use range of the shelves.
A marine main generator fuel injector shelf is designed, including a support frame, a placement mechanism, an oil guide groove, a collection box, a guide tube and a collection barrel. The injector is conveniently placed through the placement mechanism on the support frame. The oil guide groove collects dripping oil, guides the pipe to the collection box, and finally enters the collection barrel through the control valve.
The design can support different specifications of fuel injectors through the arrangement of placement mechanisms and support components, and effectively collect and process dripping oil through oil guide grooves and collection systems, solving the small scope of use and oil treatment of existing shelves. Inconvenient problem.
Smart Images

Figure CN119467173A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fuel injector racks, in particular to a fuel injector rack for a ship main engine generator. Background Art
[0002] The ship's main engine, or ship's power unit, is a machine that provides power for all types of ships. The ship's main engine can be divided into steam engines, internal combustion engines, nuclear power engines, and electric motors according to the nature of the fuel used, the place of combustion, the working fluid used, and its working mode. At present, most ships use reciprocating diesel engines in internal combustion engines as main engines, and some warships use nuclear power engines and electric main engines. Power equipment set up to ensure the normal operation of the ship. The ship's main engine consists of three main parts: ① Main power unit; ② Auxiliary power unit; ③ Other auxiliary machines and equipment.
[0003] Generally, ships are equipped with a fuel injector (hereinafter referred to as fuel head) test room, which is specially used for testing the effectiveness of fuel injectors on the cylinder heads of ship main engines and generators. During the test, there are many fuel injectors, and there is still some residual oil on each fuel injector after the fuel injection test. If it is randomly piled up, it will not only cause oil pollution, but also make the fuel head that has been tested be contaminated again, affecting the use effect.
[0004] At present, some fuel injector racks on the market can hold a small number of nozzles when actually used, and can only hold fuel injectors of the same type with the same specifications, thus affecting the use range of the racks. Summary of the invention
[0005] The purpose of the present invention is to solve or at least alleviate the problems existing in the prior art.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fuel injector rack for a ship main engine generator, comprising a support frame, wherein two placement mechanisms are installed on the outer wall on one opposite side of the support frame, the outer wall on the opposite side of the support frame is fixedly connected with the same inclined oil guide groove, and the oil guide groove is located between the two placement mechanisms, the outer wall on the opposite side of the support frame is fixedly connected with the same collecting box, and the same guide pipe is connected between the collecting box and the oil guide groove, an oil drain port is opened on the inner wall at the bottom of the collecting box, and a control valve is fixedly connected to the inner wall of the oil drain port, and a collecting bucket is arranged below the control valve.
[0007] With the above structure, the placement mechanism on the support frame facilitates the placement of the injector, and the setting of the oil guide groove facilitates the collection of oil dripping from the injector. The oil is introduced into the collection box through the guide pipe, and the oil in the collection box is transported to the collection barrel through the control valve.
[0008] In a possible implementation, the placement mechanism includes a mounting frame fixedly connected to the support frame, and the top outer wall of the mounting frame is provided with two symmetrically arranged slide grooves, and the inner walls of the two slide grooves are both provided with placement components.
[0009] With the above structure, the installation of the placement component is facilitated by the setting of the installation frame, and the setting of the placement component is convenient for placing the injector.
[0010] The placement component comprises two connection components which are slidably mounted on the inner wall of the slide groove, and a same rectangular frame is mounted between the two connection components.
[0011] With the above structure, the rectangular frame can be conveniently fixed on the installation frame through the provision of two connecting components.
[0012] In a possible implementation, rectangular openings are formed on inner walls on both sides of the rectangular frame, and a plurality of support components are disposed on inner walls of the two rectangular openings.
[0013] With the above structure, the injector can be supported conveniently through the space between adjacent support assemblies, and the rectangular opening is provided to facilitate the sliding installation of the support assembly, thereby facilitating the adjustment of the position of the support assembly.
[0014] In a possible implementation, the connection assembly includes a connection seat slidably connected to the inner wall of the slide groove, and an installation cavity is opened inside the connection seat, and the inner walls on both sides of the installation cavity are rotatably connected to rotate with the same screw rod.
[0015] With the above structure, the connecting seat slides in the slide groove, thereby conveniently driving the position of the rectangular frame, and the setting of the installation cavity facilitates the rotational installation of the screw rod.
[0016] In a possible implementation, the outer wall of the screw rod 1 is threadedly connected to a threaded sleeve 1, and the outer wall of the threaded sleeve 1 is rotatably connected to a connecting rod. An opening connected to the installation cavity is formed on the outer wall of one side of the connecting seat, and a clamping block is slidably connected to the inner wall of the opening.
[0017] With the above structure, the threaded sleeve is moved by rotating the screw rod, and the movement of the threaded sleeve conveniently drives the connecting rod to drive the clamping block to move. When the clamping block is extended, it is pressed against the inner wall of the slide groove, thereby facilitating the fixing of the rectangular frame.
[0018] In a possible implementation, two fixing rods are fixedly connected to the inner wall of one side of the installation cavity, a clamping block is slidably connected to the outer walls of the two fixing rods, one end of the connecting rod is rotatably connected to the clamping block, a rotating disk is rotatably connected to the outer wall of the top of the connecting seat, and one end of the rotating disk drive shaft is fixedly connected to screw one.
[0019] With the above structure, the two fixing rods are arranged to limit the moving track of the pressing block, and the rotating disk is arranged to directly drive the screw rod to rotate, thereby adjusting the position of the pressing block.
[0020] In a possible implementation, the support assembly includes a support seat, and the outer walls on both sides of the support seat are installed with limit assemblies, the limit assembly includes a limit seat slidably connected in the rectangular opening, and the limit seat is fixedly connected to the support seat.
[0021] With the above structure, the fuel injector can be supported conveniently by setting the support seat, and the two limit assemblies on the support seat can be conveniently fixed on the rectangular frame.
[0022] In a possible implementation, the outer walls on both sides of the limit seat are provided with a rectangular opening, and the inner walls of the two rectangular openings are slidably connected to the limit blocks, the inner wall of the limit seat is slidably installed with a pull rod, and one end of the pull rod is fixedly connected to a trapezoidal block, the outer wall of the pull rod is sleeved with a spring, the outer walls on both sides of the trapezoidal block are provided with a strip groove, and the two limit blocks are slidably connected to the inner walls of the strip groove.
[0023] With the above structure, the spring is compressed by directly driving the trapezoidal block when the pull rod is pulled. When the trapezoidal block moves, it is convenient to drive the two limit blocks into the limit seat, thereby facilitating the adjustment of the position of the support seat.
[0024] In a possible implementation, an installation opening is provided on an outer wall of one side of the limit seat, and the inner walls of the installation opening are rotatably connected to a clamping plate, the inner walls on both sides of the limit seat are rotatably connected to the same screw rod 2, and one end of the screw rod 2 is fixedly connected to a rotating part, the outer wall of the screw rod 2 is screwed with a threaded sleeve 2, and the outer wall of the threaded sleeve 2 is rotatably connected to a support plate, and one end of the support plate is rotatably connected to the clamping plate.
[0025] By adopting the above structure, the rotation of the rotating part drives the second screw to rotate, and the rotation of the second screw directly drives the second threaded sleeve to move. When the second threaded sleeve rotates, it directly pushes the clamping plate through the support plate to press on the inner wall of the rectangular opening, so as to facilitate fixing the support seat on the rectangular frame. Conversely, the clamping plate can be pulled into the limit seat through the support plate, thereby facilitating the adjustment of the position of the support seat.
[0026] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention provides a placement mechanism on the support frame, wherein a plurality of placement components in the placement mechanism facilitate placement of the fuel injector, and a plurality of support components are provided in the placement component, and the support components can adjust the position in the rectangular frame, thereby facilitating support of fuel injectors of different specifications, thereby solving the problem of the small use range of the existing fuel injector rack. At the same time, the provision of two placement mechanisms facilitates increasing the number of fuel injectors placed; (2) The present invention arranges two connecting components on the rectangular frame. The arrangement of the connecting components facilitates fixing the rectangular frame on the mounting frame and adjusting the position of the rectangular frame in the mounting frame, thereby facilitating the placement of injectors of different specifications. The adjustable pressing block in the connecting seat is pressed in the slide groove, which facilitates fixing the rectangular frame on the mounting frame. (3) The present invention provides an oil guide groove on the support frame. The oil guide groove is convenient for collecting the oil dripping from the injector placed in the upper placement mechanism. The guide pipe is convenient for transporting the collected oil to the collection box. Finally, the dripping oil is collected by the collection bucket. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the overall structure of a fuel injector rack for a ship main engine generator; Figure 2 It is a three-dimensional structural schematic diagram of a fuel injector rack of a ship main engine generator; Figure 3 The present invention is a schematic diagram of the structure of a placement mechanism of a fuel injector rack of a ship main engine generator; Figure 4 This is a schematic diagram of the structure of a placement component of a fuel injector rack for a ship main engine generator; Figure 5 It is a schematic cross-sectional structure diagram of a connection assembly of a fuel injector rack of a ship main engine generator; Figure 6 This is a schematic diagram of the oil guide groove structure of a fuel injector rack of a ship main engine generator; Figure 7 This is a schematic diagram of the structure of a collection barrel of a fuel injector rack of a ship main engine generator; Figure 8 This is a schematic cross-sectional structure diagram of a limiting component of a first embodiment of a fuel injector rack for a ship main engine generator; Fig. 9 The present invention is a schematic cross-sectional structure diagram of a limiting component of a second embodiment of a fuel injector rack for a main engine generator of a ship.
[0028] In the figure: 1. support frame; 2. placement mechanism; 3. oil guide groove; 4. collection box; 5. guide tube; 6. collection barrel; 7. installation frame; 8. slide groove; 9. placement component; 10. rectangular frame; 11. connection component; 12. rectangular opening; 13. support component; 14. connection seat; 15. installation cavity; 16. rotating disk; 17. screw rod 1; 18. threaded sleeve 1; 19. connecting rod; 20. fixing rod; 21. clamping block; 22. control valve; 23. support seat; 24. limit seat; 25. limit block; 26. trapezoidal block; 27. pull rod; 28. spring; 29. limit component; 31. screw rod 2; 32. threaded sleeve 2; 33. rotating part; 34. support plate; 35. clamping plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Embodiment 1 See also Figure 1-8 A fuel injector rack for a ship main engine generator comprises a support frame 1, two placing mechanisms 2 are installed on the outer wall of the opposite side of the support frame 1, the outer wall of the opposite side of the support frame 1 is fixedly connected with the same inclined oil guide groove 3, and the oil guide groove 3 is located between the two placing mechanisms 2, the outer wall of the opposite side of the support frame 1 is fixedly connected with the same collecting box 4, and the same guide pipe 5 is connected between the collecting box 4 and the oil guide groove 3, an oil discharge port is opened on the inner wall of the bottom of the collecting box 4, and a control valve 22 is fixedly connected to the inner wall of the oil discharge port, and a collecting barrel 6 is arranged below the control valve 22, the placing mechanism 2 on the support frame 1 is convenient for placing the fuel injector, the setting of the oil guide groove 3 is convenient for collecting the oil dripping from the fuel injector, and the oil is introduced into the collecting box 4 through the guide pipe 5, and the oil in the collecting box 4 is transported to the collecting barrel 6 through the control valve 22.
[0031] For details, please refer to Figure 3 The placement mechanism 2 includes a mounting frame 7 fixedly connected to the support frame 1, and the top outer wall of the mounting frame 7 is provided with two symmetrically arranged slide grooves 8, and the inner walls of the two slide grooves 8 are provided with placement components 9. The setting of the mounting frame 7 facilitates the installation of the placement component 9, and the setting of the placement component 9 facilitates the placement of the injector.
[0032] For details, please refer to Figure 3-4 The placement component 9 includes two connecting components 11 slidably installed on the inner wall of the slide groove 8, and the same rectangular frame 10 is installed between the two connecting components 11. The setting of the two connecting components 11 facilitates fixing the rectangular frame 10 on the installation frame 7.
[0033] For details, please refer to Figure 4 Rectangular openings 12 are provided on the inner walls of both sides of the rectangular frame 10, and a plurality of support assemblies 13 are provided on the inner walls of the two rectangular openings 12. The injector is conveniently supported by the space between adjacent support assemblies 13. The setting of the rectangular openings 12 facilitates the sliding installation of the support assemblies 13, thereby facilitating the adjustment of the position of the support assemblies 13.
[0034] For details, please refer to Figure 5The connecting assembly 11 includes a connecting seat 14 slidably connected to the inner wall of the slide groove 8, and an installation cavity 15 is opened inside the connecting seat 14. The inner walls on both sides of the installation cavity 15 are rotatably connected to the same screw 17, which slides in the slide groove 8 through the connecting seat 14, thereby conveniently driving the position of the rectangular frame 10. The setting of the installation cavity 15 facilitates the rotational installation of the screw 17.
[0035] For details, please refer to Figure 5 The outer wall of the screw rod 17 is screwed with a threaded sleeve 18, and the outer wall of the threaded sleeve 18 is rotatably connected with a connecting rod 19. An outer wall of one side of the connecting seat 14 is provided with an opening connected to the installation cavity 15, and the inner wall of the opening is slidably connected with a clamping block 21. The threaded sleeve 18 is driven to move by the rotation of the screw rod 17. When the threaded sleeve 18 moves, it is convenient to drive the connecting rod 19 to drive the clamping block 21 to move. When the clamping block 21 is extended, it is pressed on the inner wall of the slide groove 8, thereby facilitating the fixation of the rectangular frame 10.
[0036] For details, please refer to Figure 5 Two fixing rods 20 are fixedly connected to the inner wall of one side of the installation cavity 15, and the clamping block 21 is slidably connected to the outer walls of the two fixing rods 20. One end of the connecting rod 19 is rotatably connected to the clamping block 21. The outer wall of the top of the connecting seat 14 is rotatably connected to the rotating disk 16, and one end of the transmission shaft of the rotating disk 16 is fixedly connected to the screw 17. The setting of the two fixing rods 20 is convenient for limiting the moving trajectory of the clamping block 21. The setting of the rotating disk 16 is convenient for directly driving the screw 17 to rotate, thereby adjusting the position of the clamping block 21.
[0037] For details, please refer to Figure 8 The support assembly 13 includes a support seat 23, and the outer walls on both sides of the support seat 23 are installed with limit assemblies 29. The limit assembly 29 includes a limit seat 24 slidably connected to the rectangular opening 12, and the limit seat 24 is fixedly connected to the support seat 23. The setting of the support seat 23 facilitates the support of the injector, and the two limit assemblies 29 on the support seat 23 are conveniently fixed on the rectangular frame 10.
[0038] For details, please refer to Figure 8 The outer walls on both sides of the limit seat 24 are provided with rectangular openings, and the inner walls of the two rectangular openings are slidably connected to the limit blocks 25. A pull rod 27 is slidably installed on the inner wall of the limit seat 24, and one end of the pull rod 27 is fixedly connected to a trapezoidal block 26. The outer wall of the pull rod 27 is sleeved with a spring 28. The outer walls on both sides of the trapezoidal block 26 are provided with strip grooves. The two limit blocks 25 are slidably connected to the inner walls of the strip grooves. When the pull rod 27 is pulled, the trapezoidal block 26 is directly driven to compress the spring 28. When the trapezoidal block 26 moves, it is convenient to drive the two limit blocks 25 to be retracted into the limit seat 24, thereby facilitating the adjustment of the position of the support seat 23.
[0039] Embodiment 2 Based on Example 1, this example introduces a specific structure of a limit assembly 29 in a fuel injector rack of a ship main engine generator. Fig. 9 As shown, an installation opening is provided on the outer wall of one side of the limit seat 24, and the inner walls of the installation opening are rotatably connected to a clamping plate 35, and the inner walls of the two sides of the limit seat 24 are rotatably connected to the same screw rod 2 31, and one end of the screw rod 2 31 is fixedly connected to a rotating portion 33, and the outer wall of the screw rod 2 31 is screwed with a threaded sleeve 2 32, and the outer wall of the threaded sleeve 2 32 is rotatably connected to a support plate 34, and one end of the support plate 34 is rotatably connected to the clamping plate 35, and the rotation of the rotating portion 33 drives the screw rod 2 31 to rotate, and when the screw rod 2 31 rotates, it directly drives the threaded sleeve 2 32 to move, and when the threaded sleeve 2 32 rotates, it directly pushes the clamping plate 35 to be pressed on the inner wall of the rectangular opening 12 through the support plate 34, thereby facilitating the fixing of the support seat 23 on the rectangular frame 10, and conversely, the clamping plate 35 can be pulled into the limit seat 24 through the support plate 34, thereby facilitating the adjustment of the position of the support seat 23.
[0040] Working principle: When in use, the number of placement components 9 on the placement mechanism 2 is adjusted according to the specifications of the injector to be placed, and then the position of the rectangular frame 10 is adjusted through the two connecting seats 14. After the adjustment is completed, the rotating disk 16 is rotated. When the rotating disk 16 rotates, it directly drives the threaded sleeve 18 to rotate. When the threaded sleeve 18 rotates, it directly pushes the pressing block 21 to press on the inner wall of the slide groove 8 through the connecting rod 19, so as to facilitate the rectangular frame 10 to be fixed at the specified position. Finally, the positions of the multiple support components 13 in the rectangular frame 10 are adjusted. After the adjustment is completed, the oil on the injector drops into the oil guide groove 3, and then enters the collection box 4 through the guidance of the guide pipe 5, and then enters the collection barrel 6 through the control valve 22; When the position of each supporting assembly 13 is adjusted, it is convenient to support injectors of different specifications. When adjusting, directly pull the pull rod 27, and the pull rod 27 directly pulls the trapezoidal block 26 to compress the spring 28. When the trapezoidal block 26 moves, it directly drives the limit block 25 to be collected in the limit seat 24. After the adjustment is completed, release the pull rod 27 and the spring 28 drives the trapezoidal block 26 to move, thereby driving the two limit blocks 25 to be pressed tightly in the rectangular opening 12, thereby facilitating the fixing of the support seat 23, or by rotating the rotating part 33, when the rotating part 33 rotates, it directly drives the screw rod 2 31 to rotate, and when the screw rod 2 31 rotates, it drives the threaded sleeve 2 32 to move, and when the threaded sleeve 2 32 moves, it directly drives the support plate 34 to push the clamping plate 35 to be pressed tightly on the inner wall of the rectangular opening 12.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fuel injector rack for a ship main engine generator, comprising a support frame (1), characterized in that: Two placement mechanisms (2) are installed on the outer wall of one opposite side of the support frame (1); the outer wall of one opposite side of the support frame (1) is fixedly connected to a same inclined oil guide groove (3), and the oil guide groove (3) is located between the two placement mechanisms (2); the outer wall of one opposite side of the support frame (1) is fixedly connected to a same collection box (4), and a same guide pipe (5) is connected between the collection box (4) and the oil guide groove (3); an oil discharge port is provided on the inner wall of the bottom of the collection box (4), and a control valve (22) is fixedly connected to the inner wall of the oil discharge port; a collection bucket (6) is provided below the control valve (22).
2. A fuel injector rack for a ship main engine generator according to claim 1, characterized in that: The placement mechanism (2) comprises a mounting frame (7) fixedly connected to the support frame (1), and the top outer wall of the mounting frame (7) is provided with two symmetrically arranged slide grooves (8), and the inner walls of the two slide grooves (8) are both provided with placement components (9).
3. A fuel injector rack for a ship main engine generator according to claim 2, characterized in that: The placement component (9) comprises two connection components (11) slidably mounted on the inner wall of the slide groove (8), and a same rectangular frame (10) is mounted between the two connection components (11).
4. A fuel injector rack for a ship main engine generator according to claim 3, characterized in that: Rectangular openings (12) are provided on the inner walls on both sides of the rectangular frame (10), and a plurality of supporting components (13) are provided on the inner walls of the two rectangular openings (12).
5. A fuel injector rack for a ship main engine generator according to claim 4, characterized in that: The connection assembly (11) comprises a connection seat (14) slidably connected to the inner wall of the slide groove (8), and a mounting cavity (15) is provided inside the connection seat (14). The inner walls on both sides of the mounting cavity (15) are rotatably connected to the same screw rod (17).
6. A fuel injector rack for a ship main engine generator according to claim 5, characterized in that: The outer wall of the screw rod 1 (17) is threadedly connected to a threaded sleeve 1 (18), and the outer wall of the threaded sleeve 1 (18) is rotatably connected to a connecting rod (19); an opening communicating with the mounting cavity (15) is formed on an outer wall of one side of the connecting seat (14); and a pressing block (21) is slidably connected to the inner wall of the opening.
7. A fuel injector rack for a ship main engine generator according to claim 6, characterized in that: Two fixing rods (20) are fixedly connected to an inner wall of one side of the installation cavity (15); the clamping block (21) is slidably connected to the outer walls of the two fixing rods (20); one end of the connecting rod (19) is rotatably connected to the clamping block (21); a rotating disk (16) is rotatably connected to the outer wall of the top of the connecting seat (14); and one end of the transmission shaft of the rotating disk (16) is fixedly connected to screw rod 1 (17).
8. A fuel injector rack for a ship main engine generator according to claim 7, characterized in that: The support assembly (13) comprises a support seat (23), and both side outer walls of the support seat (23) are installed with limit assemblies (29), the limit assembly (29) comprises a limit seat (24) slidably connected in the rectangular opening (12), and the limit seat (24) is fixedly connected to the support seat (23).
9. A fuel injector rack for a ship main engine generator according to claim 8, characterized in that: The outer walls on both sides of the limit seat (24) are provided with rectangular openings, and the inner walls of the two rectangular openings are slidably connected to the limit blocks (25). The inner wall of the limit seat (24) is slidably mounted with a pull rod (27), and one end of the pull rod (27) is fixedly connected to a trapezoidal block (26). The outer wall of the pull rod (27) is sleeved with a spring (28). The outer walls on both sides of the trapezoidal block (26) are provided with strip grooves, and the two limit blocks (25) are slidably connected to the inner walls of the strip grooves.
10. A fuel injector rack for a ship main engine generator according to claim 8, characterized in that: An installation opening is provided on one side outer wall of the limit seat (24), and the inner walls of the installation opening are rotatably connected to a clamping plate (35), the inner walls on both sides of the limit seat (24) are rotatably connected to the same screw rod (31), and one end of the screw rod (31) is fixedly connected to a rotating part (33), the outer wall of the screw rod (31) is screwed with a threaded sleeve (32), and the outer wall of the threaded sleeve (32) is rotatably connected to a support plate (34), and one end of the support plate (34) is rotatably connected to the clamping plate (35).