Initiating cartridge automatic conveying and feeding mechanism in intelligent charging system and conveying method
By designing an automatic transmission and feeding mechanism of the detonating roll in an intelligent charging system, the automatic step-by-step transmission and loading of the detonating roll is realized by using an annular closed chain and servo motor drive, and the low efficiency of the artificial charging is solved and the problem of low quality improves the efficiency and quality of the charge.
Patent Information
- Application Number
- CN202510005514.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-02-18
AI Technical Summary
In tunnel blasting and excavation, it is difficult for the prior art to realize automatic step-by-step flow-hydration of the detonating roll, especially in harsh environments of high altitude, high temperature, high humidity and high dust. The artificial charging efficiency is low and the quality is not high. .
An automatic transmission and feeding mechanism for detonating rolls in an intelligent charging system is designed, and the annular closed chain structure and servo motor drive is adopted to realize the automatic step-by-step transmission and loading of detonating rolls. The system includes a detonating roll storage box, cantilever cartridge, I-wheel wire rack and annular closed chain. Through the cooperation of the manipulator, the drug supply and charge of the detonating roll is fully automatic.
The automatic transmission and feeding of the detonating roll is realized, which reduces construction costs, improves the loading efficiency, avoids the risk of manual high-intensity operations, and ensures the improvement of the loading quality.
Smart Images

Figure CN119468832A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an intelligent charging system for a blasting hole in tunnel blasting excavation, and in particular to an automatic conveying and feeding mechanism for explosive rolls in the intelligent charging system and a working method thereof. Background Art
[0002] During the tunnel blasting and excavation construction process, the loading of detonating charges and explosive charges is the most important link in the entire construction process. The filling efficiency and quality of the charges directly affect the progress of blasting and excavation and the construction quality of the entire tunnel. Due to the limitations of the tunnel excavation environment, tunnel blasting explosives are generally loaded into the blasting holes on the drilled excavation working face in the form of emulsion explosive rolls. Detonating charges are generally made into a sausage-like structure, with electronic detonators pre-buried in the detonating rolls. The lead wires of the electronic detonators are led out of the detonating rolls and connected to the junction box. The shape of the explosive charge is similar to a complete sausage. , only emulsion explosive is coated in the cylindrical coating; each blasting hole is charged by first loading a detonator roll into the bottom of the blasting hole, and throwing the detonator lead wire of the detonator roll out of the blasting hole along the blasting hole, so that the junction box connected to the outer end of the detonator lead wire is set on the working surface outside the blasting hole, and then, a number of explosive rolls are loaded in sequence to fill the blasting hole; after all the blasting holes on the blasting working surface are charged, the junction boxes at the outer ends of the detonator lead wires of each detonator roll are connected to the busbar, and finally, a detonation electrical signal is sent through the busbar, thereby detonating the explosives loaded on the working face to achieve blasting excavation.
[0003] At present, in tunnel blasting construction, the charging of blasting holes is carried out by manual charging methods. Operators perform high-intensity explosives filling operations at high altitudes in a high temperature, high humidity and high dust environment. Since the blasting face is as high as ten meters or more, there are hidden dangers of installation at high altitudes. In addition, due to the poor construction environment conditions, there are generally defects such as low quality of explosives filling, excessive labor intensity and low charging efficiency. How to develop an intelligent charging system has become an urgent problem that needs to be solved at construction sites.
[0004] With the development of robot technology, the use of intelligent robots to replace manual on-site charging has become a topic that technical personnel in the field are working hard to overcome. However, how to realize the fully automatic charging supply of mechanical charge handlers at the blasting face is a primary problem that needs to be solved, especially the automatic step-by-step flow supply of explosive rolls. Since the explosive rolls are accompanied by detonator lead wires and junction boxes, how to complete the loading of the explosive rolls at one time and smoothly throw the lead wires out of the blasting hole so that the junction boxes of each explosive roll can also be smoothly set on the blasting face, creating convenient conditions for the later connection of each junction box with the detonation bus, has become a difficult problem that technical personnel in the field need to overcome. Summary of the invention
[0005] The present invention provides an automatic conveying and feeding mechanism and method for explosive rolls in an intelligent charging system, which realizes automatic step-by-step streamlined feeding of explosive rolls and solves the technical problem of how to complete the loading of explosive rolls in one go and smoothly throw the lead-out wire out of the blasting hole.
[0006] The present invention solves the above technical problems through the following technical solutions: The overall concept of the present invention is as follows: a box-type storage silo for explosive rolls is arranged at the blasting tunnel face, so that it undertakes the task of providing explosive rolls for all blasting holes on the blasting tunnel face, and cooperates with a charging manipulator to automatically complete the supply and charging of explosive rolls; the silo for the box-type explosive rolls adopts an annular closed chain structure, the annular closed chain adopts a serpentine arrangement, cantilever cartridges and coil sleeves are arranged at intervals on the annular closed chain, the explosive rolls are inserted into the cantilever cartridges, and the leads and junction boxes connected to the explosive rolls are inserted into adjacent coil sleeves, and the annular closed chain is controlled by a servo motor to step-by-step convey, so that the explosive rolls in the silo are conveyed to the charging position in sequence; the charging position is arranged in the box-type At the upper left corner of the explosive coil silo, while the manipulator is taking out the explosive coil and transferring it to be loaded into the blasting hole, the I-shaped wheel reel rack on the adjacent coil sleeve is in a rotating wire-releasing working state. When the filling work of the explosive package is completed, the annular closed chain rotates step by step, and the I-shaped wheel reel rack connected to the outer end of the lead-out wire of the explosive coil loaded into the blasting hole automatically bounces off the explosive coil silo. At the same time, the annular closed chain transfers the second group of explosive coils that follow, as well as the lead-out wires and wiring boxes connected thereto, to the explosive coil retrieval station, waiting for the second time of the manipulator to take the explosives. This cycle realizes the automatic supply of explosive coils in the entire explosive coil silo and the cooperation of the manipulator, thereby completing the automatic loading of explosive coils on the entire blasting surface.
[0007] An automatic conveying and feeding mechanism for explosive rolls in an intelligent charging system comprises explosive rolls, an I-shaped wheel reel rack and a vertically placed explosive roll storage box, a junction box is arranged on the outer side elevation of the upper gear wire disc of the I-shaped wheel reel rack, a rotating sleeve is movably sleeved on the central axis tube of the I-shaped wheel reel rack, an electronic detonator is pre-buried in the explosive roll, the detonating wire of the electronic detonator is wound around the rotating sleeve on the I-shaped wheel reel rack after passing through the explosive roll, and the outer end of the detonating wire is connected to the junction box; in the explosive roll storage box In the invention, a first row of driven sprockets, a second row of driven sprockets, a driving sprocket, a first redirecting sprocket and a second redirecting and tensioning sprocket are respectively arranged, and the sprocket shafts of each sprocket are arranged between the rear side vertical plate and the front side vertical plate of the detonating charge roll storage box. One end of the annular closed chain first passes through the driving sprocket, the first redirecting sprocket and the second redirecting and tensioning sprocket in sequence, and then passes through the second row of driven sprockets and the first row of driven sprockets alternately from right to left, and then returns to the driving sprocket, forming a chain serpentine arrangement structure; a sprocket shaft of each sprocket is arranged between the rear side vertical plate and the front side vertical plate of the detonating charge roll storage box. A driving servo motor with an annular closed chain, the output shaft of the driving servo motor is connected with the sprocket shaft of the driving sprocket; a serpentine through hole and a U-shaped through hole corresponding to the serpentine-arranged annular closed chain are respectively arranged on the front side vertical plate, and the serpentine through hole and the U-shaped through hole are connected to form a closed annular channel, and a pair of limiting steps are arranged on the inner side surface of the front side vertical plate on both sides of the serpentine through hole and the inner side surface of the front side vertical plate on both sides of the U-shaped through hole; U-shaped clamping seats are arranged at equal intervals on the annular closed chain, and the U-shaped clamping seats are connected There is a cantilever cartridge, and a cantilever tube is connected to another U-shaped holder adjacent to the cantilever cartridge. On the annular closed chain, the cantilever cartridge and the cantilever tube are alternately arranged at intervals; the outer end of the cantilever cartridge passes through the serpentine through hole and is cantilevered on the front side of the front vertical plate, and a detonating cord is movably inserted in the cantilever cartridge, and the I-shaped wheel reel frame on which the detonating cord of the detonating cord is wound is movably inserted on the cantilever tube, and the upper gear wire disc of the I-shaped wheel reel frame is movably connected between the two limit steps; a notch is provided at the upper left corner of the front vertical plate.
[0008] A piston is movably arranged in the inner cavity of the cantilever tube, a pair of long through holes are arranged on the outer side wall of the cantilever tube, a pair of piston-driven cantilever rods are arranged on the piston, the piston-driven cantilever rods are arranged on the outer side of the cantilever tube after passing through the long through holes, a tension spring fixing pin is arranged on the outer end of the cantilever tube, a tension spring is connected between the tension spring fixing pin and the piston, and the tension spring is arranged in the tube cavity of the cantilever tube; the lower gear wire disc of the I-shaped wheel reel frame is abutted against the two piston-driven cantilever rods, and the upper gear wire disc of the I-shaped wheel reel frame is limited by the front side vertical plate and compressed backwards, and then arranged in the detonator roll storage box, and the tension spring is in a stretched state.
[0009] An inclined chute of the I-wheel reel rack is arranged at the lower left side of the gap, and a pop-up falling baffle of the I-wheel reel rack is arranged on the front side vertical plate on the lower right side of the gap; a long strip slit groove is arranged on the wall of the cantilever cartridge, and a limiting semi-ring is arranged in the middle of the long strip slit groove, and the outer port of the cantilever cartridge is trumpet-shaped. After the detonator roll is inserted into the cantilever cartridge, the detonating wire led out from the bottom end of the detonator roll is first led out of the cantilever cartridge from the limiting semi-ring and then wound on the I-wheel reel rack; an isolation plate connecting pin is arranged between two adjacent first-row driven sprockets, a second-row driven sprocket is arranged directly below the isolation plate connecting pin, and a vertical chain isolation plate is arranged between the isolation plate connecting pin and the sprocket shaft of the second-row driven sprocket.
[0010] The front side vertical plate is movably installed on the explosive roll storage box, a left latch is arranged on the left side vertical plate of the explosive roll storage box, a right latch is arranged on the right side vertical plate of the explosive roll storage box, a left latch seat is arranged on the left vertical surface of the front side vertical plate, and a right latch seat is arranged on the right vertical surface of the front side vertical plate; the front side vertical plate is installed on the explosive roll storage box by the following method: when each cantilever cartridge on the annular closed chain is loaded with explosive rolls, and the I-shaped wheel reel frames matching the explosive rolls are all sleeved on the corresponding cantilever tubes, the front side vertical plate is crimped onto the upper gear disc of each I-shaped wheel reel frame from front to rear, and the two pistons drive the cantilever rods to move backward to put the tension spring in a stretched state, and then, the front side vertical plate is crimped and fixed by connecting the two pairs of latches with the latch seats.
[0011] The driving servo motor drives the annular closed chain to rotate step by step through the active sprocket, and automatically transmits the cantilever cartridges connected with the explosive coils and the cantilever tubes connected with the I-shaped wheel reel rack to the notch position in turn. In this process, the cantilever cartridges and the junction box are moved along the closed annular channel formed by the serpentine through hole and the U-shaped through hole, and, except at the notch position, the upper gear disc of the I-shaped wheel reel rack slides along the two limit steps on the inner side of the front side plate.
[0012] The notch position is the starting position for loading the explosive roll. The explosive roll in the cantilever cartridge that is step-by-step transferred to the notch is grabbed, lifted and transferred to the blasting hole by the manipulator. During the movement of the explosive roll, the I-shaped wheel reel frame to which the transferred explosive roll is connected is in the serpentine through hole below the notch. The upper gear disc of the I-shaped wheel reel frame is still limited and connected between the two limit steps. The rotating sleeve on the I-shaped wheel reel frame is in a rotating pay-off state. When the explosive roll is lifted and transferred to the blasting hole, the detonating wire is released from the I-shaped wheel reel frame, thereby following the charging of the explosive roll.
[0013] When the explosive roll is loaded into the blasting hole, the driving servo motor starts and drives the annular closed chain to move step by step. The I-shaped wheel reel frame breaks away from the two limit steps and enters the gap. The tensile force of the tension spring is released, and the tension spring pulls the two pistons to drive the cantilever rod to move forward, ejecting the I-shaped wheel reel frame, which falls into the inclined chute. The outer end of the detonating wire and the junction box of the explosive roll are transmitted to the face outside the blasting hole, thereby completing the entire loading operation process of the explosive roll; in the above process, the second cantilever cartridge enters the gap, and the I-shaped wheel reel frame adjacent to the second cantilever cartridge enters below the gap; such cyclic stepping of the annular closed chain realizes the automatic transmission and automatic loading operation of each group of explosive rolls in the explosive roll storage box.
[0014] The present invention realizes the automatic transmission and feeding of explosive rolls, and can automatically load all the explosive rolls on the blasting face in cooperation with the charging robot, thereby reducing construction costs and improving charging efficiency. According to the number of blasting holes on the blasting face, all the explosive rolls can be pre-loaded in an explosive roll storage box in advance, and the explosive roll storage box containing the explosive rolls can be transported to the construction face, replacing manual labor and realizing intelligent and mechanized charging. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic structural diagram of the automatic conveying and feeding mechanism of the explosive roll of the present invention; Figure 2 It is a schematic structural diagram of the explosive roll storage box 102 of the present invention when the front side vertical plate 117 is not installed; Figure 3 It is a schematic diagram of the arrangement structure of the sprockets in the explosive roll storage box 102 of the present invention; Figure 4 is a schematic structural diagram of the front side vertical plate 117 of the present invention; Figure 5 1 is a schematic diagram of the structure of the explosive roll storage box 102 of the present invention in the rearward direction; Figure 6 It is a schematic diagram of the connection relationship between the explosive coil 101 and the I-shaped wheel reel frame 104 of the present invention; Figure 7 It is a structural schematic diagram of a U-shaped holder 108 on a ring-shaped closed chain 107 of the present invention; Figure 8 is a schematic structural diagram of the cantilever cartridge 109 of the present invention; Fig. 9 is a schematic structural diagram of the cantilever tube 110 of the present invention; Fig.10 is a schematic diagram of the internal structure of the cantilever tube 110 of the present invention; Fig.11It is a connection relationship diagram of the I-shaped wheel reel frame 104 and the detonating wire 103 of the present invention; Fig.12 It is a diagram showing the matching relationship between the I-shaped wheel reel frame 104 and the cantilever tube 110 of the present invention. DETAILED DESCRIPTION
[0016] The present invention is described in detail below in conjunction with the accompanying drawings: An automatic conveying and feeding mechanism for explosive rolls in an intelligent charging system comprises an explosive roll 101, an I-shaped wheel reel rack 104 and a vertically placed explosive roll storage box 102. All the explosive rolls filled with emulsion explosives similar to sausages that need to be loaded in the blasting holes on the blasting face are stored in the explosive roll storage box 102. The explosive roll storage box 102 is a silo for explosive roll materials and has automatic conveying and supplying functions. In conjunction with a roll filling manipulator, the filling work of the rolls can be completed intelligently and mechanized and fully automatically. A junction box 106 is arranged on the outer side elevation of an upper gear disc 105 of the I-shaped wheel reel rack 104. The I-shaped wheel reel rack 104 and the junction box 106 form a whole. The I-shaped wheel reel rack 10 4 can be sleeved on the cantilever tube 110 through the central axis tube thereon, and a rotating sleeve is movably sleeved on the central axis tube of the I-shaped wheel reel frame 104, and the rotating sleeve can rotate on the central axis tube. When the I-shaped wheel reel frame 104 is stationary, the winding or unwinding of the detonating wire 103 is realized by rotating the rotating sleeve. An electronic detonator is pre-buried in the explosive roll 101. After the detonating wire 103 of the electronic detonator passes through one end of the explosive roll 101, it is wound on the rotating sleeve on the I-shaped wheel reel frame 104. The outer end of the detonating wire 103 is connected to the junction box 106. The electronic detonator can be detonated through the junction box 106 and the detonating wire 103, thereby realizing the detonation of the explosive in the explosive roll 101. In the box 102, a first row of driven sprockets 111, a second row of driven sprockets 112, a driving sprocket 113, a first redirecting sprocket 114, and a second redirecting and tensioning sprocket 115 are respectively arranged. The sprocket shafts of each sprocket are arranged between the rear side vertical plate 116 and the front side vertical plate 117 of the detonating charge storage box 102. The first row of driven sprockets 111 are arranged in a straight line at intervals, and the second row of driven sprockets 112 are also arranged in a straight line at intervals below the first row of driven sprockets 111. In addition, the first row of driven sprockets 111 and the second row of driven sprockets 112 corresponding to the upper and lower rows are staggered left and right, so that the passing chain is arranged in a serpentine shape. One end of the annular closed chain 107 first passes through the driving sprocket 113, the first redirecting sprocket 114 and the The second redirecting and tensioning sprocket 115 then passes through the second row of driven sprockets 112 and the first row of driven sprockets 111 alternately from right to left, and then returns to the driving sprocket 113 to form a closed loop, forming a chain serpentine arrangement structure. The driving sprocket 113 and the first redirecting sprocket 114 are arranged below the second row of driven sprockets 112, and the first redirecting sprocket 114 and the second redirecting and tensioning sprocket 115 are arranged vertically up and down; a driving servo motor 121 of the annular closed chain 107 is arranged on the rear side vertical plate 116, and the output shaft of the driving servo motor 121 is connected to the sprocket shaft of the driving sprocket 113, and the driving servo motor 121 drives the annular closed chain 107 to rotate clockwise through the driving sprocket 113;A serpentine through hole 118 and a U-shaped through hole 137 corresponding to the serpentine-arranged annular closed chain 107 are respectively provided on the front side vertical plate 117. After the serpentine through hole 118 and the U-shaped through hole 137 are connected, a closed annular channel is formed. The annular channel is arranged corresponding to the annular closed chain 107. A pair of limiting steps 119 are provided on the inner side surfaces of the front side vertical plates 117 on both sides of the serpentine through hole 118 and the inner side surfaces of the front side vertical plates 117 on both sides of the U-shaped through hole 137; U-shaped holders 108 are arranged at equal intervals on the annular closed chain 107, and the U-shaped holders 108 are connected to the front side chain sheet of the annular closed chain 107. A cantilever cartridge 109 is connected to the U-shaped holder 108. The cantilever cartridge 109 is clamped on the U-shaped holder 108 through the cantilever cartridge base. On another side adjacent to the cantilever cartridge 109 A cantilever tube 110 is connected to each U-shaped holder, and the cantilever tube 110 is connected to another adjacent U-shaped holder through the cantilever tube base. On the annular closed chain 107, the cantilever cartridge 109 and the cantilever tube 110 are alternately arranged at intervals, so that each group of detonating medicine rolls 101 and I-shaped wire drum racks 104 are connected to two adjacent U-shaped holders; the outer end of the cantilever cartridge 109 passes through the serpentine through hole 118 and is cantilevered on the front side of the front side vertical plate 117. The detonating medicine roll 101 is movably inserted in the cantilever cartridge 109, and the I-shaped wire drum rack 104 around which the detonating wire 103 of the detonating medicine roll 101 is wound is movably inserted on the cantilever tube 110, and the upper wire disc 105 of the I-shaped wire drum rack 104 is movably connected between the two limit steps 119; a notch 120 is provided at the upper left corner of the front side vertical plate 117. ;
[0017] A piston 123 is movably arranged in the inner cavity of the cantilever tube 110, a pair of long through holes 124 are arranged on the outer wall of the cantilever tube 110, a pair of piston-driven cantilever rods 125 are arranged on the piston 123, and the piston-driven cantilever rods 125 are arranged on the outer side of the cantilever tube 110 after passing through the long through holes 124, and the piston 123 can move forward and backward along the inner cavity of the cantilever tube 110, and a tension spring fixing pin 126 is arranged on the outer end of the cantilever tube 110, and a tension spring 127 is connected between the tension spring fixing pin 126 and the piston 123, and the tension spring 127 is arranged in the tube cavity of the cantilever tube 110; when the I-shaped wheel reel frame 104 is sleeved onto the cantilever tube 110, the lower gear wire disc 122 of the I-shaped wheel reel frame 104 is abutted against the two piston-driven cantilever rods 125, and the upper gear wire disc 105 of the I-shaped wheel reel frame 104 is limited by the front side vertical plate 117 and compressed backwards, and is arranged in the explosive roll storage box 102. The tension spring 127 is in a stretched state. The tension spring 127 is stretched by the rear pressure of the front side vertical plate 117 on the I-shaped wheel reel frame 104. After the I-shaped wheel reel frame 104 enters the gap 120, the rear pressure of the front side vertical plate 117 on the I-shaped wheel reel frame 104 is released, so that the I-shaped wheel reel frame 104 is ejected from the explosive roll storage box 102.
[0018] An inclined chute 128 of the I-shaped wheel drum rack 104 is arranged at the lower left side of the gap 120, and a pop-up falling baffle 129 of the I-shaped wheel drum rack 104 is arranged on the front side vertical plate 117 at the lower right side of the gap 120. When the I-shaped wheel drum rack 104 is popped out, the pop-up falling baffle 129 plays a role in guiding the I-shaped wheel drum rack 104 into the inclined chute 128; a long strip-shaped slit groove 129 is arranged on the wall of the cantilever cartridge 109, and a limited position semi-ring 130 is arranged in the middle of the long strip-shaped slit groove 129. The outer port of the cantilever cartridge 109 is trumpet-shaped, and the lead-out wire end on the detonating charge roll 101 is inserted into the bottom of the cantilever cartridge 109, and the cantilever is inserted into the cantilever. After the cartridge 109, the detonating wire 103 led out from the bottom end of the explosive roll 101 is first led out of the cantilever cartridge 109 from the limiting semi-ring 130, and then wound on the I-shaped wheel reel frame 104, so as to ensure the reliable connection between the detonating wire 103 and the explosive roll 101; an isolation plate connecting pin 138 is arranged between two adjacent first-row driven sprockets 111, and a second-row driven sprocket 112 is arranged directly below the isolation plate connecting pin 138, and a vertical chain isolation plate 139 is arranged between the isolation plate connecting pin 138 and the sprocket shaft of the second-row driven sprocket 112. The arrangement of each chain isolation plate 139 ensures the smooth operation of the chain.
[0019] The front side vertical plate 117 is movably mounted on the explosive roll storage box 102, a left latch 132 is arranged on the left side vertical plate 131 of the explosive roll storage box 102, a right latch 134 is arranged on the right side vertical plate 133 of the explosive roll storage box 102, a left latch seat 135 is arranged on the left side vertical surface of the front side vertical plate 117, and a right latch seat 136 is arranged on the right side vertical surface of the front side vertical plate 117; the front side vertical plate 117 is installed on the explosive roll storage box 102 by the following method: when each cantilever cartridge 109 on the annular closed chain 107 is loaded with the explosive roll 101 and is in contact with the explosive roll, After the I-shaped wheel reel frames 104 matching the explosive roll 101 are all sleeved on the corresponding cantilever tubes 110, the front side vertical plate 117 is crimped onto the upper gear line disc 105 of each I-shaped wheel reel frame 104 from front to back, and the two pistons drive the cantilever rod 125 to move backward to put the tension spring 127 in a stretched state, and then, the front side vertical plate 117 is crimped and fixed by connecting two pairs of pins to the pin seats; screws can also be set between the front side vertical plate 117 and the left side vertical plate 131, and between the front side vertical plate 117 and the right side vertical plate 133 to ensure that the front side vertical plate 117 is firmly connected.
[0020] The driving servo motor 121 drives the annular closed chain 107 to rotate step by step through the active sprocket 113, and automatically transfers the cantilever cartridge 109 connected with the explosive roll 101 and the cantilever tube 110 connected with the I-shaped wheel reel rack 104 to the position of the gap 120 in turn. During this process, the cantilever cartridge 109 and the terminal box 106 move along the closed annular channel formed by the serpentine through hole 118 and the U-shaped through hole 137, and, except at the position of the gap 120, the upper gear disc 105 of the I-shaped wheel reel rack 104 slides along the two limiting steps 119 on the inner side of the front side vertical plate 117; during the entire stepping rotation process of the annular closed chain 107, each group of explosive rolls 101 and I-shaped wheel reel rack 104 are transferred to the gap 120 in turn and taken by the robot.
[0021] The position of the gap 120 is the starting position for charging the explosive roll 101. The explosive roll 101 in the cantilever cartridge 109 that is transferred step by step to the gap 120 is grabbed, lifted and transferred to the blasting hole by the manipulator. During the movement of the explosive roll 101, the I-shaped wheel reel frame 104 connected to the transferred explosive roll 101 is located in the serpentine through hole 118 below the gap 120. The upper gear disc of the I-shaped wheel reel frame 104 105 is still limited and connected between the two limit steps 119, and the rotating sleeve on the I-shaped wheel reel frame 104 is in a rotating wire-releasing state. When the explosive roll 101 is lifted and transferred to the blasting hole, the detonating wire 103 is released from the I-shaped wheel reel frame 104, thereby following the charging of the explosive roll 101 and ensuring the reliable connection between the moving explosive roll 101 and the detonating wire 103 on the stationary I-shaped wheel reel frame 104.
[0022] When the explosive roll 101 is loaded into the blasting hole, the driving servo motor 121 is started, driving the annular closed chain 107 to move step by step, the I-shaped wheel reel frame 104 is separated from the two limit steps 119 and enters the gap 120, the tension of the tension spring 127 is released, and the tension spring 127 pulls the two pistons to drive the cantilever rod 125 to move forward, ejecting the I-shaped wheel reel frame 104, and the I-shaped wheel reel frame 104 falls into the inclined chute 128, and the detonating line of the explosive roll 101 is released. The outer end 103 and the junction box 106 are conveyed to the tunnel face outside the blasting hole, thereby completing the entire charging process of the explosive roll 101; in the above process, the second cantilever cartridge enters the gap 120, and the I-shaped wheel reel rack adjacent to the second cantilever cartridge enters under the gap 120; the circular stepping of the annular closed chain 107 realizes the automatic transmission and automatic charging operation of each group of explosive rolls in the explosive roll storage box 102.
[0023] The amount of explosive rolls loaded in the explosive roll storage box 102 can be determined according to the number of blasting holes on the blasting face. The explosive roll storage box 102 is movable. The explosive rolls can be transferred into the box outside the tunnel and then transported to the tunnel face. After the loading operation is completed, the explosive roll storage box 102 can be moved outside the tunnel for secondary loading, so as to make preliminary preparations for the loading of blasting holes on the next blasting face.
Claims
1. An automatic conveying and feeding mechanism for explosive rolls in an intelligent charging system, comprising an explosive roll (101), an I-shaped wheel reel rack (104), and an explosive roll storage box (102) placed vertically, wherein a junction box (106) is arranged on the outer vertical surface of an upper wire disc (105) of the I-shaped wheel reel rack (104), a rotating sleeve is movably sleeved on the central axis tube of the I-shaped wheel reel rack (104), an electronic detonator is pre-buried in the explosive roll (101), and after the detonating wire (103) of the electronic detonator passes through the explosive roll (101), The outer end of the detonating wire (103) is wound on a rotating sleeve on an I-shaped wheel reel frame (104), and is connected to a junction box (106); a first row of driven sprockets (111), a second row of driven sprockets (112), a driving sprocket (113), a first redirecting sprocket (114), and a second redirecting and tensioning sprocket (115) are respectively arranged in the detonating cord storage box (102), and the sprocket shafts of each sprocket are arranged between a rear side vertical plate (116) and a front side vertical plate (117) of the detonating cord storage box (102), characterized in that: One end of the ring-shaped closed chain (107) first passes through the driving sprocket (113), the first redirecting sprocket (114) and the second redirecting and tensioning sprocket (115) in sequence, and then passes through the second row of driven sprockets (112) and the first row of driven sprockets (111) alternately from right to left, and then returns to the driving sprocket (113), forming a chain serpentine arrangement structure; a driving servo motor (121) of the ring-shaped closed chain (107) is arranged on the rear side vertical plate (116), and the driving servo motor ( The output shaft of the front side vertical plate (117) is connected to the sprocket shaft of the driving sprocket (113); a serpentine through hole (118) and a U-shaped through hole (137) corresponding to the serpentine-arranged annular closed chain (107) are respectively arranged on the front side vertical plate (117); the serpentine through hole (118) and the U-shaped through hole (137) are connected to form a closed annular channel; on the inner side surface of the front side vertical plate (117) on both sides of the serpentine through hole (118), and on the front side vertical plate (117) on both sides of the U-shaped through hole (137) A pair of limiting steps (119) are arranged on the inner side of each of the ring-shaped closed chains (107); U-shaped holders (108) are arranged at equal intervals on the ring-shaped closed chain (107); a cantilever cartridge (109) is connected to the U-shaped holder (108); a cantilever tube (110) is connected to another U-shaped holder adjacent to the cantilever cartridge (109); on the ring-shaped closed chain (107), the cantilever cartridge (109) and the cantilever tube (110) are arranged alternately at intervals; the outer end of the cantilever cartridge (109) passes through the serpentine through hole (118) is cantilevered at the front side of the front side vertical plate (117), a detonating cord (101) is movably inserted in the cantilever cartridge (109), an I-shaped wheel reel frame (104) around which a detonating cord (103) of the detonating cord (101) is wound is movably inserted on the cantilever tube (110), and an upper wire disc (105) of the I-shaped wheel reel frame (104) is movably connected between two limit steps (119); a notch (120) is provided at the upper left corner of the front side vertical plate (117).
2. The automatic conveying and feeding mechanism of the explosive cartridge in the intelligent charging system according to claim 1 is characterized in that: A piston (123) is movably arranged in the inner cavity of the cantilever tube (110); a pair of long through holes (124) are arranged on the outer wall of the cantilever tube (110); a pair of piston-driven cantilever rods (125) are arranged on the piston (123); the piston-driven cantilever rods (125) are arranged on the outer side of the cantilever tube (110) after passing through the long through holes (124); a tension spring fixing pin (126) is arranged on the outer end of the cantilever tube (110); A tension spring (127) is connected to the piston (123), and the tension spring (127) is arranged in the tube cavity of the cantilever tube (110); the lower gear wire disc (122) of the I-shaped wheel wire reel frame (104) is abutted against the two piston-driven cantilever rods (125); the upper gear wire disc (105) of the I-shaped wheel wire reel frame (104) is limited by the front side vertical plate (117) and compressed backwards, and then arranged in the detonator coil storage box (102), and the tension spring (127) is in a stretched state.
3. The automatic conveying and feeding mechanism of the explosive cartridge in the intelligent charging system according to claim 2 is characterized in that: An inclined chute (128) of the I-shaped wheel reel frame (104) is arranged at the lower left of the notch (120), and a pop-up drop baffle (129) of the I-shaped wheel reel frame (104) is arranged on the front side vertical plate (117) at the lower right side of the notch (120); a long strip-shaped slit groove (129) is arranged on the wall of the cantilever cartridge (109), and a limiting semi-ring (130) is arranged in the middle of the long strip-shaped slit groove (129); the outer end of the cantilever cartridge (109) is trumpet-shaped, and after the detonating charge roll (101) is inserted into the cantilever cartridge (109), the detonating charge roll (101) is ejected from the cantilever cartridge (109). The detonating wire (103) led out from the bottom end of the medicine roll (101) is first led out of the cantilever medicine cartridge (109) from the limiting semi-ring (130) and then wound on the I-shaped wheel reel frame (104); an isolation plate connecting pin shaft (138) is provided between two adjacent first-row driven sprockets (111); a second-row driven sprocket (112) is provided directly below the isolation plate connecting pin shaft (138); and a vertical chain isolation plate (139) is provided between the isolation plate connecting pin shaft (138) and the sprocket shaft of the second-row driven sprocket (112).
4. The automatic conveying and feeding mechanism of the explosive cartridge in the intelligent charging system according to claim 2 is characterized in that: The front side vertical plate (117) is movably mounted on the explosive roll storage box (102); a left latch (132) is arranged on the left side vertical plate (131) of the explosive roll storage box (102); a right latch (134) is arranged on the right side vertical plate (133) of the explosive roll storage box (102); a left latch seat (135) is arranged on the left side vertical surface of the front side vertical plate (117); and a right latch seat (136) is arranged on the right side vertical surface of the front side vertical plate (117); the front side vertical plate (117) is mounted on the explosive roll storage box (102) by the following method: when the ring After each cantilever cartridge (109) on the shaped closed chain (107) is loaded with the explosive roll (101), and the I-shaped wheel reel frame (104) matched with the explosive roll (101) is sleeved on the corresponding cantilever tube (110), the front side vertical plate (117) is crimped onto the upper wire disc (105) of each I-shaped wheel reel frame (104) from the front to the rear, and the two pistons drive the cantilever rod (125) to move backward, so that the tension spring (127) is in a stretched state, and then the front side vertical plate (117) is crimped and fixed by connecting the two pairs of pins with the pin seat.
5. The automatic conveying method of the automatic conveying and feeding mechanism of the explosive cartridge in the intelligent charging system according to claim 1, characterized in that: The driving servo motor (121) drives the annular closed chain (107) to rotate in a step-by-step manner via the driving sprocket (113), and automatically transfers the cantilever cartridges (109) connected with the detonating charge (101) and the cantilever tubes (110) connected with the I-shaped reel rack (104) to the position of the notch (120) in sequence. During this process, the cantilever cartridges (109) and the junction box (106) move along a closed annular channel formed by the serpentine through hole (118) and the U-shaped through hole (137), and, except at the position of the notch (120), the upper wire disc (105) of the I-shaped reel rack (104) slides along two limiting steps (119) on the inner side of the front side vertical plate (117).
6. The automatic conveying method of the automatic conveying and feeding mechanism of the explosive cartridge in the intelligent charging system according to claim 2, characterized in that: The position of the notch (120) is the starting position for charging the explosive roll (101). The explosive roll (101) in the cantilever cartridge (109) that is transferred step by step to the notch (120) is grabbed, lifted and transferred to the blasting hole by the manipulator. During the movement of the explosive roll (101), the I-shaped wheel reel frame (104) to which the transferred explosive roll (101) is connected is located below the notch (120). 18), the upper wire disc (105) of the I-shaped wheel wire drum frame (104) is still limited and connected between the two limit steps (119), and the rotating sleeve on the I-shaped wheel wire drum frame (104) is in a rotating wire-releasing state. When the explosive roll (101) is lifted and transferred to the blasting hole, the detonating wire (103) is released from the I-shaped wheel wire drum frame (104), thereby following the charge of the explosive roll (101).
7. The automatic conveying method of the automatic conveying and feeding mechanism of the explosive cartridge in the intelligent charging system according to claim 6 is characterized in that: When the explosive roll (101) is loaded into the blasting hole, the driving servo motor (121) is started, driving the annular closed chain (107) to move step by step, the I-shaped wheel reel frame (104) is separated from the two limit steps (119) and enters the gap (120), the tension of the tension spring (127) is released, the tension spring (127) pulls the two pistons to drive the cantilever rod (125) to move forward, and the I-shaped wheel reel frame (104) is ejected, and the I-shaped wheel reel frame (104) falls into the inclined chute (128), and the explosive roll (101) is ejected. 1) is transported to the tunnel face outside the blasting hole, thereby completing the entire charging process of the explosive roll (101); during the above process, the second cantilever cartridge enters the gap (120), and the I-shaped wheel reel frame adjacent to the second cantilever cartridge enters below the gap (120); the circular closed chain (107) steps in this way, realizing the automatic transmission and automatic charging of each group of explosive rolls in the explosive roll storage box (102).