Electrically-driven membrane separator testing device
By designing an electric drive membrane separator test device including a support mechanism, a conveying mechanism and a control cabinet, a multi-faceted test of the electric drive membrane separator is realized, which solves the problem that the existing test device cannot fully detect the equipment and ensures the equipment Stable operation and reliability.
Patent Information
- Application Number
- CN202411568637.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-18
AI Technical Summary
The existing electrical drive membrane separator test device can only test the deformation resistance of the ion exchange membrane, and cannot fully detect other problems of the electrical drive membrane separator, making it difficult to ensure that the equipment can operate stably after formal delivery.
A test device including a support mechanism, an electric drive membrane separator body, a fresh water tank, a concentrated water tank, an extreme water tank and a control cabinet are designed. Through the cooperation of the first, second and third conveying mechanisms and the control cabinet, the power supply is realized. Multiple tests of drive membrane separators include pressure test, constant voltage and constant current test, desalination rate test, current efficiency test, maximum concentration rate test, energy consumption test and different power supply test.
Through multi-faceted testing, we ensure that the electric drive membrane separator can operate stably after formal delivery, which improves the reliability and service life of the equipment, and reduces maintenance costs.
Smart Images

Figure CN119469846A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrically driven membrane separation, and in particular to an electrically driven membrane separator testing device. Background Art
[0002] Electrodialysis is an electrochemical separation process that follows Faraday's law. It is a membrane process that separates charged ions from uncharged groups in a solution through a selective ion exchange membrane under the action of a DC electric field with potential difference as the driving force.
[0003] An electrically driven separator is a device that uses membrane separation technology to separate and concentrate solutions. It consists of electrodes, ion exchange membranes, and clamping devices. It uses the characteristics of electrodialysis desalination to remove inorganic electrolytes from certain chemical, pharmaceutical, food and other products to achieve the purpose of separation, purification, extraction and refining.
[0004] The electric drive separator needs to be tested before delivery to identify and solve problems in order to improve the stability of the equipment and reduce equipment failures and maintenance costs.
[0005] The utility model patent document with the existing announcement number CN220550028U discloses an electrically driven membrane separator testing device, which combines the flow channel partition and the ion exchange membrane into an ion exchange membrane by setting a flow channel partition. During the test, the electrically driven membrane separation mechanism is subjected to repeated electrodialysis separation operations, and the deformation state of the ion exchange membrane is observed after stopping. Since the frame of the flow channel partition is widened, a guide hole is opened on the frame, and a guide rod is passed through the guide hole and fixed on an iron clamping plate, the gravity exerted on the ion exchange membrane is distributed to the guide rod, thereby reducing the influence of the weight of the ion exchange membrane and the absorbed liquid on the ion exchange membrane, effectively protecting the ion exchange membrane from deformation, and increasing the service life of the electrically driven membrane separation mechanism.
[0006] Although the above-mentioned electrically driven membrane separator testing device can solve the corresponding technical problems, it can only test the deformation resistance of the ion exchange membrane. The test content is relatively small, and it is difficult to discover other problems of the electrically driven membrane separator and to ensure that the electrically driven membrane separator can operate stably after formal delivery. Therefore, an electrically driven membrane separator testing device is proposed. Summary of the invention
[0007] The technical task of the present invention is to provide an electrically driven membrane separator testing device to solve the above problems.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] An electric-driven membrane separator testing device comprises a supporting mechanism, on which an electric-driven membrane separator body, a fresh water tank, a concentrated water tank, an extreme water tank and a control cabinet are arranged, a first conveying mechanism is arranged between the fresh water tank and the electric-driven membrane separator body, a second conveying mechanism is arranged between the concentrated water tank and the electric-driven membrane separator body, and a third conveying mechanism is arranged between the extreme water tank and the electric-driven membrane separator body;
[0010] The support mechanism is used to provide an installation foundation for the electric-driven membrane separator body, the fresh water tank, the concentrated water tank, the polar water tank, the first conveying mechanism, the second conveying mechanism, the third conveying mechanism and the control cabinet;
[0011] The electrically driven membrane separator body is used to selectively separate ions or molecules in a solution to achieve the purpose of desalination;
[0012] The fresh water tank is used to store fresh water, the concentrated water tank is used to store concentrated water, and the polar water tank is used to store polar water;
[0013] The first conveying mechanism is used for circulating and conveying fresh water, the second conveying mechanism is used for circulating and conveying concentrated water, and the third conveying mechanism is used for circulating and conveying polar water;
[0014] The control cabinet is used to control the operation of the electric-driven membrane separator body, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism.
[0015] Preferably, the support mechanism comprises a bracket, a bearing assembly is provided at the bottom of the bracket, the bearing assembly is provided at the bottom of the electric-driven membrane separator body, a support plate is fixedly connected to the rear side of the bottom of the inner cavity of the bracket, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are respectively provided on the support plate, the fresh water tank, the concentrated water tank and the pole water tank are respectively provided with a supporting assembly, the supporting assembly is provided on the support plate, and the control cabinet is installed in the inner cavity of the bracket and is arranged opposite to the electric-driven membrane separator body;
[0016] The first delivery mechanism comprises a first delivery pump, the first delivery pump is located below the fresh water tank and installed on the support plate, a first liquid outlet pipe is commonly connected between the liquid inlet end of the first delivery pump and the fresh water tank, a first liquid guide pipe is commonly connected to the liquid outlet end of the first delivery pump, the first liquid guide pipe is commonly connected to the fresh water input end of the electrically driven membrane separator body, a first liquid return pipe is commonly connected between the fresh water tank and the fresh water output end of the electrically driven membrane separator body, and a first sampling pipe is commonly connected to the first liquid return pipe;
[0017] The second delivery mechanism includes a second delivery pump, which is located below the concentrated water tank and installed on the support plate, a second liquid outlet pipe is commonly connected between the liquid inlet end of the second delivery pump and the concentrated water tank, a second liquid outlet pipe is commonly connected to the liquid outlet end of the second liquid outlet pipe, the second liquid outlet pipe is commonly connected to the concentrated water input end of the electrically driven membrane separator body, a second liquid return pipe is commonly connected between the concentrated water tank and the concentrated water output end of the electrically driven membrane separator body, and a second sampling pipe is commonly connected to the second liquid return pipe;
[0018] The third delivery mechanism includes a third delivery pump, which is located below the polar water tank and installed on the support plate, a third liquid outlet pipe is commonly connected between the liquid inlet end of the third delivery pump and the polar water tank, a third liquid guide pipe is commonly connected to the liquid outlet end of the third liquid outlet pipe, the third liquid guide pipe is commonly connected to the polar water input end of the electrically driven membrane separator body, and a third liquid return pipe is commonly connected between the polar water tank and the polar water output end of the electrically driven membrane separator body;
[0019] The first liquid outlet pipe and the second liquid outlet pipe are respectively installed with a first conductivity meter, the first liquid guide pipe, the second liquid guide pipe and the third liquid guide pipe are respectively installed with a first pressure gauge, the first liquid guide pipe and the second liquid guide pipe are respectively installed with a flow meter, the first liquid return pipe and the second liquid return pipe are respectively installed with a second pressure gauge, and the first liquid return pipe and the second liquid return pipe are also respectively installed with a second conductivity meter.
[0020] Preferably, a receiving cavity for placing a bearing component is provided at the bottom of the inner cavity of the bracket, and a positioning component for limiting the bearing component is provided on the bracket, and two positioning components are symmetrically arranged about the center of the receiving cavity.
[0021] Preferably, the bearing assembly comprises a carrier plate movably connected to the inner cavity of the accommodating chamber, the electrically driven membrane separator body is placed on the top of the carrier plate, and a moving wheel is installed at each of the four corners of the bottom of the carrier plate.
[0022] Preferably, grooves are provided on both sides of the carrier plate, and convex strips matching the grooves are fixedly connected to both sides of the inner wall of the accommodating cavity.
[0023] Preferably, the supporting assembly includes a bracket, wherein one bracket cover is arranged at the bottom of the fresh water tank, another bracket cover is arranged at the bottom of the concentrated water tank, and the remaining bracket cover is arranged at the bottom of the polar water tank, and the four corners of the bottom of the bracket are fixedly connected to a support plate, the bottom of the support plate is fixedly connected to a pillar, and the bottom end of the pillar is fixedly connected to the support plate.
[0024] Preferably, the positioning assembly includes a baffle bar rotatably connected to the bracket, one side of the carrier plate and one end of the convex strip respectively contact one side of the corresponding baffle bar, a first socket is provided on the baffle bar, a baffle block is provided at the bottom of the baffle bar, the baffle block is fixedly connected to the bracket, a second socket is provided on the baffle block corresponding to the first socket, and a pin with a T-shaped structure is provided between the first socket and the corresponding baffle block.
[0025] Preferably, the fresh water tank, concentrated water tank and pole water tank are sequentially arranged in parallel on the rear side of the bracket inner cavity, and the control cabinet and the electrically driven membrane separator body are arranged in parallel on the front side of the bracket inner cavity.
[0026] Preferably, the top of the fresh water tank is connected to a first liquid replenishment pipe arranged opposite to the first liquid return pipe, and the top of the concentrated water tank is connected to a second liquid replenishment pipe arranged opposite to the second liquid return pipe, and the other ends of the first liquid replenishment pipe and the second liquid replenishment pipe are respectively connected to an external raw water system through a water replenishment pump.
[0027] Preferably, solenoid valves are installed on the first liquid infusion pipe, the second liquid infusion pipe, the first liquid outlet pipe, the first liquid return pipe, the first sampling pipe, the second liquid outlet pipe, the second liquid return pipe, the second sampling pipe, the third liquid outlet pipe and the third liquid return pipe, and the solenoid valve, the second conductivity meter, the second pressure gauge, the flow meter, the first pressure gauge, the first conductivity meter, the electrically driven membrane separator body, the first delivery pump, the second delivery pump and the third delivery pump are electrically connected to the control cabinet respectively.
[0028] Compared with the prior art, the advantages and positive effects of the present invention are:
[0029] 1. The present invention can deliver fresh water, concentrated water and polar water to the ion exchange membrane of the electric-driven membrane separator body by starting the first delivery pump, the second delivery pump and the third delivery pump, opening the electromagnetic valves on the first liquid outlet pipe, the second liquid outlet pipe, the third liquid outlet pipe, the first liquid return pipe, the second liquid return pipe and the third liquid return pipe, respectively; and then, by using the first conductivity meter, the first pressure gauge, the flow meter, the second pressure gauge and the second conductivity meter in coordination, the electric-driven membrane separator body can be subjected to a pressure test to see whether it has water leakage when operating at high pressure; the electric-driven membrane separator body can be subjected to a constant pressure and constant current test; the electric-driven membrane separator body can be subjected to a constant pressure and constant current test at different flow rates. The desalination rate test and current efficiency under different concentrations can be carried out; the maximum concentration rate test can be carried out on the electric-driven membrane separator body; the material running test of the desalination process can be carried out on the electric-driven membrane separator body; the energy consumption of the electric-driven membrane separator body can be measured; the influence of the extreme water concentration on the electric-driven membrane separator body can be tested; the customer's water quality can be simulated to determine the most ideal conditions (voltage, current, flow), and calculate the energy consumption; the electric-driven membrane separator body can be tested for polarity reversal; the electric-driven membrane separator body can be tested for different power supplies to determine the conversion rate of the power supply. There are many test contents, which effectively ensure that the electric-driven membrane separator can operate stably after formal delivery;
[0030] 2. The present invention adopts a split structure for the bracket and the bearing assembly, so that the bearing assembly can be first removed from the bracket, thereby facilitating the lifting of the electrically driven membrane separator body onto the bearing assembly, and then pushing the bearing assembly into the bracket, thereby facilitating testing operations on the electrically driven membrane separator body. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0032] Figure 1 The structure of the electrically driven membrane separator test device according to the embodiment of the present invention is shown in FIG. Figure 1 ;
[0033] Figure 2 The structure of the electrically driven membrane separator test device according to the embodiment of the present invention is shown in FIG. Figure 2 ;
[0034] Figure 3 The structure of the electrically driven membrane separator test device according to the embodiment of the present invention is shown in FIG. Figure 3 ;
[0035] Figure 4It is a structural schematic diagram of a bearing assembly and an electrically driven membrane separator body of an electrically driven membrane separator testing device according to an embodiment of the present invention;
[0036] Figure 5 The partial structure diagram of the electric driven membrane separator test device according to the embodiment of the present invention is shown in FIG. Figure 1 ;
[0037] Figure 6 The partial structure diagram of the electric driven membrane separator test device according to the embodiment of the present invention is shown in FIG. Figure 2 ;
[0038] Figure 7 It is a schematic diagram of the structure explosion of the support assembly and the pole water tank of the electrically driven membrane separator testing device according to an embodiment of the present invention;
[0039] Figure 8 The electrically driven membrane separator test device of the present invention Figure 1 A schematic diagram of the enlarged structure of point A;
[0040] Fig. 9 The electrically driven membrane separator test device of the present invention Figure 3 Schematic diagram of the enlarged structure of point B.
[0041] In the figure: 10, first conductivity meter; 20, first pressure gauge; 30, flow meter; 40, second pressure gauge; 50, second conductivity meter; 60, solenoid valve;
[0042] 100, support mechanism; 110, bracket; 111, accommodating cavity; 112, convex strip; 120, bearing assembly; 121, carrier plate; 1211, groove; 122, moving wheel; 130, support plate; 140, supporting assembly; 141, bracket; 142, support plate; 143, pillar; 150, positioning assembly; 151, stop bar; 152, first plug hole; 153, stop block; 154, second plug hole; 155, latch;
[0043] 200. Electrically driven membrane separator body;
[0044] 300, fresh water tank; 310, first liquid replenishment pipe; 400, concentrated water tank; 410, second liquid replenishment pipe; 500, extreme water tank;
[0045] 600, first delivery mechanism; 610, first delivery pump; 620, first liquid outlet pipe; 630, first liquid guide pipe; 640, first liquid return pipe; 650, first sampling pipe;
[0046] 700, second delivery mechanism; 710, second delivery pump; 720, second liquid outlet pipe; 730, second liquid guide pipe; 740, second liquid return pipe; 750, second sampling pipe;
[0047] 800, third delivery mechanism; 810, third delivery pump; 820, third liquid outlet pipe; 830, third liquid guide pipe; 840, third liquid return pipe;
[0048] 900. Control cabinet. DETAILED DESCRIPTION
[0049] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0050] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0051] Example 1
[0052] like Figure 1-Figure 9 As shown, an electric-driven membrane separator testing device according to an embodiment of the present invention comprises a supporting mechanism 100, on which an electric-driven membrane separator body 200, a fresh water tank 300, a concentrated water tank 400, an extreme water tank 500 and a control cabinet 900 are arranged, a first conveying mechanism 600 is arranged between the fresh water tank 300 and the electric-driven membrane separator body 200, a second conveying mechanism 700 is arranged between the concentrated water tank 400 and the electric-driven membrane separator body 200, and a third conveying mechanism 800 is arranged between the extreme water tank 500 and the electric-driven membrane separator body 200;
[0053] The support mechanism 100 is used to provide an installation foundation for the electric-driven membrane separator body 200, the fresh water tank 300, the concentrated water tank 400, the polar water tank 500, the first conveying mechanism 600, the second conveying mechanism 700, the third conveying mechanism 800 and the control cabinet 900;
[0054] The electrically driven membrane separator body 200 is used to selectively separate ions or molecules in the solution to achieve the purpose of desalination;
[0055] The fresh water tank 300 is used to store fresh water, the concentrated water tank 400 is used to store concentrated water, and the polar water tank 500 is used to store polar water;
[0056] The first conveying mechanism 600 is used for circulating and conveying fresh water, the second conveying mechanism 700 is used for circulating and conveying concentrated water, and the third conveying mechanism 800 is used for circulating and conveying polar water;
[0057] The control cabinet 900 is used to control the operation of the electrically driven membrane separator body 200 , the first conveying mechanism 600 , the second conveying mechanism 700 and the third conveying mechanism 800 .
[0058] Example 2
[0059] like Figure 1-Figure 9As shown, the electrically driven membrane separator testing device provided in this embodiment is different from that in embodiment 1 in that:
[0060] The support mechanism 100 includes a bracket 110, a bearing assembly 120 is provided at the bottom of the bracket 110, and the bearing assembly 120 is provided at the bottom of the electric-driven membrane separator body 200. A support plate 130 is fixedly connected to the rear side of the bottom of the inner cavity of the bracket 110, and the first conveying mechanism 600, the second conveying mechanism 700 and the third conveying mechanism 800 are respectively provided on the support plate 130. A supporting assembly 140 is provided on the fresh water tank 300, the concentrated water tank 400 and the polar water tank 500, respectively, and the supporting assembly 140 is provided on the support plate 130. The control cabinet 900 is installed in the inner cavity of the bracket 110 and is arranged opposite to the electric-driven membrane separator body 200; the bottom of the inner cavity of the bracket 110 is provided with a support assembly 120 for placing The accommodating chamber 111, the bracket 110 is provided with a positioning assembly 150 for limiting the bearing assembly 120, and two positioning assemblies 150 are symmetrically arranged about the center of the accommodating chamber 111. By adopting a split structure between the bearing assembly 120 and the bracket 110, the bearing assembly 120 can be subsequently removed from the accommodating chamber 111 to perform a hoisting operation on the electric-driven membrane separator body 200; the bearing assembly 120 includes a carrier plate 121 movably connected to the inner cavity of the accommodating chamber 111, and the electric-driven membrane separator body 200 is placed on the top of the carrier plate 121, and a moving wheel 122 is installed at the four corners of the bottom of the carrier plate 121. Through the bearing assembly 120, the electric-driven membrane separator body 200 can be It plays a supporting role and facilitates the electric-driven membrane separator body 200 to be pushed into or moved out of the bracket 110; grooves 1211 are provided on both sides of the carrier plate 121, and convex strips 112 adapted to the grooves 1211 are fixedly connected on both sides of the inner wall surface of the accommodating cavity 111. When the bearing component 120 is placed in the inner cavity of the accommodating cavity 111, the convex strips 112 can slide into the inner cavity of the grooves 1211, thereby limiting the bearing component 120 and helping to ensure the movement stability of the bearing component 120; the supporting component 140 includes a bracket 141, one of which is covered at the bottom of the fresh water tank 300, another bracket 141 is covered at the bottom of the concentrated water tank 400, and the remaining bracket 141 is covered At the bottom of the pole water tank 500, the four corners of the bottom of the bracket 141 are fixedly connected with a support plate 142, the bottom of the support plate 142 is fixedly connected with a support column 143, and the bottom end of the support column 143 is fixedly connected to the support plate 130. The support assembly 140 can lift and support the fresh water tank 300, the concentrated water tank 400 and the pole water tank 500, so that the partial components of the first conveying mechanism 600, the second conveying mechanism 700 and the third conveying mechanism 800 can be hidden and installed under each support assembly 140, which can effectively reduce the occupied space of the first conveying mechanism 600, the second conveying mechanism 700 and the third conveying mechanism 800, and improve the aesthetics of the electric-driven membrane separator test device;The positioning assembly 150 includes a stopper 151 rotatably connected to the bracket 110 through a rotating shaft. One side of the carrier plate 121 and one end of the convex strip 112 are respectively in contact with one side of the corresponding stopper 151. The stopper 151 is provided with a first plug hole 152. The bottom of the stopper 151 is provided with a stopper 153. The stopper 153 is fixedly connected to the bracket 110. The stopper 153 is provided with a second plug hole 154 corresponding to the first plug hole 152. A T-shaped pin 155 is provided between the first plug hole 152 and the corresponding stopper 153. The positioning assembly 150 can limit the bearing assembly 120, so that the bearing assembly 120 can be stably placed in the accommodating cavity 111 to avoid accidental separation. ;
[0061] The first conveying mechanism 600 includes a first conveying pump 610, which is located below the fresh water tank 300 and installed on the support plate 130. The liquid inlet end of the first conveying pump 610 and the fresh water tank 300 are commonly connected by a first liquid outlet pipe 620, the liquid outlet end of the first conveying pump 610 is connected by a first liquid guide pipe 630, the first liquid guide pipe 630 is connected to the fresh water input end of the electrically driven membrane separator body 200, the fresh water tank 300 and the fresh water output end of the electrically driven membrane separator body 200 are commonly connected by a first liquid return pipe 640, and the first liquid return pipe 640 is connected to a first sampling tube 650.
[0062] The second conveying mechanism 700 includes a second conveying pump 710, which is located below the concentrated water tank 400 and installed on the support plate 130. The liquid inlet end of the second conveying pump 710 and the concentrated water tank 400 are commonly connected by a second liquid outlet pipe 720, the liquid outlet end of the second liquid outlet pipe 720 is connected by a second liquid guide pipe 730, the second liquid guide pipe 730 is connected to the concentrated water input end of the electrically driven membrane separator body 200, the concentrated water tank 400 and the concentrated water output end of the electrically driven membrane separator body 200 are commonly connected by a second liquid return pipe 740, and the second liquid return pipe 740 is connected to a second sampling tube 750.
[0063] The third conveying mechanism 800 includes a third conveying pump 810, which is located below the polar water tank 500 and installed on the support plate 130. The liquid inlet end of the third conveying pump 810 and the polar water tank 500 are commonly connected by a third liquid outlet pipe 820, and the liquid outlet end of the third liquid outlet pipe 820 is connected to a third liquid guide pipe 830. The third liquid guide pipe 830 is connected to the polar water input end of the electrically driven membrane separator body 200, and the polar water tank 500 and the polar water output end of the electrically driven membrane separator body 200 are commonly connected by a third liquid return pipe 840.
[0064] The first liquid outlet pipe 620 and the second liquid outlet pipe 720 are respectively installed with a first conductivity meter 10, the first liquid guide pipe 630, the second liquid guide pipe 730 and the third liquid guide pipe 830 are respectively installed with a first pressure gauge 20, the first liquid guide pipe 630 and the second liquid guide pipe 730 are respectively installed with a flow meter 30, the first liquid return pipe 640 and the second liquid return pipe 740 are respectively installed with a second pressure gauge 40, and the first liquid return pipe 640 and the second liquid return pipe 740 are also respectively installed with a second conductivity meter 50.
[0065] The fresh water tank 300, the concentrated water tank 400 and the extreme water tank 500 are sequentially arranged in parallel on the rear side of the inner cavity of the bracket 110, and the control cabinet 900 and the electrically driven membrane separator body 200 are arranged in parallel on the front side of the inner cavity of the bracket 110; the top of the fresh water tank 300 is connected to a first liquid replenishment pipe 310 arranged opposite to the first liquid return pipe 640, and the top of the concentrated water tank 400 is connected to a second liquid replenishment pipe 410 arranged opposite to the second liquid return pipe 740. The other ends of the first liquid replenishment pipe 310 and the second liquid replenishment pipe 410 are respectively connected to the external raw water system through a water replenishment pump. By starting the water replenishment pump, the fresh water tank 300 and the concentrated water tank 400 can be replenished with water.
[0066] The first liquid infusion pipe 310, the second liquid infusion pipe 410, the first liquid outlet pipe 620, the first liquid return pipe 640, the first sampling pipe 650, the second liquid outlet pipe 720, the second liquid return pipe 740, the second sampling pipe 750, the third liquid outlet pipe 820 and the third liquid return pipe 840 are all equipped with a solenoid valve 60, the solenoid valve 60, the second conductivity meter 50, the second pressure gauge 40, the flow meter 30, the first pressure gauge 20, the first conductivity meter 10, and the electrically driven membrane separation The device body 200, the first delivery pump 610, the second delivery pump 710 and the third delivery pump 810 are electrically connected to the control cabinet 900 respectively, and the control cabinet 900 is used to adjust the working state or parameters of the solenoid valve 60, the second conductivity meter 50, the second pressure gauge 40, the flow meter 30, the first pressure gauge 20, the first conductivity meter 10, the electrically driven membrane separator body 200, the first delivery pump 610, the second delivery pump 710 and the third delivery pump 810.
[0067] Working principle:
[0068] The electrically driven membrane separator body 200 to be tested is hoisted onto the carrier plate 121, and the carrier plate 121 is pushed into the accommodating chamber 111 by the moving wheel 122, so that the convex strip 112 slides into the groove 1211, until the carrier plate 121 completely enters the inner cavity of the accommodating chamber 111, and then the stopper 151 is rotated downward, so that the stopper 151 contacts the top of the stopper 153, and the first plug hole 152 is connected with the second plug hole 154, and then the plug pin 155 is inserted into the corresponding first plug hole 155 from top to bottom. 52 and the inner cavity of the second plug hole 154, the limiting operation of the bearing assembly 120 can be completed, so that the bearing assembly 120 is stably placed in the inner cavity of the accommodating cavity 111; at this time, the wiring operation of the electrically driven membrane separator body 200 and the control cabinet 900 can be carried out, and the electrically driven membrane separator body 200 and the first conveying mechanism 600, the electrically driven membrane separator body 200 and the second conveying mechanism 700, and the electrically driven membrane separator body 200 and the third conveying mechanism 800 can be connected;
[0069] The first delivery pump 610, the second delivery pump 710, and the third delivery pump 810 are started, and the electromagnetic valves 60 on the first liquid replenishment pipe 310, the second liquid replenishment pipe 410, the first liquid outlet pipe 620, the second liquid outlet pipe 720, the third liquid outlet pipe 820, the first liquid return pipe 640, the second liquid return pipe 740, and the third liquid return pipe 840 are opened, so that the raw liquid in the fresh water tank 300 can be sequentially delivered to the ion exchange membrane of the electrically driven membrane separator body 200 through the first liquid outlet pipe 620, the first delivery pump 610, and the first liquid guide pipe 630, and the raw liquid in the concentrated water tank 400 can be sequentially delivered to the ion exchange membrane of the electrically driven membrane separator body 200 through the second liquid outlet pipe 720, the second delivery pump 710, and the second liquid guide pipe 730. The ion exchange membrane of the electrically driven membrane separator body 200 causes the ions in the solution to migrate directionally under the drive of the DC electric field and selectively pass through the ion exchange membrane of the electrically driven membrane separator body 200, thereby achieving the purposes of desalination, concentration and separation. Subsequently, the fresh water is transported to the fresh water tank 300 through the first liquid return pipe 640, mixed with the raw liquid in the fresh water tank 300 and then pumped out by the first delivery pump 610 again. The concentrated water is transported to the concentrated water tank 400 through the second liquid return pipe 740, mixed with the raw liquid in the concentrated water tank 400 and then pumped out by the second delivery pump 710 again. The polar water is transported to the polar water tank 500 through the third liquid return pipe 840 and then pumped out by the third delivery pump 810 again. This process is repeated. The raw liquid is continuously separated in one process; at the same time, through the coordinated use of the first conductivity meter 10, the first pressure gauge 20, the flow meter 30, the second pressure gauge 40 and the second conductivity meter 50, the electric-driven membrane separator body 200 can be subjected to a pressure test to see whether it has water leakage when operating at high pressure; the electric-driven membrane separator body 200 can be subjected to a constant pressure and constant current test; the electric-driven membrane separator body 200 can be subjected to a desalination rate test and a current efficiency test at different flow rates and different concentrations; the electric-driven membrane separator body 200 can be subjected to a maximum concentration rate test; the electric-driven membrane separator body 200 can be subjected to a material running test during the desalination process; the electric-driven The energy consumption of the membrane separator body 200 can be measured; the influence of the polar water concentration on the electrically driven membrane separator body 200 can be tested; the customer's water quality can be simulated to determine the most ideal conditions of voltage, current, and flow, and the energy consumption can be calculated; the electrically driven membrane separator body 200 can be subjected to a polarity reversal test; the electrically driven membrane separator body 200 can be tested with different power supplies to determine the power conversion rate. The test content is relatively large, which effectively ensures that the electrically driven membrane separator can operate stably after formal delivery; by opening the solenoid valve 60 on the first sampling tube 650 and the second sampling tube 750, the fresh water in the first return liquid pipe 640 and the concentrated water in the second return liquid pipe 740 can be sampled and tested.
[0070] Through the above specific implementations, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to the above specific implementations. On the basis of the disclosed implementations, those skilled in the art can arbitrarily combine different technical features to achieve different technical solutions.
Claims
1. An electrically driven membrane separator testing device, characterized in that: include: A support mechanism (100) on which an electrically driven membrane separator body (200), a fresh water tank (300), a concentrated water tank (400), an extreme water tank (500) and a control cabinet (900) are arranged, wherein a first conveying mechanism (600) is arranged between the fresh water tank (300) and the electrically driven membrane separator body (200), a second conveying mechanism (700) is arranged between the concentrated water tank (400) and the electrically driven membrane separator body (200), and a third conveying mechanism (800) is arranged between the extreme water tank (500) and the electrically driven membrane separator body (200); The support mechanism (100) is used to provide an installation foundation for the electrically driven membrane separator body (200), the fresh water tank (300), the concentrated water tank (400), the polar water tank (500), the first conveying mechanism (600), the second conveying mechanism (700), the third conveying mechanism (800) and the control cabinet (900); The electrically driven membrane separator body (200) is used to selectively separate ions or molecules in a solution to achieve the purpose of desalination; The fresh water tank (300) is used to store fresh water, the concentrated water tank (400) is used to store concentrated water, and the polar water tank (500) is used to store polar water; The first conveying mechanism (600) is used for circulating and conveying fresh water, the second conveying mechanism (700) is used for circulating and conveying concentrated water, and the third conveying mechanism (800) is used for circulating and conveying polar water; The control cabinet (900) is used to control the operation of the electrically driven membrane separator body (200), the first conveying mechanism (600), the second conveying mechanism (700) and the third conveying mechanism (800).
2. The electrically driven membrane separator testing device according to claim 1, characterized in that: The support mechanism (100) comprises a bracket (110), a bearing assembly (120) is provided at the bottom of the bracket (110), and the bearing assembly (120) is arranged at the bottom of the electrically driven membrane separator body (200); a support plate (130) is fixedly connected to the rear side of the bottom of the inner cavity of the bracket (110); the first conveying mechanism (600), the second conveying mechanism (700) and the third conveying mechanism (800) are respectively arranged on the support plate (130); a supporting assembly (140) is respectively provided on the fresh water tank (300), the concentrated water tank (400) and the polar water tank (500); the supporting assembly (140) is arranged on the support plate (130); the control cabinet (900) is installed in the inner cavity of the bracket (110) and is arranged opposite to the electrically driven membrane separator body (200); The first delivery mechanism (600) comprises a first delivery pump (610), the first delivery pump (610) is located below the fresh water tank (300) and is installed on the support plate (130), a first liquid outlet pipe (620) is commonly connected between the liquid inlet end of the first delivery pump (610) and the fresh water tank (300), a first liquid guide pipe (630) is commonly connected between the liquid outlet end of the first delivery pump (610), the first liquid guide pipe (630) is commonly connected with the fresh water input end of the electrically driven membrane separator body (200), a first liquid return pipe (640) is commonly connected between the fresh water tank (300) and the fresh water output end of the electrically driven membrane separator body (200), and a first sampling pipe (650) is commonly connected to the first liquid return pipe (640); The second delivery mechanism (700) comprises a second delivery pump (710), the second delivery pump (710) is located below the concentrated water tank (400) and is installed on the support plate (130), a second liquid outlet pipe (720) is commonly connected between the liquid inlet end of the second delivery pump (710) and the concentrated water tank (400), a second liquid outlet pipe (730) is commonly connected to the liquid outlet end of the second liquid outlet pipe (720), the second liquid outlet pipe (730) is commonly connected to the concentrated water input end of the electrically driven membrane separator body (200), a second liquid return pipe (740) is commonly connected between the concentrated water tank (400) and the concentrated water output end of the electrically driven membrane separator body (200), and a second sampling pipe (750) is commonly connected to the second liquid return pipe (740); The third delivery mechanism (800) comprises a third delivery pump (810), the third delivery pump (810) is located below the polar water tank (500) and is mounted on the support plate (130), a third liquid outlet pipe (820) is commonly connected between the liquid inlet end of the third delivery pump (810) and the polar water tank (500), a third liquid outlet pipe (830) is commonly connected at the liquid outlet end of the third liquid outlet pipe (820), the third liquid outlet pipe (830) is commonly connected to the polar water input end of the electrically driven membrane separator body (200), and a third liquid return pipe (840) is commonly connected between the polar water tank (500) and the polar water output end of the electrically driven membrane separator body (200); The first liquid outlet pipe (620) and the second liquid outlet pipe (720) are respectively installed with a first conductivity meter (10); the first liquid guide pipe (630), the second liquid guide pipe (730) and the third liquid guide pipe (830) are respectively installed with a first pressure gauge (20); the first liquid guide pipe (630) and the second liquid guide pipe (730) are respectively installed with a flow meter (30); the first liquid return pipe (640) and the second liquid return pipe (740) are respectively installed with a second pressure gauge (40); and the first liquid return pipe (640) and the second liquid return pipe (740) are also respectively installed with a second conductivity meter (50).
3. The electrically driven membrane separator testing device according to claim 2, characterized in that: A receiving cavity (111) for accommodating the bearing component (120) is provided at the bottom of the inner cavity of the support (110), and a positioning component (150) for limiting the bearing component (120) is provided on the support (110), and two positioning components (150) are symmetrically arranged at the center of the receiving cavity (111).
4. The electrically driven membrane separator testing device according to claim 3, characterized in that: The bearing assembly (120) comprises a carrier plate (121) movably connected to the inner cavity of the accommodating cavity (111), the electrically driven membrane separator body (200) is placed on the top of the carrier plate (121), and a moving wheel (122) is installed at each of the four corners of the bottom of the carrier plate (121).
5. The electrically driven membrane separator testing device according to claim 4, characterized in that: Grooves (1211) are provided on both sides of the carrier plate (121), and convex strips (112) matching the grooves (1211) are fixedly connected to both sides of the inner wall surface of the accommodating cavity (111).
6. The electrically driven membrane separator testing device according to claim 2, characterized in that: The supporting assembly (140) comprises a bracket (141), wherein one of the brackets (141) is covered at the bottom of the fresh water tank (300), another of the brackets (141) is covered at the bottom of the concentrated water tank (400), and the remaining bracket (141) is covered at the bottom of the polar water tank (500), and the four corners of the bottom of the bracket (141) are fixedly connected to a support plate (142), the bottom of the support plate (142) is fixedly connected to a support column (143), and the bottom end of the support column (143) is fixedly connected to the support plate (130).
7. The electrically driven membrane separator testing device according to claim 5, characterized in that: The positioning assembly (150) comprises a stopper (151) rotatably connected to the bracket (110); one side of the carrier plate (121) and one end of the convex strip (112) respectively contact one side of the corresponding stopper (151); a first plug hole (152) is provided on the stopper (151); a stopper (153) is provided at the bottom of the stopper (151); the stopper (153) is fixedly connected to the bracket (110); a second plug hole (154) corresponding to the first plug hole (152) is provided on the stopper (153); a T-shaped latch (155) is provided between the first plug hole (152) and the corresponding stopper (153).
8. The electrically driven membrane separator testing device according to claim 2, characterized in that: The fresh water tank (300), the concentrated water tank (400) and the polar water tank (500) are sequentially arranged in parallel on the rear side of the inner cavity of the bracket (110), and the control cabinet (900) and the electrically driven membrane separator body (200) are arranged in parallel on the front side of the inner cavity of the bracket (110).
9. The electrically driven membrane separator testing device according to claim 2, characterized in that: The top of the fresh water tank (300) is connected to a first liquid replenishment pipe (310) arranged opposite to the first liquid return pipe (640), and the top of the concentrated water tank (400) is connected to a second liquid replenishment pipe (410) arranged opposite to the second liquid return pipe (740). The other ends of the first liquid replenishment pipe (310) and the second liquid replenishment pipe (410) are respectively connected to an external raw water system through a water replenishment pump.
10. The electrically driven membrane separator testing device according to claim 9, characterized in that: The first liquid replenishment pipe (310), the second liquid replenishment pipe (410), the first liquid outlet pipe (620), the first liquid return pipe (640), the first sampling pipe (650), the second liquid outlet pipe (720), the second liquid return pipe (740), the second sampling pipe (750), the third liquid outlet pipe (820) and the third liquid return pipe (840) are all installed with a solenoid valve (60); the solenoid valve (60), the second conductivity meter (50), the second pressure gauge (40), the flow meter (30), the first pressure gauge (20), the first conductivity meter (10), the electrically driven membrane separator body (200), the first delivery pump (610), the second delivery pump (710) and the third delivery pump (810) are respectively electrically connected to the control cabinet (900).
Citation Information
Patent Citations
Electrically-driven membrane separator testing device
CN220550028U