Train rubber vibration isolator hardness detection device

By designing an automated hardness detection device including a conveyor belt, lifting assembly and detection head, the problem of low detection efficiency in the prior art is solved, automated detection and cleaning are realized, and work efficiency is improved.

CN119470102AInactive Publication Date: 2025-02-18DONGTAI HAIXUN RAILWAY ACCESSORIES CO LTD
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Patent Information

Application Number
CN202411406826.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing train rubber vibration isolator hardness detection devices have low working efficiency and need to be placed and tested one by one, resulting in cumbersome testing process.

Method used

A hardness detection device including a base, a support rod, a fixing frame, a conveyor belt, a drive motor, a lifting assembly and a cleaning assembly are designed to convey a vibration isolator through the conveyor belt, and the hardness detection and cleaning are automatically performed using the lifting assembly and the detection head.

Benefits of technology

The working efficiency of train rubber vibration isolator hardness detection is improved, automatic inspection and cleaning are realized, and the time and labor intensity of manual operation are reduced.

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Abstract

The invention discloses a hardness detection device for a train rubber vibration isolator, and belongs to the field of train rubber vibration isolators. Comprising a base; the four supporting rods are fixedly connected to the four corners of the bottom of the base; the fixing frames are arranged into two groups, the two groups of fixing frames are symmetrically and fixedly connected to the base, and each group comprises two fixing frames; the rotating shaft is rotationally mounted between the two fixing frames; the conveying belt is mounted between the two rotating shafts in a transmission manner; the driving motor is fixedly connected to the fixing frame, and an output shaft of the driving motor is fixedly connected with the rotating shaft; the supporting plate penetrates through the conveying belt and is in contact with the conveying belt; the supporting strip is fixedly connected between the supporting plate and the base; the first mounting frame is fixedly connected to the base; the lifting plate is located in the first mounting frame; the lifting assembly is arranged on the first mounting frame and used for lifting the lifting plate; and the telescopic rod is arranged at the bottom of the lifting plate. The train rubber vibration isolator hardness detection device has the beneficial effect that the train rubber vibration isolator hardness detection device is provided.
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Description

Technical Field

[0001] The present application relates to the field of train rubber vibration isolators, and in particular to a hardness detection device for train rubber vibration isolators. Background Art

[0002] Rubber isolators are made of rubber and can be used in both compression and shear states. Their biggest advantage is that they have sufficient internal damping and are suitable for situations where static displacement is small but dynamic displacement is short but large. They can also be made into various shapes to meet space requirements. Their disadvantages are that they will age and produce creep. They are mainly used to isolate high-frequency vibrations and are widely used in vibration isolation of trains.

[0003] The structure of the product can refer to a train rubber isolator hardness detection device disclosed in Chinese patent document 202211523154.X, including a top plate, the top of the top plate is penetrated with two groups of first telescopic holes distributed on the left and right, the top of the top plate is fixedly connected to a limit frame, the top of the limit frame is penetrated with two groups of second telescopic holes distributed on the left and right, the two groups of the second telescopic holes are distributed directly above the two groups of first telescopic holes, and the specifications of the limit frame are the same as those of the second telescopic holes. The output shaft of the stepper motor drives the driving gear to rotate, so that the two groups of lifting gears engaged therewith rotate, so that the first threaded hole rotates, and under the action of the threaded thrust of the threaded lifting rod, the two groups of threaded lifting rods are driven to move upward, thereby driving the lifting platform to move upward, so that the limit pull rod and the lifting block move synchronously, so that the isolator is pulled, and the mechanical strength of the isolator is judged by the anti-pulling level of the isolator.

[0004] However, in this patent, when the hardness of the train rubber vibration isolators is tested, the train rubber vibration isolators are placed on a workbench one by one and then tested, which reduces the work efficiency.

[0005] A train rubber isolator hardness detection device is now provided. Summary of the invention

[0006] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0007] In order to solve the technical problems mentioned in the above background technology part, some embodiments of the present application provide a train rubber isolator hardness detection device, including: a base; four support rods, which are fixedly connected to the four corners of the bottom of the base; a fixed frame, which is arranged in two groups, and the two groups of fixed frames are symmetrically fixed to the base, and each group is arranged in two; a rotating shaft, which is rotatably installed between the two fixed frames; a conveyor belt, which is transmission-installed between the two rotating shafts; a driving motor, which is fixedly connected to the fixed frame, and the output shaft of the driving motor is fixedly connected to the rotating shaft; a support plate, which passes through the conveyor belt and contacts with the conveyor belt; a support bar, which is fixedly connected between the support plate and the base; a first mounting frame: fixedly connected to the base; a lifting plate, which is located in the first mounting frame; a lifting assembly, which is arranged on the first mounting frame and is used to lift the lifting plate; a telescopic rod, which is arranged at the bottom of the lifting plate.

[0008] When it is necessary to inspect the train rubber vibration isolator, the train rubber vibration isolator is placed on the conveyor belt, and the drive motor can be started at the same time. The output shaft of the drive motor drives the rotating shaft to rotate, so that the conveyor belt is transported. When the conveyor belt transports the train rubber vibration isolator to the bottom of the detection head, the transmission stops. At this time, the servo motor can be started, so that the output shaft of the servo motor drives the screw to rotate, and under the action of the limit rod, the lifting plate is lowered, thereby driving the detection head to descend, and the detection head descends and squeezes the vibration isolator. The sliding rod is installed on the sleeve due to the sliding of the sliding rod. So that the sliding rod slides on the sleeve. When the sliding rod slides to a certain distance, the vibration isolator is not damaged at this time, which means that the vibration isolator has passed the inspection. At the same time, when the vibration isolator is transmitted, because the hose is connected to the external water supply equipment, the external water enters the hose, then enters the cleaning pipe, and then sprays out through the water outlet, so as to clean the vibration isolator below, and under the action of the disc and the belt, the rotating bar is rotated, so that the worm is rotated, so that the turbine is rotated, so that the rotating rod is rotated, and the contact plate is rotated. Since the contact plate corresponds to the connecting rod, the contact plate contacts the connecting rod, and under the action of the shaking spring, the connecting rod drives the cleaning tube to shake, thereby increasing the cleaning effect.

[0009] Furthermore, the lifting assembly includes a screw rod, which is rotatably mounted on the first mounting frame and meshed with the lifting plate. A limit rod is fixedly connected to the first mounting frame, the limit rod passes through the lifting plate, and the limit rod and the lifting plate are slidably mounted. A servo motor is fixedly connected to the first mounting frame, and the output shaft of the servo motor is fixedly connected to the screw rod.

[0010] Furthermore, the telescopic rod includes a sleeve and a sliding rod, the sleeve is fixedly connected to the bottom of the lifting plate, the sliding rod is slidably installed on the sleeve, and a fixing spring is fixedly connected between the sliding rod and the inner wall of the sleeve, and the detection head is fixedly connected to the bottom of the sliding rod.

[0011] Furthermore, a second mounting frame is fixedly connected to the base, and a cleaning component is arranged on the second mounting frame.

[0012] Furthermore, the cleaning component includes a cleaning pipe, a mounting groove is provided on the top plate of the second mounting frame, a connecting rod is provided on the mounting groove, the cleaning pipe is provided at the bottom of the connecting rod, and a plurality of water outlets are evenly provided on the cleaning pipe, a shaking component is provided on the second mounting frame, and a hose is connected to the cleaning pipe.

[0013] Furthermore, the shaking assembly includes a shaking spring, which is fixed between the connecting rod and the inner wall of the mounting groove. A sliding bar is fixed to the connecting rod, and the sliding bar is slidably mounted on the second mounting frame, and the sliding bar passes through the second mounting frame, and a resistance assembly is provided on the second mounting frame.

[0014] Furthermore, the abutment assembly includes an abutment plate, a rotating rod is rotatably mounted on the second mounting frame, the abutment plate is fixedly connected to the rotating rod, and the abutment plate corresponds to the connecting rod, and a rotating assembly is provided on the second mounting frame.

[0015] Furthermore, the rotating assembly includes a turbine and a worm, a connecting seat is fixedly connected to the second mounting frame, a turning bar is rotatably mounted on the connecting seat, the worm is fixedly connected to the turning bar, the turbine is fixedly connected to the turning rod, the worm is meshed with the turbine, and a linkage assembly is arranged between the turning bar and the rotating shaft.

[0016] Furthermore, the linkage assembly includes two discs and a belt, the two discs are respectively fixed to the rotating shaft and the rotating bar, and the belt drive is installed between the two discs.

[0017] Furthermore, the shaking spring is sleeved on the sliding rod.

[0018] The beneficial effect of the present application is that a train rubber isolator hardness detection device is provided. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0020] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0021] In the attached picture:

[0022] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0023] Figure 2 It is a cross-sectional view;

[0024] Figure 3 is a cross-sectional view of the base;

[0025] Figure 4 It is a schematic diagram of the three-dimensional structure;

[0026] Figure 5 yes Figure 2 A magnified view of part A;

[0027] Figure 6 yes Figure 2 A magnified view of part B;

[0028] Figure 7 yes Figure 3 Enlarged view of part A.

[0029] Reference numerals:

[0030] 1. Base; 2. Rotating shaft; 3. Conveyor belt; 4. Cleaning tube; 5. Slide bar; 6. Shaking spring; 7. Hose; 8. Connecting rod; 9. Servo motor; 10. First mounting frame; 11. Second mounting frame; 12. Belt; 13. Fixed frame; 14. Support rod; 15. Screw rod; 16. Lifting plate; 17. Limit rod; 18. Detection head; 19. Support plate; 20. Support bar; 21. Drive motor; 22. Water outlet; 23. Slide bar; 24. Sleeve; 25. Fixed spring; 26. Mounting groove; 27. Contact plate; 28. Turbine; 29. ​​Rotating bar; 30. Worm; 31. Rotating rod; 32. Connecting seat; 33. Disc. DETAILED DESCRIPTION

[0031] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0032] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0033] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0034] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0035] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0036] Reference Figure 1-7 A train rubber isolator hardness detection device includes: a base 1. Four support rods 14 are provided and fixedly connected to the four bottom corners of the base 1. A fixing frame 13 is provided in two groups, and the two groups of fixing frames 13 are symmetrically fixedly connected to the base 1, and each group is provided with two. A rotating shaft 2 is rotatably installed between the two fixing frames 13. A conveyor belt 3 is transmission-installed between the two rotating shafts 2. A driving motor 21 is fixedly connected to the fixing frame 13, and the output shaft of the driving motor 21 is fixedly connected to the rotating shaft 2. A supporting plate 19 passes through the conveyor belt 3 and contacts the conveyor belt 3. A supporting bar 20 is fixedly connected between the supporting plate 19 and the base 1.

[0037] The first mounting frame 10 is fixed on the base 1. The lifting plate 16 is located in the first mounting frame 10. The lifting assembly is arranged on the first mounting frame 10 and is used to lift the lifting plate 16. The telescopic rod is arranged at the bottom of the lifting plate 16. The detection head 18 is arranged at the bottom of the telescopic rod.

[0038] The lifting assembly includes a screw rod 15, which is rotatably mounted on the first mounting frame 10 and meshes with the lifting plate 16. A limit rod 17 is fixedly connected to the first mounting frame 10, the limit rod 17 passes through the lifting plate 16, and the limit rod 17 and the lifting plate 16 are slidably mounted. A servo motor 9 is fixedly connected to the first mounting frame 10, and the output shaft of the servo motor 9 is fixedly connected to the screw rod 15.

[0039] The telescopic rod includes a sleeve 24 and a slide bar 23 . The sleeve 24 is fixedly connected to the bottom of the lifting plate 16 . The slide bar 23 is slidably installed on the sleeve 24 . A fixing spring 25 is fixedly connected between the slide bar 23 and the inner wall of the sleeve 24 . The detection head 18 is fixedly connected to the bottom of the slide bar 23 .

[0040] The second mounting frame 11 is fixedly connected to the base 1, and a cleaning assembly is arranged on the second mounting frame 11. The cleaning assembly includes a cleaning pipe 4, a mounting groove 26 is provided on the top plate of the second mounting frame 11, a connecting rod 8 is arranged on the mounting groove 26, the cleaning pipe 4 is arranged at the bottom of the connecting rod 8, and a plurality of water outlets 22 are evenly arranged on the cleaning pipe 4, a shaking assembly is arranged on the second mounting frame 11, and a hose 7 is connected to the cleaning pipe 4.

[0041] The shaking assembly includes a shaking spring 6, which is fixed between the connecting rod 8 and the inner wall of the mounting groove 26. The connecting rod 8 is fixed with a slide bar 5, and the slide bar 5 is slidably mounted on the second mounting frame 11, and the slide bar 5 passes through the second mounting frame 11, and a resistance assembly is arranged on the second mounting frame 11. The shaking spring 6 is sleeved on the slide bar 23.

[0042] The abutment assembly includes an abutment plate 27 . A rotating rod 31 is rotatably mounted on the second mounting frame 11 . The abutment plate 27 is fixedly connected to the rotating rod 31 . The abutment plate 27 corresponds to the connecting rod 8 . A rotating assembly is provided on the second mounting frame 11 .

[0043] The rotating assembly includes a turbine 28 and a worm 30. A connecting seat 32 is fixedly connected to the second mounting frame 11. A rotating bar 29 is rotatably mounted on the connecting seat 32. The worm 30 is fixedly connected to the rotating bar 29. The turbine 28 is fixedly connected to the rotating rod 31. The worm 30 meshes with the turbine 28. A linkage assembly is provided between the rotating bar 29 and the rotating shaft 2. The linkage assembly includes two discs 33 and a belt 12. The two discs 33 are respectively fixedly connected to the rotating shaft 2 and the rotating bar 29. The belt 12 is installed between the two discs 33 for transmission.

[0044] Working process: when it is necessary to detect the train rubber vibration isolator, place the train rubber vibration isolator on the conveyor belt 3, and start the drive motor 21 at the same time. The output shaft of the drive motor 21 drives the rotating shaft 2 to rotate, so that the conveyor belt 3 is transported. When the conveyor belt 3 transports the train rubber vibration isolator to the bottom of the detection head 18, the transmission is stopped. At this time, the servo motor 9 can be started so that the output shaft of the servo motor 9 drives the screw rod 15 to rotate, and under the action of the limit rod 17, the lifting plate 16 is lowered, thereby driving the detection head 18 to descend. The detection head 18 descends and squeezes the vibration isolator. Since the detection head 18 corresponds to the support plate 19, it plays a protective role. Since the slide rod 23 is slidably installed on the sleeve 24. Thus, the slide bar 23 slides on the sleeve 24. When the slide bar 23 slides to a certain distance, the isolator is not damaged at this time, which means that the isolator has passed the inspection. At the same time, when the isolator is transmitted, since the hose 7 is connected with the external water supply equipment, the external water enters the hose 7, then enters the cleaning pipe 4, and then sprays out through the water outlet 22, thereby cleaning the lower isolator. Under the action of the disc 33 and the belt 12, the rotating bar 29 rotates, thereby rotating the worm 30, thereby rotating the turbine 28, thereby rotating the rotating rod 31, and rotating the contact plate 27. Since the contact plate 27 corresponds to the connecting rod 8, the contact plate 27 contacts the connecting rod 8, and under the action of the shaking spring 6, the connecting rod 8 drives the cleaning pipe 4 to shake, thereby increasing the cleaning effect.

[0045] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A train rubber isolator hardness detection device, comprising: Pedestal; Four support rods are provided and fixedly connected to the four corners of the bottom of the base; Features: The fixing frames are arranged in two groups, and the two groups of fixing frames are symmetrically fixed on the base, and each group is arranged in two groups; A rotating shaft, rotatably mounted between two fixed frames; Conveyor belt, the transmission is installed between two rotating shafts; A driving motor is fixedly connected to the fixing frame, and an output shaft of the driving motor is fixedly connected to the rotating shaft; A support plate passes through the conveyor belt and contacts the conveyor belt; A support bar, fixedly connected between the support plate and the base; First mounting frame: fixedly connected to the base; A lifting plate, located in the first mounting frame; A lifting assembly, disposed on the first mounting frame, for lifting and lowering the lifting plate; A telescopic rod is arranged at the bottom of the lifting plate; The detection head is arranged at the bottom of the telescopic rod.

2. The train rubber isolator hardness detection device according to claim 1 is characterized in that: The lifting assembly includes a screw rod, which is rotatably mounted on a first mounting frame and meshes with a lifting plate. A limit rod is fixedly connected to the first mounting frame, the limit rod passes through the lifting plate, and the limit rod and the lifting plate are slidably mounted. A servo motor is fixedly connected to the first mounting frame, and an output shaft of the servo motor is fixedly connected to the screw rod.

3. The train rubber isolator hardness detection device according to claim 1 is characterized in that: The telescopic rod comprises a sleeve and a slide bar, the sleeve is fixedly connected to the bottom of the lifting plate, the slide bar is slidably mounted on the sleeve, a fixing spring is fixedly connected between the slide bar and the inner wall of the sleeve, and the detection head is fixedly connected to the bottom of the slide bar.

4. The train rubber isolator hardness detection device according to claim 1, characterized in that: A second mounting frame is fixedly connected to the base, and a cleaning component is arranged on the second mounting frame.

5. The train rubber isolator hardness detection device according to claim 4 is characterized in that: The cleaning component includes a cleaning pipe, a mounting groove is provided on the top plate of the second mounting frame, a connecting rod is provided on the mounting groove, the cleaning pipe is provided at the bottom of the connecting rod, and a plurality of water outlets are evenly provided on the cleaning pipe, a shaking component is provided on the second mounting frame, and a hose is connected to the cleaning pipe.

6. The train rubber isolator hardness detection device according to claim 5, characterized in that: The shaking assembly includes a shaking spring, which is fixed between a connecting rod and an inner wall of a mounting groove. A sliding bar is fixed to the connecting rod, and the sliding bar is slidably mounted on a second mounting frame, and the sliding bar passes through the second mounting frame, and a resistance assembly is arranged on the second mounting frame.

7. The train rubber isolator hardness detection device according to claim 1, characterized in that: The abutment assembly comprises an abutment plate, a rotating rod is rotatably mounted on the second mounting frame, the abutment plate is fixedly connected to the rotating rod, and the abutment plate corresponds to the connecting rod, and a rotating assembly is arranged on the second mounting frame.

8. The train rubber isolator hardness detection device according to claim 7, characterized in that: The rotating assembly includes a turbine and a worm, a connecting seat is fixedly connected to the second mounting frame, a rotating bar is rotatably mounted on the connecting seat, the worm is fixedly connected to the rotating bar, the turbine is fixedly connected to the rotating rod, the worm is meshed with the turbine, and a linkage assembly is arranged between the rotating bar and the rotating shaft.

9. The train rubber isolator hardness detection device according to claim 8, characterized in that: The linkage assembly comprises two discs and a belt. The two discs are respectively fixed on a rotating shaft and a rotating bar, and the belt drive is installed between the two discs.

10. The train rubber isolator hardness detection device according to claim 6, characterized in that: The shaking spring is sleeved on the sliding rod.

Citation Information

Patent Citations

  • Rigidity detection device for train rubber vibration isolator

    CN115876410A