An electrical performance test system for electric ceramic furnace based on artificial intelligence

Through the electric performance testing system of electric ceramic furnace based on artificial intelligence, different power load conditions are simulated and the electrical and thermal conduction performance of electric ceramic furnaces are analyzed, and the problem of difficulty in comprehensively analyzing the electric ceramic furnace's electrical performance and lack of high-temperature independent cooling response performance evaluation is solved, and a more accurate evaluation of the performance of electric ceramic furnaces is achieved.

CN119471165BActive Publication Date: 2025-04-18ZHONGSHAN AI LI PU ELECTRICAL APPLIANCE CO LTD
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Patent Information

Application Number
CN202510051983.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-04-18
Estimated Expiration
2045-01-14

AI Technical Summary

Technical Problem

The prior art is difficult to comprehensively and in-depth analysis of the electrical performance of electric ceramic furnaces under complex working conditions, and it is impossible to promptly detect potential fault hazards and performance defects, especially in the case of abnormal high temperatures, which lack attention to the independent cooling response performance.

Method used

The electric performance testing system of the electric ceramic furnace based on artificial intelligence is adopted. The system includes a power load simulation module, a steady state test module, a functional performance detection module, a heating performance detection module and an electric ceramic furnace electrical performance integration module. By simulating different power load conditions, the electrical data of the electric ceramic furnace is detected, the steady state and transient characteristics of components are analyzed, and the heat conduction test indicators are constructed, and the functional integrity indicators are integrated to evaluate the performance of the electric ceramic furnace.

Benefits of technology

It realizes a more comprehensive performance analysis of the electric ceramic furnace under different power load conditions, can accurately identify components with abnormal electrical functions, prevent safety accidents caused by overheating, and improve product adaptability and compatibility.

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Abstract

The present invention belongs to the technical field of electrical performance testing of stoves, and specifically discloses an electrical performance testing system for an electric ceramic stove based on artificial intelligence, comprising: by simulating and detecting electrical operation data of the electric ceramic stove under different steady-state power loads and different transient load conditions, a more comprehensive understanding of the performance of various components under different conditions is achieved, thereby identifying components with abnormal electrical functions; by simulating the electric power of the electric ceramic stove under various cooking functions, the lateral thermal conductivity efficiency and the longitudinal thermal conductivity efficiency of the electric ceramic stove under various power loads are analyzed, and a thermal conduction test index of the electric ceramic stove is constructed to reflect the transfer path and efficiency of heat inside the electric ceramic stove, which is helpful to help research and development personnel to optimize the structure of the electric ceramic stove in a targeted manner; by detecting the cooling response of the electric ceramic stove under excessive temperature, the functional integrity index of the electric ceramic stove is analyzed to ensure that the electric ceramic stove can be cooled in time when the temperature is too high, thereby protecting the internal components.
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Description

Technical Field

[0001] The invention belongs to the technical field of stove electrical performance testing, and relates to an electric ceramic stove electrical performance testing system based on artificial intelligence. Background Art

[0002] As an efficient, environmentally friendly and versatile kitchen appliance, ceramic stoves have gradually occupied an important position in the market. In the manufacturing process of ceramic stoves, it is very important to ensure the reliability and stability of their electrical performance, which is not only related to the safety of product use, but also directly affects the user experience and the market competitiveness of the product.

[0003] In the prior art, there are also some related solutions related to the electrical performance detection of stoves. For example, Chinese patent application publication number CN118777755A discloses an electrical performance testing method and system for an induction cooker, which collects the electrical performance data of the induction cooker and obtains the electrical performance index of the induction cooker accordingly; obtains the comprehensive electrical performance index of the induction cooker according to the electrical performance index, and stores the comprehensive electrical performance index of the induction cooker to obtain the historical comprehensive electrical performance index of the induction cooker; constructs an induction cooker electrical performance test model according to the historical comprehensive electrical performance index, and obtains the electrical performance predicted operating capacity value of the induction cooker accordingly, and finally judges and analyzes the induction cooker, thereby improving the efficiency of the electrical performance test of the induction cooker.

[0004] Although the above schemes have proposed some solutions for the electrical performance testing of stoves, there are still the following limitations: 1. Existing testing methods often only perform simple measurements on the basic electrical parameters of electric ceramic stoves, making it difficult to comprehensively and deeply analyze the electrical performance of electric ceramic stoves under various complex working conditions, and unable to timely discover potential fault hazards and performance defects.

[0005] 2. The existing electrical inspection data of electric ceramic stoves lacks attention to the performance status related to cooling response. During the use of electric ceramic stoves, the furnace temperature may rise excessively due to various reasons (such as long-term, high-load operation). If there is a lack of attention to the autonomous cooling response performance of the electric ceramic stove, it is impossible to accurately evaluate the self-protection ability and electrical safety ability of the electric ceramic stove under abnormal high temperature conditions. Summary of the invention

[0006] In view of this, in order to solve the problems raised in the above background technology, an electric ceramic stove electrical performance testing system based on artificial intelligence is proposed.

[0007] The purpose of the present invention can be achieved through the following technical solutions: The present invention provides an electric performance test system for an electric ceramic stove based on artificial intelligence, the system comprising: an electric load simulation module, used to obtain the rated power and rated current applied by the electric ceramic stove, connect the electric ceramic stove with an electronic load through wires, and control the adaptive power of the electronic load to perform an electric load simulation test.

[0008] The steady-state test module is used to control the different changing characteristics of the power load, including each steady-state load level and each transient load amplitude level, which are numbered as , , detect the electrical data of the ceramic stove under different changing characteristics of the power load, analyze the steady-state characteristics of the ceramic stove rectifier bridge stack components under various steady-state load levels, and the transient response characteristics of the ceramic stove rectifier bridge stack components under various transient load amplitude levels.

[0009] The functional performance detection module is used to construct the electrical function test indicators of each component of the electric ceramic stove based on the analysis content of the steady-state test module, and identify components with abnormal electrical functions.

[0010] Heating performance test module, used to simulate the thermal conductivity of the electric ceramic stove, simulate the cooking function of each appliance under various power loads, and build the thermal conductivity test index of the electric ceramic stove .

[0011] Electric ceramic stove electrical performance integration module, used to analyze the functional integrity indicators of electric ceramic stoves And integrate it with the electrical function test indicators of each component of the electric ceramic stove and the thermal conductivity test indicators of the electric ceramic stove into the electric ceramic stove performance test score to provide electrical performance feedback.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) The present invention simulates and detects the electrical operation data of the electric ceramic stove under different steady-state power loads and different transient load conditions. Under steady-state load, the long-term stable performance of components can be detected, and under transient load, the instantaneous abnormal changes can be captured. The performance of each component under different conditions can be more comprehensively understood, thereby more accurately identifying components with abnormal electrical functions and avoiding missed detection or misjudgment due to a single detection condition.

[0013] (2) The present invention uses the rectifier bridge stack components of the electric ceramic stove as the key abnormality identification components. When the rectifier bridge stack components are abnormal, other components are detected one by one, thereby identifying the electrical function test indicators of each component of the electric ceramic stove and finding out the components with abnormal electrical functions, which helps to timely discover and solve potential problems in the production process, and then carry out targeted optimization and adjustment.

[0014] (3) The present invention simulates the electric power of the electric ceramic stove under various cooking functions, analyzes the lateral thermal conductivity efficiency and the longitudinal thermal conductivity efficiency of the electric ceramic stove under various power loads, and constructs a thermal conduction test index for the electric ceramic stove. This can clearly reflect the heat transfer path and efficiency inside the electric ceramic stove, and is helpful for R&D personnel to optimize the structure of the electric ceramic stove.

[0015] (4) The present invention analyzes the functional integrity index of the electric ceramic stove by detecting the cooling response of the electric ceramic stove under excessive temperature. When the electric ceramic stove is under high temperature, its internal electronic components, heating wires, circuits, etc. may be damaged or even burned due to long-term high temperature. By detecting the cooling response, it can be ensured that the electric ceramic stove can be cooled in time when the temperature is too high, thereby protecting the internal components and reducing the failure and damage of the components caused by overheating, thereby effectively preventing safety accidents such as fire and burns caused by overheating, and protecting the life and property of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the connection of the system modules of the present invention.

[0018] Figure 2 It is a schematic diagram of the implementation process of the functional performance detection module of the present invention.

[0019] Figure 3 The figure is a diagram showing the corresponding structure of the heating plate of the electric ceramic stove of the present invention. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1 As shown, the present invention provides an electric ceramic stove electrical performance testing system based on artificial intelligence, the system comprising: a power load simulation module, a steady-state test module, a functional performance detection module, a heating performance detection module, and an electric ceramic stove electrical performance integration module.

[0022] The power load simulation module is connected to the steady-state test module, the steady-state test module is respectively connected to the functional performance detection module and the heating performance detection module, and the electric ceramic stove electrical performance integration module is respectively connected to the functional performance detection module and the heating performance detection module.

[0023] The electric load simulation module is used to obtain the rated power and rated current of the electric ceramic stove, connect the electric ceramic stove with the electronic load through wires, and control the adaptive power of the electronic load to perform an electric load simulation test.

[0024] The steady-state test module is used to control different changing characteristics of the power load, including each steady-state load level and each transient load amplitude level, which are numbered as , , detect the electrical data of the ceramic stove under different changing characteristics of the power load, analyze the steady-state characteristics of the ceramic stove rectifier bridge stack components under various steady-state load levels, and the transient response characteristics of the ceramic stove rectifier bridge stack components under various transient load amplitude levels.

[0025] In a preferred embodiment, each steady-state load level, such as light load, rated load, and heavy load, is provided with a number of corresponding electric power values, respectively.

[0026] The transient load amplitude levels refer to load conditions that change instantaneously at different amplitude levels, such as changing the amplitude of a light load at a 1.5-fold increase rate.

[0027] The electrical data include electrical data corresponding to steady-state response characteristics and electrical data corresponding to transient response characteristics. The electrical data corresponding to the steady-state response characteristics include power conversion efficiency, AC input voltage stability, and reverse leakage current. The electrical data corresponding to the transient response characteristics include overshoot oscillation characteristics and reverse impulse response characteristics.

[0028] In a further preferred embodiment, the analysis of the steady-state characteristics of the ceramic furnace rectifier bridge stack components at each steady-state load level includes: detecting the voltage of the corresponding AC input side of the ceramic furnace rectifier bridge stack components at each steady-state load level by a multimeter and current , DC output voltage and current , calculate the power conversion efficiency of the electric ceramic furnace rectifier bridge stack components at each steady-state load level .

[0029] Get the control voltage of the main power input terminal , determine the AC input voltage stability of the ceramic furnace rectifier bridge components at each steady-state load level ,in Indicates the preset reference deviation voltage corresponding to the AC input voltage.

[0030] The AC input voltage stability rate reflects the adaptability and stability of the electric ceramic stove to the grid voltage under different load conditions.

[0031] Adjust the multimeter to the appropriate DC current measurement position, short-circuit the DC output terminal of the rectifier bridge stack components, add the rated reverse voltage to the input terminal of the rectifier bridge stack components, and read the readings of the multimeter at various steady-state load levels, which are the corresponding reverse leakage currents of the ceramic furnace rectifier bridge stack components at various steady-state load levels. .

[0032] Based on the power conversion efficiency, AC input voltage stability, and reverse leakage current of the ceramic furnace rectifier bridge stack components at various steady-state load levels, the steady-state characteristics of the ceramic furnace rectifier bridge stack components at various steady-state load levels are analyzed. ,in Indicates the preset power conversion efficiency peak of the electric ceramic furnace rectifier bridge stack components. They represent the corresponding preset influence weights of power conversion efficiency, AC input voltage stability, and reverse leakage current, respectively. .

[0033] Specifically, with regard to the power conversion efficiency, if the power conversion efficiency is too low, it may mean that there are problems such as excessive forward voltage drop of the diode in the rectifier bridge stack.

[0034] In a further preferred embodiment, the transient response characteristics of the ceramic furnace rectifier bridge stack components under each transient load amplitude level are analyzed, including: obtaining the output voltage waveform of the ceramic furnace rectifier bridge stack components under each transient load amplitude level, and identifying the output voltage recovery time , Fluctuation peak voltage during recovery and the fluctuation frequency .

[0035] Get the rated DC output voltage of the electric ceramic stove design , analyze the overshoot oscillation characteristics of the rectifier bridge components of the electric ceramic furnace under various transient load amplitude levels ,in Indicates the preset output voltage reference recovery time.

[0036] Detect the reverse impulse voltage waveform of the rectifier bridge stack components of the electric ceramic furnace under various transient load amplitude levels, and identify the reverse recovery time The voltage change amplitude during its recovery process , analyze the reverse impulse response characteristics of the rectifier bridge components of the electric ceramic furnace under various transient load amplitude levels ,in They respectively represent the corresponding preset reference values ​​of the reverse recovery time and the voltage change amplitude.

[0037] Specifically, the ceramic furnace rectifier bridge stack is a key component for converting AC power into DC power. It is composed of multiple diodes and plays a rectifying role in the circuit. When the load in the circuit changes transiently, the diodes in the rectifier bridge stack will be subjected to reverse voltage, and the curve of its voltage change over time is the reverse impulse voltage waveform.

[0038] Based on the overshoot oscillation characteristics and reverse impulse response characteristics of the ceramic furnace rectifier bridge stack components under various transient load amplitude levels, the transient response characteristics of the ceramic furnace rectifier bridge stack components under various transient load amplitude levels are analyzed. ,in Indicates the preset transient response characteristic corresponding deviation compensation factor.

[0039] The present invention simulates and detects the electrical operation data of the electric ceramic stove under different steady-state loads and different transient load conditions. Under steady-state load, the long-term stable performance of components can be detected, and under transient load, the instantaneous abnormal changes can be captured. Different power load states cover various working conditions that the electric ceramic stove may encounter in actual use, such as slow cooking over low heat, stir-frying over high heat, etc. By simulating these working conditions and detecting electrical operation data, the performance of each component under different conditions can be more comprehensively understood, so as to more accurately identify components with abnormal electrical functions, and avoid missed detection or misjudgment caused by a single detection condition. At the same time, different users have different habits and needs for using the electric ceramic stove, which will put the electric ceramic stove in different load conditions. By simulating multiple working conditions and detecting electrical operation data, the product can be stably operated in various actual use scenarios, improving the adaptability and compatibility of the product to different loads.

[0040] See also Figure 2 As shown, the functional performance detection module is used to construct electrical function test indicators of various components of the electric ceramic stove based on the analysis content of the steady-state test module, and identify components with abnormal electrical functions.

[0041] The components include rectifier bridge stack, heating element, controller, sensor, etc.

[0042] In a preferred embodiment, the electrical function test index of each component of the electric ceramic stove is constructed, including: constructing the electrical function test index of the rectifier bridge stack components of the electric ceramic stove , A quantity that represents the steady-state load level, The quantity indicating the transient load amplitude level is compared with the corresponding preset electrical function health index range of the rectifier bridge stack components of the electric ceramic stove. When it is within the corresponding preset electrical function health index range of the rectifier bridge stack components of the electric ceramic stove, a thermal conductivity simulation test is performed on the electric ceramic stove.

[0043] On the contrary, based on the electrical function test index detection method of the rectifier bridge stack components of the ceramic stove, the electrical function test indicators of other components of the ceramic stove are detected, and they are compared with the corresponding preset electrical function health indicator ranges of the corresponding components of the ceramic stove. Components whose electrical function test indicators are not within the corresponding preset electrical function health indicator ranges are identified and defined as components with abnormal electrical functions.

[0044] Specifically, the electric ceramic stove is usually connected to the AC power supply, and most of the electronic components inside it, such as the heating element, the controller, etc., need a stable DC power supply to work properly. The rectifier bridge is at the key position of the power input, and undertakes the important task of converting AC power into DC power. It is the basis for the normal operation of the entire electric ceramic stove circuit. If the rectifier bridge fails and cannot effectively complete the rectification function, then the subsequent circuit will not be able to obtain a stable DC power supply, and the electric ceramic stove will not work properly. Therefore, the present invention uses the rectifier bridge components as the evaluation standard for the comprehensive electrical performance evaluation of the electric ceramic stove.

[0045] The present invention uses the rectifier bridge stack components of the electric ceramic stove as the key abnormality identification components. When it is abnormal, other components are detected one by one, and then the electrical function test indicators of each component of the electric ceramic stove are identified, and the components with abnormal electrical functions are found, which is helpful to timely discover and solve potential problems in the production process, and then targeted optimization and adjustment can be carried out.

[0046] The heating performance detection module is used to perform a thermal conductivity simulation test on the electric ceramic stove, simulate the cooking function of each appliance under each power load, and construct a thermal conductivity test index of the electric ceramic stove. .

[0047] The various utensils described refer to pots made of different metal materials.

[0048] In a preferred embodiment, the thermal conductivity test index of the electric ceramic stove is constructed, specifically: each steady-state load level matching the electric power of each cooking function of the electric ceramic stove is extracted from each steady-state load level, and recorded as each power load.

[0049] By obtaining the heat transfer data of each appliance under each power load, the lateral heat transfer efficiency of the electric ceramic stove under each power load is analyzed. and longitudinal thermal efficiency , build thermal conductivity test index for electric ceramic stoves , Indicates the number of each power load, , Indicates the number of electrical loads.

[0050] The heat transfer data of each device under each power load includes the smoothness of the heating path of the heating plate under each power load, the compensation factor of the heating path smoothness and the adaptability of the calorific value distribution, and the excess weight of each element of the temperature monitoring data set of each device under each power load.

[0051] See also Figure 3 As shown, in a further preferred embodiment, the transverse heat conduction efficiency of the electric ceramic stove under each power load includes: measuring the surface temperature change diagram of the heating plate of the electric ceramic stove under each power load by an infrared thermal imager, identifying each initial hot spot of the heating plate under each power load and its hot spot transfer speed, taking the average of the ratio between the initial hot spot and the preset reference transfer speed, and recording it as the temperature increase path smoothness of the heating plate under each power load. .

[0052] The initial hot spots refer to the points on the heating plate where heat obviously begins to appear.

[0053] The hot spot transfer speed refers to the temperature connection time corresponding to the designed length between the initial hot spot and its adjacent initial hot spot.

[0054] Compare the positions of the initial hot spots of the heating disk under each power load, and identify the corresponding average distances of all adjacent initial hot spots of the heating disk under each power load. , calculate the compensation factor of the heating plate's temperature increase path smoothness under various power loads ,in Indicates the preset adaptation transition distance of the heating plate.

[0055] The preset adaptation transition distance of the heating plate represents the appropriate heat transfer path distance per unit time of the metal heat conductor of the heating plate, and is obtained by, for example: obtaining the design dimensions of the heating plate, matching them with the preset adaptation transition distances corresponding to each design dimension, and selecting the adaptation transition distance that matches the design dimensions of the heating plate.

[0056] Identify the corresponding calorific value peak of each initial hot spot of the heating plate under each power load , and obtain the expected heating temperature of the heating plate under each power load , identify the heat value distribution adaptability of the heating plate under various power loads ,in Indicates that the heating plate is The first The corresponding calorific value peak of the initial hot spot is Indicates the reference difference calorific value between the two preset initial hot spots. Indicates the number of each initial hot spot, , Indicates the number of initial hot spots.

[0057] Analysis of the transverse thermal efficiency of electric ceramic stoves under various power loads .

[0058] In a further preferred embodiment, the longitudinal thermal conductivity efficiency, the analysis content includes: obtaining a preset temperature difference data set of each appliance, wherein the temperature difference data set includes each sub-data, such as pot body thickness, insulation layer thickness and metal material purity, and comparing the sub-data belonging to the temperature difference data set of different appliances, identifying the corresponding average difference value of all sub-data between different appliances, using it as a numerator to compare with the preset reference difference value of the corresponding sub-data, and accumulating to obtain the temperature difference index between different appliances .

[0059] Obtain a surface temperature variation diagram of each device under each power load, detect a monitoring temperature data set of each device under each power load, and obtain a preset adaptation temperature data set of each device under each power load, wherein the temperature data set includes elements such as temperature peak value, temperature heating time, cold spot area, and hot spot area. Subtract the monitoring temperature data set of each device under each power load from the adaptation temperature data set of the corresponding device under the corresponding power load to obtain the difference of each element of the monitoring temperature data set of each device under each power load, and then compare it with the preset reference difference of the corresponding element of the corresponding temperature data set to identify the excess weight of each element of the temperature monitoring data set of each device under each power load. Based on this, the longitudinal thermal efficiency of the electric ceramic stove under various power loads is analyzed. , where Indicates the number of each accessory. , Indicates the number of accessories. Indicates the number of each element of the temperature monitoring data set. , represents the number of elements belonging to the temperature monitoring data set, and e represents a natural constant.

[0060] Specifically, the preset adaptation temperature peak includes the preset adaptation temperature peak, the preset adaptation temperature heating time, the preset adaptation cold spot area and the preset adaptation hot spot area. The temperature heating time refers to the time taken for the starting heating point on the surface of the pot to reach the preset adaptation temperature peak from the beginning of heating. The cold spot area refers to the surface area of ​​the pot that has not reached the preset adaptation temperature peak within the temperature heating time. The hot spot area refers to the surface area of ​​the pot that exceeds the preset adaptation temperature peak within the temperature heating time.

[0061] The present invention simulates the electric power of the electric ceramic stove under various cooking functions, analyzes the transverse heat conduction efficiency and longitudinal heat conduction efficiency of the electric ceramic stove under various power loads, and constructs the heat conduction test index of the electric ceramic stove, which can clearly reflect the heat transfer path and efficiency inside the electric ceramic stove, and help researchers to optimize the structure of the electric ceramic stove. For example, the distribution of the heating wire, the thickness of the ceramic plate or the position of the heat insulation layer can be reasonably adjusted to make the heat more efficiently conducted in the stove body, improve the heating uniformity and overall performance. At the same time, it can timely discover the potential safety hazards such as local overheating and heat accumulation that may occur during the operation of the electric ceramic stove. For example, when the longitudinal heat conduction efficiency is too low, the heat at the bottom of the stove plate may not be dissipated in time, causing the risk of overheating. Timely measures can be taken to solve the problem, which can effectively reduce the risk of fire, scalding and other safety accidents during the use of the electric ceramic stove.

[0062] The electric ceramic stove electrical performance integration module is used to analyze the functional integrity index of the electric ceramic stove And integrate it with the electrical function test indicators of each component of the electric ceramic stove and the thermal conductivity test indicators of the electric ceramic stove into the electric ceramic stove performance test score to provide electrical performance feedback.

[0063] In a preferred embodiment, the analysis of the functional integrity index of the electric ceramic stove includes: extracting the temperature peak value of each accessory under each power load from the temperature monitoring data set, and comparing it with the preset adaptation temperature peak value of the corresponding accessory under the corresponding power load. When the temperature peak value of a certain accessory under a certain power load exceeds the preset adaptation temperature peak value of the corresponding accessory under the corresponding power load, it indicates that the temperature of the accessory under the power load is excessive, and then detecting whether the electric ceramic stove is in a cooling response under the power load of the accessory. If there is a cooling response, extracting the overheating response duration of the electric ceramic stove under the power load of the accessory. , response temperature , based on which the functional integrity index of the electric ceramic stove is analyzed ,in Indicates the corresponding preset reference overheat response time of the electric ceramic stove. Indicates the peak temperature of the electric ceramic stove under the power load of the appliance. Indicates the preset adaptation reduction corresponding to the response temperature.

[0064] If there is no temperature drop response, the functional integrity index of the electric ceramic stove is marked as , Indicates a specified constant, such as .

[0065] The method for identifying whether there is a cooling response is as follows: identifying, from the surface temperature change diagram of each device under each power load, the temperature curve attribute of the device at the subsequent moment corresponding to the temperature over-time moment under the power load, including a steady curve and a cooling curve; if the temperature curve attribute of the device at the subsequent moment corresponding to the temperature over-time moment under the power load is a cooling curve, it indicates that there is a cooling response; otherwise, there is no cooling response.

[0066] The steady curve means that the temperatures at the subsequent moments corresponding to the temperature transition moment all exceed the expected heating temperature of the corresponding equipment under the corresponding power load, and the cooling curve means that the temperatures at the subsequent moments corresponding to the temperature transition moment maintain a slow downward trend and maintain the value steadily after dropping to a certain value.

[0067] The overheat response time refers to the time from the starting temperature drop time point to the stable temperature time point on the temperature drop curve.

[0068] The response temperature refers to the temperature value at the time point when the cooling curve reaches the stable temperature.

[0069] In a further preferred embodiment, the functional integrity index is integrated into the electric ceramic stove performance test score, specifically: the electrical function test index of each component of the electric ceramic stove is marked as , the electric ceramic stove performance test score is determined by the calculation formula , where Indicates the electric ceramic stove The minimum baseline value of the preset electrical function health indicator range for each component, They represent the preset satisfactory values ​​of the thermal conductivity test index and functional integrity index of the electric ceramic stove respectively. Indicates the number of each component. , Indicates the quantity of components.

[0070] Specifically, when the electrical function test index of the ceramic furnace rectifier bridge stack components is within the range of the corresponding preset electrical function health index of the ceramic furnace rectifier bridge stack components, the electrical function test index of each component of the ceramic furnace is the electrical function test index of the ceramic furnace rectifier bridge stack components. .

[0071] The present invention analyzes the functional integrity index of the electric ceramic stove by detecting the cooling response of the electric ceramic stove under the condition of excessive temperature. When the electric ceramic stove is under high temperature, the electronic components, heating wires, circuits, etc. inside the electric ceramic stove may be damaged or even burned due to long-term high temperature. By detecting the cooling response, it can be ensured that the electric ceramic stove can be cooled in time when the temperature is too high, thereby protecting the internal components and reducing the failure and damage of the components caused by overheating, thereby effectively preventing safety accidents such as fire and scalding caused by overheating, and protecting the life and property of users.

[0072] The above contents are merely examples and explanations of the concept of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the present invention, they shall all fall within the protection scope of the present invention.

Claims

1. An electric ceramic stove electrical performance testing system based on artificial intelligence, characterized in that: The system includes: The power load simulation module is used to obtain the rated power and rated current of the electric ceramic stove, connect the electric ceramic stove with the electronic load through wires, and control the adaptive power of the electronic load to perform power load simulation test; The steady-state test module is used to control the different changing characteristics of the power load, including each steady-state load level and each transient load amplitude level, which are numbered as , , detect the electrical data of the ceramic stove under different changing characteristics of the power load, analyze the steady-state characteristics of the ceramic stove rectifier bridge stack components under various steady-state load levels, and the transient response characteristics of the ceramic stove rectifier bridge stack components under various transient load amplitude levels; Analyzing the steady-state characteristics of the components of the electric ceramic furnace rectifier bridge stack at each steady-state load level includes: using a multimeter to detect the voltage on the corresponding AC input side of the components of the electric ceramic furnace rectifier bridge stack at each steady-state load level and current , DC output voltage and current , calculate the power conversion efficiency of the electric ceramic furnace rectifier bridge stack components at each steady-state load level ; Obtain the control voltage at the main power input terminal and determine the AC input voltage stability of the ceramic furnace rectifier bridge stack components at various steady-state load levels ; Adjust the multimeter to the appropriate DC current measurement position, short-circuit the DC output terminal of the rectifier bridge stack components, add the rated reverse voltage to the input terminal of the rectifier bridge stack components, and read the readings of the multimeter at various steady-state load levels, which are the corresponding reverse leakage currents of the ceramic furnace rectifier bridge stack components at various steady-state load levels. ; Analysis of the steady-state characteristics of the components of the electric ceramic furnace rectifier bridge stack under various steady-state load levels ,in Indicates the preset power conversion efficiency peak of the electric ceramic furnace rectifier bridge stack components. They represent the corresponding preset influence weights of power conversion efficiency, AC input voltage stability, and reverse leakage current respectively; Functional performance detection module, which is used to build electrical function test indicators of various components of the electric ceramic stove based on the analysis content of the steady-state test module, and identify components with abnormal electrical functions; Heating performance test module, used to simulate the thermal conductivity of the electric ceramic stove, simulate the cooking function of each appliance under various power loads, and build the thermal conductivity test index of the electric ceramic stove Specifically, the steady-state load levels that match the power of each cooking function of the electric ceramic stove are extracted from each steady-state load level and recorded as each power load; By obtaining the heat transfer data of each appliance under each power load, the lateral heat transfer efficiency of the electric ceramic stove under each power load is analyzed. and longitudinal thermal efficiency , build thermal conductivity test index for electric ceramic stoves , Indicates the number of each power load, , Indicates the number of electrical loads; Electric ceramic stove electrical performance integration module, used to analyze the functional integrity indicators of electric ceramic stoves And integrate it with the electrical function test indicators of each component of the electric ceramic stove and the thermal conductivity test indicators of the electric ceramic stove into the electric ceramic stove performance test score to provide electrical performance feedback.

2. The electric ceramic stove electrical performance testing system based on artificial intelligence according to claim 1, characterized in that: The steady-state load levels include light load, rated load, and heavy load; Each transient load amplitude level refers to a load condition that changes instantaneously according to different amplitude levels; The electrical data include electrical data corresponding to steady-state response characteristics and electrical data corresponding to transient response characteristics. The electrical data corresponding to the steady-state response characteristics include power conversion efficiency, AC input voltage stability, and reverse leakage current. The electrical data corresponding to the transient response characteristics include overshoot oscillation characteristics and reverse impulse response characteristics.

3. The electric ceramic stove electrical performance testing system based on artificial intelligence according to claim 1, characterized in that: The transient response characteristics of the ceramic furnace rectifier bridge stack components under each transient load amplitude level, the analysis content includes: obtaining the output voltage waveform of the ceramic furnace rectifier bridge stack components under each transient load amplitude level, and identifying the output voltage recovery time therefrom , Fluctuation peak voltage during recovery and the fluctuation frequency ; Get the rated DC output voltage of the electric ceramic stove design , analyze the overshoot oscillation characteristics of the rectifier bridge components of the electric ceramic furnace under various transient load amplitude levels ,in Indicates the preset output voltage reference recovery time; Detect the reverse impulse voltage waveform of the rectifier bridge stack components of the electric ceramic furnace under various transient load amplitude levels, and identify the reverse recovery time The voltage change amplitude during its recovery process , analyze the reverse impulse response characteristics of the rectifier bridge components of the electric ceramic furnace under various transient load amplitude levels ,in They respectively represent the corresponding preset reference values ​​of reverse recovery time and voltage variation amplitude; Analysis of transient response characteristics of ceramic furnace rectifier bridge components under various transient load amplitude levels ,in Indicates the preset transient response characteristic corresponding deviation compensation factor.

4. The electric ceramic stove electrical performance testing system based on artificial intelligence according to claim 1, characterized in that: The electrical function test index of each component of the electric ceramic stove is constructed, including: constructing the electrical function test index of the rectifier bridge stack components of the electric ceramic stove, comparing it with the corresponding preset electrical function health index range of the rectifier bridge stack components of the electric ceramic stove, and when it is within the corresponding preset electrical function health index range of the rectifier bridge stack components of the electric ceramic stove, performing a thermal conductivity simulation test on the electric ceramic stove; On the contrary, based on the electrical function test index detection method of the rectifier bridge stack components of the ceramic stove, the electrical function test indicators of other components of the ceramic stove are detected, and they are compared with the corresponding preset electrical function health indicator ranges of the corresponding components of the ceramic stove. Components whose electrical function test indicators are not within the corresponding preset electrical function health indicator ranges are identified and defined as components with abnormal electrical functions.

5. The electric performance test system of an electric ceramic stove based on artificial intelligence according to claim 1, characterized in that: The transverse heat conduction efficiency of the electric ceramic stove under each power load includes: measuring the surface temperature change diagram of the heating plate of the electric ceramic stove under each power load by an infrared thermal imager, identifying each initial hot spot of the heating plate under each power load and its hot spot transfer speed, taking the average value of the ratio between the initial hot spot and the preset reference transfer speed, and recording it as the temperature increase path smoothness of the heating plate under each power load. ; Compare the positions of the initial hot spots of the heating disk under each power load, identify the corresponding average distances of all adjacent initial hot spots of the heating disk under each power load, and calculate the compensation factor of the temperature increase path smoothness of the heating disk under each power load. ; Identify the corresponding calorific value peak of each initial hot spot of the heating plate under each power load , and obtain the preset adaptation temperature of the heating plate under each power load , identify the heat value distribution adaptability of the heating plate under various power loads ,in Indicates that the heating plate is The first The corresponding calorific value peak of the initial hot spot is Indicates the reference difference calorific value between the two preset initial hot spots. Indicates the number of each initial hot spot, , Indicates the number of initial hot spots; Analysis of the transverse thermal efficiency of electric ceramic stoves under various power loads .

6. The electric ceramic stove electrical performance testing system based on artificial intelligence according to claim 1, characterized in that: The analysis of the longitudinal thermal conductivity efficiency includes: obtaining a preset temperature difference data set of each appliance, wherein the temperature difference data set includes each sub-data: pot body thickness, insulation layer thickness and metal material purity, performing a corresponding comparison on each sub-data of the temperature difference data set of different appliances, identifying the corresponding average difference value of all sub-data between different appliances, using it as a numerator to compare with the preset reference difference value of the corresponding sub-data, and accumulating to obtain the temperature difference index between different appliances; Obtain the surface temperature variation diagram of each appliance under each power load, detect the monitoring temperature data set of each appliance under each power load, and obtain the preset adaptation temperature data set of each appliance under each power load, wherein the temperature data set includes each element: temperature peak value, temperature heating time, cold spot area and hot spot area, identify the excess weights of each element of the temperature monitoring data set of each appliance under each power load, and analyze the longitudinal thermal conductivity efficiency of the electric ceramic stove under each power load based on this.

7. The artificial intelligence-based electric ceramic stove electrical performance testing system according to claim 6, characterized in that: The analysis of the functional integrity index of the electric ceramic stove includes: extracting the temperature peak value of each accessory under each power load from the temperature monitoring data set, comparing it with the preset adaptation temperature peak value of the corresponding accessory under the corresponding power load, when the temperature peak value of a certain accessory under a certain power load exceeds the preset adaptation temperature peak value of the corresponding accessory under the corresponding power load, it indicates that the temperature of the accessory under the power load is excessive, and then detecting whether the electric ceramic stove is under the power load of the accessory. If there is a cooling response, extracting the overheating response time of the electric ceramic stove under the power load of the accessory , response temperature , based on which the functional integrity index of the electric ceramic stove is analyzed ,in Indicates the corresponding preset reference overheat response time of the electric ceramic stove. Indicates the peak temperature of the electric ceramic stove under the power load of the appliance. Indicates the preset adaptation reduction of the response temperature; If there is no temperature drop response, the functional integrity index of the electric ceramic stove is marked as , Indicates a specified constant.

8. The electric ceramic stove electrical performance testing system based on artificial intelligence according to claim 1, characterized in that: The functional integrity index is integrated into the performance test score of the electric ceramic stove, specifically: the electrical function test index of each component of the electric ceramic stove is marked as , the electric ceramic stove performance test score is determined by the calculation formula , where Indicates the electric ceramic stove The minimum baseline value of the preset electrical function health indicator range for each component, They represent the preset satisfactory values ​​of the thermal conductivity test index and functional integrity index of the electric ceramic stove respectively. Indicates the number of each component. , Indicates the quantity of components.

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