A winding and packaging mechanism for a transformer core
By designing a winding packaging mechanism for transformer iron core, including installation, reciprocating and winding mechanism, the problems of complex structure, inconvenient use and low winding quality in the prior art are solved, rapid fixation of the iron core and uniform winding of copper wires are achieved, and work efficiency and winding quality are improved.
Patent Information
- Application Number
- CN202411359369.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The existing transformer core winding device has a complex structure and is inconvenient to use. The winding reel is inconvenient to disassemble and uneven winding, resulting in poor tightness and easy loose winding, which reduces the quality of winding.
A winding packaging mechanism including an installation mechanism, a reciprocating mechanism and a winding mechanism are designed. The installation mechanism achieves rapid fixation of the iron core through the coordination of the torsion disc and the clamping pin; the reciprocating mechanism realizes up and down reciprocating and winding of the copper wire through the rotation of the drive motor and the tooth ring; the winding mechanism achieves uniform winding of the copper wire through the coordination of the transmission gear and the threaded cylinder.
This device makes the fixation of the iron core and the winding of copper wire faster and evenly, improves the quality and working efficiency of winding, and is suitable for iron cores of different sizes and heights.
Smart Images

Figure CN119480425B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformer cores, and particularly to a winding and packaging mechanism for a transformer core. Background Technique
[0002] The transformer core is a key component of a transformer. On the one hand, the transformer core has a magnetic conduction function, providing a low magnetic resistance path for magnetic flux, enabling effective electromagnetic coupling between the primary winding and the secondary winding to achieve voltage transformation. At the same time, it also supports the winding to ensure the structural stability of the transformer. The winding of the transformer core is to meet different design requirements, form a specific shape and size to better cooperate with the winding to achieve efficient electromagnetic coupling; it can improve mechanical strength, withstand electromagnetic forces and external mechanical forces to ensure stability; it helps to reduce hysteresis and eddy current losses and improve efficiency; it is also convenient for insulation treatment, enhancing insulation performance to prevent failures, meeting the various needs of the transformer. During the winding process of the core, a winding device is required for processing.
[0003] According to "A Winding and Packaging Mechanism for a Transformer Core (Publication Number: CN 216084594 U; Application Number: 202122307678.2)", the above application optimized the problems of "the structure of the winding device is complex and inconvenient to use, the disassembly of the wound reel is inconvenient, and at the same time, the winding of the transformer core is not uniform enough, resulting in poor tightness, and the wound winding is prone to looseness, resulting in a reduction in the winding quality". However, when the winding device in the above application is used, it cannot automatically complete the reciprocating winding process of the copper wire, and the wound copper wire cannot be kept uniform and consistent on the outer circle of the core, which is not convenient for the staff to use. At the same time, when the winding device in the above application is used, the staff cannot quickly complete the replacement of the copper wire loop. When the copper wire loop needs to be replaced, it takes a lot of time, reducing the working efficiency of the device during use. Summary of the Invention
[0004] The purpose of the present invention is to provide a winding and packaging mechanism for a transformer core to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the present invention provides the following technical solution: A winding and packaging mechanism for a transformer core, including a base, a top frame is fixedly connected to the left side of the base, legs are fixedly connected to the bottom of the base, an installation mechanism is arranged at the inner bottom of the top frame, a core to be wound is arranged in the installation mechanism, a reciprocating mechanism is arranged on the top of the base outside the installation mechanism, and winding mechanisms are arranged on the front and back sides of the installation mechanism.
[0006] The installation mechanism includes an installation component and an adjustment component. The installation component is arranged on the top of the base, and the adjustment component is arranged inside the top of the top frame.
[0007] The reciprocating mechanism includes a driving component and a transmission component. The driving component is arranged inside the left side of the top frame, and the transmission component is arranged on the top of the base.
[0008] The winding mechanism includes a support component, a reciprocating component, a lifting component, a limiting component, and a disassembly and assembly component. The support component is arranged at the inner top of the top frame. The reciprocating component is arranged on the front and rear sides of the support component. The lifting component is arranged on the outer circle of the reciprocating component. The limiting component is arranged at the rear side of the lifting component. The disassembly and assembly component is arranged inside the lifting component.
[0009] According to the above technical solution, the installation component includes a support base. The support base is rotatably connected to the top of the base. A first retaining pin is fixedly connected to the top of the support base. The first retaining pin is clamped inside the bottom of the iron core to be wound. Above the first retaining pin, there is a top plate. A second retaining pin is rotatably connected to the bottom of the top plate. The second retaining pin is clamped inside the top of the iron core to be wound.
[0010] According to the above technical solution, the adjusting component includes a threaded rotating cylinder. The threaded rotating cylinder is rotatably connected inside the top of the top frame. A torsion disk is fixedly connected to the top of the outer circle of the threaded rotating cylinder. A threaded rod is threadedly connected to the inner circle of the threaded rotating cylinder. The threaded rod is fixedly connected to the top of the top plate. A limiting block is fixedly connected to the top of the threaded rod. A moving sliding rod is arranged on the left side of the limiting block. The moving sliding rod is fixedly connected to the left side of the top plate. The moving sliding rod is slidably connected inside the left side of the top frame. A connecting plate is fixedly connected to the left side of the moving sliding rod. The connecting plate is slidably connected inside the left side of the top frame.
[0011] According to the above technical solution, the driving component includes a driving motor. The driving motor is fixedly connected inside the left side of the top frame. A sleeve frame is sleeved on the left side of the driving motor. The sleeve frame is fixedly connected to the left side of the top frame. A fixed shaft is fixedly connected to the right side of the driving motor. A bevel gear is fixedly connected to the right side of the fixed shaft. A support rotating cylinder is rotatably connected to the outer circle of the fixed shaft. A fixed arm is fixedly connected to the top of the support rotating cylinder. The fixed arm is fixedly connected to the left side inside the top frame.
[0012] According to the above technical solution, the transmission component includes a rotating ring. The rotating ring is rotatably connected inside the top of the base. A fixed frame is fixedly connected to the top of the rotating ring. A toothed ring is fixedly connected to the top of the fixed frame. The outer circle of the toothed ring meshes with the bottom of the outer circle of the bevel gear.
[0013] According to the above technical solution, the support component includes a convex frame. The convex frame is fixedly connected to the inner top of the top frame. A convex ring is fixedly connected to the bottom of the convex frame. Lifting frame plates are fixedly connected to the front and rear sides of the bottom of the convex ring.
[0014] According to the above technical solution, the reciprocating component includes a convex plate, the convex plate is fixedly connected to the outside of the lifting frame plate, a clamping shaft is fixedly connected to the inside of the convex plate, a reciprocating lead screw is rotatably connected to the outer circle of the clamping shaft, a transmission gear is fixedly connected to the bottom of the outer circle of the reciprocating lead screw, and the transmission gear meshes with the inner circle of the toothed ring.
[0015] According to the above technical solution, the lifting component includes a threaded cylinder, the threaded cylinder is threadedly connected to the outer circle of the reciprocating lead screw, a first connecting rod is fixedly connected to the right side of the outer circle of the threaded cylinder, a support disk is fixedly connected to the right side of the first connecting rod, and a shaft tube is fixedly connected to the top of the support disk.
[0016] According to the above technical solution, the limiting component includes a second connecting rod, the second connecting rod is fixedly connected to the right side of the support disk, a sliding cylinder is fixedly connected to the right side of the second connecting rod, a limiting slide rod is slidably connected to the inner circle of the sliding cylinder, fixing plates are fixedly connected to the upper and lower sides of the limiting slide rod, and the fixing plates are fixedly connected to the outside of the lifting frame plate.
[0017] According to the above technical solution, the disassembly and assembly component includes a prism shaft, the prism shaft is clamped in the inner circle of the shaft tube, a cover plate is fixedly connected to the top of the prism shaft, the bottom of the cover plate and the top of the shaft tube, a sleeve is sleeved on the outer circle of the prism shaft, the sleeve is fixedly connected to the bottom of the support disk, a clamping strip is clamped in the front side of the sleeve, a limiting piece is fixedly connected to the front side of the clamping strip, the rear side of the limiting piece and the front side of the sleeve, a pull rod is fixedly connected to the front side of the limiting piece, a bolt is sleeved at the bottom of the clamping strip at the rear side position of the sleeve, and the bolt is threadedly connected to the inside of the bottom of the support disk.
[0018] Compared with the prior art, the present invention provides a winding and packaging mechanism for a transformer core, having the following beneficial effects:
[0019] 1. For the winding and packaging mechanism for a transformer core, through the provided installation mechanism, the staff only needs to twist the torsion disk to rotate to control the up and down movement of the top plate and the second clamping pin, enabling the staff to quickly complete the fixation work of the core to be wound. The setting of the moving slide rod and the connecting plate enables the threaded rod not to rotate with the torsion disk during the up and down movement of the top plate, enabling the threaded rod to maintain its own stability during the up and down movement, ensuring that the threaded rod can be lifted and lowered during the rotation of the threaded rotary cylinder, increasing the structural stability, facilitating the staff to fix the core to be wound, and at the same time, the liftable top plate and the second clamping pin also enable the device to fix cores to be wound with different sizes and heights during use, increasing the applicable range of the device during use.
[0020] 2. The winding and packaging mechanism for the transformer core has a reciprocating mechanism, so the staff only needs to start the driving motor to drive the gear ring to rotate, so that the shaft tubes on the front and rear sides can be moved up and down reciprocatingly when the device is used, so that the copper wire can be wound on the iron core to be wound fixed in the device. The operation is simple and convenient for the staff to use. At the same time, the supporting drum is fixedly connected to the left side of the top frame through the fixed arm, so that the supporting drum is rotatably connected to the fixed shaft to support the fixed shaft, which increases the stability of the bevel gear during rotation, prevents it from shaking during rotation, and improves the stability of the gear ring during rotation.
[0021] 3. The winding and packaging mechanism for the transformer core has a winding mechanism. During the rotation of the gear ring, the transmission gear meshes with the inner ring of the gear ring to drive the reciprocating screw rod to rotate, so that the threaded barrel can drive the support plate to move up and down reciprocatingly during the rotation of the gear ring. The support plates on the front and rear sides are in opposite positions up and down, and the support plates on the front and rear sides move up and down reciprocatingly to complete the winding of the copper wire on the outer ring of the core to be wound. The operation is simple and convenient for the staff to use;
[0022] Moreover, the staff only needs to rotate the bolt and then pull the pull rod to release the connection or fixation between the clamping strip, the sleeve and the prism shaft, which is convenient for the staff to disassemble and assemble the cover plate and replace the finished copper wire winding located on the outer ring of the shaft tube. When the device is winding the iron core to be wound, it will not waste too much time on replacing the copper wire due to the exhaustion of the copper wire, thereby increasing the work efficiency of the device when winding the copper wire on the iron core to be wound. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0024] Figure 1 It is a front schematic diagram of the present invention;
[0025] Figure 2 It is the left schematic diagram of the present invention;
[0026] Figure 3 It is an exploded view of the installation component part;
[0027] Figure 4 It is a schematic diagram of the structure of the installation mechanism;
[0028] Figure 5 It is a sectional view of the structure of the drive assembly;
[0029] Figure 6 It is a schematic diagram of the coordination between the reciprocating mechanism and the winding mechanism;
[0030] Figure 7 It is a schematic diagram of the partial structure of the winding mechanism;
[0031] Figure 8 It is an exploded view of the partial structure of the winding mechanism;
[0032] Figure 9 It is a schematic diagram of the partial structure of the disassembly and assembly component.
[0033] In the figure: 1. Installation mechanism; 11. Installation component; 1101. Support base; 1102. First pin; 1103. Top plate; 1104. Second pin; 12. Adjustment component; 1201. Threaded drum; 1202. Twisting disk; 1203. Threaded rod; 1204. Limiting block; 1205. Moving slide bar; 1206. Connecting plate; 2. Reciprocating mechanism; 21. Driving component; 2101. Driving motor; 2102. Sleeve frame; 2103. Fixed shaft; 2104. Bevel gear; 2105. Supporting rotating drum; 2106. Fixed arm; 22. Transmission component; 2201. Rotating ring; 2202. Fixed frame; 2203. Tooth ring; 3. Winding mechanism; 31. Supporting component; 3101. Convex frame; 3102. Convex ring; 3103. Lifting frame plate; 32. Reciprocating component; 3201. Convex plate; 3202. Clamping shaft; 3203. Reciprocating lead screw; 3204. Transmission gear; 33. Lifting component; 3301. Threaded cylinder; 3302. First connecting rod; 3303. Supporting disk; 3304. Shaft tube; 34. Limiting component; 3401. Second connecting rod; 3402. Sliding cylinder; 3403. Limiting slide bar; 3404. Fixed plate; 35. Disassembly and assembly component; 3501. Prismatic shaft; 3502. Cover plate; 3503. Sleeve; 3504. Clamping strip; 3505. Limiting piece; 3506. Pull rod; 3507. Bolt; 4. Base; 41. Top frame; 5. Leg; 6. Core to be wound. Specific implementation manners
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] The present invention provides a technical solution: Embodiment 1
[0036] Combined with Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6, A winding and packaging mechanism for a transformer core, including a base 4. A top frame 41 is fixedly connected to the left side of the base 4. Legs 5 are fixedly connected to the bottom of the base 4. An installation mechanism 1 is arranged at the inner bottom of the top frame 41. A core to be wound 6 is arranged inside the installation mechanism 1. A reciprocating mechanism 2 is arranged on the top of the base 4 outside the installation mechanism 1. Winding mechanisms 3 are arranged on the front and back sides of the installation mechanism 1.
[0037] The installation mechanism 1 includes an installation component 11 and an adjustment component 12. The installation component 11 is arranged on the top of the base 4, and the adjustment component 12 is arranged inside the top of the top frame 41.
[0038] The installation component 11 includes a support base 1101. The support base 1101 is rotatably connected to the top of the base 4. A first pin 1102 is fixedly connected to the top of the support base 1101. The first pin 1102 is clamped inside the bottom of the core to be wound 6. Above the first pin 1102, there is a top plate 1103. A second pin 1104 is rotatably connected to the bottom of the top plate 1103. The second pin 1104 is clamped inside the top of the core to be wound 6. The adjustment component 12 includes a threaded barrel 1201. The threaded barrel 1201 is rotatably connected inside the top of the top frame 41. A torsion disk 1202 is fixedly connected to the top outer circle of the threaded barrel 1201. A threaded rod 1203 is threadedly connected to the inner circle of the threaded barrel 1201. The threaded rod 1203 is fixedly connected to the top of the top plate 1103. A limit block 1204 is fixedly connected to the top of the threaded rod 1203. A moving slide bar 1205 is arranged on the left side of the limit block 1204. The moving slide bar 1205 is fixedly connected to the left side of the top plate 1103. The moving slide bar 1205 is slidably connected inside the left side of the top frame 41. A connecting plate 1206 is fixedly connected to the left side of the moving slide bar 1205. The connecting plate 1206 is slidably connected inside the left side of the top frame 41.
[0039] Furthermore: The staff only needs to twist the torsion disk 1202 to rotate to control the up and down movement of the top plate 1103 and the second pin 1104, enabling the staff to quickly complete the fixing work of the core to be wound 6. The settings of the moving slide bar 1205 and the connecting plate 1206 ensure that the threaded rod 1203 does not rotate with the torsion disk 1202 during the up and down movement of the top plate 1103, enabling the threaded rod 1203 to maintain its stability during the up and down movement, ensuring that the threaded rod 1203 can be lifted and lowered during the rotation of the threaded barrel 1201, increasing the structural stability, facilitating the staff to fix the core to be wound 6. At the same time, the liftable top plate 1103 and the second pin 1104 also enable the device to fix cores to be wound 6 with different sizes and heights during use, increasing the applicable range of the device during use. Embodiment 2
[0040] Refer to Figure 1 、 Figure 2 、 Figure 4 、Figure 5 and Figure 6 On the basis of Embodiment 1, it is further obtained that the reciprocating mechanism 2 includes a driving component 21 and a transmission component 22. The driving component 21 is arranged inside the left side of the top frame 41, and the transmission component 22 is arranged on the top of the base 4.
[0041] The driving component 21 includes a driving motor 2101. The driving motor 2101 is fixedly connected inside the left side of the top frame 41. A sleeve frame 2102 is sleeved on the left side of the driving motor 2101. The sleeve frame 2102 is fixedly connected to the left side of the top frame 41. A fixed shaft 2103 is fixedly connected to the right side of the driving motor 2101. A bevel gear 2104 is fixedly connected to the right side of the fixed shaft 2103. A support rotating cylinder 2105 is rotatably connected to the outer circle of the fixed shaft 2103. A fixed arm 2106 is fixedly connected to the top of the support rotating cylinder 2105. The fixed arm 2106 is fixedly connected to the inside left side of the top frame 41. The transmission component 22 includes a rotating ring 2201. The rotating ring 2201 is rotatably connected inside the top of the base 4. A fixed frame 2202 is fixedly connected to the top of the rotating ring 2201. A toothed ring 2203 is fixedly connected to the top of the fixed frame 2202. The outer circle of the toothed ring 2203 meshes with the bottom of the outer circle of the bevel gear 2104.
[0042] Furthermore: The staff only needs to start the driving motor 2101 to drive the toothed ring 2203 to rotate, which is convenient for the reciprocating up and down movement of the shaft tubes 3304 on the front and back sides during the use of the device, facilitating the copper wire winding process of the iron core 6 to be wound fixed inside the device. The operation is simple and convenient for the staff to use. At the same time, the setting of the support rotating cylinder 2105 is fixedly connected to the inside left side of the top frame 41 through the fixed arm 2106, so that the support rotating cylinder 2105 is rotatably connected to the fixed shaft 2103 to rotate and support the fixed shaft 2103, increasing the stability during the rotation of the bevel gear 2104, preventing it from shaking during the rotation, and improving the stability during the rotation of the toothed ring 2203. Embodiment 3
[0043] Refer to Figure 1 、 Figure 2 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9 On the basis of Embodiment 1 and Embodiment 2, it is further obtained that the winding mechanism 3 includes a support component 31, a reciprocating component 32, a lifting component 33, a limiting component 34 and a disassembly and assembly component 35. The support component 31 is arranged at the top inside the top frame 41. The reciprocating component 32 is arranged on the front and back sides of the support component 31. The lifting component 33 is arranged on the outer circle of the reciprocating component 32. The limiting component 34 is arranged at the rear side of the lifting component 33. The disassembly and assembly component 35 is arranged inside the lifting component 33.
[0044] The support assembly 31 includes a convex frame 3101, the convex frame 3101 is fixedly connected to the inner top of the top frame 41, the bottom of the convex frame 3101 is fixedly connected with a convex ring 3102, and the front and rear sides of the bottom of the convex ring 3102 are fixedly connected with lifting frame plates 3103. The reciprocating assembly 32 includes a convex plate 3201, the convex plate 3201 is fixedly connected to the outer side of the lifting frame plate 3103, the inner side of the convex plate 3201 is fixedly connected with a clamping shaft 3202, the outer ring of the clamping shaft 3202 is rotatably connected with a reciprocating lead screw 3203, the bottom of the outer ring of the reciprocating lead screw 3203 is fixedly connected with a transmission gear 3204, and the transmission gear 3204 meshes with the inner ring of the tooth ring 2203. The lifting assembly 33 includes a threaded cylinder 3301, the threaded cylinder 3301 is threadedly connected to the outer ring of the reciprocating lead screw 3203, the right side of the outer ring of the threaded cylinder 3301 is fixedly connected with a connecting rod one 3302, the right side of the connecting rod one 3302 is fixedly connected with a support disk 3303, the top of the support disk 3303 is fixedly connected with a shaft tube 3304. The limiting assembly 34 includes a connecting rod two 3401, the connecting rod two 3401 is fixedly connected to the right side of the support disk 3303, the right side of the connecting rod two 3401 is fixedly connected with a sliding cylinder 3402, the inner ring of the sliding cylinder 3402 is slidably connected with a limiting slide bar 3403, the upper and lower sides of the limiting slide bar 3403 are fixedly connected with fixing plates 3404, and the fixing plates 3404 are fixedly connected to the outer side of the lifting frame plate 3103. The disassembly and assembly assembly 35 includes a prism shaft 3501, the prism shaft 3501 is clamped in the inner ring of the shaft tube 3304, the top of the prism shaft 3501 is fixedly connected with a cover plate 3502, the bottom of the cover plate 3502 and the top of the shaft tube 3304, the outer ring of the prism shaft 3501 is sleeved with a sleeve 3503, the sleeve 3503 is fixedly connected to the bottom of the support disk 3303, a clamping strip 3504 is clamped in the front side of the sleeve 3503, the front side of the clamping strip 3504 is fixedly connected with a limiting piece 3505, the rear side of the limiting piece 3505 and the front side of the sleeve 3503, the front side of the limiting piece 3505 is fixedly connected with a pull rod 3506, and a bolt 3507 is sleeved at the bottom of the clamping strip 3504 at the rear side position of the sleeve 3503, and the bolt 3507 is threadedly connected to the inner bottom of the support disk 3303.
[0045] Furthermore: The staff only needs to rotate the bolt 3507 and then pull the pull rod 3506 to release the connection or fixation between the clamping strip 3504 and the sleeve 3503 and the prism shaft 3501, which is convenient for the staff to disassemble and assemble the cover plate 3502, and is convenient for the staff to replace the finished copper wire winding located on the outer ring of the shaft tube 3304. When the device winds the copper wire around the core 6 to be wound, it will not waste too much time for replacing the copper wire due to the exhaustion of the copper wire, and increases the working efficiency of the device when winding the copper wire around the core 6 to be wound.
[0046] During the actual operation process, when this device is in use and the core 6 to be wound needs to be wound, the staff first rotate to clamp the core 6 to be wound outside the first pin 1102, so that the bottom of the core 6 to be wound is in contact with the top of the support base 1101. Then the staff manually rotate the second pin 1104 to align the second pin 1104 with the inside of the top of the core 6 to be wound. After that, the staff shake the torsion disc 1202. The rotation of the torsion disc 1202 drives the threaded barrel 1201 to rotate. The rotation of the threaded barrel 1201 drives the threaded rod 1203 to move downward. The downward movement of the threaded rod 1203 drives the top plate 1103 to move downward. The downward movement of the top plate 1103 drives the second pin 1104 to move downward. When the second pin 1104 moves downward and is clamped inside the top of the core 6 to be wound until the torsion disc 1202 can no longer be shaken to drive the top plate 1103 to move downward, the fixation of the core 6 to be wound is completed at this time;
[0047] Then the staff pass the copper wire of the copper wire winding sleeved on the outer ring of the front and rear shaft tubes 3304 through the lifting frame plate 3103 and fix it inside the upper and lower sides of the front and rear ends of the core 6 to be wound. After that, the staff start the drive motor 2101. The start of the drive motor 2101 drives the bevel gear 2104 to rotate through the fixed shaft 2103. The rotation of the bevel gear 2104 drives the toothed ring 2203 to rotate. The rotation of the toothed ring 2203 drives the reciprocating lead screw 3203 to rotate through the transmission gear 3204. The rotation of the reciprocating lead screw 3203 drives the threaded cylinder 3301 to move up and down reciprocally. The up and down reciprocating movement of the threaded cylinder 3301 drives the support disc 3303 to move up and down through the first connecting rod 3302. The up and down movement of the support disc 3303 drives the copper wire winding sleeved on the outer ring of the shaft tube 3304 to move up and down reciprocally. After that, the staff start the rotation of the support base 1101. The rotation of the support base 1101 drives the core 6 to be wound to rotate through the first pin 1102. At this time, while the core 6 to be wound rotates, the support discs 3303 on the front and rear sides move up and down reciprocally to complete the copper wire winding treatment on the outer ring of the core 6 to be wound. Until the copper wire on the outer ring of the core 6 to be wound is wound tightly, the winding treatment of the core 6 to be wound is completed;
[0048] Finally, the staff only need to cut the excess copper wire and then shake the torsion disc 1202 to drive the top plate 1103 to move upward. After that, the staff can disassemble the core 6 to be wound after the copper wire is wound. At this time, the copper wire winding treatment of the core 6 to be wound is completed;
[0049] When the copper wire ferrule on the outer ring of the shaft tube 3304 needs to be aligned and replaced after use, the staff first rotates the bolt 3507. The bolt 3507 rotates and moves downward at the bottom of the support plate 3303, and the connection between the bolt 3507 and the support plate 3303 is disengaged. Then, the bolt 3507 continues to move downward to disengage the connection between the bolt 3507 and the clamping strip 3504. After that, the staff pulls the pull rod 3506 outward. The outward movement of the pull rod 3506 drives the clamping strip 3504 to move outward through the limit piece 3505. The outward movement of the clamping strip 3504 disengages the connection between the clamping strip 3504 and the ridge shaft 3501 and the sleeve 3503. After that, the staff can directly move the cover plate 3502 upward. The upward movement of the cover plate 3502 drives the ridge shaft 3501 to move upward until the ridge shaft 3501 completely disengages from the connection with the shaft tube 3304. At this time, the staff can replace the copper wire ferrule on the outer ring of the shaft tube 3304.
[0050] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0051] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A winding packaging mechanism for a transformer core, comprising a base (4), characterized in that: A top frame (41) is fixedly connected to the left side of the base (4), a support leg (5) is fixedly connected to the bottom of the base (4), a mounting mechanism (1) is provided at the bottom of the top frame (41), an iron core (6) to be wound is provided in the mounting mechanism (1), a reciprocating mechanism (2) is provided at the top of the base (4) and located at the outer ring of the mounting mechanism (1), and a winding mechanism (3) is provided at the front and rear sides of the mounting mechanism (1); The mounting mechanism (1) comprises a mounting component (11) and an adjustment component (12), wherein the mounting component (11) is arranged on the top of the base (4), and the adjustment component (12) is arranged inside the top of the top frame (41); The adjustment assembly (12) comprises a threaded rotating cylinder (1201), wherein the threaded rotating cylinder (1201) is rotatably connected to the top of the top frame (41), a torsion plate (1202) is fixedly connected to the top of the outer ring of the threaded rotating cylinder (1201), a threaded rod (1203) is threadedly connected to the inner ring of the threaded rotating cylinder (1201), the threaded rod (1203) is fixedly connected to the top of the top plate (1103), a limit block (1204) is fixedly connected to the top of the threaded rod (1203), a movable sliding rod (1205) is arranged on the left side of the limit block (1204), the movable sliding rod (1205) is fixedly connected to the left side of the top plate (1103), the movable sliding rod (1205) is slidably connected to the left side of the top frame (41), a connecting plate (1206) is fixedly connected to the left side of the movable sliding rod (1205), and the connecting plate (1206) is slidably connected to the left side of the top frame (41); The reciprocating mechanism (2) comprises a driving assembly (21) and a transmission assembly (22), wherein the driving assembly (21) is arranged inside the left side of the top frame (41), and the transmission assembly (22) is arranged on the top of the base (4); The winding mechanism (3) comprises a supporting assembly (31), a reciprocating assembly (32), a lifting assembly (33), a limiting assembly (34) and a disassembling assembly (35); the supporting assembly (31) is arranged at the top of the top frame (41); the reciprocating assembly (32) is arranged at the front and rear sides of the supporting assembly (31); the lifting assembly (33) is arranged at the outer ring of the reciprocating assembly (32); the limiting assembly (34) is arranged at the rear side of the lifting assembly (33); and the disassembling assembly (35) is arranged inside the lifting assembly (33); The disassembly assembly (35) comprises a prism shaft (3501), wherein the prism shaft (3501) is clamped to the inner ring of the shaft tube (3304), the top of the prism shaft (3501) is fixedly connected to a cover plate (3502), the bottom of the cover plate (3502) is connected to the top of the shaft tube (3304), the outer ring of the prism shaft (3501) is sleeved with a sleeve (3503), the sleeve (3503) is fixedly connected to the bottom of the support plate (3303), and the front side of the sleeve (3503) is fixedly connected to the bottom of the support plate (3303). A clamping strip (3504) is clamped inside, the front side of the clamping strip (3504) is fixedly connected to a limiting plate (3505), the rear side of the limiting plate (3505) is connected to the front side of the sleeve (3503), the front side of the limiting plate (3505) is fixedly connected to a pull rod (3506), and a bolt (3507) is sleeved at the rear side of the sleeve (3503) at the bottom of the clamping strip (3504), and the bolt (3507) is threadedly connected to the bottom of the support plate (3303).
2. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The mounting assembly (11) comprises a support seat (1101), the support seat (1101) being rotatably connected to the top of the base (4), a first latch pin (1102) being fixedly connected to the top of the support seat (1101), the first latch pin (1102) being latched in the bottom of the iron core (6) to be wound, a top plate (1103) being arranged above the first latch pin (1102), the bottom of the top plate (1103) being rotatably connected to a second latch pin (1104), the second latch pin (1104) being latched in the top of the iron core (6) to be wound.
3. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The driving assembly (21) comprises a driving motor (2101), wherein the driving motor (2101) is fixedly connected to the left side of the top frame (41), a sleeve frame (2102) is sleeved on the left side of the driving motor (2101), and the sleeve frame (2102) is fixedly connected to the left side of the top frame (41), a fixed shaft (2103) is fixedly connected to the right side of the driving motor (2101), and a bevel gear (2104) is fixedly connected to the right side of the fixed shaft (2103), and the outer ring of the fixed shaft (2103) is rotatably connected to a supporting drum (2105), and a fixed arm (2106) is fixedly connected to the top of the supporting drum (2105), and the fixed arm (2106) is fixedly connected to the left side of the top frame (41).
4. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The transmission assembly (22) comprises a rotating ring (2201), wherein the rotating ring (2201) is rotatably connected to the top of the base (4), the top of the rotating ring (2201) is fixedly connected to a fixing frame (2202), the top of the fixing frame (2202) is fixedly connected to a gear ring (2203), and the outer ring of the gear ring (2203) is meshed with the bottom of the outer ring of the bevel gear (2104).
5. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The support assembly (31) comprises a convex frame (3101), wherein the convex frame (3101) is fixedly connected to the top of the top frame (41), a convex ring (3102) is fixedly connected to the bottom of the convex frame (3101), and a lifting frame plate (3103) is fixedly connected to the front and rear sides of the bottom of the convex ring (3102).
6. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The reciprocating assembly (32) comprises a convex plate (3201), wherein the convex plate (3201) is fixedly connected to the outer side of the lifting frame plate (3103), and a clamping shaft (3202) is fixedly connected to the inner side of the convex plate (3201), and a reciprocating screw rod (3203) is rotatably connected to the outer ring of the clamping shaft (3202), and a transmission gear (3204) is fixedly connected to the bottom of the outer ring of the reciprocating screw rod (3203), and the transmission gear (3204) is meshed with the inner ring of the gear ring (2203).
7. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The lifting assembly (33) comprises a threaded barrel (3301), wherein the threaded barrel (3301) is threadedly connected to the outer ring of the reciprocating screw rod (3203), a connecting rod 1 (3302) is fixedly connected to the right side of the outer ring of the threaded barrel (3301), a supporting plate (3303) is fixedly connected to the right side of the connecting rod 1 (3302), and a shaft tube (3304) is fixedly connected to the top of the supporting plate (3303).
8. The winding packaging mechanism for transformer core according to claim 1, characterized in that: The limit assembly (34) comprises a second connecting rod (3401), wherein the second connecting rod (3401) is fixedly connected to the right side of the support plate (3303), a slide cylinder (3402) is fixedly connected to the right side of the second connecting rod (3401), an inner ring of the slide cylinder (3402) is slidably connected to the limit slide rod (3403), and the upper and lower sides of the limit slide rod (3403) are fixedly connected to fixed plates (3404), and the fixed plates (3404) are fixedly connected to the outer side of the lifting frame plate (3103).
Citation Information
Patent Citations
Winding and packaging mechanism for transformer iron core
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