Preparation system and method of integrated assembly

Abstract

The invention relates to the technical field of flow batteries, and discloses a preparation system and method of an integrated component, the preparation system comprises a feeding station, a welding station, a pasting station and a control module; the integrated assembly comprises an electrode frame and adhesive films, the electrode frame comprises an electrode frame base plate and an electrode frame cover plate, the adhesive films comprise the first adhesive film and the second adhesive film, and the control module is in communication connection with the feeding station, the welding station and the pasting station and used for outputting a first control signal to the feeding station. The feeding station is controlled to move the electrode frame substrate and the electrode frame cover plate to form a to-be-processed assembly; outputting a second control signal to a welding station to control the welding station to weld the to-be-processed assembly to form an electrode frame; and outputting a third control signal to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and pasting the first adhesive film and the second adhesive film on the electrode frame to form an integrated assembly. By adopting the technical scheme, the production efficiency of the flow battery is improved, and the labor cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of liquid flow batteries, and in particular to a system and method for preparing an integrated component. Background Art

[0002] All-vanadium liquid flow batteries have broad application prospects in the fields of new energy access and smart grid construction due to their advantages such as independent power capacity design, safe operation, long service life, environmental friendliness, and recyclable electrolyte. All-vanadium liquid flow batteries are composed of two end plates, inlet and outlet plates, current collecting plates, carbon felt electrodes, electrode frames, bipolar plates, proton exchange membranes, etc. The above components are stacked in a certain order and then pressed and locked with a press to complete the assembly of the battery stack. In order to improve the stacking efficiency, the electrode frame and the bipolar plate are usually hot-melt connected in advance to form an "electrode frame-bipolar plate-electrode frame" unit. In the subsequent stacking process, the unit form is directly replaced by the single piece form to save stacking time.

[0003] However, the preparation of the "electrode frame-bipolar plate-electrode frame" unit is to first connect the electrode frame cover plate and the electrode frame substrate, then paste the hot melt adhesive cut into a certain shape on the electrode frame, and finally composite the electrode frame and the bipolar plate by hot melt welding to obtain the "electrode frame-bipolar plate-electrode frame" unit. The traditional hot melt adhesive composite process is to manually paste the hot melt adhesive film cut into a certain shape on the electrode frame, which results in inaccurate hot melt adhesive pasting position and low efficiency. Summary of the invention

[0004] The embodiments of the present invention provide a system and method for preparing an integrated component, which can realize rapid and accurate integrated preparation of an electrode frame and an adhesive film, thereby improving production efficiency and reducing labor costs.

[0005] In a first aspect, an embodiment of the present invention provides a system for preparing an integrated component, comprising a loading station, a welding station, a pasting station and a control module; the integrated component comprises an electrode frame and an adhesive film, the electrode frame comprises an electrode frame substrate and an electrode frame cover plate, the adhesive film comprises a first adhesive film and a second adhesive film, and the first adhesive film and the second adhesive film have different extension directions;

[0006] The control module is communicatively connected with the loading station, the welding station and the pasting station respectively, and is used to output a first control signal to the loading station to control the loading station to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed; output a second control signal to the welding station to control the welding station to weld the component to be processed to form the electrode frame; output a third control signal to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and paste the first adhesive film and the second adhesive film on the electrode frame to form the integrated component.

[0007] Optionally, the loading station includes an electrode frame substrate trolley, an electrode frame cover trolley, a first assembly station and a loading rack;

[0008] The electrode frame substrate trolley is used to carry the electrode frame substrate;

[0009] The electrode frame cover plate material cart is used to carry the electrode frame cover plate;

[0010] The control module is communicatively connected to the loading rack, and is used to output the first control signal to the loading rack to control the loading rack to move the electrode frame substrate to the first preset position of the first assembly station, and control the loading rack to move the electrode frame cover to the first preset position and onto the surface of the electrode frame substrate.

[0011] Optionally, the electrode frame substrate trolley, the first assembly station and the electrode frame cover trolley are arranged along a first direction;

[0012] The loading rack includes a first clamping jaw, a second clamping jaw, a first connecting portion, a first slide rail and a first driving motor;

[0013] The first clamping jaw and the second clamping jaw are arranged along the first direction;

[0014] The first connecting portion is fixedly connected to both the first clamping jaw and the second clamping jaw, and is slidably connected to the first slide rail;

[0015] The first drive motor is electrically connected to the first connection part and is communicatively connected to the control module; the first drive motor is used to drive the first connection part to drive the first clamp and the second clamp to slide along the first direction according to the first A control signal output by the control module, so that the first clamp drives the electrode frame substrate to move to the first preset position, and the second clamp moves to the setting position of the electrode frame cover; it is also used to drive the first connection part to drive the first clamp and the second clamp to slide along the second direction according to the first B control signal output by the control module, so that the second clamp drives the electrode frame cover to move to the first preset position and to the surface of the electrode frame substrate, and the first clamp moves to the setting position of another electrode frame substrate; the second direction is opposite to the first direction; the first control signal includes the first A control signal and the first B control signal.

[0016] Optionally, the pasting station includes a first adhesive film cutting station, a second adhesive film cutting station, a second assembly station and an equipment rack;

[0017] The first adhesive film cutting station is used to carry the first adhesive film;

[0018] The second adhesive film cutting station is used for carrying the second adhesive film;

[0019] The second assembly station is used to carry the electrode frame substrate and the electrode frame cover plate;

[0020] The control module is communicatively connected to the equipment rack and is used to output the third control signal to the equipment rack to control the equipment rack to move the first adhesive film to the second preset position of the second assembly station and onto the surface of the electrode frame, and to control the equipment rack to move the second adhesive film to the second preset position and onto the surface of the electrode frame.

[0021] Optionally, the first adhesive film cutting station, the second assembling station and the second adhesive film cutting station are arranged along a third direction;

[0022] The equipment rack comprises a third clamping jaw, a fourth clamping jaw, a second connecting portion, a second slide rail and a second driving motor;

[0023] The third clamping jaw and the fourth clamping jaw are arranged along the third direction;

[0024] The second connecting portion is fixedly connected to the third clamping jaw and the fourth clamping jaw, and is slidably connected to the second slide rail;

[0025] The second drive motor is electrically connected to the second connection part and is communicatively connected to the control module; the second drive motor is used to drive the second connection part to drive the third clamp and the fourth clamp to slide along the third direction according to the third A control signal output by the control module, so that the third clamp drives the first film to move to the second preset position and to the surface of the electrode frame, and the fourth clamp moves to the setting position of the second film; it is also used to drive the second connection part to drive the third clamp and the fourth clamp to slide along the fourth direction according to the third B control signal output by the control module, so that the fourth clamp drives the second film to move to the second preset position and to the surface of the electrode frame, and the third clamp moves to another setting position of the first film; the fourth direction is opposite to the third direction; the third control signal includes the third A control signal and the third B control signal.

[0026] Optionally, the third clamping jaw and / or the fourth clamping jaw comprises a pasting unit;

[0027] The pasting unit is used to adhere the adhesive film to the surface of the electrode frame.

[0028] Optionally, the welding station includes an ultrasonic welder;

[0029] The ultrasonic welder is used to weld the electrode frame substrate and the electrode frame cover according to the second control signal, so as to weld the component to be processed to form the electrode frame.

[0030] In a second aspect, an embodiment of the present invention provides a method for preparing an integrated component, which is applied to a system for preparing an integrated component according to any embodiment of the present invention, and the preparation method comprises:

[0031] Outputting a first control signal to the loading station to control the loading station to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed;

[0032] Outputting a second control signal to the welding station to control the welding station to weld the component to be processed to form the electrode frame;

[0033] A third control signal is output to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and to paste the first adhesive film and the second adhesive film on the electrode frame to form the integrated component.

[0034] Optionally, the loading station includes an electrode frame substrate trolley, an electrode frame cover trolley, a first assembly station and a loading rack;

[0035] The electrode frame substrate trolley, the first assembly station and the electrode frame cover trolley are arranged along a first direction;

[0036] The loading rack comprises a first clamp, a second clamp, a first connecting portion, a first slide rail and a first driving motor; the first clamp and the second clamp are arranged along the first direction; the first connecting portion is fixedly connected to the first clamp and the second clamp, and is slidably connected to the first slide rail;

[0037] Outputting a first control signal to the loading station to control the loading station to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed, including:

[0038] Outputting a first A control signal to the first driving motor to control the first driving motor to drive the first connecting portion to drive the first clamping jaw and the second clamping jaw to slide along the first direction according to the first A control signal, so that the first clamping jaw drives the electrode frame substrate to move to a first preset position, and moves the second clamping jaw to a setting position of the electrode frame cover plate;

[0039] Output a first B control signal to the first drive motor to control the first drive motor to drive the first connection part according to the first B control signal to drive the first clamp and the second clamp to slide along the second direction, so that the second clamp drives the electrode frame cover to move to the first preset position and to the surface of the electrode frame substrate, and moves the first clamp to the setting position of another electrode frame substrate; the second direction is opposite to the first direction; the first control signal includes the first A control signal and the first B control signal.

[0040] Optionally, the pasting station includes a first film cutting station, a second film cutting station, a second assembly station and an equipment rack; the first film cutting station, the second assembly station and the second film cutting station are arranged along a third direction;

[0041] The equipment rack comprises a third clamp, a fourth clamp, a second connecting portion, a second slide rail and a second driving motor; the third clamp and the fourth clamp are arranged along the third direction; the third clamp and / or the fourth clamp comprises a pasting unit;

[0042] The second connecting portion is fixedly connected to the third clamping jaw and the fourth clamping jaw, and is slidably connected to the second slide rail;

[0043] Outputting a third control signal to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and pasting the first adhesive film and the second adhesive film to the electrode frame to form the integrated component, including:

[0044] Outputting a third A control signal to the second driving motor to control the second driving motor to drive the second connecting portion to drive the third clamping jaw and the fourth clamping jaw to slide along the third direction according to the third A control signal, so that the third clamping jaw drives the first adhesive film to move to the second preset position and to the surface of the electrode frame, and the fourth clamping jaw moves to the setting position of the second adhesive film;

[0045] Outputting a third B control signal to the second driving motor to control the second driving motor to drive the second connecting portion to drive the third clamping jaw and the fourth clamping jaw to slide along a fourth direction according to the third B control signal, so that the fourth clamping jaw drives the second adhesive film to move to the second preset position and to the surface of the electrode frame, and moves the third clamping jaw to another setting position of the first adhesive film; the fourth direction is opposite to the third direction; the third control signal includes the third A control signal and the third B control signal;

[0046] Outputting a pasting control signal to the pasting unit to control the pasting unit to adhere the adhesive film to the surface of the electrode frame according to the pasting control signal to form the integrated component.

[0047] In this embodiment, the electrode frame substrate and the electrode frame cover are moved by a loading station to form a component to be processed, and the electrode frame substrate and the electrode frame cover in the component to be processed are fixedly connected by a welding station to form an electrode frame, and then the first adhesive film and the second adhesive film are adhered to the surface of the electrode frame by a pasting station, thereby completing the preparation of an integrated assembly of the electrode frame and the adhesive film, realizing rapid and accurate integration of the adhesive film and the electrode frame, avoiding the problem of low preparation efficiency and inaccurate positioning when preparing the "electrode frame-bipolar plate-electrode frame" unit in the existing liquid flow battery, thereby simplifying the tedious manual work, improving the production efficiency of the liquid flow battery, and reducing labor costs.

[0048] It should be understood that the contents described in this section are not intended to identify the key or important features of the embodiments of the present invention, nor are they intended to limit the scope of the present invention. Other features of the present invention will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0050] Figure 1 It is a structural schematic diagram of a system for preparing an integrated component provided by an embodiment of the present invention;

[0051] Figure 2 is a structural schematic diagram of an electrode frame provided by an embodiment of the present invention;

[0052] Figure 3 is a structural schematic diagram of an integrated component provided by an embodiment of the present invention;

[0053] Figure 4 It is a partial structural schematic diagram of a system for preparing an integrated component provided by an embodiment of the present invention;

[0054] Figure 5 It is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention;

[0055] Figure 6 It is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention;

[0056] Figure 7 It is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention;

[0057] Figure 8 It is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention;

[0058] Fig. 9 It is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention;

[0059] Fig.10 It is a structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention;

[0060] Fig.11 It is a flow chart of a method for preparing an integrated component provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0061] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0062] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0063] Figure 1 It is a structural schematic diagram of a system for preparing an integrated component provided by an embodiment of the present invention; Figure 2 is a structural schematic diagram of an electrode frame provided by an embodiment of the present invention; Figure 3 is a schematic diagram of the structure of an integrated component provided by an embodiment of the present invention. This embodiment can be applied to the preparation of liquid flow battery components, such as Figure 1-3 As shown, an embodiment of the present invention provides a preparation system for an integrated component, including a loading station 100, a welding station 200, a pasting station 300 and a control module 800; the integrated component includes an electrode frame 150 and an adhesive film 160, the electrode frame 150 includes an electrode frame substrate 111 and an electrode frame cover 121, the adhesive film 160 includes a first adhesive film 320 and a second adhesive film 330, and the first adhesive film 320 and the second adhesive film 330 extend in different directions; the control module 800 is respectively connected to the loading station 100, the welding station 200 and the pasting station 300 for communication. , which is used to output a first control signal to the loading station 100 to control the loading station 100 to move the electrode frame substrate 111 and the electrode frame cover plate 121 to form a component to be processed; output a second control signal to the welding station 200 to control the welding station 200 to weld the component to be processed to form the electrode frame 150; output a third control signal to the pasting station 300 to control the pasting station 300 to move the first adhesive film 320 and the second adhesive film 330 to the surface of the electrode frame 150, and paste the first adhesive film 320 and the second adhesive film 330 on the electrode frame 150 to form an integrated component.

[0064] Among them, the control module 800 can be connected to the loading station 100, the welding station 200 and the pasting station 300 respectively by a controller area network bus (CAN), a local interconnect network (LIN) or Ethernet, and coordinates the operation of each station by issuing different control instructions to achieve automated preparation of integrated components.

[0065] Specifically, refer to Figure 2 and Figure 3 The integrated component is composed of a stacked electrode frame substrate 111, an electrode frame cover 121 and an adhesive film 160. The adhesive film 160 is divided into a first adhesive film 320 and a second adhesive film 330 according to different extension directions. The electrode frame 150 is composed of an electrode frame substrate 111 and an electrode frame cover 121 located on the upper surface of the electrode frame substrate 111. The preparation system includes a loading station 100, a welding station 200, a pasting station 300 and a control module 800. The steps of preparing an integrated component by controlling each station through the control module 800 can be divided into a loading process, a welding process and a pasting process. The loading process refers to placing the parts constituting the electrode frame 150 in a specific order and position through the loading station 100 to form a component to be processed, that is, the control module 800 sends a first control signal to control the loading station 100 to move the electrode frame substrate 111 to a specific position, and controls the loading station 100 to move the electrode frame cover plate 121 to be placed on the upper surface of the electrode frame substrate 111 to form a component to be processed. The welding process refers to the process of connecting and fixing the stacked electrode frame substrate 111 and the electrode frame cover plate 121 in the component to be processed by heating, high temperature or high pressure, that is, when the component to be processed is moved from the loading station 100 to the welding station 200, the control module 800 sends a second control signal to control the welding station 200 to weld the component to be processed, and connect and fix the electrode frame substrate 111 and the electrode frame cover plate 121 to form the electrode frame 150. The pasting process refers to the process of attaching the adhesive film 160 to the surface of the electrode frame 150 through the pasting station 300, that is, when the electrode frame 150 is moved to the pasting station 300, the control module 800 sends a third control signal to control the pasting station 300 to move the first adhesive film 320 and the second adhesive film 330 to be placed on the surface of the electrode frame 150, and control the pasting station 300 to paste the first adhesive film 320 and the second adhesive film 330 on the surface of the electrode frame 150 to form an integrated component consisting of the electrode frame 150 and the adhesive film 160.

[0066] It should be noted that the movement of the component to be processed from the loading station 100 to the welding station 200, and the movement of the electrode frame 150 from the welding station 200 to the pasting station 300, can be achieved by manual handling, pallet conveyor lines, conveyor belts or robotic arms and other conveying means, and the embodiments of the present invention do not specifically limit this.

[0067] In this embodiment, the electrode frame substrate and the electrode frame cover are moved by a loading station to form a component to be processed, and the electrode frame substrate and the electrode frame cover in the component to be processed are fixedly connected by a welding station to form an electrode frame, and then the first adhesive film and the second adhesive film are adhered to the surface of the electrode frame by a pasting station, thereby completing the preparation of an integrated assembly of the electrode frame and the adhesive film, realizing rapid and accurate integration of the adhesive film and the electrode frame, avoiding the problem of low preparation efficiency and inaccurate positioning when preparing the "electrode frame-bipolar plate-electrode frame" unit in the existing liquid flow battery, thereby simplifying the tedious manual work, improving the production efficiency of the liquid flow battery, and reducing labor costs.

[0068] Based on the above embodiments, Figure 4 is a partial structural schematic diagram of a system for preparing an integrated component provided by an embodiment of the present invention, Figure 4 The loading station structure of the preparation system is described. Figure 1-Figure 4 As shown, the loading station 100 includes an electrode frame substrate trolley 110, an electrode frame cover plate trolley 120, a first assembly station 130 and a loading rack 140; the electrode frame substrate trolley 110 is used to carry the electrode frame substrate 111; the electrode frame cover plate trolley 120 is used to carry the electrode frame cover plate 121; the control module 800 is communicated with the loading rack 140, and is used to output a first control signal to the loading rack 140, so as to control the loading rack 140 to move the electrode frame substrate 111 to the first preset position of the first assembly station 130, and control the loading rack 140 to move the electrode frame cover plate 121 to the first preset position and to the surface of the electrode frame substrate 111.

[0069] Specifically, the electrode frame substrate trolley 110 and the electrode frame cover plate trolley 120 can be movable devices. When the electrode frame substrate 111 and the electrode frame cover plate 121 are produced, the electrode frame substrate trolley 110 and the electrode frame cover plate trolley 120 can be located at the output ports of the substrate production station and the cover plate production station, respectively, and are used to carry the electrode frame substrate 111 and the electrode frame cover plate 121, respectively. Then, the electrode frame substrate trolley 110 and the electrode frame cover plate trolley 120 serve as transportation tools for the electrode frame substrate 111 and the electrode frame cover plate 121, respectively, carrying the electrode frame substrate 111 and the electrode frame cover plate 121 to a specific position in the loading station 100 and then fixing them therein, thereby performing the loading process of the loading station 100, effectively protecting the electrode frame substrate 111 and the electrode frame cover plate 121 from physical damage during transportation, and conveniently moving the electrode frame substrate 111 and the electrode frame cover plate 121 from the production station to the loading station 100, thereby improving work portability and production efficiency.

[0070] The first assembly station 130 can be a carrier for the component to be processed, and its bearing area is larger than the area enclosed by the outer perimeter of the electrode frame substrate 111, so as to provide a stable support for the component to be processed. The control module 800 controls the loading rack 140 by outputting a first control signal to realize the formation of the component to be processed on the bearing surface of the first assembly station 130. Among them, the working process of controlling the loading rack 140 to form the component to be processed according to the first control signal can include: obtaining the electrode frame substrate 111 from the electrode frame substrate trolley 110, and moving the obtained electrode frame substrate 111 to the first preset position of the first assembly station 130; and obtaining the electrode frame cover plate 121 from the electrode frame cover plate trolley 120, and also moving the obtained electrode frame cover plate 121 to the first preset position of the first assembly station 130, and placing it on the surface of the electrode frame substrate 111, so as to form the component to be processed on the bearing surface of the first assembly station 130.

[0071] This embodiment outputs a first control signal through the control module to control the loading rack to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed at a first preset position of the first assembly station, ensuring that the electrode frame cover plate can be accurately placed on the positioned electrode frame substrate, thereby achieving precise control and efficient assembly of components in the component to be processed, and improving production efficiency and product quality.

[0072] Based on the above embodiments, Figure 5 is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention, Figure 5 For further description of the loading station structure of the preparation system, refer to Figure 1-Figure 5, the electrode frame substrate trolley 110, the first assembly station 130 and the electrode frame cover trolley 120 are arranged along the first direction X; the loading rack 140 includes a first clamping jaw 141, a second clamping jaw 142, a first connecting part 1, a first slide rail 2 and a first driving motor 3; the first clamping jaw 141 and the second clamping jaw 142 are arranged along the first direction X; the first connecting part 1 is fixedly connected to the first clamping jaw 141 and the second clamping jaw 142, and is slidably connected to the first slide rail 2; the first driving motor 3 is electrically connected to the first connecting part 1 and is in communication connection with the control module 800; the first driving motor 3 is used to drive the first connecting part 1 to drive the first clamping jaw 141 and the second clamping jaw 1 according to the first A control signal output by the control module 800 42 slides along the first direction X, so that the first clamping jaw 141 drives the electrode frame substrate 111 to move to the first preset position, and the second clamping jaw 142 moves to the setting position of the electrode frame cover 121; it is also used to drive the first connecting part 1 to drive the first clamping jaw 141 and the second clamping jaw 142 to slide along the second direction Y according to the first B control signal output by the control module 800, so that the second clamping jaw 142 drives the electrode frame cover 121 to move to the first preset position and move to the surface of the electrode frame substrate 111, and the first clamping jaw 141 moves to the setting position of another electrode frame substrate 111; the second direction Y is opposite to the first direction X; the first control signal includes a first A control signal and a first B control signal.

[0073] Specifically, the electrode frame substrate trolley 110 , the first assembly station 130 and the electrode frame cover trolley 120 in the loading station 100 may be arranged in the first direction X, and the electrode frame substrate trolley 110 and the electrode frame cover trolley 120 are respectively located on both sides of the first assembly station 130 . The first clamping jaw 141 and the second clamping jaw 142 are respectively fixedly connected to the first connecting part 1 to realize an integrated arrangement, and the first connecting part 1 is slidably connected to the first slide rail 2. The arrangement direction of the first clamping jaw 141 and the second clamping jaw 142 and the extension direction of the first slide rail 2 can be the first direction X, so that when the first connecting part 1 drives the first clamping jaw 141 and the second clamping jaw 142 to move along the first slide rail 2, the arrangement direction of the first clamping jaw 141 and the second clamping jaw 142 is always parallel to the arrangement direction of the electrode frame substrate trolley 110, the first assembly station 130 and the electrode frame cover plate trolley 120, thereby reducing the difficulty of the loading rack 140 in moving the electrode frame substrate 111 from the electrode frame substrate trolley 110 to the first preset position on the first assembly station 130, and reducing the difficulty of moving the electrode frame cover plate 121 from the electrode frame cover plate trolley 120 to the first preset position on the first assembly station 130, thereby improving the accuracy and efficiency of moving the electrode frame substrate 111 and the electrode frame cover plate 121.

[0074] The first control signal output by the control module 800 includes a first A control signal for driving the first connection part 1 to move along the first direction X and a first B control signal for driving the first connection part 1 to move along the second direction Y, wherein the second direction Y is colinear with the first direction X and in the opposite direction. The first drive motor 3 is electrically connected to the first connection part 1 and is in communication connection with the control module 800. When the first drive motor 3 receives the first A control signal output by the control module 800, it drives the first connection part 1 to slide along the first direction X based on the first slide rail 2. Since the first clamping jaw 141 and the second clamping jaw 142 are both fixedly connected to the first connection part 1, the first connection part 1 drives the first clamping jaw 141 and the second clamping jaw 142 to move along the first direction X as well. The initial position of the first clamp 141 can be located on one side of the electrode frame substrate trolley 110. Based on the fact that the arrangement direction of the first clamp 141 and the second clamp 142 is the same as the arrangement direction of the electrode frame substrate trolley 110, the first assembly station 130 and the electrode frame cover plate trolley 120, the initial position of the second clamp 142 can be at the first preset position of the first assembly station 130. Before the first drive motor 3 drives the first clamp 141 and the second clamp 142 to move along the first direction X, the first clamp 141 descends from the initial position to the setting position of the electrode frame substrate 111 to grab the electrode frame substrate 111 from the electrode frame substrate trolley 110. After the grabbing is successful, the first clamp 141 returns to the initial position The first connection part 1 is lowered so that the first clamp 141 places the electrode frame substrate 111 at the first preset position, and the second clamp 142 reaches the setting position of the electrode frame cover 121 to grab the electrode frame cover 121 from the electrode frame cover trolley 120, and then the first drive motor 3 drives the first connection part 1 to drive the first clamp 141 and the second clamp 142 to return to the height of the initial position.When the first drive motor 3 receives the first B control signal, it drives the first connection part 1 to drive the first clamp 141 and the second clamp 142 to slide along the second direction Y. When the first clamp 141 moves to the side of the electrode frame substrate trolley 110 and the second clamp 142 moves to the side of the first assembly station 130, the first connection part 1 descends so that the second clamp 142 places the electrode frame cover 121 at the first preset position and on the surface of the electrode frame substrate 111, thereby forming a first component to be processed, and enables the first clamp 141 to reach the setting position of another electrode frame substrate 111 to grab another electrode frame substrate 111 from the electrode frame substrate trolley 110, and then the first drive motor 3 drives the first connection part 1 to drive the first clamp 141 and the second clamp 142 to restore to the height of the initial position, and then enters the preparation process of the second component to be processed when the first drive motor 3 receives the next first A control signal.

[0075] In this embodiment, the arrangement direction of the first clamp and the second clamp in the loading station is set to be the same as the arrangement direction of the electrode frame substrate trolley, the first assembly station and the electrode frame cover trolley, and the first clamp and the second clamp are fixedly connected to the first connection part, so that the first drive motor can drive the first connection part to slide along the first direction according to the first A control signal, and the electrode frame substrate can be moved to the first preset position by the first clamp, and the electrode frame cover can be obtained by the second clamp; and after the first connection part is driven to slide along the second direction according to the first B control signal, the electrode plate cover can be moved to the first preset position and located on the surface of the electrode frame substrate by the second clamp, and the preparation of one component to be processed can be completed while another electrode frame substrate is obtained by the first clamp to complete the preparation process of the second component to be processed. The first connection part can complete the preparation of the first component to be processed and the preparation of the next component to be processed by sliding twice, so as to achieve efficient assembly and improve the production efficiency of the components to be processed.

[0076] Based on the above embodiments, Figure 6 is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention, Figure 6 The pasting station structure of the preparation system is described. Figure 1 , Figure 3 and Figure 6As shown, the pasting station 300 includes a first film cutting station 600, a second film cutting station 700, a second assembly station 310 and an equipment rack 6; the first film cutting station 600 is used to carry the first film 320; the second film cutting station 700 is used to carry the second film 330; the second assembly station 310 is used to carry the electrode frame substrate 111 and the electrode frame cover 121; the control module 800 is communicated with the equipment rack 6, and is used to output a third control signal to the equipment rack 6, so as to control the equipment rack 6 to move the first film 320 to the second preset position of the second assembly station 310 and move it to the surface of the electrode frame 150, and control the equipment rack 6 to move the second film 330 to the second preset position and move it to the surface of the electrode frame 150.

[0077] Specifically, the first film cutting station 600 and the second film cutting station 700 can be movable devices. When the first film 320 and the second film 330 are produced, the first film cutting station 600 and the second film cutting station 700 can be located at the output ports of the first film production station and the second film production station, respectively, and are used to carry the first film 320 and the second film 330, respectively. Then, the first film cutting station 600 and the second film cutting station 700 respectively serve as transportation tools for the first film 320 and the second film 330, and carry the first film 320 and the second film 330 to move to a specific position in the pasting station 300 and then fix them there, so as to carry out the pasting process of the pasting station 300, effectively protecting the first film 320 and the second film 330 from physical damage during transportation, and conveniently moving the first film 320 and the second film 330 from the production station to the pasting station 300, thereby improving work portability and production efficiency.

[0078] The second assembly station 310 can be a bearing platform for the electrode frame 150, and its bearing area is larger than the area enclosed by the outer perimeter of the electrode frame 150, so as to provide a stable support for the electrode frame 150. The control module 800 controls the equipment rack 6 by outputting a third control signal to realize the formation of an integrated component on the bearing surface of the second assembly station 310. The working process of controlling the equipment rack 6 to form an integrated component according to the third control signal may include: obtaining the first adhesive film 320 from the first adhesive film cutting station 600, moving the obtained first adhesive film 320 to the second preset position of the second assembly station 310 and onto the surface of the electrode frame 150; and obtaining the second adhesive film 330 from the second adhesive film cutting station 700, moving the obtained second adhesive film 330 to the second preset position and onto the surface of the electrode frame 150, so as to form an integrated component on the bearing surface of the second assembly station 310.

[0079] Exemplarily, the first adhesive film 320 may be an adhesive film having a length less than or equal to the long side of the electrode frame, and the second adhesive film 330 may be an adhesive film having a length less than or equal to the short side of the electrode frame; when the first adhesive film 320 and the second adhesive film 330 are moved to the surface of the electrode frame, the first adhesive film 320 is located at the long side of the surface of the electrode frame 150 and the second adhesive film 330 is located at the short side of the electrode frame. The embodiment of the present invention does not specifically limit this.

[0080] In this embodiment, the control module outputs a third control signal to control the equipment frame to move the first adhesive film and the second adhesive film to form an integrated component at the second preset position of the second assembly station, ensuring that the first adhesive film and the second adhesive film can be accurately placed on the positioned electrode frame, thereby achieving precise control and efficient assembly of the adhesive film and the electrode frame in the integrated component, thereby improving production efficiency and product quality.

[0081] Based on the above embodiments, Figure 7 is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention, Figure 7 For further explanation of the pasting station structure of the preparation system, refer to Figure 1 , Figure 3 , Figure 6 and Figure 7 , the first film cutting station 600, the second assembly station 310 and the second film cutting station 700 are arranged along the third direction M; the equipment rack includes a third clamping jaw 341, a fourth clamping jaw 342, a second connecting portion 340, a second slide rail 4 and a second driving motor 5; the third clamping jaw 341 and the fourth clamping jaw 342 are arranged along the third direction M; the second connecting portion 340 is fixedly connected to the third clamping jaw 341 and the fourth clamping jaw 342, and is slidably connected to the second slide rail 4; the second driving motor 5 is electrically connected to the second connecting portion 340 and is connected to the control module 800 for communication; the second driving motor 5 is used to drive the second connecting portion 340 to drive the third clamping jaw 341 and the fourth clamping jaw 342 according to the third A control signal output by the control module 800 2 slides along the third direction M, so that the third clamping jaw 341 drives the first adhesive film 320 to move to the second preset position and onto the surface of the electrode frame 150, and the fourth clamping jaw 342 moves to the setting position of the second adhesive film 330; it is also used to drive the second connecting part 340 to drive the third clamping jaw 341 and the fourth clamping jaw 342 to slide along the fourth direction N according to the third B control signal output by the control module 800, so that the fourth clamping jaw 342 drives the second adhesive film 330 to move to the second preset position and onto the surface of the electrode frame 150, and the third clamping jaw 341 moves to the setting position of another first adhesive film 320; the fourth direction N is opposite to the third direction M; the third control signal includes a third A control signal and a third B control signal.

[0082] Specifically, the arrangement direction of the first film cutting station 600, the second assembly station 310, and the second film cutting station 700 in the pasting station 300 can be the third direction M, and the first film cutting station 600 and the second film cutting station 700 are respectively located on both sides of the second assembly station 310. The third clamping jaw 341 and the fourth clamping jaw 342 are respectively fixedly connected to the second connecting portion 340 to achieve an integrated arrangement, and the second connecting portion 340 is slidably connected to the second slide rail 4. The arrangement direction of the third clamping jaw 341 and the fourth clamping jaw 342 and the extension direction of the second slide rail 4 can be the third direction M, so that when the second connecting portion 340 drives the third clamping jaw 341 and the fourth clamping jaw 342 to move along the second slide rail 4, the arrangement direction of the third clamping jaw 341 and the fourth clamping jaw 342 is always parallel to the first The arrangement direction of the film cutting station 600, the second assembly station 310 and the second film cutting station 700 reduces the difficulty of the equipment rack 6 in moving the first film 320 from the first film cutting station 600 to the second preset position on the second assembly station 310, and reduces the difficulty of moving the second film 330 from the second film cutting station 700 to the second preset position on the second assembly station 310, thereby improving the accuracy and efficiency of moving the first film 320 and the second film 330.

[0083] The third control signal output by the control module 800 includes a third A control signal for driving the second connection part 340 to move along the third direction M and a third B control signal for driving the second connection part 340 to move along the fourth direction N, wherein the fourth direction N is colinear with the third direction M and in opposite directions. The second drive motor 5 is electrically connected to the second connection part 340 and is in communication connection with the control module 800. When the second drive motor 5 receives the third A control signal output by the control module 800, it drives the second connection part 340 to slide along the third direction M based on the second slide rail 4. Since the third clamping jaw 341 and the fourth clamping jaw 342 are both fixedly connected to the second connection part 340, the second connection part 340 drives the third clamping jaw 341 and the fourth clamping jaw 342 to move along the third direction M as well. The initial position of the third clamping jaw 341 can be located on one side of the first film cutting station 600. Based on the fact that the arrangement direction of the third clamping jaw 341 and the fourth clamping jaw 342 is the same as the arrangement direction of the first film cutting station 600, the second assembly station 310 and the second film cutting station 700, the initial position of the fourth clamping jaw 342 can be at the second preset position of the second assembly station 310. Before the second driving motor 5 drives the third clamping jaw 341 and the fourth clamping jaw 342 to move along the third direction M, the third clamping jaw 341 descends from the initial position to the setting position of the first film 320 to grab the first film 320 from the first film cutting station 600. After the grabbing is successful, the third clamping jaw 341 restores the height of the initial position, and then the third clamping jaw 341 is moved to the first direction M. The second driving motor 5 drives the second connecting part 340 according to the third control signal A to drive the third clamping jaw 341 and the fourth clamping jaw 342 to slide along the third direction M. When the third clamping jaw 341 moves to the side of the second assembly station 310 and the fourth clamping jaw 342 moves to the side of the second film cutting station 700, the second connecting part 340 descends, so that the third clamping jaw 341 moves the first film 320 to the second preset position and places it on the surface of the electrode frame, and the fourth clamping jaw 342 reaches the setting position of the second film 330 to grab the second film 330 from the second film cutting station 700, and then the second driving motor 5 drives the second connecting part 340 to drive the third clamping jaw 341 and the fourth clamping jaw 342 to return to the height of the initial position.When the second drive motor 5 receives the third B control signal, it drives the second connection part 340 to drive the third clamp 341 and the fourth clamp 342 to slide along the fourth direction N. When the third clamp 341 moves to the side of the first film cutting station 600 and the fourth clamp 342 moves to the side of the second assembly station 310, the second connection part 340 descends so that the fourth clamp 342 moves the second film 330 to the second preset position and places it on the surface of the electrode frame 150, thereby forming a first integrated component, and the third clamp 341 reaches the setting position of another first film 320 to grab another first film 320 from the first film cutting station 600, and then the second drive motor 5 drives the second connection part 340 to drive the third clamp 341 and the fourth clamp 342 to restore to the height of the initial position, and then enters the preparation process of the second integrated component when the second drive motor 5 receives the next third A control signal.

[0084] It should be noted that the third direction M is the same as or intersects with the first direction X. The relationship between the first direction X and the third direction M is not specifically limited in this embodiment.

[0085] In this embodiment, the arrangement direction of the third and fourth clamps in the pasting station is set to be the same as the arrangement direction of the first film cutting station, the second assembly station and the second film cutting station, and the third and fourth clamps are fixedly connected to the second connection part, so that the second drive motor can drive the second connection part to slide along the third direction according to the third A control signal, and the first film can be moved to the first preset position and moved to the surface of the electrode frame by the third clamp, and the second film can be obtained by the fourth clamp; and after the second connection part is driven to slide along the fourth direction according to the third B control signal, the electrode plate cover can be moved to the second preset position and moved to the surface of the electrode frame by the fourth clamp, and the preparation of one component to be processed can be completed, and another first film can be obtained by the third clamp to complete the preparation process of the second component to be processed. The second connection part can complete the preparation of the first integrated component and the preparation of the next integrated component by sliding twice, realizing efficient assembly and improving the production efficiency of integrated components.

[0086] Optional, Figure 8 is a partial structural diagram of another integrated component preparation system provided by an embodiment of the present invention, with reference to Figure 2 , Figure 3 and Figure 8 The third clamping jaw 341 and / or the fourth clamping jaw 342 includes a pasting unit 343 ; the pasting unit 343 is used to adhere the adhesive film 160 to the surface of the electrode frame 150 .

[0087] Specifically, the adhesive film 160 can be a perfluorosulfonic acid resin, polyethylene naphthalate, a hot melt adhesive film, a sealant line or a screen printing form, and the pasting unit 343 can be an extrusion plate, a film transfer device, a fixing fixture or a heating head to achieve pasting the adhesive film 160 on the surface of the electrode frame 150 to form an integrated component including the electrode frame and the adhesive film.

[0088] Based on the above embodiments, Fig. 9 is a partial structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention, Fig. 9 For further description of the welding station structure of the preparation system, refer to Figure 1 , Figure 2 and Fig. 9 The welding station 200 includes an ultrasonic welder 210 ; the ultrasonic welder 210 is used to weld the electrode frame substrate 111 and the electrode frame cover 121 according to the second control signal to weld the components to be processed to form the electrode frame 150 .

[0089] Specifically, after the loading station 100 forms the component to be processed and moves the component to be processed to the welding station 200, the ultrasonic welder 210 presses down the electrode frame cover 121, converts electrical energy into high-frequency vibration energy, and transmits it to the electrode frame substrate 111 and the electrode frame cover 121 through the welding head. The two components rub against each other under the action of high-frequency vibration, and the heat generated is sufficient to melt the plastic on their surfaces. The molten plastic will flow and fill the tiny gap between the two, thereby forming a firm welding joint, completing the ultrasonic welding of the electrode frame substrate 111 and the electrode frame cover 121 to form an electrode frame 150.

[0090] In this embodiment, an electrode frame is formed by welding the electrode frame substrate and the electrode frame cover plate through an ultrasonic welder without adding any auxiliary materials, and the chemical properties of the electrode frame substrate and the electrode frame cover plate will not be changed. At the same time, fast and clean welding effects can be achieved, greatly improving the production efficiency and quality of the electrode frame.

[0091] Based on the above embodiments, Fig.10 is a structural schematic diagram of another integrated component preparation system provided by an embodiment of the present invention, Fig.10 The structure of the preparation system is further described. The preparation system of the integrated component also includes a material unloading station 400 and a material unloading vehicle 500.

[0092] Specifically, refer to Figure 1-Figure 3 as well as Fig.10The integrated component preparation process based on the preparation system can be: the electrode frame substrate 111 in the electrode frame substrate trolley 110 and the electrode frame cover plate 121 in the electrode frame cover plate trolley 120 are moved to the first assembly station 130 through the loading station 100 to complete the preparation of the component to be processed; the component to be processed is transferred to the welding station 200, and then the welding station 200 welds the component to be processed to form the electrode frame 150; then the electrode frame 150 is transferred to the pasting station 300, and the first adhesive film cutting station 600 is moved respectively through the pasting station 300 The first adhesive film 320 and the second adhesive film 330 in the second adhesive film cutting station 700 are attached to the surface of the electrode frame 150, and the first adhesive film 320 and the second adhesive film 330 are attached to the electrode frame 150 to form an integrated component; the prepared integrated component is then transferred to the unloading station 400 to ensure that the integrated component can be smoothly taken out from the preparation system, and the integrated component is clamped and transferred to the unloading trolley 500, which can carry the integrated component and move between different stations as needed, while reducing the risk of damage to the integrated component during transportation.

[0093] This embodiment removes the integrated component from the preparation system through the unloading station and carries the integrated component through the unloading vehicle, so that the integrated component can be transferred to other stations according to production needs, thereby improving production efficiency, reducing labor costs, and helping to ensure the stability of the quality of the integrated component.

[0094] Based on the same inventive concept, Fig.11 is a flow chart of a method for preparing an integrated component provided by an embodiment of the present invention, and is applied to a system for preparing an integrated component described in any embodiment of the present invention, such as Fig.11 As shown, the preparation method comprises:

[0095] S110, outputting a first control signal to a loading station to control the loading station to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed.

[0096] S120, outputting a second control signal to the welding station to control the welding station to weld the component to be processed to form an electrode frame.

[0097] S130, outputting a third control signal to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and pasting the first adhesive film and the second adhesive film to the electrode frame to form an integrated component.

[0098] Specifically, refer to Figure 1-Figure 3 as well as Fig.11, the control module 800 outputs a first control signal to the loading station 100, and the loading station 100 places the parts constituting the electrode frame 150 in a specific order and position to form a component to be processed, that is, the control module 800 sends a first control signal to control the loading station 100 to move the electrode frame substrate 111 to a specific position, and controls the loading station 100 to move the electrode frame cover plate 121 to be placed on the upper surface of the electrode frame substrate 111 to form a component to be processed. The control module 800 outputs a second control signal to the welding station 200, and connects and fixes the stacked electrode frame substrate 111 and the electrode frame cover plate 121 in the component to be processed by heating, high temperature or high pressure, that is, when the component to be processed is moved from the loading station 100 to the welding station 200, the control module 800 sends a second control signal to control the welding station 200 to weld the component to be processed, and connect and fix the electrode frame substrate 111 and the electrode frame cover plate 121 to form the electrode frame 150. The control module 800 outputs a third control signal to the pasting station 300, and the adhesive film 160 is attached to the surface of the electrode frame 150 through the pasting station 300. That is, when the electrode frame 150 is moved to the pasting station 300, the control module 800 sends a third control signal to control the pasting station 300 to move the first adhesive film 320 and the second adhesive film 330 to be placed on the surface of the electrode frame 150, and controls the pasting station 300 to paste the first adhesive film 320 and the second adhesive film 330 on the surface of the electrode frame 150 to form an integrated component consisting of the electrode frame 150 and the adhesive film 160.

[0099] In this embodiment, the electrode frame substrate and the electrode frame cover are moved by a loading station to form a component to be processed, and the electrode frame substrate and the electrode frame cover in the component to be processed are fixedly connected by a welding station to form an electrode frame, and then the first adhesive film and the second adhesive film are adhered to the surface of the electrode frame by a pasting station, thereby completing the preparation of an integrated assembly of the electrode frame and the adhesive film, realizing rapid and accurate integration of the adhesive film and the electrode frame, avoiding the problem of low preparation efficiency and inaccurate positioning when preparing the "electrode frame-bipolar plate-electrode frame" unit in the existing liquid flow battery, thereby simplifying the tedious manual work, improving the production efficiency of the liquid flow battery, and reducing labor costs.

[0100] Optional, reference Figure 1-Figure 5The loading station 100 includes an electrode frame substrate trolley 110, an electrode frame cover trolley 120, a first assembly station 130 and a loading rack 140; the electrode frame substrate trolley 110, the first assembly station 130 and the electrode frame cover trolley 120 are arranged along a first direction X; the loading rack 140 includes a first clamping jaw 141, a second clamping jaw 142, a first connecting portion 1, a first slide rail 2 and a first driving motor 3; the first clamping jaw 141 and the second clamping jaw 142 are arranged along the first direction X; the first connecting portion 1 is fixedly connected to the first clamping jaw 141 and the second clamping jaw 142, and is slidably connected to the first slide rail 2;

[0101] Outputting a first control signal to the loading station 100 to control the loading station 100 to move the electrode frame substrate 111 and the electrode frame cover 121 to form a component to be processed, including:

[0102] Outputting a first A control signal to the first drive motor 3 to control the first drive motor 3 to drive the first connection part 1 to drive the first clamping jaw 141 and the second clamping jaw 142 to slide along the first direction X according to the first A control signal, so that the first clamping jaw 141 drives the electrode frame substrate 111 to move to the first preset position, and the second clamping jaw 142 moves to the setting position of the electrode frame cover 121;

[0103] Output the first B control signal to the first drive motor 3 to control the first drive motor 3 to drive the first connecting part 1 to drive the first clamping jaw 141 and the second clamping jaw 142 to slide along the second direction Y according to the first B control signal, so that the second clamping jaw 142 drives the electrode frame cover 121 to move to the first preset position and to the surface of the electrode frame substrate 111, and moves the first clamping jaw 141 to the setting position of another electrode frame substrate 111; the second direction Y is opposite to the first direction X; the first control signal includes the first A control signal and the first B control signal.

[0104] Optional, reference Figure 1 , Figure 3 , Figure 6 , Figure 7 and Figure 8 , the pasting station 300 includes a first film cutting station 600, a second film cutting station 700, a second assembly station 310 and an equipment rack 6; the first film cutting station 600, the second assembly station 310 and the second film cutting station 700 are arranged along a third direction M; the equipment rack 6 includes a third clamp 341, a fourth clamp 342, a second connecting portion 340, a second slide rail 4 and a second driving motor 5; the third clamp 341 and the fourth clamp 342 are arranged along the third direction M; the third clamp 341 and / or the fourth clamp 342 include a pasting unit 343; the second connecting portion 340 is fixedly connected to the third clamp 341 and the fourth clamp 342, and is slidably connected to the second slide rail 4;

[0105] Outputting a third control signal to the pasting station 300 to control the pasting station 300 to move the first film 320 and the second film 330 to the surface of the electrode frame 150, and pasting the first film 320 and the second film 330 to the electrode frame 150 to form an integrated component, including:

[0106] Outputting a third A control signal to the second driving motor 5, so as to control the second driving motor 5 to drive the second connecting portion 340 to drive the third clamping jaw 341 and the fourth clamping jaw 342 to slide along the third direction M according to the third A control signal, so that the third clamping jaw 341 drives the first adhesive film 320 to move to the second preset position and to the surface of the electrode frame 150, and the fourth clamping jaw 342 moves to the setting position of the second adhesive film 330;

[0107] Outputting a third B control signal to the second driving motor 5, so as to control the second driving motor 5 to drive the second connecting portion 340 to drive the third clamping jaw 341 and the fourth clamping jaw 342 to slide along the fourth direction N according to the third B control signal, so that the fourth clamping jaw 342 drives the second adhesive film 330 to move to the second preset position and to the surface of the electrode frame 150, and the third clamping jaw 341 moves to the setting position of another first adhesive film 320; the fourth direction N is opposite to the third direction M; the third control signal includes a third A control signal and a third B control signal;

[0108] The pasting control signal is output to the pasting unit 343 to control the pasting unit 343 to adhere the adhesive film 160 to the surface of the electrode frame 150 according to the pasting control signal to form an integrated component.

[0109] The method for preparing an integrated component provided in an embodiment of the present invention can be applied to the system for preparing an integrated component provided in any embodiment of the present invention, and has the corresponding method and beneficial effects of the application preparation system, which will not be repeated here.

[0110] The above specific implementations do not constitute a limitation on the protection scope of the present invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A system for preparing an integrated component, characterized in that: It includes a loading station, a welding station, a pasting station and a control module; the integrated component includes an electrode frame and an adhesive film, the electrode frame includes an electrode frame substrate and an electrode frame cover plate, the adhesive film includes a first adhesive film and a second adhesive film, and the first adhesive film and the second adhesive film have different extension directions; The control module is respectively connected to the loading station, the welding station and the pasting station for communication, and is used to output a first control signal to the loading station to control the loading station to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed; and output a second control signal to the welding station to control the welding station to weld the component to be processed to form the electrode frame; A third control signal is output to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and to paste the first adhesive film and the second adhesive film on the electrode frame to form the integrated component.

2. The preparation system according to claim 1, characterized in that: The loading station includes an electrode frame substrate trolley, an electrode frame cover trolley, a first assembly station and a loading rack; The electrode frame substrate trolley is used to carry the electrode frame substrate; The electrode frame cover plate material cart is used to carry the electrode frame cover plate; The control module is communicatively connected to the loading rack, and is used to output the first control signal to the loading rack to control the loading rack to move the electrode frame substrate to the first preset position of the first assembly station, and control the loading rack to move the electrode frame cover to the first preset position and onto the surface of the electrode frame substrate.

3. The preparation system according to claim 2, characterized in that: The electrode frame substrate trolley, the first assembly station and the electrode frame cover trolley are arranged along a first direction; The loading rack comprises a first clamping jaw, a second clamping jaw, a first connecting portion, a first slide rail and a first driving motor; The first clamping jaw and the second clamping jaw are arranged along the first direction; The first connecting portion is fixedly connected to both the first clamping jaw and the second clamping jaw, and is slidably connected to the first slide rail; The first drive motor is electrically connected to the first connection part and is communicatively connected to the control module; the first drive motor is used to drive the first connection part to drive the first clamp and the second clamp to slide along the first direction according to the first A control signal output by the control module, so that the first clamp drives the electrode frame substrate to move to the first preset position, and the second clamp moves to the setting position of the electrode frame cover; it is also used to drive the first connection part to drive the first clamp and the second clamp to slide along the second direction according to the first B control signal output by the control module, so that the second clamp drives the electrode frame cover to move to the first preset position and to the surface of the electrode frame substrate, and the first clamp moves to the setting position of another electrode frame substrate; the second direction is opposite to the first direction; the first control signal includes the first A control signal and the first B control signal.

4. The preparation system according to claim 1, characterized in that: The pasting station includes a first film cutting station, a second film cutting station, a second assembly station and an equipment rack; The first adhesive film cutting station is used for carrying the first adhesive film; The second adhesive film cutting station is used for carrying the second adhesive film; The second assembly station is used to carry the electrode frame substrate and the electrode frame cover plate; The control module is communicatively connected to the equipment rack and is used to output the third control signal to the equipment rack to control the equipment rack to move the first adhesive film to the second preset position of the second assembly station and onto the surface of the electrode frame, and to control the equipment rack to move the second adhesive film to the second preset position and onto the surface of the electrode frame.

5. The preparation system according to claim 4, characterized in that: The first adhesive film cutting station, the second assembling station and the second adhesive film cutting station are arranged along a third direction; The equipment rack comprises a third clamping jaw, a fourth clamping jaw, a second connecting portion, a second slide rail and a second driving motor; The third clamping jaw and the fourth clamping jaw are arranged along the third direction; The second connecting portion is fixedly connected to the third clamping jaw and the fourth clamping jaw, and is slidably connected to the second slide rail; The second drive motor is electrically connected to the second connection part and is communicatively connected to the control module; the second drive motor is used to drive the second connection part to drive the third clamp and the fourth clamp to slide along the third direction according to the third A control signal output by the control module, so that the third clamp drives the first film to move to the second preset position and to the surface of the electrode frame, and the fourth clamp moves to the setting position of the second film; it is also used to drive the second connection part to drive the third clamp and the fourth clamp to slide along the fourth direction according to the third B control signal output by the control module, so that the fourth clamp drives the second film to move to the second preset position and to the surface of the electrode frame, and the third clamp moves to another setting position of the first film; the fourth direction is opposite to the third direction; the third control signal includes the third A control signal and the third B control signal.

6. The preparation system according to claim 5, characterized in that: The third clamping jaw and / or the fourth clamping jaw comprises a pasting unit; The pasting unit is used to adhere the adhesive film to the surface of the electrode frame.

7. The preparation system according to claim 1, characterized in that: The welding station includes an ultrasonic welder; The ultrasonic welder is used to weld the electrode frame substrate and the electrode frame cover according to the second control signal, so as to weld the component to be processed to form the electrode frame.

8. A method for preparing an integrated component, characterized in that: A system for preparing an integrated component as claimed in any one of claims 1 to 7, wherein the preparation method comprises: Outputting a first control signal to the loading station to control the loading station to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed; Outputting a second control signal to the welding station to control the welding station to weld the component to be processed to form the electrode frame; A third control signal is output to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and to paste the first adhesive film and the second adhesive film on the electrode frame to form the integrated component.

9. The preparation method according to claim 8, characterized in that: The loading station includes an electrode frame substrate trolley, an electrode frame cover trolley, a first assembly station and a loading rack; The electrode frame substrate trolley, the first assembly station and the electrode frame cover trolley are arranged along a first direction; The loading rack comprises a first clamp, a second clamp, a first connecting portion, a first slide rail and a first driving motor; the first clamp and the second clamp are arranged along the first direction; the first connecting portion is fixedly connected to the first clamp and the second clamp, and is slidably connected to the first slide rail; Outputting a first control signal to the loading station to control the loading station to move the electrode frame substrate and the electrode frame cover plate to form a component to be processed, including: Outputting a first A control signal to the first driving motor to control the first driving motor to drive the first connecting portion to drive the first clamping jaw and the second clamping jaw to slide along the first direction according to the first A control signal, so that the first clamping jaw drives the electrode frame substrate to move to a first preset position, and moves the second clamping jaw to a setting position of the electrode frame cover plate; Output a first B control signal to the first drive motor to control the first drive motor to drive the first connection part according to the first B control signal to drive the first clamp and the second clamp to slide along the second direction, so that the second clamp drives the electrode frame cover to move to the first preset position and to the surface of the electrode frame substrate, and moves the first clamp to the setting position of another electrode frame substrate; the second direction is opposite to the first direction; the first control signal includes the first A control signal and the first B control signal.

10. The preparation method according to claim 8, characterized in that: The pasting station includes a first film cutting station, a second film cutting station, a second assembly station and an equipment rack; the first film cutting station, the second assembly station and the second film cutting station are arranged along a third direction; The equipment rack comprises a third clamp, a fourth clamp, a second connecting portion, a second slide rail and a second driving motor; the third clamp and the fourth clamp are arranged along the third direction; the third clamp and / or the fourth clamp comprises a pasting unit; The second connecting portion is fixedly connected to the third clamping jaw and the fourth clamping jaw, and is slidably connected to the second slide rail; Outputting a third control signal to the pasting station to control the pasting station to move the first adhesive film and the second adhesive film to the surface of the electrode frame, and pasting the first adhesive film and the second adhesive film to the electrode frame to form the integrated component, including: Outputting a third A control signal to the second driving motor to control the second driving motor to drive the second connecting portion to drive the third clamping jaw and the fourth clamping jaw to slide along the third direction according to the third A control signal, so that the third clamping jaw drives the first adhesive film to move to a second preset position and onto the surface of the electrode frame, and the fourth clamping jaw moves to the setting position of the second adhesive film; Outputting a third B control signal to the second driving motor to control the second driving motor to drive the second connecting portion to drive the third clamping jaw and the fourth clamping jaw to slide along a fourth direction according to the third B control signal, so that the fourth clamping jaw drives the second adhesive film to move to the second preset position and to the surface of the electrode frame, and moves the third clamping jaw to another setting position of the first adhesive film; the fourth direction is opposite to the third direction; the third control signal includes the third A control signal and the third B control signal; Outputting a pasting control signal to the pasting unit to control the pasting unit to adhere the adhesive film to the surface of the electrode frame according to the pasting control signal to form the integrated component.

Images