Bidirectional synchronous tin pick-up equipment for connector wire harness
By designing an adjustable wire harness tin clamping assembly, the synchronous tin dipping treatment at both ends of the wire harness and the adaptation of wire harnesses of different specifications is achieved, solving the problems of low efficiency and poor adaptability of existing equipment, and improving the efficiency of tin dipping processing.
Patent Information
- Application Number
- CN202411782820.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The existing tin dipping equipment cannot realize the synchronous tin dipping treatment at both ends of the wire harness, and it is difficult to adapt to the processing of wire harnesses of different specifications, and has low efficiency.
A connector wire harness bidirectional synchronous tin dipping device is designed, and an adjustable wire harness tin dipping clamping assembly is provided, including a flip assembly, a rotating bracket, a lower clamping plate and an upper clamping plate, which can automatically adjust the clamping force and clamping position to adapt to Bidirectional automation and synchronous tin dipping treatment for wire harnesses of different specifications.
It realizes two-way automatic synchronous tin treatment for wire harnesses of different specifications, and can process multiple wire harnesses at the same time, improves processing efficiency, and has automatic material return and collection function.
Smart Images

Figure CN119481893A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of wire harness processing equipment, and in particular to a bidirectional synchronous tinning equipment for a connector wire harness. Background Art
[0002] The tinning of the wire harness is mainly carried out in a tin furnace. The outer coatings at both ends of the wire harness are peeled off and the exposed metal wire parts are immersed in molten tin liquid for tinning.
[0003] For the tinning treatment of wire harnesses, a single-head tinning machine with a publication number of CN105186263A is provided, comprising: a frame; a wire feeding mechanism, the wire feeding mechanism being arranged on the frame for conveying wires; a knife holder mechanism, the knife holder mechanism comprising a stand fixed on the frame, an upper cutter group, a lower cutter group and a cutter driving mechanism, the upper cutter group and the lower cutter group being slidably arranged on the stand, the wire feeding mechanism being capable of conveying the wires between the upper cutter group and the lower cutter group, the cutter driving mechanism being capable of driving the upper cutter group and the lower cutter group to perform opening and closing shearing actions on the wires; a stripping wire clamp mechanism, the stripping wire clamp mechanism comprising a stripping clamping hand and a stripping moving mechanism for driving the stripping clamping hand to move along the length direction of the wire; a wire twisting mechanism, the wire twisting mechanism comprising a wire twisting fixed clamping hand fixed on the frame, a wire twisting clamping hand mechanism, a wire twisting clamping hand mechanism capable of driving the wire twisting clamping hand mechanism A rotating wire twisting mechanism, and a wire twisting moving mechanism that can drive the wire twisting clamping hand mechanism to move along the length direction of the wire; a tinning mechanism, the tinning mechanism includes a turning manipulator and a tin furnace device, the turning manipulator includes a turning mechanism and a tinning clamping hand arranged on the turning mechanism, the tinning clamping hand can clamp the wire and turn the wire through the turning mechanism so that the wire is inserted into the tin liquid in the tin furnace device; a discharge mechanism, the discharge mechanism includes a discharge clamping hand and a discharge moving mechanism, the discharge clamping hand can clamp the wire and send the wire out through the discharge moving mechanism; a wire conveying mechanism, the wire conveying mechanism includes a transverse conveying mechanism and at least one group of conveying clamping hands arranged on the transverse conveying mechanism, the transverse conveying mechanism can move the conveying clamping hand laterally to the tool holder mechanism, the stripping wire clamp mechanism, the wire twisting mechanism, the tinning mechanism or the discharge mechanism.
[0004] The existing tinning equipment can automatically perform tinning treatment, but it can only adapt to the tinning treatment of a single end of the wire harness, and cannot perform the synchronous tinning treatment of both ends of the wire harness. The efficiency is low. In addition, wire harnesses have various diameters and lengths. General tinning equipment is difficult to adapt to the synchronous tinning treatment of both ends of wire harnesses of different specifications. Summary of the invention
[0005] The purpose of the present invention is to provide a bidirectional synchronous tinning equipment for connector wire harnesses, which is provided with an adjustable wire harness tinning clamping assembly, can adapt to the bidirectional automatic synchronous tinning processing of wire harnesses of different specifications, can process multiple wire harnesses at the same time, has high processing efficiency, and can automatically collect returned materials.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bidirectional synchronous tinning device for connector harnesses, comprising a frame, a tin furnace is arranged in the middle of the frame, a material rack and a linear module are arranged on both sides of the tin furnace on the frame, a slide is fixedly connected to the movable table of the linear module, and a harness tinning clamping assembly is arranged on both sides of the slide, the harness tinning clamping assembly comprises a flip assembly, a rotating bracket fixed on the rotating table of the flip assembly, and a lower clamping plate slidably connected to the rotating bracket, and the upper part of the lower clamping plate is provided with There is a protrusion, and an upper clamping plate is slidably connected to the protrusion. The lower clamping plate is fixed to the rotating bracket by a locking screw. The cross-sections of the upper and lower clamping plates are L-shaped, and a gap is left between the upper and lower clamping plates. A spring is provided between the upper and lower clamping plates. A clamping cylinder is fixedly connected to the upper clamping plate, and an inclined block is fixedly connected to the piston rod of the clamping cylinder. An inclined surface corresponding to the inclined block is opened on the upper clamping plate, and a unloading cylinder is fixedly connected to the middle of the slide, and a cooling mechanism is provided on the frame between the linear module and the tin furnace.
[0007] Furthermore, one end of the material rack away from the linear module is a horizontal section, one end of the material rack close to the linear module is an inclined section, and the horizontal section of the material rack is provided with a yielding groove.
[0008] Furthermore, both sides of the material rack and one end away from the linear module are provided with upwardly bent edges.
[0009] Furthermore, the flip assembly includes a driving cylinder, a rack and a gear, the gear is rotatably connected to the slide, the rack is fixedly connected to the piston rod of the driving cylinder, and the rack is meshed with the gear.
[0010] Furthermore, a unloading push plate is fixedly connected to the piston rod of the unloading cylinder, guide pillars are fixedly connected to both ends of the unloading push plate, and the guide pillars are slidably connected to the slide table.
[0011] Furthermore, the cooling mechanism includes a lifting and adjusting bracket, a lifting and adjusting seat and a cooling fan, the lifting and adjusting bracket is fixedly connected to the frame, the lifting and adjusting seat is slidably connected to the lifting and adjusting bracket, and the cooling fan is fixedly connected to the lifting and adjusting seat.
[0012] The beneficial effects of the present invention are: an adjustable wire harness tinning clamping assembly is provided, which can adapt to the two-way automatic synchronous tinning processing of wire harnesses of different specifications, can process multiple wire harnesses at the same time, has high processing efficiency, and can automatically collect returned materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the first viewing angle of the present invention.
[0014] Figure 2 It is a schematic diagram of a second viewing angle of the present invention.
[0015] Figure 3 It is a schematic diagram of the flip assembly of the present invention.
[0016] Figure 4 It is a schematic diagram of the tinning state of the present invention.
[0017] In the figure: 1. Frame; 2. Tin furnace; 3. Material rack; 301. Make way slot; 4. Linear module; 401. Slide; 501. Turning assembly; 502. Rotating bracket; 503. Lower clamping plate; 5031. Bump; 504. Upper clamping plate; 505. Clamping cylinder; 506. Inclined block; 6. Unloading cylinder; 601. Unloading push plate; 7. Cooling mechanism; 701. Lifting and adjusting bracket; 702. Lifting and adjusting seat; 703. Cooling fan; 8. Spring. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0019] refer to Figure 1-Figure 4A connector harness bidirectional synchronous tinning device is shown, comprising a frame 1, a tin furnace 2 is arranged in the middle of the frame 1, a material rack 3 and a linear module 4 are arranged on both sides of the tin furnace 2 on the frame 1, a slide 401 is fixedly connected to the moving table of the linear module 4, and a harness tinning clamp assembly is arranged on both sides of the slide 401. The harness tinning clamp assembly is used to clamp the harness. The harness tinning clamp assembly comprises a flip assembly 501, a rotating bracket 502 fixed on the rotating table of the flip assembly 501, and a lower clamping plate 503 slidably connected to the rotating bracket 502. A scale can be set on the rotating bracket 502 for easy adjustment. A protrusion 5031 is arranged on the upper part of the lower clamping plate 503, and a protrusion 5031 slides on the protrusion 5031. The upper clamping plate 504 is dynamically connected, and the lower clamping plate 503 is fixed to the rotating bracket 502 by locking screws. The cross-sections of the upper clamping plate 504 and the lower clamping plate 503 are L-shaped, and a gap is left between the upper clamping plate 504 and the lower clamping plate 503. When the wiring harness is placed, the metal wires at both ends are exposed from the gap. A spring 8 is provided between the upper clamping plate 504 and the lower clamping plate 503. A clamping cylinder 505 is fixedly connected to the upper clamping plate 504, and an inclined block 506 is fixedly connected to the piston rod of the clamping cylinder 505. The upper clamping plate 504 is provided with an inclined surface corresponding to the inclined block 506. A discharge cylinder 6 is fixedly connected to the middle of the slide 401, and a cooling mechanism 7 is provided on the frame 1 between the linear module 4 and the tin furnace 2.
[0020] The end of the material rack 3 away from the linear module 4 is a horizontal section, and the end of the material rack 3 close to the linear module 4 is an inclined section. The horizontal section of the material rack 3 is provided with a yield groove 301. When the wire harness is unloaded after the tinning process is completed, the unloading cylinder 6 drives the unloading push plate 601 to push the wire harness between the upper clamping plate 504 and the lower clamping plate 503 into the material rack 3 for unloading.
[0021] Both sides of the material rack 3 and one end away from the linear module 4 are provided with upwardly bent edges, and the provision of the folded edges can prevent the wire harness from deviating and falling during the unloading process.
[0022] The flip assembly 501 includes a driving cylinder, a rack and a gear. The gear is rotatably connected to the slide 401. The flip assembly 501 is used to drive the rotating bracket 502 to flip. The rack is fixedly connected to the piston rod of the driving cylinder, and the rack is meshed with the gear.
[0023] A unloading push plate 601 is fixedly connected to the piston rod of the unloading cylinder 6, and guide pillars are fixedly connected to both ends of the unloading push plate 601. The guide pillars are slidably connected to the slide 401, and the guide pillars can guide and correct the unloading push plate 601 when it performs the unloading action.
[0024] The cooling mechanism 7 includes a lifting and adjusting bracket 701, a lifting and adjusting seat 702 and a cold air fan 703. The lifting and adjusting bracket 701 is fixedly connected to the frame 1, the lifting and adjusting seat 702 is slidably connected to the lifting and adjusting bracket 701, and the cold air fan 703 can be tilted upward to avoid blowing toward the tin furnace 2. The heights of the lifting and adjusting seat 702 and the cold air fan 703 can be adjusted, and the cold air fan 703 is fixedly connected to the lifting and adjusting seat 702.
[0025] The working principle of the present invention is as follows: when the present invention is used, the distance between the two wire harness tinning clamping assemblies is adjusted according to the length of the wire harness, the position is adjusted by sliding the lower clamping plate 503, and it is fixed by a locking screw. When the tinning process is performed, the wire harness is placed between the upper clamping plate 504 and the lower clamping plate 503. Multiple wire harnesses can be placed at the same time for each tinning process. Then, the piston rod of the clamping cylinder 505 is extended. Under the action of the inclined block 506, the upper clamping plate 504 slides to the lower clamping plate 503 to tin the wire harness. After clamping, the flip component 501 drives the flip bracket 502 to flip downward 90 degrees, and then the linear module 4 drives the slide 401 to descend, and the metal wires extending out of the gaps on the wiring harness are immersed in the tin furnace for tinning. After tinning, the linear module 4 drives the slide 401 to rise to the cooling station. After the cold air fan 703 blows air for cooling, the linear module 4 drives the slide 401 to reset, and the rotating component 501 also drives the rotating bracket 502 to a horizontal state. Finally, the unloading cylinder 6 drives the unloading push plate 601 to unload and complete the processing.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.
Claims
1. A bidirectional synchronous tinning equipment for connector harness, characterized in that: The invention comprises a frame (1), a tin furnace (2) is arranged in the middle of the frame (1), a material rack (3) and a linear module (4) are arranged on both sides of the tin furnace (2) on the frame (1), a sliding table (401) is fixedly connected to the moving table of the linear module (4), and a wire harness tinning clamp assembly is arranged on both sides of the sliding table (401), and the wire harness tinning clamp assembly comprises a flip assembly (501), a rotating table fixed on the flip assembly (501), and a rotating table (501) of the flip assembly (501). The rotating bracket (502) is provided with a lower clamping plate (503) which is slidably connected to the rotating bracket (502); a protrusion (5031) is provided on the upper part of the lower clamping plate (503); an upper clamping plate (504) is slidably connected to the protrusion (5031); the lower clamping plate (503) is fixed to the rotating bracket (502) by a locking screw; the cross-sections of the upper clamping plate (504) and the lower clamping plate (503) are L-shaped, and the upper clamping plate (504) and the lower clamping plate (503) are L-shaped. (503), a spring (8) is provided between the upper clamping plate (504) and the lower clamping plate (503), a clamping cylinder (505) is fixedly connected to the upper clamping plate (504), an inclined block (506) is fixedly connected to the piston rod of the clamping cylinder (505), an inclined surface corresponding to the inclined block (506) is opened on the upper clamping plate (504), a discharge cylinder (6) is fixedly connected to the middle of the slide (401), a cooling mechanism (7) is provided on the frame (1) between the linear module (4) and the tin furnace (2), the cooling mechanism (7) comprises a lifting adjustment bracket (701), a lifting adjustment seat (702) and a cooling fan (703), the lifting adjustment bracket (701) is fixedly connected to the frame (1), the lifting adjustment seat (702) is slidably connected to the lifting adjustment bracket (701), and the cooling fan (703) is fixedly connected to the lifting adjustment seat (702).
2. A connector harness bidirectional synchronous tinning equipment according to claim 1, characterized in that: The end of the material rack (3) away from the linear module (4) is a horizontal section, the end of the material rack (3) close to the linear module (4) is an inclined section, and the horizontal section of the material rack (3) is provided with a clearance groove (301).
3. A connector harness bidirectional synchronous tinning equipment according to claim 2, characterized in that: Both sides of the material rack (3) and an end away from the linear module (4) are provided with folded edges that are bent upwards.
4. A connector harness bidirectional synchronous tinning equipment according to claim 1, characterized in that: The flip assembly (501) comprises a driving cylinder, a rack and a gear, the gear being rotationally connected to the slide (401), the rack being fixedly connected to the piston rod of the driving cylinder, and the rack being meshed with the gear.
5. The connector harness bidirectional synchronous tinning equipment according to claim 1, characterized in that: A discharging push plate (601) is fixedly connected to the piston rod of the discharging cylinder (6), and guide pillars are fixedly connected to both ends of the discharging push plate (601), and the guide pillars are slidably connected to the slide table (401).
Citation Information
Patent Citations
Single-head tin dipping machine
CN105186263A
Full-automatic tin pick-up machine
CN115138937A
Five-wire terminal crimping double-head tin dipping combined machine
CN210350342U
High-productivity full-automatic wire cutting and stripping double-end tin dipping machine
CN213905806U
Overturning tin pick-up mechanism of full-automatic tin pick-up machine
CN217832199U