Full-automatic aggregate screening tester

By designing a fully automatic aggregate screening tester, using an automatically guided collection bucket and collection tube, combined with a material pushing mechanism, the problem of inconvenience in collecting aggregates in traditional screening testers is solved, and the testing efficiency and aggregate collection efficiency are improved.

CN119489033AActive Publication Date: 2025-02-21BEIJING TIECHENG TESTING & CERTIFICATION CO LTD
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Patent Information

Application Number
CN202411822447.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-02-21
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

After the work of the traditional screening tester is completed, it is necessary to remove the screen tray and collect the aggregate one by one, resulting in inconvenient collection process and affecting the test efficiency.

Method used

A fully automatic aggregate screening tester is designed, including a vibration table, multi-layer screen disc, screen cover, fixing mechanism, collection bucket and collection tube. By setting up an automatically guided collection bucket and collection tube, automatic cleaning and collection of aggregates are realized, and the collection efficiency of aggregates is improved through the material pushing mechanism.

Benefits of technology

It realizes automatic cleaning and collection of aggregates, improves test efficiency, simplifies the collection process of aggregates, and supports continuous screening of multiple batches of aggregates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic aggregate screening tester which comprises a vibration table horizontally arranged on the ground; the multiple layers of sieve trays are stacked on the vibration table; the sieve cover is buckled on the sieve tray on the uppermost layer; the sieve tray comprises a frame and a sieve mesh, the sieve mesh is horizontally arranged in the middle of the frame, the aperture of the sieve mesh is gradually reduced from top to bottom, and meanwhile, the sieve mesh on the lowest layer is closed; a discharging port is formed in the middle of the screen, a collecting hopper aligned to the discharging port is arranged on the lower end face of the screen, a collecting pipe is arranged at the lower end of the collecting hopper in a bent mode and horizontally penetrates through the frame, and a switching mechanism for controlling opening and closing of the collecting hopper is arranged on the frame. By arranging the collecting hopper and the collecting pipe capable of automatically guiding aggregate on each layer of sieve tray, the aggregate on each layer of sieve tray can be guided and conveyed after sieving is completed, so that automatic cleaning and collecting of the aggregate on the sieve tray are achieved, continuous sieving of multiple batches of aggregate can be achieved, and the test efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the field of aggregate screening, and in particular to a full-automatic aggregate screening tester. Background Art

[0002] Aggregates usually refer to granular materials used in building materials. They are used as skeletons or fillers in concrete, asphalt pavement materials and other building materials. Aggregates can be divided into coarse aggregates and fine aggregates according to their particle size.

[0003] The sieving tester is a device used to analyze the particle size of granular materials. It separates particles of different sizes through a set of sieves with different apertures to determine the particle size distribution of the material. This instrument is widely used in the construction, mining, chemical, food and other industries, especially in the production process of building materials, and plays an important role in ensuring product quality.

[0004] When the traditional screening tester is finished working, the sieve plate needs to be removed, and then the aggregate on each sieve plate needs to be collected little by little, which makes the collection process of aggregates at each level very inconvenient, affects the test efficiency, and needs to be improved. Summary of the invention

[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide a fully automatic aggregate screening tester, which has the effect of improving the test efficiency.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a fully automatic aggregate screening tester, comprising: A vibration table is horizontally arranged on the ground; Multiple layers of sieve trays are stacked on the vibration table; A sieve cover, buckled on the uppermost sieve plate, and provided with a feed port; A fixing mechanism, arranged on the vibration table and used for pressing the screen cover; The sieve plate comprises a frame and a sieve, wherein the sieve is horizontally arranged in the middle of the frame, and the aperture is arranged to decrease from top to bottom, and the sieve at the bottom is closed; A discharge port is arranged in the middle of the screen, and a collecting bucket aligned with the discharge port is arranged on the lower end surface, a collecting tube is bent at the lower end of the collecting bucket, the collecting tube passes through the frame horizontally, and a switch mechanism for controlling the opening and closing of the collecting bucket is arranged on the frame.

[0007] In a preferred example, the present invention can be further configured as follows: a groove is provided on the inner side of the frame, a pushing mechanism is provided in the groove, and the pushing mechanism is used to push the aggregate on the screen to the discharge port position.

[0008] In a preferred example, the present invention can be further configured as follows: the pushing mechanism includes a pushing plate, a driving ring, a handle, a locking piece, a guide strip and a guide rod, the pushing plate is arranged in a triangular shape, and the tip ends are close to each other and at the same time they are in contact with each other to form a circle, the driving ring is rotatably arranged in the groove and presses the pushing plate, the handle is arranged on the outer wall of the driving ring, the frame is provided with a strip hole for the handle to slide, the locking piece is used to fix the handle, the guide strip is transversely arranged on the lower end surface of the pushing plate, the bottom wall of the groove is provided with a guide groove arranged along the tangential direction of the frame and for the guide strip to slide, the guide rod is vertically arranged on the pushing plate, and the driving disk is provided with an arc-shaped guide hole diverging outward, and the guide hole is for the guide rod to slide.

[0009] In a preferred example, the present invention can be further configured as follows: the locking member includes a locking hook and a locking ring, the locking hook is rotatably connected to the handle, and the locking ring is arranged at both ends of the bar hole and is used for the locking hook to hook tightly.

[0010] In a preferred example, the present invention can be further configured as follows: the switch mechanism includes a switch plate, a screw and a handwheel, the switch plate passes through the collecting bucket and is used to cover the discharge port, the screw is horizontally threadedly connected to the frame and rotatably connected to the switch plate, and the handwheel is arranged at the outer end of the screw.

[0011] In a preferred example, the present invention can be further configured as follows: the fixing mechanism includes a gantry and a fixing rod, the gantry is arranged on the vibration table and spans multiple layers of the sieve plates, the fixing rod is vertically threadedly connected to the gantry, and the lower end is rotatably connected to the sieve cover.

[0012] In a preferred example, the present invention can be further configured as follows: a support frame is provided on the side of the vibration table, and a plurality of layers of collection trays are provided on the support frame, and the collection trays are located below each of the collection tubes.

[0013] In a preferred example, the present invention can be further configured as follows: the support frame includes a frame body, a rotating shaft and multiple layers of brackets, the frame body is vertically arranged, the rotating shaft is vertically rotatably connected to the frame body, the multiple layers of brackets are distributed on the rotating shaft at intervals, and each layer of the collection trays is provided with multiple ones, and are evenly distributed around the brackets.

[0014] In a preferred example, the present invention can be further configured as follows: multiple layers of C-shaped protective covers are arranged on the frame, and the collection plates of each layer are embedded in the protective covers, and a row of collection plates of each layer are located at the opening position of the protective covers.

[0015] In summary, the present invention has the following beneficial effects: 1. By setting a collecting hopper and collecting pipe that can automatically guide the aggregate on each layer of the sieve plate, the aggregate on each layer of the sieve plate can be guided and transported after the screening is completed, thereby realizing automatic cleaning and collection of the aggregate on the sieve plate, and realizing continuous screening of multiple batches of aggregates, thereby improving the test efficiency; 2. By setting a pushing mechanism on the sieve plate, the aggregates around the sieve plate are pushed to the middle position and discharged along the collecting bucket and collecting pipe, thereby improving the collection efficiency of the aggregates; 3. By setting up a collection tray that can grade and store the screened aggregates, the screened aggregates can be collected regularly and stored stably, which is convenient for later testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of an embodiment; Figure 2 is a schematic structural diagram of a fixing mechanism of an embodiment; Figure 3 is a schematic structural diagram of a sieve tray of an embodiment; Figure 4 1 is a schematic diagram of the bottom structure of the sieve tray of the embodiment; Figure 5 Schematic diagram of the structure of the support frame of the embodiment.

[0017] 1. Vibrating table; 2. Sieve plate; 21. Frame; 22. Sieve; 23. Discharge port; 24. Collecting bucket; 25. Collecting tube; 26. Groove; 27. Strip hole; 3. Sieve cover; 31. Feed port; 4. Fixing mechanism; 41. Gantry; 42. Fixing rod; 5. Switching mechanism; 51. Switching plate; 52. Screw; 53. Hand wheel; 6. Support frame; 61. Frame; 62. Rotating shaft; 63. Bracket; 64. Collecting plate; 65. Protective cover; 7. Pushing mechanism; 71. Pushing plate; 72. Driving ring; 73. Handle; 74. Locking piece; 741. Locking hook; 742. Locking ring; 75. Guide strip; 76. Guide rod; 77. Guide groove; 78. Guide hole. DETAILED DESCRIPTION

[0018] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0019] like Figure 1 , Figure 2 As shown, a fully automatic aggregate screening tester includes a vibration table 1, a multi-layer sieve plate 2, a sieve cover 3 and a fixing mechanism 4.

[0020] like Figure 1 , Figure 2As shown, the vibration table 1 is horizontally arranged on the ground, multiple layers of sieve plates 2 are stacked on the vibration table 1, and the sieve cover 3 is buckled on the uppermost sieve plate 2, and the sieve cover 3 is provided with a feed port 31. The fixing mechanism 4 is arranged on the vibration table 1 and is used to press the sieve cover 3.

[0021] like Figure 1 , Figure 2 As shown, the fixing mechanism 4 includes a gantry 41 and a fixing rod 42. The gantry 41 is arranged on the vibration table 1 and spans across the multi-layer sieve tray 2. The fixing rod 42 is vertically threadedly connected to the gantry 41, and the lower end is rotatably connected to the sieve cover 3.

[0022] like Figure 3 , Figure 4 As shown, the sieve plate 2 includes a frame 21 and a sieve 22. The sieve 22 is horizontally arranged in the middle of the frame 21, and the aperture is arranged to decrease from top to bottom. At the same time, the bottom sieve 22 is closed to achieve layered collection of multi-level aggregates.

[0023] like Figure 3 , Figure 4 As shown, a discharge port 23 is provided in the middle of the screen 22 , and a collecting bucket 24 aligned with the discharge port 23 is provided on the lower end surface, a collecting pipe 25 is bent at the lower end of the collecting bucket 24 , and the collecting pipe 25 passes through the frame 21 horizontally.

[0024] like Figure 3 , Figure 4 As shown, a switch mechanism 5 for controlling the opening and closing of the collecting hopper 24 is provided on the frame 21, and the switch mechanism 5 includes a switch plate 51, a screw rod 52 and a hand wheel 53. The switch plate 51 passes through the collecting hopper 24 and is used to cover the discharge port 23. The screw rod 52 is horizontally threadedly connected to the frame 21 and is rotatably connected to the switch plate 51. The hand wheel 53 is provided at the outer end of the screw rod 52.

[0025] like Figure 1 , Figure 5 As shown, a support frame 6 is arranged beside the vibration table 1, and the support frame 6 includes a frame body 61, a rotating shaft 62 and a multi-layer bracket 63. The frame body 61 is arranged vertically, the rotating shaft 62 is vertically rotatably connected to the frame body 61, and the multi-layer brackets 63 are distributed on the rotating shaft 62 at intervals.

[0026] like Figure 5 As shown, multiple layers of collecting trays 64 are provided on the bracket 63, and each layer of collecting trays 64 is provided with multiple collecting trays 64. The multiple collecting trays 64 are evenly distributed around the bracket 63. After rotation, the collecting trays 64 are located below each collecting tube 25 to realize the collection of aggregates after screening.

[0027] like Figure 5As shown, a plurality of C-shaped protective covers 65 are arranged on the frame 61 , and the collecting plates 64 of each layer are rotated and embedded in the protective covers 65 , and a row of collecting plates 64 of each layer are also located at the opening position of the protective covers 65 .

[0028] When the aggregate needs to be screened, the multiple layers of sieve plates 2 are stacked and placed on the vibration table 1, and the apertures of the sieve plates 2 are stacked gradually and arranged in a decreasing manner from top to bottom. Then the fixing rod 42 is controlled to rotate, and the sieve cover 3 is driven to move downward by the fixing rod 42, and gradually buckled on the uppermost sieve plate 2, and then the aggregate is put into the uppermost sieve plate 2 along the feed opening 31 on the sieve cover 3.

[0029] Then, the hand wheel 53 is controlled to rotate the screw 52, ​​and the screw 52 is used to drive the switch plate 51 to slide horizontally, and the discharge port 23 on the screen 22 is covered and blocked. Then, the vibration table 1 is started to realize the vibration control of all the screen plates 2, and the automatic screening of the aggregate is realized.

[0030] After the screening is completed, the vibration table 1 is stopped, and then the hand wheel 53 is controlled to drive the screw 52 to rotate in the opposite direction, and the screw 52 is used to drive the switch plate 51 to slide in the opposite direction, and the discharge port 23 on the screen 22 is opened. At this time, the aggregate on the screen 22 can slide outward along the collection bucket 24 and the collection pipe 25, and the aggregate is automatically discharged.

[0031] And during the aggregate discharge process, the support frame 6 is pushed to the side of the vibration table 1, and the rotating shaft 62 is controlled to rotate, so that the rotating shaft 62 drives the bracket 63 to rotate, and one row of collection trays 64 is located at the opening position of the protective cover 65, and at the same time located under each collection pipe 25, so that the screened aggregate can be collected into the collection tray 64 along the collection pipe 25 to achieve directional collection.

[0032] After collecting once, the rotation can be controlled so that the next row of collecting trays 64 are located outside the protective cover 65 to collect the next batch of aggregates. At the same time, the remaining collecting trays 64 are located inside the protective cover 65 to protect the aggregates and prevent external factors from affecting the quality of the aggregates, which is conducive to accurate measurement in the later stage.

[0033] Therefore, by providing a collecting hopper 24 and a collecting pipe 25 that can automatically guide the aggregate on each layer of the sieve plate 2, the aggregate on each layer of the sieve plate 2 can be guided and transported after screening, thereby realizing automatic cleaning and collection of the aggregate on the sieve plate 2, and realizing continuous screening of multiple batches of aggregates, thereby improving test efficiency.

[0034] At the same time, a collecting tray 64 capable of classifying and storing the screened aggregates is arranged beside the vibration table 1, so that the screened aggregates can be collected regularly and stored stably, which is convenient for later detection.

[0035] like Figure 3 , Figure 4 As shown, a groove 26 is provided on the inner side of the frame 21, and a pushing mechanism 7 is provided in the groove 26. The pushing mechanism 7 is used to push the aggregate on the screen 22 to the discharge port 23. The pushing mechanism 7 includes a pushing plate 71, a driving ring 72, a handle 73, a locking piece 74, a guide strip 75 and a guide rod 76.

[0036] like Figure 3 , Figure 4 As shown, the push plate 71 is arranged in a triangular shape, and the tips are close to each other and contact each other to form a circle. The driving ring 72 is rotatably arranged in the groove 26 and presses the push plate 71. The handle 73 is arranged on the outer wall of the driving ring 72, and the frame 21 is provided with a strip hole 27 for the handle 73 to slide.

[0037] like Figure 3 , Figure 4 As shown, the locking member 74 is used to fix the handle 73, and the locking member 74 includes a locking hook 741 and a locking ring 742. The locking hook 741 is rotatably connected to the handle 73, and the locking ring 742 is arranged at both ends of the strip hole 27 and is used for the locking hook 741 to hook tightly.

[0038] like Figure 3 , Figure 4 As shown, the guide strip 75 is transversely arranged on the lower end surface of the push plate 71, and the bottom wall of the groove 26 is provided with a guide groove 77 arranged along the tangential direction of the frame 21 and for the guide strip 75 to slide. The guide rod 76 is vertically arranged on the push plate 71, and the driving disk is provided with an arc-shaped guide hole 78 that diverges outward, and the guide hole 78 is provided for the guide rod 76 to slide.

[0039] When it is necessary to collect the aggregate on each layer of the sieve plate 2, first release the locking hook 741 from the locking ring 742, and then control the handle 73 to reciprocate, and then the handle 73 drives the driving ring 72 to rotate. At this time, under the cooperation of the guide rod 76 and the guide hole 78 as well as the guide bar 75 and the guide groove 77, all the push plates 71 are controlled to gather together or open each other, and the aggregate around the screen 22 is pushed to the discharge port 23, so as to realize the rapid collection of the aggregate.

[0040] Therefore, by arranging a pushing mechanism 7 on the sieve plate 2, the aggregates around the sieve plate 2 are pushed to the middle position and discharged along the collecting bucket 24 and the collecting pipe 25, thereby improving the collection efficiency of the aggregates.

[0041] The specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, such modifications are protected by the patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A fully automatic aggregate screening tester, characterized in that: include: A vibration table (1) is horizontally arranged on the ground; A multi-layer sieve tray (2) is stacked and arranged on the vibration table (1); A sieve cover (3) is buckled onto the sieve plate (2) at the top layer, and a feed port (31) is provided on the sieve cover (3); A fixing mechanism (4) is arranged on the vibration table (1) and is used to press the screen cover (3); The sieve plate (2) comprises a frame (21) and a sieve (22), wherein the sieve (22) is horizontally arranged in the middle of the frame (21), and the aperture is arranged to decrease from top to bottom, and the sieve (22) at the bottom is closed; A discharge port (23) is provided in the middle of the screen (22), and a collecting bucket (24) aligned with the discharge port (23) is provided on the lower end surface; a collecting pipe (25) is provided at the lower end of the collecting bucket (24), and the collecting pipe (25) passes through the frame (21) horizontally; a switch mechanism (5) for controlling the opening and closing of the collecting bucket (24) is provided on the frame (21).

2. A fully automatic aggregate screening tester according to claim 1, characterized in that: A groove (26) is provided on the inner side of the frame (21), and a pushing mechanism (7) is provided in the groove (26). The pushing mechanism (7) is used to push the aggregate on the screen (22) to the position of the discharge port (23).

3. A fully automatic aggregate screening tester according to claim 2, characterized in that: The pushing mechanism (7) comprises a pushing plate (71), a driving ring (72), a handle (73), a locking member (74), a guide strip (75) and a guide rod (76); the pushing plate (71) is arranged in a triangular shape, and the tips are close to each other and abut against each other to form a circle; the driving ring (72) is rotatably arranged in the groove (26) and presses the pushing plate (71); the handle (73) is arranged on the outer wall of the driving ring (72); and the frame (21) is provided with a strip for the handle (73) to slide. shaped hole (27), the locking piece (74) is used to fix the handle (73), the guide strip (75) is transversely arranged on the lower end surface of the push plate (71), the bottom wall of the groove (26) is provided with a guide groove (77) arranged along the tangential direction of the frame (21) and for the guide strip (75) to slide, the guide rod (76) is vertically arranged on the push plate (71), and the driving disk is provided with a guide hole (78) in the shape of an arc and diverging outward, and the guide hole (78) is for the guide rod (76) to slide.

4. The fully automatic aggregate screening tester according to claim 3, characterized in that: The locking member (74) comprises a locking hook (741) and a locking ring (742); the locking hook (741) is rotatably connected to the handle (73); the locking ring (742) is arranged at both ends of the bar-shaped hole (27) and is used for the locking hook (741) to hook tightly.

5. The fully automatic aggregate screening tester according to claim 1, characterized in that: The switch mechanism (5) comprises a switch plate (51), a screw rod (52) and a hand wheel (53); the switch plate (51) passes through the collecting bucket (24) and is used to cover the discharge port (23); the screw rod (52) is horizontally threadedly connected to the frame (21) and is rotatably connected to the switch plate (51); and the hand wheel (53) is arranged at the outer end of the screw rod (52).

6. The fully automatic aggregate screening tester according to claim 1, characterized in that: The fixing mechanism (4) comprises a gantry (41) and a fixing rod (42); the gantry (41) is arranged on the vibration table (1) and spans across multiple layers of the sieve trays (2); the fixing rod (42) is vertically threadedly connected to the gantry (41) and has a lower end rotatably connected to the sieve cover (3).

7. The fully automatic aggregate screening tester according to claim 1, characterized in that: A support frame (6) is arranged on the side of the vibration table (1), and a multi-layer collection tray (64) is arranged on the support frame (6). The collection tray (64) is located below each of the collection tubes (25).

8. The fully automatic aggregate screening tester according to claim 7, characterized in that: The support frame (6) comprises a frame body (61), a rotating shaft (62) and a plurality of brackets (63); the frame body (61) is arranged vertically, the rotating shaft (62) is vertically rotatably connected to the frame body (61), the plurality of brackets (63) are spaced apart on the rotating shaft (62), and a plurality of collecting plates (64) are arranged on each layer and are evenly distributed around the brackets (63).

9. A fully automatic aggregate screening tester according to claim 8, characterized in that: The frame (61) is provided with multiple layers of C-shaped protective covers (65), wherein the collecting plates (64) of each layer are embedded in the protective covers (65), and a row of the collecting plates (64) of each layer are located at the opening of the protective covers (65).

Citation Information

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